Nfe1-Gac-Qm-Wps-00007 - 0001 - 0-C (Gac-Wps-S-002)

Onshore LNG Facilities
of the Aug 15,2022
NORTH FIELD EAST PROJECT

COMPANY Contract No.: LTC/C/NFE/3945/18 CONTRACTOR Project No.: 3945_18
P.O. / SUBCONTRACT No. : NFE0SA005 RETURNED
25 Aug, 2022
FACILITY : QATARGAS OPERATING COMPANY LIMITED CTJV

VPC
EQUIPMENT NAME : UTILITIES
TAG No. : NA
VENDOR NAME : GULF ASIA CONTRACTING W.L. L
DOCUMENT CLASS : 2
WELDING PROCEDURE SPECIFICATION FOR

DOCUMENT TITLE :
STRUCTURAL STEEL (GAC-WPS-S-002)
PROJECT DOCUMENT No. : NFE1-GAC-QM-WPS-00007
VENDOR DOCUMENT No. : NFE1-GAC-PSM005-QM-WPS-00010
0 14-08-2022 Approved for Construction Mahesh.MP Senthilnathan Subramanian
B 02-06-2022 Issued for Review Prasad Talari Senthilnathan Shajikurian

A 17-03-2022 Issued for Internal Review Prasad Talari Senthilnathan Shajikurian
PURPOSE/ DESCRIPTION OF PREPARED REVIEWED
REV. DATE BY BY
APPROVED BY
REVISION
PROJECT DOCUMENTS ARE CONTROLLED DOCUMENTS. REVISIONS ARE DENOTED ∆ IN THE RIGHT-HAND MARGIN OF EACH PAGE.
DISCIPLINE CHECK RETURN TO VENDOR Reviewed By
Lead / Package Eng _________

A – Reviewed with No Comment ________________
Gregoire Sautet
2022.08.24
08:03:38 +03'00'
QA Department _______________ B – Reviewed with Comments as Noted ________________
Other ____________________ C – Do Not Proceed with Fabrication ________________

____________________
D – Received as Information ________________
R Thiraviam (Justin)
Operation Center Document No. NFE1-GAC-QM-WPS-00007

Date: 14-Aug-2022 WELDING PROCEDURE SPECIFICATION FOR NFE1-GAC-QM-WPS-00007
STRUCTURAL STEEL (GAC-WPS-S-002)
Rev: 0 Page 2 of 45
CONTENTS
Sl No. Description Page No.
1 WPS..................................................................................................................... 03 of 45
2 PQR & Test Reports............................................................................................. 04 of 45

Doc.No.:NFE1-GAC-QM-WPS-00007_Rev.0
GULF ASIA CONTRACTING COMPANY
GAC-WPS-S-002
WELDING PROCEDURE SPECIFICATION (WPS)
WPS Number :GAC -WPS-S-002 (EAR; NSH-WPS-004 REV.01) Joint Sketch A

Revision :0
Welding Process(es) :SMAW A
Type (s) :Manual 60°+5°
PQR No :NSH-PQR-003,NSH-PQR-004 & NSH-PQR-005
Codes & Standards :AWS D1.1/D1.1M: 2020
Joints : See Sketch A D 3mm

A=600 + 5o
3mm + 1mm
B=12mm
C=3mm + 1mm C
D=3mm max Post Weld Heat Treatment

Joint Design :Butt weld V-Groove As per Sketch Temperature :N/A
Backing :Yes Back weld :Yes for CJP & NA for PJP & Fillets Holding Time :N/A
Backing Material (Type) :Base Metal/ Weld Metal Retainer:No Rate of Heating :N/A
Joint Designation :Complete joint penetration (CJP), Partial joint Penetration (PJP)
& Fillet welds Rate of Cooling :N/A
Rate of Cooling :N/A
Base Metal Electric Characteristics
Group No : - Current (AC/DC) :DC
Type or Grade :EN 10025 S355JR TO EN 10025 S355JR Polarity(Electrode) :RP(SMAW)
Thickness Range :3.0 mm - 24 mm Amperes :See below table
Pipe Diameter Range :N/A Electrode(size & type) :Ø 2.4,3.2 & 4.0 mm
Others :N/A
Filler Metal Heat input :as below table

Volts (Range) :as below table
F No :4 Gas
AWS Specification No :5.1 Shielding Gas (es) :N/A
AWS Classification No :E 7018-1 Percent Composition :N/A
Size Electrodes / Filler :2.5 /3.2 /4.0 mm Mixture :N/A
Consumables Insert :N/A Flowrate :N/A
Brand Electrodes :ESAB(OK55) Technique
Others :N/A String or weave Bead :String & Weave
Bead width(max) :< 3x electrode dia
Position Initial and Interpass Cleaning

Position of Groove :1G, 2G, 3G & 4G (brushing,grinding, etc) :Brushing & Grinding
Welding Progression :Uphill Method of Back Gouging :N/A
Fillet :Flat,Horizontal,Vertical & Overhead Oscillation :N/A
Preheat
Preheat Temperature Min :100C for moisture removal if metal temperature <00C Multiple or Single Pass (per side) :Multiple
Interpass temperature Max :315ºC Multiple or Single Electrodes :Single
Preheat Maintenance :N/A Travel Speed (Range) :as below table
Others :N/A Peening :N/A
HF Unit :N/A
Parameter Table
Filler Metal Current Travel Speed
Heat input
Weld Layer Processes Ampere Voltage Range
Brand Class Diameter Type Polarity (mm / sec) (KJ/mm)
range
Root SMAW ESAB E 7018-1 2.5mm DCRP 58 - 79 21 - 25 0.657 - 1.081 1.83-1.85
Hot SMAW ESAB E 7018-1 2.5mm DCRP 81 - 85 21 - 25 0.88 - 2.538 0.84-1.93
Fill SMAW ESAB E 7018-1 3.2/4.0mm DCRP 111 - 180 20 - 27 0.914 - 2.650 1.83-2.42
Cap SMAW ESAB E 7018-1 3.2 mm DCRP 85 - 128 22 - 26 0.697 - 4.54 0.73-2.6
Back Weld SMAW ESAB E 7018-1 2.5 mm DCRP 81 - 118 22 - 26 1.19 - 3.859 0.80-1.50
Prepared By GAC Checked By GAC Approved By CTJV Approved By COMPANY
Name Mahesh.MP S.Senthilnathan R Thiraviam(Justin)

Position Welding Engineer QA/QC Manager Welding engineer
Sign Justin Thiraviam Digitally signed by Justin Thiraviam
Date: 2022.08.17 13:28:30 +03'00'
Date 14-Aug-2022 14-Aug-2022 17 Aug 2022
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Onshore LNG Facilities

of the Aug 15,2022

NORTH FIELD EAST PROJECT

P.O. / SUBCONTRACT No. : NFE0SA005 RETURNED

FACILITY : QATARGAS OPERATING COMPANY LIMITED CTJV

EQUIPMENT NAME : UTILITIES

VENDOR NAME : GULF ASIA CONTRACTING W.L. L

WELDING PROCEDURE SPECIFICATION FOR

PROJECT DOCUMENT No. : NFE1-GAC-QM-WPS-00007

VENDOR DOCUMENT No. : NFE1-GAC-PSM005-QM-WPS-00010

0 14-08-2022 Approved for Construction Mahesh.MP Senthilnathan Subramanian

B 02-06-2022 Issued for Review Prasad Talari Senthilnathan Shajikurian

DISCIPLINE CHECK RETURN TO VENDOR Reviewed By

Lead / Package Eng _________

QA Department _______________ B – Reviewed with Comments as Noted ________________

Other ____________________ C – Do Not Proceed with Fabrication ________________

Operation Center Document No. NFE1-GAC-QM-WPS-00007

Sl No. Description Page No.

2 PQR & Test Reports............................................................................................. 04 of 45

GULF ASIA CONTRACTING COMPANY

WPS Number :GAC -WPS-S-002 (EAR; NSH-WPS-004 REV.01) Joint Sketch A

Joints : See Sketch A D 3mm

D=3mm max Post Weld Heat Treatment

Filler Metal Heat input :as below table

Position Initial and Interpass Cleaning

Prepared By GAC Checked By GAC Approved By CTJV Approved By COMPANY

Name Mahesh.MP S.Senthilnathan R Thiraviam(Justin)

Date 14-Aug-2022 14-Aug-2022 17 Aug 2022

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QA Department _ B – Reviewed with Comments as Noted __

Other ____ C – Do Not Proceed with Fabrication