Eng CS 1654378 Solistrand 0911

Section Catalog 1654378-1
Issued 4-2010.
SOLISTRAND Main Catalog 1654400-1
Un-Insulated Terminals and Splices Chapter 39 – Issued 4-2010.
Introduction
The proven “W” Crimp applied

with precisely controlled
pressure permits the use of
a shorter terminal barrel. An
excellent feature for confined
area termination.
The SOLISTRAND Terminals
and Splices in combination
with the “W” Crimp create
terminations of optimum
electrical properties and are
completely reliable; giving long
service in hard environment.
SOLISTRAND terminals are
made of high conductivity
copper, electro tinned for
improved corrosion resistance.
The completely closed barrel
with serrations inside provides
an optimum tensile strength
and maximum electrical con-
tact after crimping. The barrel
has a conical entry for easy
wire insertion.
The “W” Crimp is actually two
longitudinal crimps providing
that the conductor within the
barrel flows together into the
serrations or dimples of the
terminal barrel, creating one
homogeneous mass of
copper. The two indents also
help to center the conductor
within the barrel for uniform “W” Crimp Connection
Brazed Seam. (Wire Combinations)
crimping of the barrel around
The barrel is completely closed and seam is brazed for uniform
the wire. metal strength around the entire barrel area.
Because TE Connectivity
matches the terminal to the One Solid
tool each termination is uniform
making quality control easy
and performance consistent.
SOLISTRAND products are Two Solid
UL listed File E 13288 and
certified by CSA File LR 7189.
One Solid
Bell Mouth.
Two Stranded
Bell shape of
barrel entrance Dimples or Serrations.
makes insertion Inner surface either dimpled or serrated
of wires easier. for optimum tensile strength and maximum
electrical contact area after crimping.
One Stranded
All specifications subject to change. Consult TE Connectivity for latest specifications. 39-1
Issued 4-2010.
AWG Identification Numbers
The International AWG Cross Reference of AWG Code Numbers to Wire Size Range
Identification Numbers AWG Code Number Wire Size Range (mm2) for DIN Cross Section (mm2)
Each TE Connectivity Terminal 26–22 0.10– 0.40 0.14/0.20/0.25/0.35

and Splice covers specific inter- 22–16 0.25– 1.60 0.35/0.50/0.75/1.00/1.50
national wire range and has the 16–14 1.00– 2.60 1.00/1.50/2.50
applicable wire size marked on 16–14 HD ✱ 1.00– 2.60 1.00/1.50/2.50
the tongue or the barrel. Insulated 12–10 2.70– 6.60 4.00/6.00
terminals and splices are color
8 6.70– 10.50 10.0
coded for easy identification. All
6 10.60– 16.70 16.0
application tools have a special
matching control system. 4 16.80– 26.60 25.0
2 26.70– 42.40 35.0
With this technique the quality
1/0 42.50– 60.50 50.0
of the termination made can be
reliably checked at any time. 2/0 60.60– 76.20 70.0
During crimping the application 3/0 76.30– 97.00 95.0

tooling marks a proper visual 4/0 98.00–120.00 120.0
code on the terminal or insula- 250–300 MCM 121.00–151.00 150.0
tion sleeve. If the code of the ter- 300–350 MCM 152.00–192.00 185.0
minal and the mark of the 400–350 MCM 193.00–242.00 240.0
tool are corresponding, a reliable
500–600 MCM 243.00–304.00 300.0
termination with the correct too-
ling has been made. ✱) Heavy-duty terminals use AWG 12–10 (2.7–6.6 mm2) tooling.
Minimum Number of Wires, Diameter of Conductor for Insulated High Current Conductors
Wire Size Range Number and Diameter of Wires Diameter of Conductor Wire Size Range Number and Diameter of Wires Diameter of Conductor
(mm2) (mm) (mm) (mm2) (mm) (mm)
1 x 0.42 0.42 1 x 5.64 5.64
00.14 18 x 0.10 – 7 x 2.13 6.40
8 x 0.15 – 025.0 84 x 0.62 7.70
1 x 0.50 0.50 200 x 0.40 7.50
00.20 11 x 0.15 – 797 x 0.20 7.60
26 x 0.10 – 19 x 1.53 7.70
1 x 0.60 0.60 133 x 0.58 8.70
00.25 035.0
14 x 0.15 – 280 x 0.40 8.70
1 x 0.67 0.67 1115 x 0.20 9.00
00.35 7 x 0.26 0.80 19 x 1.83 9.20
12 x 0.21 0.90 133 x 0.69 10.40
50.0
1 x 0.80 0.80 0 400 x 0.40 11.00
00.50 7 x 0.30 0.90 1592 x 0.20 11.00
16 x 0.21 1.00 19 x 2.17 11.00
1 x 1.00 1.00 189 x 0.69 12.70
0.75 070.0
0 24 x 0.20 1.20 560 x 0.40 12.00
1 x 1.13 1.13 1427 x 0.25 12.50
1.00
0 32 x 0.20 1.30 19 x 2.52 12.60
1 x 1.38 1.38 259 x 0.69 14.50
95.0
01.50 7 x 0.52 1.60 0 485 x 0.50 14.90
30 x 0.25 1.60 1936 x 0.25 14.90
1 x 1.78 1.78 37 x 2.03 14.20
02.50 7 x 0.67 2.00 336 x 0.67 16.40
120.0
50 x 0.25 2.10 614 x 0.50 16.00
1 x 2.26 2.26 2445 x 0.25 16.40
04.00 19 x 0.52 2.60 37 x 2.26 15.80
56 x 0.30 2.80 392 x 0.69 18.00
150.0
1 x 2.26 2.26 765 x 0.50 19.20
06.00 19 x 0.64 3.20 2123 x 0.30 19.30
84 x 0.30 3.50 37 x 2.52 18.00
1 x 3.57 3.57 494 x 0.69 19.00
185.0
7 x 1.35 4.10 944 x 0.44 20.00
10.00
49 x 0.51 4.60 2618 x 0.30 21.00
80 x 0.40 5.00 61 x 2.24 20.50
1 x 4.52 4.52 627 x 0.69 22.00
240.0
7 x 1.70 5.10 1225 x 0.50 23.00
16.00
49 x 0.65 5.90 3396 x 0.30 24.00
127 x 0.40 6.00 61 x 2.50 23.00
0.00 300.0 790 x 0.69 25.00
0.00 1530 x 0.50 27.00
39-2 All specifications subject to change. Consult TE Connectivity for latest specifications.
Issued 4-2010.
Ring Tongues
Ring Tongues,
0.25 – 26.6 mm2
0.25– 6.6 mm2

Wire Size Range Bolt Stud Hole Dimensions (mm) Package
Part Number
(mm2) M (mm) S W C L E Quantity
2.6 2.3 0.8 5.5 4.0 11.4 08.6 034104 100

3.0 3.7 0.8 5.5 4.0 11.4 08.6 034105 100
0.25–1.60 4.0 4.3 0.8 7.9 7.1 15.9 11.9 034111 100
5.0 5.2 0.8 7.9 7.1 15.9 11.9 130017 100
6.0 6.7 0.8 11.90 11.10 21.8 15.7 034113 100
3.0 3.7 0.8 6.4 4.3 12.3 09.0 034120 100
4.0 4.3 0.8 8.7 7.1 16.3 12.0 034122 100
1.0–2.6 5.0 5.2 0.8 8.7 7.3 16.3 11.9 130106 100
6.0 6.7 0.8 11.90 11.10 21.7 15.8 034124 100
8.0 8.3 0.8 11.90 11.10 21.7 15.8 034125 100
4.0 4.3 1.0 9.5 7.7 19.3 14.5 032994 100
5.0 5.2 1.0 9.5 7.7 19.1 14.3 130191 100
2.7–6.6 6.0 6.7 1.0 12.70 8.7 22.0 15.5 035772 100
8.0 8.3 1.0 12.70 8.7 21.8 15.4 035773 100
10.00 10.50 1.0 15.10 13.40 27.9 20.2 160121 100
6.7– 26.6 mm2

Part Number
5.0 5.2 1.2 11.9 09.1 23.7 17.7 160013 50

6.0 6.7 1.2 11.9 09.1 23.7 17.7 033461 50
06.7–10.5
8.0 8.3 1.2 15.1 13.5 29.7 22.1 033462 50
10.00 10.50 1.2 15.1 13.5 29.7 22.2 160056 50
5.0 5.2 01.45 11.9 13.5 29.7 23.7 130522 50
6.0 6.7 01.45 15.9 13.5 31.8 23.8 033465 50
10.6–16.7 8.0 8.3 01.45 15.9 13.5 31.6 23.7 033466 50
10.00 10.30 01.45 15.9 13.5 31.6 23.7 160032 50
12.00 13.00 01.45 22.2 25.4 46.7 35.9 320344 25
5.0 5.2 1.8 16.7 13.1 33.3 25.0 160119 10
6.0 6.7 1.8 12.7 11.1 30.5 24.1 033469 10
16.8–26.6 8.0 8.3 1.8 16.7 13.1 33.2 24.9 033470 10
10.00 10.50 1.8 16.7 13.1 33.2 24.9 160075 10
12.00 13.00 1.8 22.2 25.4 48.3 37.2 327175 10
12.00 13.10 1.8 31.8 25.4 53.1 37.1 035668 10
Issued 4-2010.
Ring Tongues (continued)
Ring Tongues,
26.7 – 304.0 mm2
26.7– 97.0 mm2

Part Number
08.0 08.3 1.8 15.9 17.4 38.8 30.9 322870 10

26.7–42.4 10.0 10.5 1.8 22.2 17.4 42.0 30.9 160002 10
12.0 13.0 1.8 22.2 17.4 42.0 30.9 035185 10
06.0 06.7 1.8 20.5 18.8 48.9 38.5 321866 10
08.0 08.3 1.8 22.2 18.8 49.7 38.5 036916 10
42.5–60.5
10.0 10.5 1.8 22.2 18.8 49.7 38.5 160000 10
12.0 13.0 1.8 22.2 18.8 49.7 38.5 036919 10
06.0 06.7 2.0 23.6 19.0 50.8 39.0 036921 5
08.0 08.3 2.0 23.6 19.0 50.8 39.0 036922 5
60.6–76.2 10.0 10.5 2.0 23.6 19.0 50.8 39.0 160001 5
12.0 13.0 2.0 23.6 19.0 50.8 39.0 036295 5
16.0 16.6 2.0 23.6 19.0 50.8 39.0 036926 5
08.0 08.3 2.3 25.4 20.7 53.7 41.0 321874 5
10.0 10.5 2.3 25.4 20.7 53.7 41.0 160003 5
76.3–97.0
12.0 13.1 2.3 27.5 15.9 54.4 41.7 036929 5
16.0 16.7 2.3 27.5 15.9 54.4 41.7 036930 5
98.0 – 304.0 mm2

Part Number
10.0 10.5 2.6 27.0 21.0 55.3 41.8 160129 25

98.0–120.0 12.0 13.1 2.6 29.2 15.9 56.0 41.7 036934 50
16.0 16.6 2.6 28.6 21.0 56.0 41.7 036935 50
10.0 11.5 3.2 35.7 19.0 66.1 50.2 322253 25
121.0–151.0 12.0 13.0 3.2 35.7 19.0 66.1 50.2 322254 25
16.0 16.6 3.2 35.7 19.0 66.1 50.2 323050 25
10.0 11.5 3.45 38.5 21.0 67.7 51.8 322258 25
152.0–192.0 12.0 13.0 3.45 38.5 21.0 67.7 51.8 322259 25
16.0 16.6 3.45 38.5 21.0 67.7 51.8 324105 25
12.0 13.0 3.9 43.6 21.0 70.8 54.9 322264 25
193.0–242.0 16.0 16.6 3.9 43.6 21.0 70.8 54.9 324202 25
22.0 23.0 3.9 43.9 26.7 92.6 71.7 160266 25
12.0 13.0 4.5 50.4 23.2 80.8 61.7 322269 25
143.0–304.0
16.0 16.6 4.5 50.4 23.2 80.8 61.7 322270 25
Issued 4-2010.
Spade Terminals
Spade Terminals,
0.25 – 6.6 mm2
0.25– 6.6 mm2

Part Number
2.6 3.0 0.8 5.5 6.4 14.1 11.3 130524 100

3.0–3.5 3.7 0.8 6.4 7.9 15.8 12.5 323127 100
3.0–3.5 3.7 0.8 7.5 5.2 13.5 09.0 036195 100
0.25–1.60
4.0 4.3 0.8 7.1 6.3 15.0 10.9 130519 100
4.0 4.3 0.8 9.5 7.9 17.5 12.7 034117 100
5.0 5.0 0.8 9.5 7.5 17.4 12.3 034118 100
3.0–3.5 3.7 0.8 7.5 5.1 13.5 09.8 322996 100
4.0 4.3 0.8 6.4 7.1 14.9 12.0 130534 100
1.0–2.6 4.0 4.3 0.8 7.5 5.1 13.5 09.8 036880 100
5.0 5.2 0.8 9.8 7.9 17.4 12.5 160127 100
6.0 6.3 0.8 12.1 11.10 21.8 15.2 130539 100
4.0 4.7 1.0 8.0 12.00 22.8 18.7 130499 50
2.7–6.6
6.0 6.3 1.0 13.50 11.20 24.6 17.5 130624 50
Issued 4-2010.
Wire Pins
Wire Pins,
0.25 – 26.6 mm2
0.25 – 26.6 mm2

Wire Size Range DIN Wire Size Range Dimensions (mm) Package
Part Number
(mm2) AWG (mm) X W T L Quantity
6.7 1.8 1.8 14.2 165140 100

0.25–1.60 22–16 0.5–1.0
9.9 1.8 1.8 17.3 165166 100
6.7 1.8 1.8 14.2 165045 100
1.0–2.6 16–14 >1.0–2.5>
9.9 1.8 1.8 17.3 165170 100
2.7–6.6 12–10 >2.5–6.0> 9.9 2.6 2.6 20.6 165048 100
06.7–10.5 8 >6.0–10.0> 10.70 2.6 2.6 21.8 180599 50
10.6–16.7 6 >10.0–16.0> 18.00 4.3 4.3 31.4 736013 25
16.8–26.6 4 >16.0–25.0> 20.00 5.0 5.0 35.5 736014 10
Wire Pins – Flat Version
Wire Pins,
Flat Version,
0.25 – 6.6 mm2
0.25 –6.6 mm2

Part Number
(mm2) AWG (mm) X W T L Quantity
0.25–1.6 22–16 0.5–1.0 11.0 2.9 0.8 16.8 131440 100

0
1.0–2.6 16–14 >1.0–2.5> 11.0 2.9 0.8 16.8 131441 100
2.7–6.6 12–10 >2.5–6.0> 12.4 4.1 1.0 20.6 131442 50
Issued 4-2010.
Butt Splices
Butt Splices,
0.25 – 304.0 mm2
0.25– 6.6 mm2

Part Number
Code (mm2) (mm) L S Quantity
AWG 22–16 0.25–1.60 >0.5–1.0 14.3 0.8 031818 100

AWG 16–14 1.0–2.6 >1.0–2.5 14.4 0.8 031819 100
AWG 12–10 2.7–6.6 >2.5–6.0 14.4 1.0 032151 100
6.7– 42.4 mm2

Part Number
AWG 8 6.7–10.5 0>6.0–10.0 21.0 1.2 034321 100

AWG 6 10.6–16.7 >10.0–16.0 25.8 01.45 034322 100
AWG 4 16.8–26.6 >16.0–25.0 28.6 1.8 034323 100
AWG 2 26.7–42.4 >25.0–35.0 32.1 1.8 035189 50
42.5– 120.0 mm2

Part Number
AWG 1/0 42.5–60.5 >35.0–50.0 36.1 1.8 036957 50

AWG 2/0 60.6–76.2 >50.0–70.0 36.5 2.0 036958 50
AWG 3/0 76.3–97.0 >70.0–95.0 37.3 2.3 036959 50
AWG 4/0 098.0–120.0 0>95.0–120.0 37.7 2.6 036960 50
121.0– 304.0 mm2

Part Number
250/300 MCM 121.0–151.0 >120.0–150.0 52.4 3.2 322279 25

300/350 MCM 152.0–192.0 – 55.5 03.45 322280 25
250/400 MCM 193.0–242.0 – 61.9 3.9 322281 25
500/600 MCM 243.0–304.0 – 70.6 4.5 322282 25
Issued 4-2010.
Parallel Splices
Parallel Splices,
0.25 – 304.0 mm2
0.25 – 6.6 mm2

Part Number
Code 2
(mm ) (mm) L S Quantity
AWG 22–16 0.25–1.60 >0.5–1.0 7.6 0.8 034130 100

AWG 16–14 1.0–2.6 >1.0–2.5 7.6 0.8 034137 100
AWG 12–10 2.7–6.6 >2.5–6.0 7.6 1.0 034138 100
6.7 –42.4 mm2

Part Number
AWG 8 06.7–10.5 0>6.0–10.0 09.5 1.2 034318 500

AWG 6 10.6–16.7 >10.0–16.0 11.1 01.45 034319 500
AWG 4 16.8–26.6 >16.0–25.0 13.5 1.8 034320 100
AWG 2 26.7–42.4 >25.0–35.0 16.3 1.8 035187 50
42.5 –120.0 mm2

Part Number
Code 2
AWG 1/0 42.5–60.5 >35.0–50.0 18.6 1.8 036946 50

AWG 2/0 60.6–76.2 >50.0–70.0 18.6 2.0 036948 50
AWG 3/0 76.3–97.0 >70.0–95.0 19.0 2.3 036909 50
AWG 4/0 098.0–120.0 0>95.0–120.0 19.4 2.6 036951 50
121.0–304.0 mm2
Part Number
Code 2
250/300 MCM 121.0–151.0 >120.0–150.0 26.2 3.2 322275 25

300/350 MCM 152.0–192.0 – 27.8 03.45 322276 25
250/400 MCM 193.0–242.0 – 30.9 3.9 322277 25
500/600 MCM 243.0–304.0 – 35.3 4.5 322278 25
Issued 4-2010.
Application Tooling
Tooling for SOLISTRAND Wire Size Part Instruction

Un-Insulated Tool Grade Description
(mm2) (AWG) Number Sheet
Terminals and Splices
✱
Service 0.5–6.0 22–10 Die-Set Service Tool Kit 3-1579016-3 ✱ –
Commercial 0.4–6.0 22–10 PRO-CRIMPER III Tool & Die-Set 58546-1 408-4047
0.4–6.0 22–10 Double Action Hand Tool (DAHT) 49935-0 408-1542
Premium 10 8 Heavy Head Hand Tool (HHHT) 69355-0 408-1254
Hydraulic Hand Crimping Tool

10–35 8–2 59975-1 408-6758
with Integral Dies
✱
) Use in Hand Tool, Part No. 3-1579000-0
Battery Tool Kits Dies or heads can be removed from the listed tools and used with:
Part No. 1725837-[x] for PRO-CRIMPER Tool & Die-Set
Part No. 1213804-[x] for Double Action Hand Tool (DAHT)
Part No. 1901235-[x] for Heavy Head Hand Tool (HHHT)
Specific dash numbers designate the type of power plug fixed to the charger.
Please call your local TE Connectivity contact or visit our Tooling Website to establish the correct
dash number.
http://www.tooling.tycoelectronics.com/europe/Handtools.asp
Issued 4-2010.
Application Tooling (continued)
U-Die Hydraulic Hand Tools Type A:

Part No. 140748-1
Indenter
Type A:
12 Ton Tool
Part No. 1490748-1 Type B:
(Instruction Sheet 408-8716) Part No. 140749-1
Type B:
14 Ton Tool
Nest
Part No. 1490749-1
(Instruction Sheet 408-8717)
Hydraulic Heads Wire Size Part Numbers

10,000 psi Operating Pressure Fixed Die Moving Die
(mm2) (AWG) (Nest) (Indenter)
Type A:
12 Ton Head 7.0–8.5 8 1490413-1 1490414-1
Part No. 1490745-1 13–15 6 1490413-2
21 4 1490413-3 1490414-2
Type B:
34–35 2 1490413-4
14 Ton Head
Part No. 1490746-1 50–60 1/0 1490413-5
67–70 2/0 1490413-6
1490414-3
80–95 3/0 1490413-7
100–125 4/0 1490413-8
Shank Die Hydraulic Hydraulic Head 1673672-1 1752868-1 1752786-1 1752788-1

Crimp Tooling 10000 psi Wire Size Part Numbers
Operating Pressure
(mm2) (AWG) Die Set Die Set Die Set Die Set
7.0–8.5 8 ● 69216 – –
13–15 6 ● 69217 – –
21 4 ● 69218 – –
34–35 2 ● 45433 – –
50–60 1/0 – 45436 – –
67–70 2/0 – 45439 – –
80–95 3/0 – 45442 – –
100–125 4/0 – 45445 – –
127–152 250–300 MCM – – 69911 48816
152–177 300–350 MCM – – 69912 48817
203 400 MCM – – 69913 48818
253–304 500–600 MCM – – 69914 48819
● No crimp dies required
For Heads, Pumps and Accessories, please enter the relevant

Die Part Number in the online search here
http://www.tooling.tycoelectronics.com/europe/Handtools.asp
Issued 4-2010.
Application Tooling (continued)
626 Pneumatic Tooling Wire Size Part Numbers Instruction

Systems for SOLISTRAND Product
(mm2) (AWG) Crimping Head Tool Holder Sheet
Un-Insulated Terminals
0.4–6.0 22–10 0679301-1
and Splices
SOLISTRAND 10.0 8 1338757-1 358302-1 408-4072
16.0 6 ✱1338758-1✱
✱
) Power Units with Booster required.
Power Units for 626 Pneumatic Tooling Systems

Instruction Sheet: 409-5862
System requires:
Crimping Head + Tool Holder + Hand Actuated or Foot Actuated Power Unit
Hand Actuated: Foot Actuated:

Part No. 189721-1 Part No. 189722-1
With Booster: With Booster:

Part No. 189721-2 Part No. 189722-2
Power Unit
Tool Holder
Crimping Head
Find the latest Tooling and Equipment options for your applications at
http://www.tooling.tycoelectronics.com/europe/handtool.stm
Issued 4-2010.
Un-Insulated Terminals acc. to DIN 46234 Chapter 39 – Issued 4-2010.
Wire Size Range 0.5–6.0 mm2
Material and Finish A

Material: S
Copper, tin plated D3 D2
Bolt Dimensions
Stud Hole Part Number
M D2 D3 A L S
2.6 2.8 2.8 6.0 5.0 11.0 0.8
165290
.102 .110 .110 .236 .197 .433 .031
3.0 3.2 3.2 6.0 5.0 11.0 0.8
165291
.118 .126 .126 .236 .197 .433 .031
3.5 3.7 3.7 6.0 5.0 11.0 0.8
165292
.138 .146 .146 .236 .197 .433 .031
4.0 4.3 4.3 8.0 5.0 12.0 0.8
165293
.157 .169 .169 .315 .197 .472 .031
5.0 5.3 5.3 10.00 5.0 13.0 0.8
165294
.197 .209 .209 .394 .197 .512 .031
Bolt Dimensions
M D2 D3 A L S
3.0 3.2 3.2 6.0 5.0 11.0 0.8
165295
.118 .126 .126 .236 .197 .433 .031
3.5 3.7 3.7 6.0 5.0 11.0 0.8
165296
.138 .146 .146 .236 .197 .433 .031
4.0 4.3 4.3 8.0 5.0 12.0 0.8
165297
.157 .169 .169 .315 .197 .472 .031
5.0 5.3 5.3 10.00 5.0 14.0 0.8
165298
.197 .209 .209 .394 .197 .551 .031
6.0 6.5 6.5 11.00 5.0 16.0 0.8
165299
.236 .256 .256 .433 .197 .630 .031
8.0 8.4 8.4 14.00 5.0 17.0 0.8
165300
.315 .331 .331 .551 .197 .669 .031
Bolt Dimensions
M D2 D3 A L S
4.0 4.3 4.3 08.0 6.0 14.0 1.0
165301
.157 .169 .169 .315 .236 .551 .039
5.0 5.3 5.3 10.0 6.0 15.0 1.0
165302
.197 .209 .209 .394 .236 .591 .039
6.0 6.5 6.5 11.0 6.0 16.0 1.0
165303
.236 .256 .256 .433 .236 .630 .039
8.0 8.4 8.4 14.0 6.0 19.0 1.0
165304
.315 .331 .331 .551 .236 .748 .039
10.00 10.50 10.50 18.0 6.0 21.0 1.0
165305
.394 .413 .413 .709 .236 .827 .039
Issued 4-2010.

Material: S
Bolt Dimensions
M D2 D3 A L S
5.0 5.3 5.3 10.0 8.0 16.0 1.1
726343-0
.197 .209 .209 .394 .315 .630 .043
6.0 6.5 6.5 11.0 8.0 17.0 1.1
726343-1
.236 .256 .256 .433 .315 .669 .043
8.0 8.4 8.4 14.0 8.0 20.0 1.1
726343-2
.315 .331 .331 .551 .315 .787 .043
10.0 10.5 10.5 18.0 8.0 21.0 1.1
726343-3
.394 .413 .413 .709 .315 .827 .043
12.0 13.0 13.0 22.0 8.0 23.0 1.1
726343-4
.472 .512 .512 .866 .315 .906 .043
Bolt Dimensions
M D2 D3 A L S
5.0 5.3 5.3 11.0 10.0 20.0 1.2
726344-0
.197 .209 .209 .433 .394 .787 .047
6.0 6.5 6.5 11.0 10.0 20.0 1.2
726344-1
.236 .256 .256 .433 .394 .787 .047
8.0 8.4 8.4 14.0 10.0 22.0 1.2
726344-2
.315 .331 .331 .551 .394 .866 .047
10.0 10.5 10.5 18.0 10.0 24.0 1.2
726344-3
.394 .413 .413 .709 .394 .945 .047
12.0 13.0 13.0 22.0 10.0 26.0 1.2
726344-4
.472 .512 .512 .866 .394 1.024 .047
Bolt Dimensions
M D2 D3 A L S
5.0 5.3 5.3 12.0 11.0 25.0 1.5
726345-0
.197 .209 .209 .472 .433 .984 .059
6.0 6.5 6.5 12.0 11.0 25.0 1.5
726345-1
.236 .256 .256 .472 .433 .984 .059
8.0 8.4 8.4 16.0 11.0 25.0 1.5
726345-2
.315 .331 .331 .630 .433 .984 .059
10.0 10.5 10.5 18.0 11.0 26.0 1.5
726345-3
.394 .413 .413 .709 .433 1.024 .059
12.0 13.0 13.0 22.0 11.0 31.0 1.5
726345-4
.472 .512 .512 .866 .433 1.220 .059
16.0 17.0 17.0 28.0 11.0 35.0 1.5
726345-5
.630 .669 .669 1.102 .433 1.338 .059
Issued 4-2010.

Material: S
Wire Size Range 25.0– 35.0 mm2
Bolt Dimensions
M D2 D3 A L S
6.0 6.5 6.5 15.0 12.0 26.0 1.6
726346-0
.236 .256 .256 .591 .472 1.024 .063
8.0 8.4 8.4 16.0 12.0 26.0 1.6
726346-1
.315 .331 .331 .630 .472 1.024 .063
10.0 10.5 10.5 18.0 12.0 27.0 1.6
726346-2
.394 .413 .413 .709 .472 1.063 .063
12.0 13.0 13.0 22.0 12.0 31.0 1.6
726346-3
.472 .512 .512 .866 .472 1.220 .063
16.0 17.0 17.0 28.0 12.0 36.0 1.6
726346-4
.630 .669 .669 1.102 .472 1.417 .063
Bolt Dimensions
M D2 D3 A L S
6.0 6.5 6.5 18.0 16.0 34.0 1.8
726347-0
.236 .256 .256 .709 .630 1.339 .071
8.0 8.4 8.4 18.0 16.0 34.0 1.8
726347-1
.315 .331 .331 .709 .630 1.339 .071
10.0 10.5 10.5 18.0 16.0 34.0 1.8
726347-2
.394 .413 .413 .709 .630 1.339 .071
12.0 13.0 13.0 22.0 16.0 36.0 1.8
726347-3
.472 .512 .512 .866 .630 1.417 .071
16.0 17.0 17.0 28.0 16.0 40.0 1.8
726347-4
.630 .669 .669 1.102 .630 1.575 .071
Bolt Dimensions
M D2 D3 A L S
8.0 8.4 8.4 22.0 18.0 38.0 2.0
726348-1
.315 .331 .331 .866 .709 1.496 .079
10.0 10.5 10.5 22.0 18.0 38.0 2.0
726348-2
.394 .413 .413 .866 .709 1.496 .079
12.0 13.0 13.0 22.0 18.0 38.0 2.0
726348-3
.472 .512 .512 .866 .709 1.496 .079
16.0 17.0 17.0 28.0 18.0 42.0 2.0
726348-4
.630 .669 .669 1.102 .709 1.654 .079
Issued 4-2010.

Material: S
Bolt Dimensions
M D2 D3 A L S
10.0 10.5 10.5 24.0 20.0 42.0 2.5
726349-1
.394 .413 .413 .945 .787 1.654 .098
12.0 13.0 13.0 24.0 20.0 42.0 2.5
726349-2
.472 .512 .512 .945 .787 1.654 .098
16.0 17.0 17.0 28.0 20.0 44.0 2.5
726349-3
.630 .669 .669 1.102 .787 1.732 .098
Bolt Dimensions
M D2 D3 A L S
10.0 10.5 10.5 24.0 22.0 44.0 3.0
726350-1
.394 .413 .413 .945 .866 1.732 .118
12.0 13.0 13.0 24.0 22.0 44.0 3.0
726350-2
.472 .512 .512 .945 .866 1.732 .118
16.0 17.0 17.0 28.0 22.0 48.0 3.0
726350-3
.630 .669 .669 1.102 .866 1.890 .118
Bolt Dimensions
M D2 D3 A L S
12.0 13.0 13.0 30.0 24.0 50.0 3.2
726351-1
.472 .512 .512 1.181 .945 1.969 .126
16.0 17.0 17.0 30.0 24.0 50.0 3.2
726351-2
.630 .669 .669 1.181 .945 1.969 .126
Bolt Dimensions
M D2 D3 A L S
12.0 13.0 13.0 36.0 28.0 50.0 3.5
726352-1
.472 .512 .512 1.417 1.102 1.969 .138
16.0 17.0 17.0 36.0 28.0 50.0 3.5
726352-2
.630 .669 .669 1.417 1.102 1.969 .138
Bolt Dimensions
M D2 D3 A L S
12.0 13.0 13.0 38.0 32.0 56.0 4.0
726353-1
.472 .512 .512 1.486 1.260 2.205 .157
16.0 17.0 17.0 38.0 32.0 56.0 4.0
726353-2
.630 .669 .669 1.496 1.260 2.205 .157
Issued 4-2010.
Cross Reference for Small Packaging
Small Pack Primary Minimum

Standard
Description Order Package Order
Package
Number Quantity Quantity
825036 CES Assembly 6-1377173-1 25 500

31818 SOLISTRAND BUTT SPLICE 7-1377172-1 100 2,000
180599 SOLISTRAND WIRE PIN 6-1377172-8 50 1,000
736013 SOLISTRAND WIRE PIN 6-1377172-9 25 500
736014 SOLISTRAND WIRE PIN 7-1377172-0 10 200
34130 SOLISTRAND PARALLEL SPLICE 7-1377172-4 100 2,000
160056 SOLISTRAND RING TONGUE 1-1377172-9 50 1,000
160075 SOLISTRAND RING TONGUE 2-1377172-8 10 200
130524 SOLISTRAND SPADE 5-1377172-0 100 2,000
Issued 4-2010.
Cross Reference for Small Packaging (continued)
Small Pack Primary Minimum

Standard
Description Order Package Order
Package
Number Quantity Quantity

Issued 4-2010.
Chapter 39 – Issued 4-2010.
Engineering Notes

Eng CS 1654378 Solistrand 0911

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Section Catalog 1654378-1

The proven “W” Crimp applied

AWG Identification Numbers

Each TE Connectivity Terminal 26–22 0.10– 0.40 0.14/0.20/0.25/0.35

During crimping the application 3/0 76.30– 97.00 95.0

0.25– 6.6 mm2

2.6 2.3 0.8 5.5 4.0 11.4 08.6 034104 100

6.7– 26.6 mm2

5.0 5.2 1.2 11.9 09.1 23.7 17.7 160013 50

Ring Tongues (continued)

26.7– 97.0 mm2

08.0 08.3 1.8 15.9 17.4 38.8 30.9 322870 10

98.0 – 304.0 mm2

10.0 10.5 2.6 27.0 21.0 55.3 41.8 160129 25

0.25– 6.6 mm2

2.6 3.0 0.8 5.5 6.4 14.1 11.3 130524 100

0.25 – 26.6 mm2

6.7 1.8 1.8 14.2 165140 100

Wire Pins – Flat Version

0.25 –6.6 mm2

0.25–1.6 22–16 0.5–1.0 11.0 2.9 0.8 16.8 131440 100

0.25– 6.6 mm2

AWG 22–16 0.25–1.60 >0.5–1.0 14.3 0.8 031818 100

6.7– 42.4 mm2

AWG 8 6.7–10.5 0>6.0–10.0 21.0 1.2 034321 100

42.5– 120.0 mm2

AWG 1/0 42.5–60.5 >35.0–50.0 36.1 1.8 036957 50

121.0– 304.0 mm2

250/300 MCM 121.0–151.0 >120.0–150.0 52.4 3.2 322279 25

0.25 – 6.6 mm2

AWG 22–16 0.25–1.60 >0.5–1.0 7.6 0.8 034130 100

6.7 –42.4 mm2

AWG 8 06.7–10.5 0>6.0–10.0 09.5 1.2 034318 500

42.5 –120.0 mm2

AWG 1/0 42.5–60.5 >35.0–50.0 18.6 1.8 036946 50

250/300 MCM 121.0–151.0 >120.0–150.0 26.2 3.2 322275 25

Tooling for SOLISTRAND Wire Size Part Instruction

0.4–6.0 22–10 Double Action Hand Tool (DAHT) 49935-0 408-1542

Premium 10 8 Heavy Head Hand Tool (HHHT) 69355-0 408-1254

Hydraulic Hand Crimping Tool

Application Tooling (continued)

U-Die Hydraulic Hand Tools Type A:

Hydraulic Heads Wire Size Part Numbers

100–125 4/0 1490413-8

Shank Die Hydraulic Hydraulic Head 1673672-1 1752868-1 1752786-1 1752788-1

● No crimp dies required

For Heads, Pumps and Accessories, please enter the relevant

Application Tooling (continued)

626 Pneumatic Tooling Wire Size Part Numbers Instruction

Power Units for 626 Pneumatic Tooling Systems

Hand Actuated: Foot Actuated:

With Booster: With Booster:

Wire Size Range 0.5–6.0 mm2

Material and Finish A

Wire Size Range 0.5–1.0 mm2

Wire Size Range 1.0–2.5 mm2

Wire Size Range 2.5–6.0 mm2

Wire Size Range 6.0–25.0 mm2

Material and Finish A

Wire Size Range 6.0–10.0 mm2

Wire Size Range 10.0–16.0 mm2

Wire Size Range 16.0–25.0 mm2

Wire Size Range 25.0–70.0 mm2