Technical & Quality

Training
Trainer: Tommy Dao –
Manager Operation,
Vietnam & Cambodia
Date: Apr 17, 2021
AGENDA
I. Open discussion
II. Sample defects
1. FABRIC
2. COLOR
3. MATCHING
4. SEWING
5. MEASUREMENT
6. OIL/ STAIN
7. PACKING
1. Whom did make defects?
2. Did the factory find defects before
packing?
3. If, no why the factory did not find
defects?
4. If, yes why did the factory pack
defects?
5. Whom did pay for the defect
products?
6. Which defects have you often find
when inspecting?
7. How many types of defect do we
have?
8. Do you inspect a product before
paying?
9. What did you find after inspecting?
10. What were you feeling if you found
a defect when you home?
DEFECT SAMPLES
FABRIC
FABRIC FLAW
EXTRA LOOPS AT COLLAR’S EDGE
FLAW
BROKEN YARNS ON FRONT
DARK THREAD IN-BETWEEN LINING
SNAG
FABRIC DEFECT
COLORED FLY ON UPPER BACK
(ZONE 1)
FABRIC FLAW
SNAG ON LEFT SLEEVE
SLEEVE CUFF DEFECT
PRINTING DEFECT
PRINTING DEFECT
FABRIC DEFECT
PULLING YARNS
COLOR
OUT OF SHADE
OUT OF SHADE
OUT OF SHADE
WRONG THREAD CODE AT LOGO
WRONG COLOR THREAD
INCORRECTED THREAD
INCORRECTED THREAD
INCORRECTED THREAD FROM
GARMENT TO GARMENT
INCORRECTED BUTTON HOLE THREAD
COLOR SHADING
COLOR VARIATION
SHADING FROM COLLAR TO BODY
SHADING FROM SLLEVE TO SLEEVE
BAND
NECK RIBS ARE OUT OF SHADE

BRAND
NAME

BRAND
NAME

BRAND NAME
CROCKING
COLOR VARIATION PLACKET TO
BODY
COLOR VARIATION CUFF TO CUFF
SHADING PANELS
VARIANCE RIB NECK & CUFF TO
BODY
COLOR VARIANCE
MATCHING
WRONG STRIPES DIRECTION WITHIN A
GARMENT
MIS-MATCHED STRIPES BETWEEN FLAP
& POCKET
MIS-MATCHED STRIPES BETWEEN FLAP
& POCKET
COLLAR NOT MIRROR
COLLAR NOT MIRROR
COLLAR NOT MIRROR
COLLAR NOT MIRROR
CORRECTED COLLAR MATCHING
SLEEVE PLACKETS NOT MIRROR
CUFFS NOT MIRROR
CORRECTED MIRROR
WRONG STRIPES LINE AT SLEEVES
INCORRECTED CENTER LINE
WRONG LEFT & RIGHT BACK YOKE
DIRECTION
MIS-MACTHED STRIPES
WRONG SHOULDER FORWARD
MIS-MATCHED STRIPES AT SLEEVE
CAPS
SEWING
WRONG SPI
LOGOS POSITION ARE NOT THE SAME
UNEVEN AT POCKETS POSITION
FROM CENTER
POOR POCKETS FLAP ATTACHMENT
SLANT AT POCKET EDGE
HI-LOW & UNEVEN LEFT & RIGHT
POCKETS
HI-LOW AT FRONT PLACKETS
HI-LOW AT FRONT PLACKETS
HIKING UP AT FRONT PLACKETS
PEEL OFF INTERLINING
JOINED STITCH AT PLACKET AND
IMPROPER JOINED STITCH
POOR FINISHING AT HEM
NEEDLE HOLES
HI-LOW AT BOTH MASK SIDES
EXPOSED
RAW EDGE
DAMAGE
INCORRECTED REPAIRING
PULLING THREAD AT LOGO
 CROOKED PLACKET BOTH
HORIZONTALLY AND VERTICALLY
CROOKED AT PLACKET
CROOKED PLACKET
CROOKED AT PLACKET
PLEATED
POOR SHAPE & EXPOSED
POOR JOINED STICTCHES & NO
CLEAN
TWIST AT COLLAR
EASING AT SLEEVE PLACKET (HI-LOW)
ROPING AT COLLAR’S EDGE
FULLNESS AT SLEEVE PLACKET
LUMP OF THREAD INSIDE FRONT
PANEL
BROKEN STITCHES
PLEATED SEWN INTO LEFT RAGLAN
SLEEVE
HOLE AT INTERFACE
TWISTED AT NECK
CUT AT NECK TAPE
EASING AT BETWEEN BUTTONS AT
CUFF
RAW EDGE
NEEDLE CUT
SANDWICH
SANDWICH
UNEVEN AT WAISTBAND
POOR ARMHOLE SETTING
OPEN SEAM
RAW EDGE
PLEATED
PLEATED
OFF SHAPE AT STRIANGLE
HOLE
MULTIPLE HOLES IN FABRIC ON
FRONT
FABRIC CUT ON BACK
HI-LOW AT NECK
POOR NECK SHAPE
POOR STITCHES AT WAIST
POOR STITCHES AT WAIST
DISTORED & OIL STAIN
SCRATCHING
EXPOSED AT COLLAR EDGE
MIS-MATCHED AT SHOULDER POINTS
EXPOSED AT POCKET SEAM
ALLOWANCE
INCOMPLETED STITCHES
UNEVEN AT TOP STITCHES GAUGE
UNEVEN AT TOP STITCHES GAUGE
UNEVEN AT DOG’S HOUSE
UNEVEN WIDTH AT ARMHOLE
STITCHING
UNEVEN AT DOG’S HOUSE TOP
STITCH
PUCKERING AT ARMHOLE
PUCKERED & TWISTED AT COLLAR
BUBBLING INTERLINING AT PLACKET
EXTRA FUSING TAPE AT SEAM
OPEN SEAM AT COLLAR AND
COLLAR SEAM
OPEN SEAM AT SLEEVE PLACKET
CORNER
OPEN SEAM AT SLEEVE CORNER
BROKEN STITCHES AT SHOULDER
SEAM
TEARING AT BACK YOKE DUE TO
MISSING OVERLOCK
PLEAT BOX IS NOT CENTERED
HI-LOW AT SLEEVE PLACKETS & CUFFS
FRAYING AT BUTTON HOLE
INCORRECTED DOWN BUTTON
POSITION
HI-LOW AT DOWN BUTTONS
LOOSE BUTTON THREAD
ATTACHMENT
IMPROPER BUTTONED
IMPROPER BUTTONED
LABEL IS OFF CENTERED
SLANTED LOGO
WRONG COLLAR BONE POCKET’S
CONSTRUCTION
CORRECTED COLLAR BONE POCKET
WRONG COLLAR BONE POCKET’S
CONSTRUCTION
INCORRECTED DOWN BUTTON LOOP
REPAIRING (HAND SEWN)
UNEVEN AT COLLAR STAND
CORNERS
HI-LOW AT PLACKETS
WRONG & EXTRA BUTTON HOLES AT
CUFF
WRONG BUTTON HOLES AT CUFF
DAMAGE BUTTON HOLE
POOR BUTTON HOLE
LUMP AT UNDER THREAD
UNEVEN AT BUTTON HOLES FROM
SIZES
 PUCKERING AT PLACKET
WRONG BUTTON/ BUTTON HOLE
POSSITION
BROKEN ELASTIC
HI-LOW AT CENTER BACK WAIST

BRAND
NAME
POOR JOINING AT CNETER BACK
ELASTIC
UEVEN AT WAISTBAND TOP STITCHES
INCORRECTED HOOD & BAR
POSITION
INCORRECTED HOOD & BAR
POSITION
THREAD IS VISIBLE AT WAIST SEAM
SLANTED AT KEY HOLE
TWIST AT INSIDE WAISTBAND
FULLNESS & EASING AT CENTER
FRONT
FULLNESS AT FRONT BODY
ZIPPER IS STANDING (INCORRECTED
ZIPPER SETTING)
PUCKERING AT ZIPPER STITCHING
PLEATED AT FRONT RISE
DAMAGE AT INSIDE FLY
SLANTED AT BELTLOOP
EXPOSED AT BELTLOOP
OVERLAP AT WELT POCKET
MEASUREMENT
WRONG MEASUREMENT METHOD,
PLEASE STUDY FROM SOP
CORRECTED
MEASUREMENT WAY
MINUS AT MINIMUM NECK STRETCH
OIL/ STAIN
GLUE AT COLLAR POINT
NUMBERING INVISIBLE AT FRONT
PRINT TRANSFER
VENDOR TAPE
DIRT/ OIL SPOTS ON UPPER BACK
STAIN
DARK FLY
RESIDUE
PACKING
GARMENTS ARE A TALL SIZE. SHOULD
HAVE T ON POLY BAGS
 INCORRECT CARE LABEL
NOT MENTIONED BODY & SLEEVE
LINING EVEN TECH-PACK HAS
MENTIONED
 INCORRECT STYLE LABEL
CONTENT IS 100% COTTON &
GARMENT SAYS 100% POLYESTER

BRAND NAME
WRONG LABEL: (ONLY 1 SIZE): BODY
93% COTTON, 7% POLYESTER; SLEEVE
51% COTTON, 49% POLYESTER.
CORRECT FABRIC CONTENT IS 100%
COTTON
 FOUND A FRAGMENT NEEDLE IN
COLLAR

BRAND
NAME
METAL PIECE FOUND IN SHIRT
HANDSEWN NEEDLE
PLIER IN A BOOT
FOUND A SCISSOR ON GARMENT
MOLD
MOLD
MOLD
SKU MUST BE 2XL INSTEAD OF XXL

BRAND NAME
VERY WRINKLED
DAMAGED CONTAINER
DAMAGED AND DAMPED CARTONS
DAMPED CARTONS
WRONG ITEM IN CARTON
WRONG SIZE STICKER ON POLY-BAG

BRAND
NAME
MISSING SCOTCH TAPE
NO SKU ON POLY-BAG
MISSING SIZE RANGE “T” FOR TALL
ON SKU
 OIL SPOTS FROM WAX. THE BAGS
FEEL VERY OILY, CAUSING TH TAPE
NOT TO STICK
O
WRONG SKU
NO LABEL
DAMAGED AND POOR CARTON
QUALITY
OVER PACK
OVER PACK
POOR TAPING
POOR TAPING
SCISSORS PACKED IN POLYBAG
POOR FOLDING
POOR FOLDING
RUSTY AFTER REMOVING THE CLIP
INK MARKED AFTER PRESSING SIDE
SEAM
WRONG SIZE

BRAND
NAME
WINGS FROM BUGS
INSECT
INSECT ON BACK LEFT SHOULDER
MOSQUTAL
WRONG BUTTON POSSITION
LABELS ARE OFF CENTERED
IMPROPER FOLDING AND
BUTTONED
Question & Answer
Thank you!