BU LV Drives, updated January 2010

ABB low voltage AC drives

Product overview

© ABB Group
January 28, 2010 | Slide 1
ABB low voltage AC drives
0.18 to 5600 kW

ABB machinery drives 0.18 to 160 kW

ABB component drives
ABB general machinery drives
ABB high performance machinery drives

ABB standard drives 0.37 to 355 kW

ABB industrial drives 0.55 to 5600 kW

single drives
drive modules
multidrives

ABB wind turbine converters

© ABB Group
August 3, 2010 | Slide 2
ABB component drives
ACS55, 0.18 to 2.2 kW
ABB machinery
drives From 100 to 120 V and 200 to 240 V
ABB standard
drives For basic machinery applications
ABB industrial
drives Scalar control
ABB wind turbine
converters Entry-level product for new users
Suitable for domestic networks as standard
Parameter setting by switches or by
PC software
IP20 enclosure
Built-in EMC filter for 1st environment
Options
DriveConfig kit PC tool, potentiometer
External EMC filter for long motor cables
Input and output chokes

© ABB Group
August 3, 2010 | Slide 3
ABB component drives
ACS150, 0.37 to 4.0 kW
ABB machinery
drives From 200 to 240 V and 380 to 480 V
ABB standard
drives For basic machinery applications
ABB industrial
drives Scalar control
ABB wind turbine
converters Integrated user interface and potentiometer
IP20 enclosure, optional NEMA 1 kit
Built-in brake chopper
Built-in EMC filter for 2nd environment
Options
External EMC filter for 1st / 2nd environment
FlashDrop tool for unpowered drive
configuration in 2 seconds

© ABB Group
August 3, 2010 | Slide 4
ABB general machinery drives
ACS355, 0.37 to 22 kW
ABB machinery
drives From 200 to 240 V and 380 to 480 V
ABB standard
drives
For a wide range of machinery applications
ABB industrial Vector control
drives

ABB wind turbine Advanced functionality with sequence programming

converters
IP20 enclosure, optional NEMA 1 kit
IP66, IP67 or IP69K as optional variant
Built-in brake chopper and EMC filter for 2nd
environment
Integrated Safe Torque-Off (STO) as standard
Options
Basic and assistant control panels
Potentiometer, plug-in fieldbus adapters, encoder
interface, relay output extension module, input and
output chokes
External EMC filter for 1st environment
FlashDrop tool for unpowered drive configuration in 2
seconds

© ABB Group
August 3, 2010 | Slide 5
ABB high performance machinery drives
ACSM1, 0.75 to 160 kW
ABB machinery
drives From 380 to 480 V
ABB standard
drives
For a wide range of demanding applications
ABB industrial Speed, torque and motion control
drives

ABB wind turbine Controls synchronous and induction motors

converters
IP20 enclosure for cabinet installation
Integrated Safe Torque-Off (STO) as
standard
Innovative memory unit for easy drive
management
Options:
Various control options for encoder feedback,
communication with master and I/O extension
Cooling variants: air, cold plate, liquid
ABB permanent magnet servo motors
Winder control program
Regenerative supply
© ABB Group
August 3, 2010 | Slide 6
ABB standard drives
ACS310, 0.37 to 22 kW
ABB machinery
drives
From 200 to 240 V, 380 to 480 V
ABB standard Designed for squared torque applications,
drives
such as centrifugal pumps and fans
ABB industrial
drives Built-in pump and fan features such as multi-
ABB wind turbine pump control, pipe clean and fill functions
converters
Energy efficiency tools such as energy
optimizer and energy efficiency counters
IP20 enclosure, optional NEMA 1 kit
Embedded Modbus RS-485
Options
Basic and assistant control panels
Input and output chokes
Relay output extension module
External EMC filter for 1st environment
FlashDrop tool for unpowered drive
configuration in 2 seconds

© ABB Group
August 3, 2010 | Slide 7
ABB standard drives
ACS550, 0.75 to 355 kW
ABB machinery
drives
From 200 to 240 V and 380 to 480 V
ABB standard For a wide range of industries and
drives
applications such as pump, fan and constant
ABB industrial torque use, such as conveyors
drives

ABB wind turbine IP21 and IP54 enclosures

converters
Vector control
Built-in EMC filter and Modbus fieldbus
interface
Swinging choke for superior harmonic
reduction
Options
Basic control and assistant control panel
Plug-in fieldbus adapters, panel mounting kits,
relay output extension module
Output chokes
Brake units and choppers
FlashDrop tool for unpowered drive
configuration in 2 seconds

© ABB Group
August 3, 2010 | Slide 8
ABB standard drives for HVAC
ACH550, 0.75 to 355 kW
ABB machinery
drives From 208 to 480 V
ABB standard
drives
Comfortable and simple in use
ABB industrial Built-in application know-how
drives

ABB wind turbine Full motor current at 50 °C

converters
IP21 or IP54
Control panel uses HVAC language
HVAC specific application macros and
other software functions
Embedded HVAC specific communication
protocols, e.g. BACnet
Swinging choke to reduce harmonics
Built-in EMC filter (C2) for 1st environment
FlashDrop tool for unpowered drive
configuration in 2 seconds

© ABB Group
August 3, 2010 | Slide 9
Drive modules
0.55 to 2900 kW
ABB machinery
drives

ABB standard
drives

ABB industrial
drives

ABB wind turbine

converters

ABB industrial drive modules are designed for system

integrators and OEMs who integrate drive modules into
their own systems or subsystems.
single drive modules 0.55 to 2240 kW
multidrive modules 1.1 to 2900 kW
supply modules 2.7 to 4200 kW

© ABB Group
August 3, 2010 | Slide 10
Single drive modules
ACS800-04/04M, 0.55 to 2000 kW
ABB machinery
drives

ABB standard
drives

ABB industrial
drives

ABB wind turbine

converters

From 230 to 690 V

Optimized design for cabinet assembly
Compact and modular design allowing wide range of variants
Easy cabling
EMC compliant modules available
Wide range of built-in options

© ABB Group
August 3, 2010 | Slide 11
Single drive modules
ACS850-04, 1.1 to 500 kW
ABB machinery
drives From 380 to 500 V
ABB standard
drives IP20
ABB industrial
drives Designed for fast, cost effective cabinet
ABB wind turbine installation and integration
converters
Compact size and side-by-side mounting
Customization with wide range of options and
extensive standard inputs and outputs
Features for enhanced reliability and
durability
Integrated Safe Torque-Off (STO) as
standard
Energy optimizer and built-in energy saving
calculator

© ABB Group
August 3, 2010 | Slide 12
Single drive modules for water and wastewater
ACQ810-04 , 1.1 to 400 kW
ABB machinery
drives
From 380 to 480 V, IP20
ABB standard Dedicated software for water and wastewater
drives
Tailor-made pump control functions for single
ABB industrial
drives and multi-pump systems
ABB wind turbine Assistants for pump system start-up,
converters maintenance and diagnostics

Easy energy efficiency management

Built-in calculator monitors used and saved
energy
Compact and narrow design,
side-by-side mounting
Coated boards
Built-in or plug-in options
I/O extensions
Fieldbus adapter modules
Harmonics filters
EMC C2 filters
© ABB Group
August 3, 2010 | Slide 13
Multidrive modules
ACS800-x04, 1.1 to 4200 kW
ABB machinery
drives From 380 to 690 V
ABB standard
drives Compact and modular design
ABB industrial
drives Wide range of powers, voltages and options
ABB wind turbine
converters Flexibility and programmability for system
integrators
Space savings, easy maintenance and
genuine tailor-made solutions

© ABB Group
August 3, 2010 | Slide 14
Multidrive modules
ACS800-x04, 1.1 to 4200 kW
ABB machinery
drives ACS800-104, inverter modules
ABB standard
drives
Power range from 1.1 to 2000 kW
ABB industrial Voltage range from 380 to 690 V
drives

ABB wind turbine ACS800-204, regenerative IGBT supply

converters
modules
Power range from 2.2 to 2000 kW
Voltage range from 380 to 690 V
ACS800-304 and ACS800-704, 6-/12-pulse
diode supply modules
Power range from 145 to 4200 kW
Voltage range from 380 to 690 V
ACS800-404, thyristor supply modules
Power range from 470 to 3150 kW
Voltage range from 380 to 690 V

© ABB Group
August 3, 2010 | Slide 15
Multidrive modules
ACS800-x04LC, 1.1 to 3650 kW
ABB machinery
drives ACS800-104LC, inverter modules
ABB standard
drives
Power range from 1.1 to 2240 kW
ABB industrial Voltage range from 380 to 690 V
drives

ABB wind turbine ACS800-204LC, regenerative IGBT supply

converters
modules
Power range from 181 to 2370 kW
Voltage range from 380 to 690 V
ACS800-304LC and ACS800-704LC, 6-/12-
pulse diode supply modules
Power range from 300 to 3650 kW
Voltage range from 380 to 690 V
Dynamic brake unit: ACS800-604LC

© ABB Group
August 3, 2010 | Slide 16
Single drives
0.55 to 5600 kW
ABB machinery Wall-mounted drives
drives

ABB standard
ACS800-01, 6-pulse drives, 0.55 to 200 kW
drives
ACS800-11, regenerative drives,
ABB industrial 5.5 to 110 kW
drives

ABB wind turbine

ACS800-31, low harmonic drives,
converters 5.5 to 110 kW
Free-standing drives
ACS800-02, 6-pulse drives, 45 to 560 kW
Cabinet-built drives
ACS800-07, 6/12-pulse drives,
45 to 2800 kW
ACS800-07LC, liquid-cooled single drives,
200 to 5600 kW
ACS800-17, regenerative drives,
45 to 2500 kW
ACS800-17LC, liquid-cooled regenerative
drives, 55 to 5200 kW
ACS800-37, low harmonic drives,
45 to 2700 kW
ACS800-37LC, liquid-cooled low harmonic
drives, 55 to 5200 kW
© ABB Group
August 3, 2010 | Slide 17
Single drives
0.55 to 5600 kW
ABB machinery
drives Common technology through the entire product range
ABB standard
drives Premium DTC – motor control
ABB industrial
drives
Pre-configured and order-based solutions
ABB wind turbine
converters
Industry specific software solutions
Adaptive programming and start-up assistant
Versatile fieldbus communications and PC tools

© ABB Group
August 3, 2010 | Slide 18
Single drives
ACS800-01, 0.55 to 200 kW

ABB machinery
drives From 230 to 690 V
ABB standard
drives 6-pulse wall-mounted drives,
ABB industrial IP21 or IP55
drives

ABB wind turbine High performance and overload

converters
capacity for all applications
Reliable and full-featured drive
Start-up assistant
Built-in options
I/O extension modules
Fieldbus adapter modules
Pulse encoder and fibre optic link module
EMC filter, braking chopper
Marine type approved design

© ABB Group
August 3, 2010 | Slide 19
Single drives
ACS800-11, 5.5 to 110 kW
ABB machinery
drives From 230 to 690 V
ABB standard
drives Regenerative wall-mounted drives,
ABB industrial IP21
drives

ABB wind turbine Advanced regenerative drive in one

converters
package
Complete full-performance drive
Built-in application know-how in software
solutions
Start-up assistant
Built-in options
I/O extension modules
Fieldbus adapter modules
Pulse encoder and fibre optic link module
EMC filter

© ABB Group
August 3, 2010 | Slide 20
Single drives
ACS800-31, 5.5 to 110 kW
ABB machinery
drives From 230 to 690 V
ABB standard
drives Wall-mounted low harmonic drives,
ABB industrial
drives
IP21
ABB wind turbine
converters Complete drive package
Total current distortion less than 5%
Power factor as unity
Premium technology - double DTC
Easy start-up
Plug and play
Start-up assistance
Built-in options according to ACS800
series

© ABB Group
August 3, 2010 | Slide 21
Single drives
ACS800-02, 45 to 560 kW
ABB machinery
drives From 380 to 690 V
ABB standard
drives 6-pulse free standing drives, IP21
ABB industrial
drives
Ultra compact drive
ABB wind turbine
converters
Everything inside
Two mounting directions
Narrow design
Enclosure extension (option)
For options such as contactor and motor
thermal protection
Fuse switch as standard

© ABB Group
August 3, 2010 | Slide 22
Single drives
ACS800-07, 45 to 2800 kW
ABB machinery
drives From 380 to 690 V
ABB standard
drives 6/12-pulse cabinet-built drives
ABB industrial
drives IP21, IP22, IP42, IP54 or IP54R
ABB wind turbine
converters Rugged drive for demanding
applications
Reliable and easy-to-use
Wide range of powers and voltages
Compact and modular design
Customized solutions
Pre-configured or order-based solutions
by application engineering
Industry-specific hardware and software
solutions
Marine type approved design

© ABB Group
August 3, 2010 | Slide 23
Single drives
ACS800-07LC, 200 to 5600 kW
ABB machinery
drives From 380 to 690 V, IP42 or IP54
ABB standard
drives Liquid-cooled cabinet-built drives for
ABB industrial
drives
harsh conditions
ABB wind turbine
converters
Compact size
Totally enclosed cabinet
98% of heat dissipation through coolant,
no additional air-conditioning needed
Silent operation
Customized solutions
Pre-configured and order-based solutions
by application engineering
Industry and marine specific hardware
and software solutions
Marine type approved design
© ABB Group
August 3, 2010 | Slide 24
Single drives
ACS800-17, 45 to 2500 kW
ABB machinery
drives From 380 to 690 V
ABB standard
drives Regenerative cabinet-built drives
ABB industrial
drives IP21, IP22, IP42, IP54 or IP54R
ABB wind turbine
converters Advanced regenerative drive in one
package
Complete full-performance drive
Premium technology - double DTC
Easy start-up

Customized solutions
Pre-configured and order-based
solutions by application engineering
Industry specific software solution
Marine type approved design

© ABB Group
August 3, 2010 | Slide 25
Single drives
ACS800-17LC, 55 to 5200 kW
ABB machinery
drives
From 380 to 690 V, IP42 or IP54
ABB standard
drives
Liquid-cooled regenerative cabinet-
ABB industrial
built drives
drives
98% of heat dissipation through coolant,
ABB wind turbine
converters
no additional air-conditioning needed
Silent operation
Rugged design
Totally enclosed cabinet
Active supply unit with regenerative
function
Customized solutions
Pre-configured and order-based
solutions by application engineering
Industry specific software solution
Marine type approved design

© ABB Group
August 3, 2010 | Slide 26
Single drives
ACS800-37, 45 to 2700 kW
ABB machinery
drives
From 380 to 690 V
ABB standard
drives
Cabinet-built low harmonic drives
ABB industrial
drives
IP21,IP22,IP42,IP54 or IP54R
ABB wind turbine
converters
Ultra-compact
Minimal network distortion
Power factor as unity
Premium technology - double DTC
Easy start-up
Plug and play
Start-up assistance
Customized solutions
Pre-configured and order-based solutions
by application engineering
Marine type approved design

© ABB Group
August 3, 2010 | Slide 27
Single drives
ACS800-37LC, 55 to 5200 kW
ABB machinery
drives From 380 to 690 V , IP42 or IP54
ABB standard
drives Liquid-cooled low harmonic cabinet-
ABB industrial
drives
built drives
ABB wind turbine
converters
Totally enclosed cabinet
Rugged design
Low noise level
Premium technology - double DTC
Low harmonic content exceeding the
requirements of IEEE519 standard
Customized solutions
Pre-configured and order-based solutions
by application engineering
Marine type approved design

© ABB Group
August 3, 2010 | Slide 28
Multidrives
ACS800, 1.1 to 5600 kW
ABB machinery
drives From 380 to 690 V
ABB standard
drives Common DC busbar
ABB industrial
drives Single power line connection
ABB wind turbine
converters Shared energy and motor-to-motor
braking without braking chopper or
regenerative supply unit
Reduced line current
Common braking resourced to several
drives
Energy savings
Does not require use of separate MCC
Savings in cabling, installation and
maintenance costs

© ABB Group
August 3, 2010 | Slide 29
Liquid-cooled multidrives
ACS800, 1.1 to 5600 kW
ABB machinery
drives From 380 to 690 V
ABB standard
drives Common DC busbar
ABB industrial
drives IP42 or IP54
ABB wind turbine
converters Totally enclosed cabinet
For harsh environments
Silent operation
Compact size
Energy savings
Marine type approved design

© ABB Group
August 3, 2010 | Slide 30
ABB wind turbine converter
ACS800-67, 1500 to 3800 kW
ABB machinery
drives Cabinet-built wind turbine converter
ABB standard
drives
Doubly-fed converter for AC induction
ABB industrial
drives generators
ABB wind
turbine
converters
Available with liquid (ACS800-67LC)
and air cooling options
Grid code compliance
Built using same industrial drive
modules – familiar and known

© ABB Group
August 3, 2010 | Slide 31
ABB wind turbine converter
ACS800-77, 150 to 1000 kW
ABB machinery
drives Wind turbine converter for community
ABB standard
drives
wind projects
ABB industrial
drives Full power converter
ABB wind
turbine Air cooled
converters

© ABB Group
August 3, 2010 | Slide 32
ABB wind turbine converter
ACS800-77LC, 840 to 5000 kW
ABB machinery
drives Back-to-back configuration option
ABB standard
drives IP54 cabinet, no air openings
ABB industrial
drives
Liquid cooled
ABB wind
turbine
converters Full converter for turbine power
1.0 MW to 5.0 MW
Asynchronous generators
Permanent magnet generators

Grid code compliance

Built using same ABB industrial drive
modules – familiar and known

© ABB Group
August 3, 2010 | Slide 33
ABB wind turbine converter
ACS800-87LC, 1700 to 4000 kW
ABB machinery
drives Full power converter, liquid cooled
ABB standard
drives IP54 cabinet, no air openings
ABB industrial
drives
Grid code compliance
ABB wind
turbine
converters Built using same ABB industrial drive
modules – familiar and known

© ABB Group
August 3, 2010 | Slide 34
 ABB low voltage AC drives
Applications and tools

© ABB Group
August 3, 2010 | Slide 35
ABB application control programs

Centrifuge and decanter control program for

effective separation of solids from liquids and
co-ordinated speed difference control
Crane control program
Master/follower control program for load sharing
between mechanically connected motors
Multiblock control program for versatile adaptive
programming
Motion control program for positioning and
synchronising in machinery applications
PMSM control program Permanent magnet motor
control for high torque and low-speed applications
Pump control program
Rod pump control program and PCP/ESP pump
control program for oil industry
Spinning and traverse control programs for high-
quality yarn production
Winch control program for mooring and anchor
handling
Winder control program for precise tension

© ABB Group
August 3, 2010 | Slide 36
Remote monitoring tools
SREA-01, Ethernet adapter
Main features
Remote monitoring using a web browser
Remote access to drive parameters
Local trending, send logs by e-mail
Alarming by e-mail and SMS
Connectivity
Local Ethernet (Internet connectivity via external firewall)
EIA-232 for GSM, GPRS, 3G or analog modem
EIA-232, EIA-485 or Ethernet for drive connection
Connection to the drive by Modbus (panel port, embedded Modbus or a
Modbus adapter)
Possibility to connect up to 10 drives
Drive compatibility
ACS310, ACS355, ACS550, ACH550, ACQ810, ACS850, ACSM1
Limited to ACS800-01 (standard control program)
© ABB Group
August 3, 2010 | Slide 37
Remote monitoring tools
NETA-01, Ethernet adapter

Main features
Remote monitoring using a web browser
Remote access to drive parameters
E-mail alarms and reports
Modbus/TCP for monitoring and control
Response time ~100 ms
Connectivity
Local network (Ethernet)
DDCS for drive connection
Possibility to connect up to 9 drives
Drive compatibility
ACS800 (with DDCS option modules)

© ABB Group
August 3, 2010 | Slide 38
PC tools

Engineering tools
DriveSize and MCSize - dimensioning drives
and motors
Integration tools
DriveOPC – Integrating ACS800 with OPC
Programming tools
DriveSPC - programming of ACSM1, ACS850
DriveAP - adaptive programming of ACS800
Start-up and maintenance tools
DriveStudio – ACSM1, ACS850 drives.
DriveWindow - ACS800 drives
DriveAnalyzer – ACS800 drives
DriveWindow Light – standard drives
DrivePM – creating FlashDrop parameter sets
for standard drives
DriveConfig kit – for ACS55
DriveBrowser - fieldbus based tool connected
to Ethernet network
© ABB Group
August 3, 2010 | Slide 39
PC tools
Tools for calculating energy savings

ABB has developed the following tools

to help calculate energy saving:

FanSave
for comparing energy consumption
between different fan control methods

PumpSave
for comparing energy consumption
between different pump control methods

© ABB Group
August 3, 2010 | Slide 40
Ordering
Internet applications

BusinessOnline
Advanced product search
and ordering for channel partners

Parts Online
Internet based spare part information
and ordering system for customers

ASCC
Advanced Supply Chain Collaboration
for suppliers

© ABB Group
August 3, 2010 | Slide 41