SAUDI ARAMCO ID/PIEU - 15-July-2018 - REV. 2018.05.00 (Standards Cutoff -May 31, 2018) Rev. 2018.05.

00 31-May-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Offshore Structures SATIP-W-013-01 MECHANICAL

PROJECT TITLE: CONTRACTOR/SUBCONTRACTOR
WBS/BI/JO/NO.
CRPO #86 FOR JAFURAH DEVELOPMENT PROGRAM CONDENSATE TERMINAL BI-10-14244 CRPO NO. 6511081720 (OOK) / 6511081724
(IK) 10-14244

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (WELDING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

REVIEW, REVISE, & IMPROVE:

1) Review WPS, PQR
WPS Revision & Welding Process Control Procedure
1.1 (New, Existing) 2) SAIC-W-1301 SAIC-W-1301 RH RH
Elements are identified for revision
Welding Process Control Procedure 3)
Buttering/Build-up Procedure

SAEP 324 Welder/Welding Operator

1.2 Certifications Review and Issuance of SAIC-W-1302 SAIC-W-1302 RH RH
JCC

Procedure & WPS for Weld Repairs, ie:

Welding Process Control (Procedural Element)
1.3 a) Crack and other weld defects SAIC-W-1303 SAIC-W-1303 RH RH
b) Weld Mis-alignments

Procedure & Weld Database for Weld ID, *Database elements (special processes such as NDE,
1.4 Traceability, Tracking & Status Reporting SAIC-W-1304 SAIC-W-1304 RH RH PMI, PWHT, HT, & Welding elements (Repairs, Rewelds,
(SAEP-1160) etc) per SAEP 1160 Sect 6 are incorporated.

Post Weld Heat Treatment Procedure if

1.5 SAIC-W-1305 SAIC-W-1305 RH RH As Applicable only when CSD approves PWHT
applicable

Weld Hardness Testing Procedure

1.6 (Production and PWHT Welds) if SAIC-W-1306 SAIC-W-1306 RH RH
applicable

Positive Material Identification Procedure

1.7 SAIC-L-2010 SAIC-L-2010 RH RH
(Alloy Verification)

A) NDE Procedures (Technique)

B) NDE Process Control
Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,
1.8 Procedure See Remarks See Remarks
LPT-01 MPT-01, RT-01)
C) NDE Specification Review
D) NDE Kickoff Meeting

Procedure for Control of Welding

1.9 Consumables (*Receiving Inspection, SAIC-W-1307 SAIC-W-1307 RH R
Storage, Handling, Issue, Conditioning)

2.0 MATERIAL RECEIVING

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-July-2018 - REV. 2018.05.00 (Standards Cutoff -May 31, 2018) Rev. 2018.05.00 31-May-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Offshore Structures SATIP-W-013-01 MECHANICAL

PROJECT TITLE: CONTRACTOR/SUBCONTRACTOR
WBS/BI/JO/NO.
CRPO #86 FOR JAFURAH DEVELOPMENT PROGRAM CONDENSATE TERMINAL BI-10-14244 CRPO NO. 6511081720 (OOK) / 6511081724
(IK) 10-14244

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Welding Consumables-Verification, Visual

2.1 SAIC-W-1308 SAIC-W-1308 H W Use SATR-W-2009 & SATR-W-2020
Inspection, Storage & Handling

Welding Equipment Calibration Use SATR-W-2011 or Third party certificate or Record

2.2 SAIC-W-1309 SAIC-W-1309 H W
Verification format as per approved Calibration Procedure

Positive Material Identification of Low

2.3 Alloy, Stainless Steel, Nickel & Copper SAIC-L-2010 SAIC-L-2010 H W Use SATR-L-2012 & SATR-L-2013
Base Materials & Welding Consumables

3.0 INSTALLATION

Control of Welding Consumables- Use SATR-W-2010 or Record as per approved

3.1 SAIC-W-1310 SAIC-W-1310 H S
Storage, Handling, Issue & Conditioning Consumable control procedure

3.2 First 3 Production joint for welders SAIC-W-1321 SAIC-W-1321 H W Use SATR-W-1301

Saudi Aramco insp responsibility varies from H to W:

a) "W" -for build-up thickness not exceeding 1/3 of
the metal thickness or 10mm whichever is less.
3.3 Buttering or Weld Build-Up of Joints SAIC-W-1311 SAIC-W-1311 H W/H
b) "H" - for build-up thickness exceeding the lesser
of 1/3 of metal thickness or 10mm. Buttering or
weld build-up requires CSD's approval.

Lamination Check on node / chord at TKY

3.4 See Remarks See Remarks H R Refer Respective SATIP for NDE (SATIP-NDE-UT-01)
joint receiving area

Pre-Welding & Weld Joint Fit-up

3.5 SAIC-W-1312 SAIC-W-1312 H H SATR-W-1302
Inspection for TKY joints

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-July-2018 - REV. 2018.05.00 (Standards Cutoff -May 31, 2018) Rev. 2018.05.00 31-May-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Offshore Structures SATIP-W-013-01 MECHANICAL

PROJECT TITLE: CONTRACTOR/SUBCONTRACTOR
WBS/BI/JO/NO.
CRPO #86 FOR JAFURAH DEVELOPMENT PROGRAM CONDENSATE TERMINAL BI-10-14244 CRPO NO. 6511081720 (OOK) / 6511081724
(IK) 10-14244

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Use SATR-W-1302 - SA responsibilities vary:

Pre-Welding & Weld Joint Fit-up a) "W" - for Welding on normal services at normal
3.6 SAIC-W-1312 SAIC-W-1312 H W
Inspection for Other than TKY joints conditions, refer to Note 1 of the General Notes.

Pre-Welding & Weld Joint Fit-up

3.7 Inspection tertiary and Misclaneous steels SAIC-W-1312 SAIC-W-1312 H S
Such as D-D catagory.

In-Process Weld Inspection

3.8 SAIC-W-1313 SAIC-W-1313 H S

Visualy check the back gouging prepared

3.9 area and carryout NDT for double sided See Remarks See Remarks H S Refer Respective SATIP for NDE (SATIP-NDE-MT-01)
welded joints

Post-Welding Visual Inspection Use SATR-W-1302

3.10 SAIC-W-1314 SAIC-W-1314 H W

Seal Welding of Faying surfaces expect

those specifically designed as removable
3.11 SAIC-W-1315 SAIC-W-1315 H W
bolted connections or boxed up prior to
release for painting

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-July-2018 - REV. 2018.05.00 (Standards Cutoff -May 31, 2018) Rev. 2018.05.00 31-May-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Offshore Structures SATIP-W-013-01 MECHANICAL

PROJECT TITLE: CONTRACTOR/SUBCONTRACTOR
WBS/BI/JO/NO.
CRPO #86 FOR JAFURAH DEVELOPMENT PROGRAM CONDENSATE TERMINAL BI-10-14244 CRPO NO. 6511081720 (OOK) / 6511081724
(IK) 10-14244

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Verify NDE Method Application and

*Refer to the respective NDE SATIP (SATIP-NDE-UT-01,
Evaluation, Documentation & Reporting of
3.12 See Remarks See Remarks LPT-01, MPT-01, RT-01, etc):
Results* (RT,UT,MT,PT,PAUT,UT-LAM
*Per NDE Special Process Control Procedure
TEARING)

Progressive Sampling NDT for less than Use SATR-W-1302

3.13 100% category welds volumetric SAIC-W-1322 SAIC-W-1322 H H SA Participates in the selection Process as
examination detailed in NDE Process Control Procedure.

Progressive Sampling NDT for less than Use SATR-W-1302

3.14 100% category welds Surface SAIC-W-1322 SAIC-W-1322 H S SA Participates in the selection Process as
examination detailed in NDE Process Control Procedure.

3.15 Repair of weld joint SAIC-W-1316 SAIC-W-1316 H S In conjunction with NDE Process Control Proc

3.16 Selection of Tracer welds See Remarks See Remarks H H Use SATR-W-1304

Post Weld Heat Treatment Inspection

3.17 SAIC-W-1317 SAIC-W-1317 H W Use SATR-W-2004 & SATR-W-2005
(If Required)

Verification of Hardness Testing

3.18 SAIC-W-1318 SAIC-W-1318 H W Use SATR-W-2012
Application and Results (If Required)

Positive Material Identification (PMI) of

Use SATR-A-2012 & SATR-A-2013
3.19 Deposited Weld for alloyed materials SAIC-L-2010 SAIC-L-2010 H W
within the scope of SAES-A-206.

Use SATR-W-2013, SATR-W-2018, SATR-W-2019

Database Records (per SAEP-1160)
a) Production Weld Status,
b) Welder & Project Repair Rate
3.20 c) Welder's Individual Repair Rate
d) NDE & backlog of welds
& status
Special Process* status per weld
Data tracking system(s) shall be
maintained & kept current & available for SA review at all
times. Data, current & cumulative, shall be available
See Remarks See Remarks H R
"daily". SA also reviews weekly reports for Production
Welds, Performance, NDE Tracking, special process
e)
status per weld (PMI, PWHT, BHT, etc) & Pressure
Testing

Heat Straightening incase of major

3.21 SAIC-W-1319 SAIC-W-1319 H W
distortion due to welding

Modification or Re-Work After Weld SAIC-W-1320 SAIC-W-1320 Field Eng. Change Control, Welding Process Control
3.22 H H
Acceptance (Use with SAIC-W-1316) (Repairs) Procedures & SAEP-1160 reqmts apply

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-July-2018 - REV. 2018.05.00 (Standards Cutoff -May 31, 2018) Rev. 2018.05.00 31-May-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of Offshore Structures SATIP-W-013-01 MECHANICAL

PROJECT TITLE: CONTRACTOR/SUBCONTRACTOR
WBS/BI/JO/NO.
CRPO #86 FOR JAFURAH DEVELOPMENT PROGRAM CONDENSATE TERMINAL BI-10-14244 CRPO NO. 6511081720 (OOK) / 6511081724
(IK) 10-14244

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

4.0 PRE-COMMISSIONING

Final Acceptance of Welding Records Use Data Base or SATR-W-1303

4.1 See Remarks See Remarks H R
(Welding Summary Report / Weld Map)

1 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
2
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
3
representative in attendance.
4 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use