DIS 5.

10

SECTION 5 - PIPE SYSTEM CONSTRUCTION

MODULE 5.10 - SERVICE ENTRIES

MARCH 1995

J178 ( Rev 01/98)

.
 DIS 5.10

CONTENTS

Page

FOREWORD v

BRIEF HISTORY vi

1. SCOPE 1

2. REFERENCES 1

3. DEFINITIONS 1

3.1 General 1

3.2 Miscellaneous 1

3.3 Mandatory and non-mandatory requirements 1

4. COMPETENCE 1

5. GENERAL 1

5.1 Service pipes 1

5.2 Service valves 2

5.3 Meter control valves 2

5.4 Emergency control 2

5.5 Installation of meters and governors 4

5.6 Removal of primary meters fitted with a service valve 6

5.7 Removal of primary meters when a service valve is not fitted 6

5.8 Joint services 7

5.9 Hazard from electricity cables and other plant 7

5.10 Alterations to services and service entries 7

5.11 Redundant services 8

5.12 Electrical insulation joints 8

5.13 Cathodic protection 9

5.14 Electrical bonding 9

5.15 Unrecorded services 12

5.16 Unrecorded mains 12

6. POLYETHYLENE SERVICE PIPES ENTERING SINGLE PREMISES 12

6.1 New services 12

6.2 Replacement services 12

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Page

7. STEEL SERVICE PIPES ENTERING SINGLE PREMISES 13

7.1 General 13

7.2 Service entries 13

8. SERVICE PIPES ENTERNG COMMERCIAL PREMISES 13

9. POLYETHYLENE RISER AND LATERAL SYSTEMS 13

9.1 Siting 13

9.2 Design considerations 13

9.3 Materials 14

9.4 Construction procedure 14

10. STEEL SERVICE PIPE ENTERING MULTI-OCCUPANCY PREMISES 14

10.1 General 14

10.2 General design considerations 15

10.3 Additional design considerations for high rise premises 16

10.4 Materials and jointing methods 17

11. DEAD SERVICE INSERTION 18

11.1 Size of pipe for dead service insertion 18

11.2 Examination of route for dead service insertion 18

11.3 Excavation for dead service insertion 18

11.4 Preparation for dead service insertion 18

11.5 Insertion of dead service 19

11.6 Meter box connections and external above ground entries 19

11.7 Below ground entries 19

11.8 Valve and branch connections 20

11.9 Final connections 20

12. LIVE SERVICE INSERTION 20

12.1 Size of pipe for live service insertion 20

12.2 Examination of route for live service insertion 21

12.3 Preparation for live service insertion 21

12.4 Insertion of live service 21

12.5 Completion of work 21

12.6 Records and audits 22

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 DIS 5.10

Page

TABLES

1 Maximum diameter of dead service insertion pipe into existing steel

pipe up to 1.25 inch diameter 18

2 Maximum diameter of live service insertion pipe into existing

steel pipe up to 1.25 inch diameter 20

FIGURES

1 Emergency control 3

2 Typical gas emergency control label 4

3 Typical primary meter label 5

4 Typical notice for a secondary meter 5

5 Typical procedure for connection of steel service to a service tee 23

6 Typical method of connecting a temporary electrical continuity bond prior

to the removal of a meter 24

7 Equipotential bond on domestic supply installation 25

8 Preferred polyethylene service to inset meter box 26

9 Preferred polyethylene service to semi-concealed meter box 27

10 Typical polyethylene service to semi-concealed meter box 28

11 Permissible polyethylene service to external meter installation for

medium pressure applications 29

12 Preferred polyethylene above ground service entry 30

13 Preferred polyethylene above ground service entry to garage 31

14 Preferred polyethylene to steel below ground service entry to garage 32

15 Permissible polyethylene service entry below floor level using steel carrier pipe 33

16 Permissible polyethylene below ground service entry with solid floor using
basement entry fitting 34

17 Below ground service entry with suspended floor 35

18 Permissible polyethylene below ground service entry for basement or cellar 36

19 Permissible polyethylene below ground service entry using existing service

for replacement service only under suspended or concrete floor 37

20 Permissible polyethylene below ground service entry using existing service

for replacement service only under suspended floor 38

21 Permissible polyethylene below ground service entry using existing service

for replacement service only under solid floor 39

22 Preferred below ground service entry with existing duct.

For replacement service only 40

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Page

23 Permissible copper insertion into premises using existing steel service as sleeve 41

24 Preferred steel service installation to inset meter box 42

25 Preferred steel service entry above floor level 43

26 Preferred steel service to existing meter (or riser) position above ground entry 44

27 Permissible external polyethylene riser/lateral system 45

28 Detail of 25 mm polyethylene riser 46

29 Detail of 20 mm/25 mm polyethylene lateral 47

30 Detail of 32 mm polyethylene riser 48

31 Detail for extending glass reinforced plastics sleeving 49

32 Permissible polyethylene service entry below floor level for flats, using
steel carrier pipe. Riser not in protected shaft 50

33 Permissible polyethylene service entry below floor level for flats, using
steel carrier pipe (changing to steel below ground). Riser not in protected shaft 51

34 Permissible polyethylene service entry below floor level for flats, using
steel carrier pipe. Riser in protected shaft 52

35 Suggested alternative methods of riser and lateral design:

a) Multi-stepped riser 53

b) Single welded riser using BS 3601 pipe with laterals in BS 1387 pipe
using screwed or end-loaded compressiuon couplings 54

c) Single welded riser with welded laterals all using BS 3601 pipe 55

36 Permissible method of riser and lateral design 56

37 Preferred service riser supports for multi-storey premises 57

38 Permissible service riser supports for multi-storey premises 58

39 Permissible riser and lateral installation 59

40 External riser and lateral design guide 60

41 Internal riser and lateral design guide 61

APPENDICES

A LIST OF REFERENCES 63

B STANDARD FORM OF CARD/LETTER TO CONSUMER 65

C FLEXIBLE METALLIC HOSE ASSEMBLIES AND EXPANSION BELLOWS

FOR USE IN STEEL RISER AND LATERAL SYSTEMS 66

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 DIS 5.10

FOREWORD

This specification has been adopted by Transco and is an editorial revision of the former British Gas TransCo
specification DIS 5.10. It reflects the identity and organizational structure of Transco - a part of BG plc.

This Transco specification has been approved for use throughout Transco.

Comments and queries regarding the technical content of this Transco specification should be directed to:

Lead Role Engineer

Transco
West Area Office
Glevum House
Bristol Road
Gloucester
GL2 6YA

Further copies of this Transco specification can be obtained from Dataform Print Management using the print
requisition form G004 quoting the Form Number of this Transco specification (not the designation) and your
cost code.

Transco specifications are revised, when necessary, by the issue of amendments or new editions. Users should
ensure that they are in possession of the latest versions by referring to the Transco Register of Engineering
Documents available on the Transco Information Library.

Contractors and other users external to Transco should direct their requests for further copies of Transco
specifications to the department or group responsible for the initial issue of their contract documentation.

Compliance with this specification does not confer immunity from prosecution for breach of statutory or other
legal obligations.

DISCLAIMER

This specification is provided for use by Transco and such of its contractors as are obliged by the terms of
their contracts to comply with this specification. Where this specification is used by any other party it is the
responsibility of that party to ensure that the specification is correctly applied.

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DIS 5.10

BRIEF HISTORY

First published as BGC/PS/DIS 5.10: Part B* April 1981

First update to BGC/PS/DIS 5.10: Part B published* February 1985
Second update to BGC/PS/DIS 5.10: Part B published* June 1986
Third update to BGC/PS/DIS 5.10: Part B published* February 1990
Re-issued as GBE/DIS 5. 10 (incorporating all updates) in
bound form and without reference to 'Part B' September 1992
Amendment No.1 to GBE/DIS 5.10 published December 1992
Revised edition published as DIS 5.10 March 1995
* Loose-leaf editions.

© BG plc 1995

This Transco specification is copyright and must not be reproduced in whole or in part by any means without
the approval in writing of BG plc.

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 DIS 5.10

SECTION 5 - PIPE SYSTEM CONSTRUCTION

MODULE 5.10- SERVICE ENTRIES
1. SCOPE
This Module 5.10 of the Transco Engineering Procedures* specifies the procedures to be followed when a
service pipe enters premises. It covers the installation of pipe from the point of entry as far as the customer' s
meter control valve. It concerns single occupancy and multi-occupancy premises with multiple storeys. It
includes entries to premises with internal or external risers. Clauses 11 and 12 deal with the replacement of
services by dead and live service insertion methods respectively. It supplements the requirements of HSE
publication L56 in respect of service pipes and primary meter installations only.
* Hereinafter referred to as 'this Module 5.10'

2. REFERENCES
This Module 5.10 makes reference to the documents listed in Appendix A. Unless otherwise specified the
latest editions of these documents apply, including all addenda and revisions.

3. DEFINITIONS
3.1 General
For the purposes of this Module 5.10, the definitions given in 3.2 and 3.3 shall apply.

3.2 Miscellaneous
Engineer: a competent engineer appointed to be responsible for the application of all or part of Transco
Engineering Procedures.

Engineer's representative: a suitably qualified and experienced person acting on behalf of the Engineer.

Transco: Transco - a part of BG plc..

3.3 Mandatory and non-mandatory requirements

can: indicates a physical possibility.

may: indicates an option which is not mandatory

must: indicates a requirement in law and in matters of health and safety.

shall: indicates a Transco requirement.

should: indicates a strong preference, but allows deviations exceptionally.

will: indicates an intention by Transco to do something.

4. COMPETENCE
All persons engaged in the design, construction, commissioning, operating, maintenance and alteration of
mains, services and related plant shall be competent to carry out such work. This may be achieved by an
appropriate combination of education, training and practical experience.

5. GENERAL
5.1 Service pipes
Polyethylene (PE) services shall not enter occupied premises if the operating pressure exceeds 75 mbar.

Wherever possible, PE services should enter premises above ground and above the damp proof course (DPC)
and the PE pipe shall terminate at an external meter box or approved transition fitting.

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DIS 5.10

PE services shall not enter any premises, including integral and attached garages, unless enclosed in a metallic
pipe that is either gas tight or where the annular space is filled with an approved material.

All buried parts of service pipes should be of PE material. The only exception to this requirement should be:

a) Where, for reasons of pressure, steel pipe is used.

b) Where, due to existing ducts or the exceptional circumstances of a particular case, another
material is more appropriate.
c) Where steel service isolation valves are fitted.

Accessible service pipes shall be identifiable. Service pipes laid in ducts accessible to inspection shall be
marked with self-adhesive yellow GAS tape.

5.2 Service valves

Service valves must be installed in accordance with the Gas Safety Regulations 1972, Part II. A surface box
containing a service valve shall be marked either G or GAS.

NOTE - A service valve may not function also as an emergency control valve.

5.3 Meter control valves

5.3.1 Service entries to all premises shall terminate with a meter control valve; the lever or other
operating mechanism shall be fixed securely in place. If the meter control valve is lever operated, the lever
shall be so attached that downward movement turns the valve to the OFF position.

5.3.2 Where a meter is not to be immediately connected or re-connected at the time a service is laid, then,
immediately following the testing and purging of the service, the meter control valve shall be securely capped
with the valve in the closed position.

Open ends on meter installation pipework shall be securely capped.

5.3.3 After exchange of a meter control valve, the new valve shall be tested for gas tightness of the inlet
and outlet threads of the barrel and for let-by.

5.4 Emergency control

5.4.1 Emergency controls must be installed in accordance with Regulation 9 of the Gas Safety
(Installation and Use) Regulations 1994. The emergency control shall be appropriately sited so as to be both
accessible to and operable by the consumer.

5.4.2 The key, lever or hand wheel of the control shall be securely attached to the operating spindle of the
control as shown in Figure 1. Any key or lever shall move downwards from the vertical ON position to the
OFF position. The ON/OFF label (e.g. from a continuous roll of self-adhesive material) or indicator shall be
fixed to the emergency control valve, or inlet or outlet pipe, at the time of installation such that it can easily be
seen. The label shall be attached so as to correspond to the exact movement of the control as shown in
Figure 1.

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 DIS 5.10

FIGURE 1 - Emergency control

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DIS 5.10

5.4.3 At the time of installation of the emergency control, the label (such as is shown in Figure 2) shall be
completed and shall be displayed on or near the emergency control. When the control is on the outlet of the
meter, this is the responsibility of the installation pipework installer.

Where an emergency control is fitted which does not form part of the primary meter installation, the label
should be displayed in a prominent place adjacent to the emergency control.

FIGURE 2 - Typical gas emergency control label

5.4.4 In a flat type situation where the meter may be remote from the dwelling (e.g. in a purpose-designed
meter box or meter room), it will be necessary for an emergency control to be provided, preferably inside the
individual dwelling.

5.4.5 In multi-occupancy buildings with an internal riser, an additional emergency control valve of the
security type shall be installed, i.e. one which can readily be closed in an emergency, but opened only by
means of a special key (see Figure 1 c) (ii) in HSE publication L56). it may be necessary for the security type
valve to be enclosed in a glass-fronted box to minimize nuisance shut-off.

5.5 Installation of meters and governors

5.5.1 After a meter has been installed, it shall be visually checked that its installation complies with the
Gas Safety (Installation and Use) Regulations 1994. It shall also be tested for gas tightness and purged
through the whole installation, including any previously commissioned appliances in the case of a meter
exchange.

5.5.2 Where suppliers other than Transco have provided the meter box and its lock, the meter box
supplier should ensure that each consumer has available a suitably marked key. All Transco meter boxes are
supplied with a suitably marked key or fob. Transco can also supply suitable marked key fobs for consumers
having their own unique keys. The keys should be left with the consumer or, in the case of a building site,
with the site agent or foreman who may be regarded as the consumer in such cases.

5.5.3 All supplies must be governed either by a meter governor or a service governor, but not necessarily
both. On low pressure installations, the intent of the Gas Safety (Installation and Use) Regulations 1994 will
be met by using a normal low pressure governor having a lock-up capability.

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 DIS 5.10

5.5.4 All primary meters installed by Transco are provided with a suitably completed label, which may
be affixed to diaphragm meters but positioned adjacent to rotary displacement or turbine meters. The meter
label shall be completed at the time of installation of the meter.

5.5.5 When the emergency control is sited more than 2 m from, or out of sight of, the meter, a permanent
notice shall be displayed giving sufficient information to enable any person who goes to the meter to find the
location of the emergency control.

5.5.6 Transco seals may be broken only by those persons authorized by Transco. The governor shall be
re-sealed after any work (e.g. resetting the pressure). Seals of other suppliers shall not be tampered with.

5.5.7 The label (such as is shown in Figure 3) should be used to identify a primary meter:

FIGURE 3 - Typical primary meter label

5.5.8 A notice shall be fixed to a primary meter, indicating the number and location of the secondary
meters. A typical notice for a single secondary meter is as shown in Figure 4.

FIGURE 4 - Typical notice for a secondary meter

However, for multi-secondary meter installations, a one-off label should be provided giving brief location
details of all secondary meters or, where appropriate, the meter locations should be marked on the diagram
required by Regulation 24 (1) (b) of the Gas Safety (Installation and Use) Regulations 1994.

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DIS 5.10

NOTE - Normally, landlords using secondary meters will be responsible for

labelling the primary meter.

5.6 Removal of primary meters fitted with a service valve

5.6.1 When a meter is to be removed from a meter box or external installation, the supply shall be turned
off at the meter control, which also acts as a valve in such installations. The meter shall then be removed and
the meter control sealed. This principle shall also be followed for a new service where it is known that a meter
is not to be fitted in the foreseeable future.

5.6.2 When a meter is to be removed from inside premises where a service valve is fitted, the meter
control shall be turned off and the meter removed. The meter control shall be sealed and the service inside the
premises marked at the meter position with self-adhesive yellow GAS tape. The service valve shall be turned
off or the shut-off device in the house entry tee screwed down as appropriate. This principle shall also be
followed for a new service where it is known that a meter is not to be fitted in the foreseeable future.

NOTE - The service valve may be in the form of a conventional valve in the service
pipe or a house entry tee incorporating a shut-off device.

5.6.3 When meters are to be removed from flats with common risers and with valved laterals, the meter
control valve shall be turned off, and the meter removed from the flat concerned. The meter control shall be
sealed and the service marked at the meter position with self-adhesive GAS tape. The valve at the point where
the individual service is connected to the common riser or lateral shall also be turned off. This principle shall
also be followed for a new service where it is known that a meter is not to be fitted in the foreseeable future.

5.7 Removal of primary meters when a service valve is not fitted

5.7.1 Where a meter is to be removed from inside premises and no suitable isolation valve exists, a
service valve may be inserted into the line service before the end of the 12-month period, allowing the service
to be turned off outside the premises but still connected to the main.

NOTE - To be cost effective, the adoption of this procedure is dependent upon the
condition and life of the service pipe. The situation is then the same as in 5.6.2
above.

5.7.2 An alternative procedure to 5.7.1 is to turn off the meter control and remove the meter. The meter
control shall then be sealed, the service inside the premises shall be marked at the meter position with self-
adhesive yellow GAS tape, and procedures initiated for recording the existence of a live gas service.

The Engineer or Engineer's representative should ensure that he obtains on a regular basis a listing of all
services where the meter has been removed and not re-installed for a period of 11 months, so that these
services may be isolated outside the premises.

5.7.3 If a meter is to be removed from flats with common risers but without valved laterals, the meter
control shall be turned off and the meter removed from the flat concerned. The meter control shall then be
sealed and the service marked with self-adhesive yellow GAS tape. Where practicable, the service or lateral
should be disconnected adjacent to the riser.

In each case, an assessment should be made to determine what is reasonably practicable, based upon
consideration of the following factors:

a) The structural design of the block of flats, particularly if it is a large, load-bearing panel
system building.
b) The likelihood of interference, bearing in mind the social environment of the property.
c) The length of live service or lateral pipe remaining within the flat.
d) The size of the block and the number of consumers involved.

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 DIS 5.10

e) The access to the service or lateral, and whether the riser is external or internal.
f) Whether damage to the riser may result as a consequence of limited working space (i.e. ducts).
g) Whether the flats have a caretaker with a set of keys.

NOTE - The Health & Safety Executive expect the service or lateral to be
disconnected in the majority of cases.

5.7.4 The principles in 5.7.1 to 5.7.3 inclusive shall also be followed for a new service where it is known
that a meter is not to be fitted in the future.

5.8 Joint services

Where a joint service is laid, a suitable warning label shall be fitted on the service entries adjacent to the
meter positions in both premises (see HSE publication L56).

5.9 Hazard from electricity cables and other plant

5.9.1 Cable and pipe locators shall be used to check for the presence of electrical cables and other plant
before any excavation commences, and periodically as excavation advances.

IT SHOULD BE NOTED THAT SOME CABLE LOCATORS WILL DETECT ONLY LIVE CABLES
CARRYING A CURRENT.

5.9.2 Care shall be taken during the removal and replacement of service pipes on premises to avoid
damage to the electric service or to the internal electrical installation cables.

5.9.3 Where any work is to be carried out in the vicinity of the electricity meter installation, all
reasonable steps should be taken to locate the incoming supply cable in the area of the proposed work so that
contact and possible damage is avoided.

If there is any doubt as to the precise location of the cable, work shall not proceed until further information
has been obtained. In the case of new premises, this information may be available from the site agent or
appropriate site staff. Where the information is not available and in other cases, the Transco Engineer's
representative should be informed so that other courses of action may be considered.

5.9.4 Where inspection reveals that the internal electrical system is in close proximity to the service pipe,
or where there is doubt about the precise location of such cables, the system in the premises should be isolated
in consultation with the occupier, by using the isolation switch at the main fuse board, before attempting to
remove or install the service pipe.

5.10 Alterations to services and service entries

5.10.1 When localized alteration work is required on an existing service, the complete service may be
isolated at the main to service connection prior to commencing any alteration work. A soundness test should
then be applied to the service in accordance with Module 5.5. If the test reveals that the service is sound,
alteration work may proceed as required. If the test is not satisfactory, the complete service shall be renewed,
provided that the loss of pressure is not due to a defective meter control valve.

5.10.2 Alternatively, where the complete service is not being isolated and tested, the following procedures
shall be adopted:

a) A steel service shall be isolated at a point at least 2 m from the premises, after a continuity
bond has been fitted.
A PE service may be isolated at a convenient point outside the premises. The service shall be
squeezed-off and cut downstream of the squeeze-off. The live end of the service shall be
capped.
If a service alteration is downstream of an above ground entry tee, the integral stopper may be

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DIS 5.10

used as a means of isolation.

If a service alteration is downstream of a service valve, the service valve may be used as a
means of isolation. In both cases the effectiveness of the seal shall be established using a
pressure gauge connected to the outlet of the meter control valve.
b) An air test of 100 mbar shall be applied to the disconnected service and, if sound, the service
alteration may be carried out.
c) If the pressure test fails, the following shall apply:
1) Service supplying single premises:
If the service is steel, it shall be re-laid completely. If the service is PE with a steel entry,
the entry shall be replaced.
2) Service supplying flatted premises:
Below ground steel pipework shall be replaced. The service riser, if found to be leaking,
may be replaced, internally sealed, or individual joints repaired as considered
appropriate.
d) A compression fitting shall not be used for re-connection within 2 m of the property. In the
case of all PE services, the altered part of the service shall be re-connected using an
electrofusion coupling.
e) When carrying out an alteration on an MP or IP service, the service shall be isolated at a valve
or plugged at the main.

5.10.3 On completion of a service alteration as detailed in 5.10.2, the existing length of service pipe shall
be checked with a Gascoseeker (where a Gascoseeker Mkl is to be used, it shall be set to the 10% LEL scale)
in conjunction with barholing, to ensure that the disturbance has not caused a leak.

5.11 Redundant services

5.11.1 Before service replacement or laying a new service, a visual check should be made to ensure that
there are no other services within the premises.

5.11.2 For a service laid to replace existing supplies, all new and renewed sections of the service shall be
tested for soundness in accordance with Module 5.5, immediately prior to the admission of gas. However, the
purging procedure to gas up the service shall not commence until the old service, or that part of the old service
which is unique to the premises, is cut off and sealed. This practice shall be followed as far as is practicable
where more than one primary meter is connected to a service and for multi-storey flats.

5.11.3 For industrial and commercial premises, where the requirement for a continuous supply makes it
impracticable to disconnect the old service supply before gassing up the new service, the new service may be
commissioned before the old service is cut off. The old service shall be disconnected as soon as possible after
the new service has been commissioned.

5.11.4 Where a service is to be abandoned, the ends shall be sealed using an approved method.

5.12 Electrical insulation joints

5.12.1 Electrical insulation joints serve to prevent the flow of electrical current through metallic pipework.
Such current flow can result in corrosion of metal pipework in the system, and may be hazardous in some
circumstances.

Metallic gas services shall be electrically insulated from the meter installation pipework in premises. For all
services the optimum position of the electrical insulation joint is above ground level as close as possible to the
entry point to the premises. Electrical insulation joints for services larger than 32 mm nominal size should be
installed in this position. For smaller services, electrical insulation joints may alternatively be fitted directly to
the inlet of the meter control valve. However, where exposed metallic pipework exists between the entry point

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 DIS 5.10

to the premises and the insulation joint, the pipework and fittings shall be wrapped to provide adequate
insulation of this section of pipework.

NOTE - See Figure 7 for the correct installation of the insulation joint.

5.12.2 Where the service is of all PE construction, and the PE is brought above ground, an electrical
insulation joint is not required.

5.12.3 Where services are constructed from PE, terminating with a steel tail into the premises, and where
part of the steel tail is buried, electrical insulation is required.

5.12.4 Where, during a service renewal:

a) an existing steel service is to be inserted using PE pipe,

and
b) the annular space is to be filled with an approved material,

it is not necessary for an insulation fitting to be installed in the steel service pipe, provided that the steel
service pipe is not electrically connected to the steel main but is being used only as a carrier pipe for the
insertion. If the steel pipe is connected to the steel main, as in a live insertion, an insulation joint shall be
fitted.

5.12.5 New metallic services off metallic mains shall also be insulated at the main to service connections
unless the service is to be protected by the corrosion protection system applied to the main.

5.12.6 Steel riser and lateral installations shall be electrically insulated. The optimum position for the
electrical insulation joint is at the base of the riser below any equipotential bond. Where this is not
practicable, it should be installed directly to the inlet of the meter control valves.

Electrical insulation joints should not be installed in both the riser and lateral pipework.

5.13 Cathodic protection

All buried new sections of metallic pipe shall have a system of cathodic protection applied, using sacrificial
anodes or impressed current.

5.14 Electrical bonding

5.14.1 Temporary electrical continuity bonds
5.14.1.1 The purpose of a temporary electrical continuity bond is to protect the operative and ensure that an
ignition source will not be created by an electrical discharge across a temporary gap in pipework.

5.14.1.2 A temporary electrical continuity bond shall be fitted before any part of a metallic main, service
meter or other plant is connected, disconnected or cut (see Figures 5 and 6), and when installing an insulation
joint. A continuity bond shall not be fitted such that it bridges an insulation joint.

5.14.1.3 Temporary electrical continuity bonds shall be fitted so that they will not be disturbed during the
progress of the work and shall not be removed until the work has been completed. Bonds shall not be removed
until the connection or disconnection work has been completed, and shall be fitted or removed in a gas-free
area only.

5.14.1.4 Temporary electrical continuity bonds shall be constructed from fully insulated wire having at least
10 mm 2 cross-sectional area. Clamps shall be to BS 951 or approved equal.

5.14.1.5 The procedure detailed in a) to f) inclusive below shall be followed:

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DIS 5.10

a) Select the position on the main, service or installation pipework at which the temporary
electrical continuity bond is to be connected.
b) Clean the pipe at this position to provide a sound metal contact. This may involve removing
protective coatings and cleaning the area of pipe concerned with a wire brush.
c) Ensure that the temporary electrical continuity bond is of adequate length and that the
connection ends are clean and in good condition.
d) Attach the two ends of the temporary electrical continuity bond to the previously cleaned
sections of pipework and ensure that both connections are secure (see Figure 6 for the correct
connection sequence).
e) Proceed with connection or disconnection of pipework.
f) Remove the temporary electrical continuity bond following completion of the work (see Figure
6 for the correct disconnection sequence).

5.14.1.6 Typical examples of the use of temporary electrical continuity bonds are shown in Figure 5 and
Figure 6.

5.14.2 Main equipotential bonding (cross-bonding)

5.14.2.1 Where electrical installations within premises are of the protective multiple earth (PME) type, a
main equipotential bond to the gas supply pipework is a legal requirement. On other types of installation a
main equipotential bond shall also be fitted.

NOTE - The purpose of equipotential bonding is to ensure that all metallic services
within the premises:

a) remain at the same electrical potential;

b) are connected to the electrical earthing system.
A bond on non-PME systems is required in BS 7671.

NOTES

1. The main equipotential bond will usually have been fitted in a visible
position within 600 mm of the meter outlet (see Figure 7) or, in the case of external
meter boxes, within 600 mm of the point of entry into the premises.

2. The main equipotential bond should normally have been labelled:

SAFETY ELECTRICAL CONNECTION - DO NOT REMOVE.

3. In multi-occupancy premises, main equipotential bonding will usually have

been fitted either within each of the premises or at the base of the riser system.

5.14.2.2 Where temporary equipotential bonding is to be used to allow extension or relocation of existing
main equipotential bonding, this shall be 10 mm2 cross-sectional area for domestic premises. For non-
domestic premises, reference should be made to the Engineer or Engineer' s representative.

5.14.3 Service replacements

5.14.3.1 Planned bulk replacements
Where planned bulk replacements are being carried out, the premises involved should be surveyed beforehand
to check for the existence of equipotential bonding.

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Where it is found that an equipotential bond has not been fitted, the standard letter (see Appendix B) shall be
served.

This survey should be carried out sufficiently in advance of the planned bulk replacement work to allow the
owner of the premises to arrange for remedial action to be undertaken.

5.14.3.2 Single service replacements

Where any service replacement work is to be undertaken, a check should be carried out to see if an
equipotential bond is fitted (see Figure 7). This check should be carried out at the time of replacement. The
following procedures shall then be adopted:

a) Where an equipotential bond has been fitted correctly, the service renewal work shall proceed.
b) Where the equipotential bond is fitted in the wrong position, the replacement should proceed
provided that the existing bond is fitted in a position where it is possible to continue the
replacement without disturbing the bond. On completion of the work, the standard letter
(see Appendix B) shall be served.
c) Where the existing equipotential bond is placed so as to prevent the service replacement being
completed without disturbing the bond, a temporary extension shall be fitted between the
existing bond and the correct position on the meter outlet (see 5.14.3.4). Once this temporary
extension has been fitted, the existing equipotential bond may be unclipped from the service
and the replacement completed. On completion of the job, the temporary extension of the
equipotential bond shall be left in position. On completion of the work, the standard letter
(see Appendix B) shall be served on the occupier of the premises.
d) Where no equipotential bond is fitted, proceed with the service renewal work. On completion
of the work, the standard letter (see Appendix B) shall be served only where the installation is
labelled PME.
5.14.3.3 Multi-occupancy premises
Property within multi-occupancy premises shall be dealt with as detailed in 5.14.3.1 and 5.14.3.2.

5.14.3.4 Changed meter position

Where the meter position is changed as the result of a replacement initiated by Transco, thereby making the
original main equipotential bond ineffective, the Engineer or Engineer' s representative shall ensure that
adequate arrangements are made for the main equipotential bond to be altered by a competent person. Transco
will bear the associated cost regardless of whether the original equipotential bond was correctly positioned.

5.14.3.5 Safety procedures for temporary alteration to equipotential bonding

Where a temporary extension is to be made to a main equipotential bond, the following procedure shall be
used:

a) Advise the customer that it will be necessary to switch off the electricity supply.
b) Switch off the electricity supply to the premises using the isolating switch at the main fuse
board.
c) Clean an area of the installation pipe with emery cloth or similar to allow connection of the
extension bond on to the cleaned area. A new earth clamp shall be fitted and a label fixed to
the new connection stating SAFETY ELECTRICAL CONNECTION - DO NOT REMOVE.
d) Connect the extension bond to the existing bond which can then be disconnected from the
service pipe or meter inlet.
e) Restore the power supply to the premises and inform the customer (using the standard letter in
Appendix B) that the position of the bond has been altered and arrangements should be made
for a competent electrician to check the electrical installation.

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DIS 5.10

5.14.3.6 Electrical faults

If there is cause to believe that an electrical fault exists which may be affecting the pipework, the local
Electricity Authority shall be called immediately. The pipework shall not be cut or disconnected until the fault
has been corrected.

5.15 Unrecorded services

5.15.1 If a service pipe is located which is not shown on Transco records, the service shall be traced back
to a point outside the property boundary. Where the pipe cannot be identified, contact should be made with
other Utilities (water, electricity, telecommunications and other gas suppliers) in order to ascertain ownership
of the service pipe.

5.15.2 If the service pipe belongs to Transco, the pressure shall be checked at a point outside the property
boundary using a suitable method, in order to determine whether the service pipe is dead or live. Suitable
precautions shall be taken before physically checking the pipe.

5.15.3 All disused services should be physically isolated at a point outside the property boundary.
Consideration should be given to physical isolation of the service at the main or at the point where the service
connects into another live pipe in use.

5.15.4 If the service is of cast iron, it shall be cut off as close to the main as possible.

5.15.5 Reference should be made to HSE publication L56 for the legal requirements in respect of removal,
disconnection, alteration, replacement and maintenance of gas fittings, etc.

5.15.6 The details of all non-domestic gas services found to be unrecorded shall be entered into Transco
records.

5.16 Unrecorded mains

5.16.1 If a main is located which is not shown on Transco records, contact should be made with other
Utilities (water, electricity, telecommunications and other gas suppliers) in order to ascertain ownership.

5.16.2 If the main belongs to Transco, the pressure shall be checked at a point outside the property
boundary using a suitable method, in order to determine whether the service pipe is dead or live. Suitable
precautions shall be taken before physically checking the pipe.

5.16.3 The details of all mains found to be unrecorded shall be entered into Transco records.

6. POLYETHYLENE SERVICE PIPES ENTERING SINGLE PREMISES

6.1 New services
Figures 8 to 16 inclusive and Figure 18 give acceptable methods for PE service pipes entering single
premises.

The preferred method of installing medium pressure (MP) services to premises is to install a meter regulator
kiosk inside the boundary of the premise. However, where it is necessary to install the governor at the
premise, the arrangement shown in Figure 11 may be used.

6.2 Replacement services

Figure 17 gives an acceptable alternative replacement entry through ventilated cellars or basements with
ready access. Figures 19 and 20 give examples of replacement services under a suspended floor. Figure 23
gives an example of insertion of copper pipe into an existing steel service used as a sleeve.

For entries through solid floors, the service shall enter the premises through a continuous sleeve as shown in
Figure 21. The horizontal sleeve shall terminate in a 300 mm square recess in the floor of the premise. The
service riser and bottom bend shall be jointed to the incoming service and the bend and riser protected as

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 DIS 5.10

shown, following pressure testing. A vertical section of sleeve shall be installed over the riser where it passes
through the floor, as shown.

7. STEEL SERVICE PIPES ENTERING SINGLE PREMISES

7.1 General
Steel services shall enter single premises above ground wherever possible.

Preference shall be given to the use of meter boxes wherever practicable.

Where meter boxes cannot be used, meters may be sited within the premise preferably on the internal face of
an external wall.

Where pipes pass through any wall, a sleeve shall be provided.

7.2 Service entries

Figures 22, 24, 25 and 26 show service entries into single premises.

For entries through solid floors, the service may enter the premises as shown in Figure 22. The horizontal
sleeve shall terminate in a 300 mm square recess in the floor of the premise. The service riser and bottom
bend shall be jointed to the incoming service and the bend and riser protected as illustrated, following
pressure testing. A vertical section of sleeve shall be installed over the riser where it passes through the floor,
as shown. All annular spaces between service pipe and sleeves shall be sealed. Additionally, no mechanical
pipe joints shall be permitted within the sleeve.

8. SERVICE PIPES ENTERNG COMMERCIAL PREMISES

8.1 Services shall enter commercial premises above ground level wherever possible.

8.2 Preference will be given to the installation of primary meters in specially constructed housings,
outside premises and as close to the premises boundary as possible.

8.3 Where circumstances dictate, meters may be sited within premises preferably on the internal face of
an external wall.

8.4 Services shall not terminate in positions close to electrical switchgear, or where extremes of
temperature may be encountered or in other potentially hazardous areas.

8.5 Non-domestic meter houses shall meet the requirements of M7 IM/112.

9. POLYETHYLENE RISER AND LATERAL SYSTEMS

9.1 Siting
9.1.1 PE riser and lateral systems are approved for external use on premises only and shall not be used
internally, or in any position which is likely to be converted into an internal or enclosed space.

9.1.2 PE riser and lateral systems should not be used in locations where they may be vandalized, unless
suitably protected.

9.2 Design considerations

9.2.1 PE riser and lateral systems should consist of suitably sized fittings secured to an outside wall of
premises. The fittings should be connected together with PE pipe which is itself enclosed within a suitable
sleeve.

The Engineer or Engineer' s representative shall specify the sleeving system to be utilized to protect and cover
the PE pipe.

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DIS 5.10

9.2.2 The premises should be surveyed to ensure that the required materials are available for negotiating
building features, other services, changes of direction, or long lengths between lateral connections.

9.2.3 The position of the riser should be selected so as to avoid ventilation bricks, central heating flue
outlets and other external building features.

9.2.4 As subsequent connections to the riser require isolation of the complete riser system, consideration
should be given to servicing premises not requiring an immediate supply.

9.2.5 Laterals shall be connected from the riser fittings to standard service termination fittings via the
same or smaller size of PE pipe.

9.3 Materials
9.3.1 Steel fixtures and fittings should be corrosion protected to BS 1706 or equivalent.

9.3.2 Consideration should be given to ensuring that the fittings and sleeving used during construction are
colour matched.

9.4 Construction procedure

9.4.1 The procedure for constructing the system shall be specified by the Engineer or Engineer's
representative to suit the particular situation. Examples of construction techniques are shown in Figures 27 to
31 inclusive.

9.4.2 The riser and service entry positions should be established, and the wall marked at intersections,
etc., to ensure that the system will be vertical or horizontal, as appropriate.

9.4.3 The wall shall be drilled at entry tee positions ensuring that the lateral lengths are similar unless
there are variations in meter positions.

9.4.4 House entry tees shall be installed, and fixture positions prepared for wall-mounted fittings.

9.4.5 The PE pipe and sleeving system shall be cut to suit the distances between the fittings, and the
system progressively assembled, jointing as appropriate.

9.4.6 The system shall be pressure tested and commissioned in accordance with Modules 5.5 and 5.6
respectively.

10. STEEL SERVICE PIPE ENTERING MULTI-OCCUPANCY PREMISES

10.1 General
10.1.1 'System-built' high-rise blocks
'System-built' high-rise blocks (i.e. of the Ronan Point type of construction), the design of which renders them
liable to progressive collapse, should not be supplied with gas unless a written assurance can be obtained from
the owners that the block has been satisfactorily strengthened.

10.1.2 Service entries

Steel service entries to multi-occupancy premises are the subject of special construction requirements, details
of which will be provided by the Engineer or Engineer's representative. Figures 32, 33 and 34 give typical
steel entry/riser configurations for such premises.

It is essential that the developer ensures that the sleeve riser is vertical. This may be achieved using a
temporary flange or support.

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 DIS 5.10

10.1.3 Service risers

Steel service risers in multi-occupancy premises require special consideration. It is essential that consultations
are held with the architects and developers at the earliest possible stage in design, to ensure that the risers and
laterals can be installed in accordance with this Module 5.10.

This Module 5.10 gives guidance on the design of riser and lateral systems where the riser height is 15 m or
greater and up to 50 mm (2 inch) nominal diameter with associated laterals of up to 25 mm (1 inch) nominal
diameter.

10.2 General design considerations

10.2.1 As storey heights can vary between 2.5 m and 4 m, riser and lateral systems should be designed on
the basis of total riser height, irrespective of the number of storeys involved.

10.2.2 This Module 5.10 is based on the following design parameters:

a) External risers
A maximum annual temperature change of 80 0 C due to ambient changes and solar gains.
b) Internal risers
An ambient temperature variation of 30 0 C
.
10.2.3 Where practicable, risers should be installed external to the premises.

10.2.4 Irrespective of whether the riser is constructed externally or internally, consideration may be given
to installing risers in a number of sections. Irrespective of whether the sections are continuously vertical or
offset, each vertical section shall be adequately supported at its base as shown in Figures 35 and 36.
Examples of riser and lateral construction are shown in Figures 37, 38 and 39.

10.2.5 Internal riser and lateral systems, including all fittings, shall be half-hour fire resistant to 820 0 C in
accordance with BS 476: Part 8.

10.2.6 For new premises, the riser may be surface mounted and either left exposed or enclosed, in which
case it shall be adequately ventilated to the room in the flat, which itself will be ventilated in accordance with
current building regulations. The internal riser may alternatively be located in a cupboard, similarly
ventilated, from where it may rise to the flat above. Riser access points shall meet the requirements of current
building regulations.

10.2.7 For older premises where adequacy of ventilation cannot be assured, internal risers should be
enclosed and ventilated to the outside air at the top and bottom of the enclosure.

10.2.8 There is no requirement in the Building Regulations 1985 or the Building (Scotland) Regulations
1990 for an internal riser to be installed in a protected shaft. There will, however, be situations where the
most practical and expeditious route for the gas riser to upper floors will be in a protected structure containing
a stairway. It is in order to include gas pipes of either screwed steel or all welded construction in such a shaft.
Compression fittings shall not be used on gas pipes installed within a protected shaft containing a stairway.
Therefore, for risers of up to 20 m height installed in such a shaft, either screwed steel or all welded
construction shall be used. A protected shaft containing a gas pipe shall be adequately ventilated direct to the
outside air.

10.2.9 Where a riser is installed in a half-hour fire resistant duct or enclosure, it shall be sleeved and the
ends sealed (at each position where the riser or lateral penetrates the duct or enclosure) using a material which
maintains the integrity of the half-hour fire resistance.

10.2.10 Riser pipework systems up to and including 50 mm (2 inch) nominal diameter and 25 mm (1 inch)
diameter laterals may, subject to the above design considerations and the guidance given in 10.4, be jointed by

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DIS 5.10

screwed threads, end-load resistant compression joints or welded joints. However, all joints above 50 mm
(2 inch) nominal diameter shall be made by welding or using welded flanges.

10.2.11 Service valves must be installed in accordance with the Gas Safety Regulations 1972 Part II

NOTE - A service valve may not function also as an emergency control valve.

Additionally, for internal risers, a tamper-proof valve shall be installed at the base of the riser and be placed
in an identifiable and accessible position.

10.2.12 External risers and laterals shall be suitably protected against atmospheric corrosion by painting or
wrapping, as appropriate.

10.2.13 External steel risers should preferably be positioned at least 500 mm away from a lightning
conductor.

If an external steel riser has to be located within 500 mm of a lightning conductor or protection system, the
riser should be bonded to the lightning conductor to minimize the possibility of damage to the riser due to the
discharge seeking paths to earth by side-flashing. Bonding, in this instance, is the responsibility of the owner
of the premises. The owner should be advised to contact a competent electrician to carry out the bonding in
accordance with the requirements of BS 6651.

10.3 Additional design considerations for high rise premises

10.3.1 General
10.3.1 1 The additional design considerations detailed in 10.3.1.2 to 10.3.1.10 inclusive should apply in the
case of high rise premises where the riser length is greater than 15 m.

10.3.1.2 The design criteria are based on a riser of 50 mm (2 inch) nominal diameter and laterals of 25 mm
(1 inch) diameter. The design procedure is applicable to systems using smaller diameter riser and lateral
combinations, but not larger diameter combinations which require special design considerations.

10.3.1.3 The two important parameters in determining the method of construction of a riser and lateral
system are the free riser height and the unrestrained lateral length, i.e. the distance between the tee on the riser
and the first clip on the lateral (if fitted).

10.3.1.4 Allowable construction methods for external and internal risers to high rise premises of total height
in excess of 15 m may be determined using Figures 40 and 41 respectively

10.3.1.5 In accordance with Figure 40, the uppermost lateral of a 20 m high external riser will accommodate
the expected maximum thermal movement of the riser if the unrestrained lateral length is at least 1.4 m long
when screwed fittings are used or 1 m long if end-load resistant or welded fittings are used.

10.3.1.6 Screwed systems should not be used beyond a total riser height of 20 m.

10.3.1.7 For internal risers in excess of 20 m riser height installed in a protected shaft containing a stairway,
an all-welded construction is required.

10.3.1.8 For a given riser height it is preferable to increase the unrestrained lateral length to at least the
value obtained from Figures 40 and 41, so that the fitting of additional flexibility is avoided. However, if this
is not possible it will be necessary to fit either flexible metallic hose assemblies to that lateral, or expansion
bellows to the riser itself to accommodate thermal expansion.

10.3.1.9 When risers are installed in an offset manner, the required length of offset section may be obtained
from Figures 40 and 41 by treating it as a lateral. If the specified length of offset section cannot be achieved,
it will be necessary to install a metallic hose assembly into the horizontal section.

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 DIS 5.10

10.3.1.10 Lateral lengths may be progressively shorter as the base of the riser is approached, and need not be
jointed by the same method of construction as the riser.

10.3.2 Risers up to 20 m in height

Risers up to 20 m in height and their associated laterals may be jointed by screwed fittings, end-load resistant
compression fittings (see 10.2.8 for exceptions) or welded joints. The minimum unrestrained lengths shall be
in accordance with Figures 40 and 41 for external and internal risers respectively.

10.3.3 Risers above 20 m and up to 40 m in height

Screwed joints shall not be permitted in the riser (risers above 20 m and up to 40 m in height) or laterals;
end-load resistant compression fittings (see 10.2.8 for exceptions) or welded joints may be used. The
minimum unrestrained lengths for end-load compression jointed or welded laterals shall be in accordance with
Figures 40 and 41 for external and internal risers respectively.

10.3.4 Risers above 40 m in height

Systems above 40 m riser height shall be individually designed. The riser and laterals shall be of welded
construction and the need for flexibility shall be considered.

10.4 Materials and jointing methods

10.4.1 Pipe materials
Risers and laterals shall be constructed using steel pipe which meets either of the following specifications:

a) Heavy wall, mild steel pipe to BS 1387 where either screwed or end-load resistant
compression fittings are used.
b) Pipes for welding shall comply with BS 1387 or BS 3601. Welded fittings shall comply with
BS 3799 or BS 1965: Part 1. Large diameter pipes and fittings for welding shall comply with
L2 and F7 respectively.
10.4.2 Jointing methods
10.4.2.1 Screwed joints
All screwed joints shall be constructed using fittings of:

a) malleable cast iron to BS 143 & 1256, or

b) steel to BS 1740.

Pipe threads shall comply with BS 21.

A suitable jointing compound shall be used for screwed joints in riser and lateral installations.
Polytetrafluoroethylene (PTFE) tape shall not be used.

10.4.2.2 Compression joints

All compression joints used for risers and laterals shall be end-load resistant and also half-hour fire resistant.
The system should be constructed using plain-ended pipe preferably to BS 1387, and assembled in accordance
with the manufacturer's instructions.

10.4.2.3 Welded joints

Welded systems shall be constructed using either BS 1387 or BS 3601 pipe, welded in accordance with P1.

J178 ( Rev 01/98 ) - 17 -

DIS 5.10

10.4.3 Flexible metallic hose assemblies, expansion bellows and pipe clips
10.4.3.1 Flexible metallic hose assemblies
Flexible metallic hose assemblies shall comply with BS 6501: Part 1, and shall be fitted in accordance with
Appendix C.

10.4.3.2 Expansion bellows

Where expansion bellows are installed in a vertical riser, they shall be fitted in accordance with Appendix C.

10.4.3.3 Pipe clips

Pipe clips restraining risers should not restrict movement caused by expansion and contraction, neither should
they restrict the operation of expansion bellows. Pipe clips on the riser should not be fitted within 500 mm of
the lateral tee.

Where flexible metallic hoses are fitted to laterals, the first fixing to the wall shall be on the plain pipe
downstream of the convoluted section.

11. DEAD SERVICE INSERTION

11.1 Size of pipe for dead service insertion
The maximum size of PE pipe or copper tubing which may be dead service inserted into an existing service is
as given in Table 1. Consideration should be given to pressure drop across the service when using small
diameter pipes and fittings.

TABLE 1 - Maximum diameter of dead service insertion pipe into existing steel pipe up to
1.25 inch diameter

11.2 Examination of route for dead service insertion

The route of the existing service pipe between the main and the point of entry should be located. It shall be
determined whether the pipe supplies several premises.

11.3 Excavation for dead service insertion

Excavations for dead service insertion should be made at the connection to the main and at the locations of
siphons, valves and branch connections on the existing services.

Where the depth of cover is found to be less than 375 mm, the Engineer should be notified as additional
protective measures may be required.

11.4 Preparation for dead service insertion

Wherever a pipe is cut or disconnected, a continuity bond shall be fitted at the following locations:

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 DIS 5.10

a) At the meter position, between the service pipe and the installation pipe. The meter control
valve should then be closed and the inlet to the meter disconnected.
b) At the connection to the main, between the main and the service pipe. The service tee should
then be plugged, or the service disconnected and the main plugged.
c) At any other cut out or disconnection, between the sections of pipe that remain.
Siphons, valves and branch connections should be cut out.

Where the dead service inserted pipe is to extend into the premises, the PE pipe or copper tubing may not
negotiate an elbow without 'creasing'. Where necessary, elbows should be removed and either be replaced
with a slow bend, or the PE pipe or copper tubing terminated at this point with a service head adaptor. The
rest of the original service pipe should be properly supported and, if insecure, shall be fixed to the floor joists
or wall. Alternatively, in order to negotiate an elbow, a short length of smaller diameter PE pipe may be
attached using a suitable transition fitting prior to insertion.

The presence of an elbow, or partial blockage of the original service, can be detected by 'trial inserting' from
the meter control valve using a small bore plastics tube.

Where a meter box or external entry is to be used, the old standpipe and existing below ground entry should
be removed, all redundant holes sealed and any damage made good.

11.5 Insertion of dead service

11.5.1 General
To minimize cutting, scratching or scoring of the surface of the pipe during dead insertion, the end of the old
service pipe should be suitably protected before pushing the dead inserted PE pipe or copper tubing through it.

The dead insertion pipe may be pushed or winched in from the mains connection or pushed from the house
end, and may be passed through the sections where siphons, valves and branch connections have been
removed.

A suitable sleeve should be installed over the ends of the old service to prevent damage to the dead insertion
pipe at the points where it leaves the old service.

11.5.2 Polyethylene dead insertion

For PE dead insertion, the leading edge of the dead insertion pipe may be plugged with a 'bullet' type nose
fitting or the end of the PE pipe chamfered and the opening plugged with mastic to assist insertion and prevent
ingress of debris into the insertion pipe.

Surface scratching is inevitable, but where defects occur which extend to more than 10% of the wall thickness
of the pipe, the Engineer should be notified before proceeding further.

11.5.3 Copper dead insertion

For copper dead insertion, the soft copper tubing is winched in from the house end and terminates with a
service head adaptor (see Figure 23).

11.6 Meter box connections and external above ground entries

Where an external meter box or an external above ground entry is used, reference should be made to the
appropriate clause in this Module 5.10 for new services.

11.7 Below ground entries

Unprotected PE pipe shall not be installed inside premises. Where it is intended to change from PE to steel for
entry inside the premises, a transition fitting shall be fitted external to the premises or at the entry position.
The length of service inside the premises and the length of buried steel service outside shall be renewed in
accordance with Module 5.1.

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DIS 5.10

Where the PE pipe is to be inserted into the premises using the existing service pipe as a sleeve, the section of
steel service left within the premises shall be pressure tested and protected in accordance with Module 5.1,
except when the PE pipe terminates with a service head adaptor and the annulus between the PE pipe and the
existing service is filled with an approved material. In this latter instance, a visual inspection of the existing
steel service should be made, particularly on the internal riser, to ensure no severe corrosion exists.

If the original steel service has been pressure tested, the PE pipe may terminate at a service head adaptor
100 mm below floor level. In this instance, the end of the steel sleeve external to the premises shall remain
unsealed (see Figure 20).

Alternatively, if the service has not been tested, the PE pipe should terminate with a service head adaptor
either below floor level or at the meter control valve. The annulus between the PE pipe and steel carrier pipe
should then be filled, from the service head adaptor, with an approved material, ensuring that the whole length
of original service pipe to a point beyond the building line is completely filled (see Figure 19).

Both PE pipe and copper tubing shall terminate with a service head adaptor which provides a seal to the
annular space between the pipe and steel sleeve.

Where copper tubing is dead inserted into the premises using an existing service as a sleeve, there is no
requirement to pressure test the existing service, but the end of the sleeve pipe external to the premises shall
be sealed (see Figure 23).

11.8 Valve and branch connections

Where valves or branch connections are required, the dead insertion pipe should be cut and fittings installed
before making the final connection to the service tee in the main.

11.9 Final connections

When all new PE pipe or copper tubing has been installed and connected to the main in accordance with
Module 5.3, the service shall be tested in accordance with Module 5.5. This pressure testing shall be carried
out before any joints are wrapped, and before filling any annulus with an approved material. The service
should be purged and commissioned in accordance with Module 5.6.

12. LIVE SERVICE INSERTION

12.1 Size of pipe for live service insertion
The maximum size of PE pipe which may be live inserted into an existing service is as given in Table 2.
Consideration should be given to pressure drop across the service when using small diameter pipes and
fittings.

TABLE 2 - Maximum diameter of live service insertion pipe into existing steel pipe up to
1.25 inch diameter

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 DIS 5.10

There are various systems of live service insertion and reference should be made to the manufacturer' s
detailed instructions for the complete procedure. Live service insertion shall only be carried out by fully
trained personnel, using approved methods, equipment and materials.

12.2 Examination of route for live service insertion

The route of the existing service pipe between the main and the riser should be located. It shall be determined
whether the pipe supplies several premises. The position of the gas main that the existing service is connected
to should be established using tracing techniques and map information where necessary.

12.3 Preparation for live service insertion

All exposed service pipe shall be visually checked for any severe corrosion and for any valves, siphons or
branch connections along the existing service route. A check shall also be made to determine whether there is
insufficient clearance at the gas meter control valve location to carry out the live service insertion operation.
The Engineer or Engineer' s representative shall be consulted if any of these conditions exist or if there are
any other restrictions that may impede insertion, such as elbows or tight bends.

Depending on the system to be used, gauging of the existing pipe may be carried out prior to commencement
of work to check that live service insertion is possible.

Checks for leakage shall be carried out using a Gascoseeker (where a Gascoseeker Mkl is to be used, it shall
be set to the 10% LEL scale) in conjunction with barholing along the line of the existing service including the
mains connection, the external point of entry, the base of the internal standpipe riser and any other exposed
service pipe. If readings are detected, they shall be noted and the Engineer consulted.

A continuity bond shall then be fixed at the meter position between the service pipe and the installation pipe.
The meter control valve should then be closed and the inlet to the meter disconnected.

If there are restrictions that prevent complete live insertion, a partial live insertion can be undertaken between
an excavation at a convenient position outside the property (to minimize reinstatement) and the main. The
remaining section of service pipe and service entry should be re-laid by the appropriate method (dead
insertion or relay).

12.4 Insertion of live service

12.4.1 Meter control valve removal
The meter control valve exchange gland system shall be connected to the meter control valve. The meter
control valve shall then be exchanged under no-gas conditions with the full bore valve to permit PE insertion.

12.4.2 Polyethylene live insertion

After attaching the live insertion nose cone to the PE pipe, a pressure test shall be carried out in accordance
with Module 5.5.

The PE pipe shall then be inserted into the whole length of the existing service until it reaches the service tee
or the back of the main. This should occur when the measured length of the PE pipe corresponds to the length
of the service pipe. The live insertion nose cone shall be repositioned according to the manufacturer's
instructions. The service relay shall then be completed in accordance with the manufacturer's instructions.
After fitting the meter control valve (in accordance with 5.3), the new PE service shall be pressure tested in
accordance with Module 5.5. The service shall then be commissioned and purged in accordance with
Module 5.6. To ensure complete filling of the annular space, an approved material shall be used and injected
in accordance with the manufacturer' s instructions.

12.5 Completion of work

Immediately following purging, the meter control valve shall be capped and sealed in accordance with 5.3.
Approved labels shall be fitted. The property, inside and outside, as well as the mains connection shall be
checked for leakage using a Gascoseeker (where a Gascoseeker Mkl is to be used, it shall be set to the 10%

J178 ( Rev 01/98 ) - 21 -

DIS 5.10

LEL scale). If any readings are found, the Engineer or Engineer' s representative shall be consulted before
leaving site.

NOTE - All reinstatement shall then be completed, including the barholes at the
mains end.

12.6 Records and audits

Separate records shall be kept of all services renewed by the live insertion technique.

The Engineer or Engineer's representative shall organize monitoring of the system on a periodic basis. Such
monitoring shall consist of analyzing escape reports from previously live inserted services.

- 22 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 5 - Typical procedure for connection of steel service to a service tee

J178 ( Rev 01/98 ) - 23 -

DIS 5.10

FIGURE 6 - Typical method of connecting a temporary electrical continuity bond prior to

the removal of a meter

- 24 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 7 - Equipotential bond on domestic supply installation

J178 ( Rev 01/98 ) - 25 -

DIS 5.10

FIGURE 8 - Preferred polyethylene service to inset meter box

- 26 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 9 - Preferred polyethylene service to semi-concealed meter box

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DIS 5.10

FIGURE 10 - Typical polyethylene service to semi-concealed meter box

- 28 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 11 - Permissible polyethylene service to external meter installation for medium

pressure applications

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DIS 5.10

FIGURE 12 - Preferred polyethylene above ground service entry

- 30 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 13 - Preferred polyethylene above ground service entry to garage

J178 ( Rev 01/98 ) - 31 -

DIS 5.10

FIGURE 14 – Preferred polyethylene to steel below ground service entry to garage

- 32 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 15 – Permissible polyethylene service entry below floor level using steel carrier pipe

J178 ( Rev 01/98 ) - 33 -

DIS 5.10

FIGURE 16 – Permissible polyethylene below ground service entry with solid floor using
basement entry fitting

- 34 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 17 – Below ground service entry with suspended floor

J178 ( Rev 01/98 ) - 35 -

DIS 5.10

FIGURE 18 – Permissible polyethylene below ground service entry for basement or cellar

- 36 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 19 – Permissible polyethylene below ground service entry using existing service for
replacement service only under suspended or concrete floor

J178 ( Rev 01/98 ) - 37 -

DIS 5.10

FIGURE 20 – Permissible polyethylene below ground service entry using existing service for
replacement service only under suspended floor

- 38 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 21 – Permissible polyethylene below ground service entry using existing service for
replacement service only under solid floor

J178 ( Rev 01/98 ) - 39 -

DIS 5.10

FIGURE 22 – Preferred below ground service entry with existing duct. For replacement service
only

- 40 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 23 – Permissible copper insertion into premises using existing steel service as sleeve

J178 ( Rev 01/98 ) - 41 -

DIS 5.10

FIGURE 24 – Preferred steel service installation to inset meter box

- 42 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 25 – Preferred steel service entry above floor level

J178 ( Rev 01/98 ) - 43 -

DIS 5.10

FIGURE 26 – Preferred steel service to existing meter (or riser) position above ground entry

- 44 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 27 – Permissible external polyethylene riser/lateral system

J178 ( Rev 01/98 ) - 45 -

DIS 5.10

FIGURE 28 – Detail of 25mm polyethylene riser

- 46 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 29 – Detail of 20 mm/25 mm polyethylene lateral

J178 ( Rev 01/98 ) - 47 -

DIS 5.10

FIGURE 30 – Detail of 32mm polyethylene riser

- 48 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 31 – Detail for extending glass reinforced plastics sleeving

J178 ( Rev 01/98 ) - 49 -

DIS 5.10

FIGURE 32 – Permissible polyethylene service entry below floor level for flats, using steel
carrier pipe. Riser not in protected shaft

- 50 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 33 – Permissible polyethylene service entry below floor level for flats, using steel
carrier pipe (changing to steel below ground). Riser not in protected shaft

J178 ( Rev 01/98 ) - 51 -

DIS 5.10

FIGURE 34 – Permissible polyethylene service entry below floor level for flats, using steel
carrier pipe. Riser in protected shaft

- 52 - J178 ( Rev 01/98 )

 DIS 5.10

a) Multi – stepped riser

FIGURE 35 – Suggested alternative methods of riser and lateral design

J178 ( Rev 01/98 ) - 53 -

DIS 5.10

b) Single welded riser using BS 3601 pipe with laterals in BS 1387 pipe using screwed or end
loaded compression couplings

- 54 - J178 ( Rev 01/98 )

 DIS 5.10

b) Single welded riser with welded laterals all using BS 3601 pipe

J178 ( Rev 01/98 ) - 55 -

DIS 5.10

FIGURE 36 – Permissible method of riser and lateral design

- 56 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 37 – Preferred service riser supports for multi-storey premises

J178 ( Rev 01/98 ) - 57 -

DIS 5.10

FIGURE 38 – Permissible service riser supports for multi-storey premises

- 58 - J178 ( Rev 01/98 )

 DIS 5.10

FIGURE 39 – Permissible riser and lateral installation

J178 ( Rev 01/98 ) - 59 -

DIS 5.10

FIGURE 40 – External riser and lateral design guide

- 60 - J178 ( Rev 01/98 )

 DIS 5.10

+ See 10.2.10 for guidance on restrictions

FIGURE 41 – Internal riser and lateral design guide

J178 ( Rev 01/98 ) - 61 -

DIS 5.10

- 62 - J178 ( Rev 01/98 )

 DIS 5.10

APPENDIX A
LIST OF REFERENCES
This Module 5.10 makes reference to the following documents (see clause 2):

Statutes and Regulations

- Building Regulations 1985

- Building (Scotland) Regulations 1990

- Gas Safety (Installation and Use) Regulations 1984

Health & Safety Executive publication

L56 - Approved Code of Practice and Guidance. Safety in the installation

and use of gas systems and appliances. Gas Safety (Installation and
Use) Regulations 1994

British Standards

BS 21 - Specification for pipe threads for tubes and fittings where pressure-
tight joints are made on the threads (metric dimensions)

BS 143 & 1256 - Specification for malleable cast iron and cast copper alloy threaded
pipe fittings

BS 476 - Fire tests on building materials and structures:

Part 8 - Test methods and criteria for the fire resistance of elements of
building construction

BS 951 - Specification for clamps for earthing and bonding purposes

BS 1387 - Specification for screwed and socketed steel tubes and tubulars and for
plain end steel tubes suitable for welding or for screwing to BS 21
pipe threads

BS 1706 - Method for specifying electroplated coatings of zinc and cadmium on

iron and steel

BS 1740 - Specification for wrought steel pipe fittings

(screwed BS 21 R-series thread):
Part 1 - Metric units

BS 1965 - Specification for butt-welding pipe fittings for pressure purposes

Part 1 - Carbon steel:

BS 3601 - Specification for carbon steel pipes and tubes with specified room
temperature properties for pressure purposes

BS 3799 - Specification for steel pipe fittings, screwed and socket-welding for
the petroleum industry

BS 6501 - Flexible metallic hose assemblies:

Part 1 - Specification for corrugated hose assemblies

J178 ( Rev 01/98 ) - 63 -

DIS 5.10

BS 6651 - Code of practice for protection of structures against lightning

BS 7671 - Requirements for electrical installations

Transco specifications

F7 - Specification for steel welding pipe fittings 15 mm up to and including

450 mm nominal size for operating pressures not exceeding 7 bar

L2 - Specification for steel pipe 15 mm to 450 mm nominal size for service

at pressures up to 7 bar (Supplementary and amending specification to
BS 3601:1974)

M7* IM/112 - Transco Joint Engineering and Marketing Requirements for industrial
and commercial metering installations (inlet pressures not exceeding 7
bar gauge)
* M7 is currently being revised and will no longer be a Joint Engineering and Marketing document.

P1 - Specification for the welding of steel pipe for distribution systems and
installations (operating at pressures below 7 bar)

Engineering Procedures (formerly Code of Practice for Distribution):

Module 5.1 - Steel pipe systems

Module 5.3 - Polyethylene systems

Module 5.5 - Pressure testing

Module 5.6 - Commissioning and de-commissioning of mains and services

Module 5.7 - Under pressure working.

- 64 - J178 ( Rev 01/98 )

 DIS 5.10

APPENDIX B
STANDARD FORM OF CARD/LETTER TO CONSUMER
Where a Team Leader notices that:

a) the installation pipe does not appear to have equipotential bonding, or

b) the equipotential bonding is incorrectly positioned,

the Team Leader will inform the responsible person (builder, owner or occupier) that equipotential bonding
may be necessary. A card or a letter which incorporates the following form of words should be left with the
responsible person:

J178 ( Rev 01/98 ) - 65 -

DIS 5.10

APPENDIX C
FLEXIBLE METALLIC HOSE ASSEMBLIES AND EXPANSION BELLOWS FOR USE IN STEEL
RISER AND LATERAL SYSTEMS
C.1 FLEXIBLE METALLIC HOSE ASSEMBLIES
C.1.1 The flexible metallic hose assemblies referred to in C.1.3 and C.1.4 shall be manufactured to the
requirements of BS 6501: Part 1, with fire resistance to BS 476: Part 8.

C.1.2 Where flexible metallic hose assemblies are required for riser heights up to and including 40 m, it is
intended to standardize on the use of one such fitting capable of accommodating riser expansion and
contraction of 40 mm. This type of flexible hose assembly will compensate for the maximum thermal
movement at 40 m riser height of an external riser (see Table C.1).

C.1.3 The flexible metallic hose assembly shall be protected by a heat shrink sleeve or equivalent which
shall cover the whole length of the convolutions and the welds on the mitred elbows.

C.1.4 The purchasing description of the 3/4 inch product is:

3/4 inch high pressure, stainless steel convoluted tube, 400 mm long, in 321
material of 0.012 inch thickness, unannealed, 44 convolutions/100 mm, end fittings
to match BS 1387 medium weight tube using mitred elbows giving 55 mm of plain
end for compression fittings, protected by heat shrink sleeve or equivalent over
whole length of convolutions including welds on mitred elbows.

C.1.5 For riser heights in excess of 40 m, a longer section of flexible metallic hose assembly will be
necessary for use on laterals. This should be determined after carrying out an individually tailored design.

C.1.6 A schematic diagram of the installed dimensions of the 3/4 inch flexible metallic hose assembly is
shown in Figure C.1.

C.2 EXPANSION BELLOWS

Where expansion bellows are fitted in a vertical riser, they shall be fitted in accordance with the
manufacturer's instructions to suit the thermal expansion as set out in Table C.1.

- 66 - J178 ( Rev 01/98 )

 DIS 5.10

TABLE C.1 - External and internal riser movements

J178 ( Rev 01/98 ) - 67 -

DIS 5.10

FIGURE C.1 - Schematic diagram of installed dimensions of 3/4 inch flexible metallic hose
assembly

- 68 - J178 ( Rev 01/98 )