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Informe para Trabajo 1
Informe para Trabajo 1
Vapor-liquid equilibria and boiling point elevation of slash pine kraft black liquors over a wide
range of solid concentrations (up to 85% solids) has been studied. The liquors are from a
statistically designed pulping experiment for pulping slash pine in a pilot scale digester with
four cooking variables of effective alkali, sulfidity, cooking time, and cooking temperature. It
was found that boiling point elevation of black liquors is pressure dependent, and this dependency
is more significant at higher solids concentrations. The boiling point elevation data at different
solids contents (at a fixed pressure) were correlated to the dissolved solids (S/(1 - S)) in black
liquor. Due to the solubility limit of some of the salts in black liquor, a change in the slope of
the boiling point elevation as a function of the dissolved solids was observed at a concentration
of around 65% solids. An empirical method was developed to describe the boiling point elevation
of each liquor as a function of pressure and solids mass fraction. The boiling point elevation of
slash pine black liquors was correlated quantitatively to the pulping variables, using different
statistical procedures. These predictive models can be applied to determine the boiling point
rise (and boiling point) of slash pine black liquors at processing conditions from the knowledge
of pulping variables. The results are presented, and their utility is discussed.
The boiling point rise varies from liquor-to-liquor due of temperature control, reaction with the brass screen,
to the differences in the composition of the liquors, and and water adsorption by the screen, especially at very
this dependency is more significant at higher solids high solids. Robinson and Clay (1986) determined the
concentrations. boiling point rise of one black liquor above 85% solids
Several other methods have been reported in the at atmospheric pressure by suspending a pan of dry
literature for measuring the vapor pressure of black black liquor in a steam chamber (containing steam at
liquors, and these are briefly reviewed here. Kobe and atmospheric pressure) with a calibrated quartz spring.
Sorenson (1939) have reported boiling point data for The chamber was placed in a temperature-controlled
black liquors up to 63% solids at different pressures. oven. At a fixed temperature, the water vapor was
Frederick et al. (1980) reported boiling point elevation absorbed by black liquor, and at equilibrium conditions,
data at atmospheric pressure for black liquors at solids the mass of the liquor in the pan was measured and
concentrations up to about 65% solids. These research- the solids concentration of the liquor was determined
ers have used direct measurement techniques in which by a mass balance. Although this method seems to be
the liquor is heated continuously, the boiling point is the best for determining vapor pressure of black liquors
recorded, and the resulting condensate is measured to at high solids concentrations, it should be mentioned
determine the solids concentration of the remaining that the true equilibrium may not be achieved in
liquor in the vessel. The accuracy of their technique is reasonable times due to the slow diffusion of water
questioned due to the fact that liquor and water vapor vapor into the layer of black liquor in the pan. Also,
were probably not at equilibrium under the conditions the method of drying used to achieve dry black liquors
used, and superheating of the liquor at higher solids may affect the nature of 100% black liquor solids.
concentrations was reported to be a problem. Some
researchers (Arlt and Onken, 1982; Thomas et al., 1982) 3. Materials
have tried to modify this technique by circulating the
liquor to achieve equilibrium, but the method does not The black liquors used in this study are from a four-
seem to be successful at high solids concentrations variable, two-level central composite design for pulping
where the viscosity is the main limiting factor. slash pine. Kraft pulping of slash pine was conducted
in a pilot scale digester of total volume of 0.1 m3
Clay and Karnofski (1981) used a pilot scale flash operated with liquor circulation. The four pulping
evaporator to determine the boiling point elevation for variables were effective alkali (EA), sulfidity (S), cooking
black liquors dispersed in an immiscible oil. With this temperature (T), and time at temperature (t), respec-
technique, they were able to measure the boiling point tively. The effective alkali is defined as NaOH + 1/2-
of black liquors for solids concentrations up to almost Na2S, expressed as Na2O, and the sulfidity is defined
100% solids. Although this method is potentially oper- as Na2S/(NaOH + Na2S), expressed as Na2O (Casey,
able up to dry solids, superheating of the liquid phase 1980). The range of the variables used in the design
appears to be a problem, especially in the case of two were 11.5-17.5% for EA, 12.5-42.5% for S, 160.0-
immiscible liquids, leading to an overestimate of boiling 182.2°C for cooking temperature, and 20-60 min for
point elevation. Clay and Grace (1984) used a labora- cooking time. The liquor-to-wood ratio was fixed at 4/1,
tory evaporator operating at total reflux and atmo- and the white liquor was adjusted with sodium carbon-
spheric pressure to determine the boiling point elevation ate and sodium sulfate to a causticizing efficiency of 85%
for one black liquor dispersed in oil. All their experi- and a reduction of 93%.
ments were conducted at atmospheric pressure, and oils After cooking, black liquor was quickly drained. The
of different volatility were used to alter the partial pulp was washed twice with water at 80 °F, and the
pressure of water vapor in the liquid-oil systems. two washes were combined with the black liquor. The
Wennberg (1985) determined the boiling point for combined liquor and washes were filtered to remove all
sulfate liquors at concentrations from 55% to almost fibers from the liquor, and samples of black liquor and
100% solids. In his procedure, the water was evapo- washed pulp were taken for analysis. Black liquor
rated continuously from the liquor, the temperature of solids were measured using TAPPI method T650 PM-
the liquor was recorded, and the evaporated water was 84. A sufficient amount of black liquor was loaded into
condensed and measured to determine the solids con- the small-scale evaporator to determine the boiling point
centration of the liquor in the evaporator. These results of the liquor as a function of pressure and solids mass
are suspicious due to the following: (1) the fact that the fraction.
liquor may not be at thermal equilibrium in the absence
of total reflux and (2) the liquor phase is superheated,
especially at high solids concentrations where the 4. Brief Description of the Small-Scale
convective heat transfer rate is decreased considerably Evaporator Apparatus and Experimental
by the very large increase in viscosity of the liquor at Procedure
high solids concentrations. Details of the design of the apparatus and its sche-
Some researchers (Szymonski and Grace, 1985; Rob- matic have been given in an earlier publication (Stoy
inson and Clay, 1986) have used equilibrium gravimet- et al., 1992). The basic apparatus is a 5 L still pot with
ric techniques to determine the vapor pressure of black three main parts: a glass sleeve, glass top, and stainless
liquors. A known mass of black liquor was coated on a steel bottom. The top contains openings for the stirrer,
brass screen and then suspended over a saturated salt condenser, pressure transducer, and a platinum resis-
solution at constant temperature and allowed to equili- tance thermometer. The bottom clamps to the bottom
brate. The equilibrium solids content was determined of the glass sleeve and contains baffles and a drain port.
by a mass balance on the screen after equilibrium had The bottom can be removed for cleaning without dis-
been established and the water vapor pressure was turbing the rest of the apparatus. Heating is provided
calculated from the known saturation pressure of the by an electric jacket that slides over the stainless steel
salt solution. The results are uncertain due to problems bottom, and the heating rate is controlled by controlling
Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998 277
the voltage of the electric jacket. The heat input can Table 1. Pulping Conditions for the Liquors Used in
be varied to produce up to 30 mL/min condensate but This Studya
is usually operated to give 1-5 mL/min of condensate. cook no. t, min T, K EA, % S, %
The pressure control system consists of a PID controller, ABAFX011,12 40 438.75 13 20
pressure transducer, bleed valve, and a vacuum pump. ABAFX013,14 80 449.85 13 20
The controller operates the bleed valve, which is con- ABAFX015,16 80 438.75 16 20
nected between the vacuum pump and still to control ABAFX019,20 80 438.75 13 35
the pressure in the still. Turbine blade stirrers con- ABAFX021,22 40 449.85 13 35
nected to a variable-speed D.C. motor are used for ABAFX023,24 40 438.75 16 35
ABAFX025,26 80 449.85 16 35
mixing. Stirrer speed can be varied from 0 to 300 rpm, ABAFX029,30 40 449.85 13 20
and the direction of stirring is reversible. A stuffing ABAFX031,32 40 438.75 16 20
box, filled with Teflon packing, seals the stirrer shaft ABAFX033,34 80 449.85 16 20
to prevent air leakage into the system. The tempera- ABAFX037,38 80 449.85 13 35
ture of the liquor is measured with a platinum resis- ABAFX039,40 80 438.75 16 35
ABAFX043,44 60 444.25 14.5 27.5
tance thermometer that is connected to a Rosemount
ABAFX053,54 60 444.25 11.5 27.5
414L (P) transducer bridge to produce a signal of 1 mV/ ABAFX055,56 60 444.25 17.5 27.5
°C output that is read with a digital voltmeter. The ABAFX059,60 60 444.25 14.5 42.5
evaporator is equipped with two condensers connected ABAFX067,68 60 444.25 14.5 12.5
in series. Therefore, the system can be used for either ABAFX069,70 60 433.15 14.5 27.5
concentrating the liquor or measuring the vapor-liquid ABAFX071,72 60 455.35 14.5 27.5
ABAFX075,76 20 444.25 14.5 27.5
equilibria under alternating cycles of total reflux and ABAFX077,78 40 449.85 16 20
evaporation. The operation can be changed by turning
a Key: t, cooking time; T, cooking temperature; EA, effective
the water on or off to the first condenser.
Before using this system for black liquors, the boiling alkali; S, sulfidity.
point of water was determined as a function of pressure
using this apparatus. Boiling points of water deter-
mined at pressures from 120 to 760 mmHg agreed with
the literature values to within (0.06 °C or better. Also,
sucrose solutions (up to 65% by weight) were used to
determine the effect of viscosity and solids concentra-
tions. Experimental boiling point measurements agreed
with literature values within (0.15 °C or better.
With black liquors, the liquor was concentrated from
the initial concentration at a low pressure (200 mmHg)
and a moderately high evaporation rate (8-12 mL/min).
When the desired concentration was reached, the evapo-
ration rate was reduced to 1-1.5 mL/min and the still
was operated at total reflux. While under constant
reflux, a series of boiling point versus pressure data
were taken by first setting the pressure and then Figure 1. Vapor pressure of experimental softwood kraft black
recording the temperature when equilibrium was at- liquor ABAFX025,26 at different solids concentrations.
tained. Equilibrium at each pressure was reached
normally in 15-30 min. When a complete data set was cal analysis of the samples of condensate indicated no
finished, the sample was concentrated to the next solids detectable salts and only traces of organic carbon;
concentration and the procedure repeated. A load cell therefore, the condensate was essentially water. It is
was used to record the amount of condensate produced important to note that the log plots of vapor pressure
during concentration, and the solids mass fraction in as a function of 1/T are nearly linear over the whole
the liquor was calculated from the mass balance. Also, range of solids concentrations for all liquors studied. If
at the end of each run, small samples of the liquor were we treat black liquor as a binary solution of organic and
taken to determine the final solids mass fraction, and inorganic components in water, at equilibrium condi-
this was compared with the mass balance result. tions, where the liquor and the water vapor are at
equilibrium with one another at vapor pressure, P, the
5. Results following relationship applies (Lewis and Randall,
1961):
5.1. Effect of Pressure and Solids Concentra-
tions. A large number of kraft black liquors from dP ∆H
laboratory cooks of slash pine have been studied. The
(1)
dT T∆V
)
cooking conditions for these liquors are summarized in
Table 1. Overall, the behavior observed for all liquors where P ) pressure (atm), T ) absolute temperature
was similar. Figure 1 is a plot of vapor pressure as a (K), ∆H ) heat of vaporization, and ∆V ) the increase
function of temperature at different solids concentra- in volume when an amount of the substance vaporizes.
tions for one of the liquors used in this study that is a If we assume that the vapor phase is an ideal gas,
typical result. The vapor pressure decreases as the integrating eq 1 will yield
solids content increases, and its behavior with increas-
ing temperature is similar at all solids concentrations. B
ln(P) ) A - (2)
The liquors used in this work had been previously T
evaporated to 25-30% solids and the soap skimmed.
Therefore, volatile organics had been removed. Chemi- where A and B are constants. Equation 1 was applied
278 Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998
Figure 4. Boiling point elevation as a function of the dissolved Figure 7. Parameters a′ and b′ as in eq 6 as a function of pressure
solids for black liquor ABAFX019,20 at different pressures. for black liquor ABAFX015,16.
S
BPR ) a (5)
1-S
S
BPR ) a′ + b′ (6)
1-S
Table 3. Parameters a1, b1, a2, b2, a3, and b3 as in Eqs 7-9 for the Liquors Used in This Study
liquor a1 b1 R2 a2 b2 R2 a3 b3 R2
ABAFX011,12 6.4779 0.0027 0.99 6.4100 0.0039 0.98 2.4198 0.0001 0.95
ABAFX013,14 4.5268 0.0036 0.95 1.9760 0.0037 0.99 2.9903 0.0005 0.99
ABAFX015,16 4.8986 0.0058 0.99 4.9615 0.0030 0.99 2.9424 0.0012 0.97
ABAFX019,20 4.0383 0.0039 0.98 4.9886 0.0020 0.99 2.5190 0.0011 0.97
ABAFX021,22 2.9704 0.0052 0.97 1.0695 0.0032 0.99 3.8406 0.0006 0.92
ABAFX023,24 5.4163 0.0048 0.99 3.3479 0.0027 0.99 4.4275 0.0010 0.98
ABAFX025,26 4.7320 0.0040 0.98 2.5867 0.0061 0.98 3.6788 0.0003 0.91
ABAFX029,30 3.3071 0.0046 0.98 1.9893 0.0023 0.99 3.0659 0.0016 0.97
ABAFX031,32 5.5057 0.0037 0.98 9.1854 0.0032 0.96 1.6429 0.0012 0.99
ABAFX033,34 3.9646 0.0050 0.99 1.9807 0.0027 0.99 4.6920 0.0003 0.99
ABAFX037,38 3.7780 0.0033 0.98 3.2908 0.0047 0.98 2.6992 0.0007 0.99
ABAFX039,40 3.9872 0.0050 0.98 2.0465 0.0037 0.98 3.4490 0.0013 0.97
ABAFX043,44 4.8785 0.0038 0.98 3.8232 0.0042 0.96 3.3749 0.0009 0.96
ABAFX053,54 4.0645 0.0033 0.98 4.4454 0.0017 0.98 2.9695 0.0007 0.98
ABAFX055,56 4.7771 0.0042 0.99 4.9451 0.0017 0.98 3.2131 0.0017 0.98
ABAFX059,60 3.7005 0.0050 0.98 1.6317 0.0047 0.99 3.8420 0.0006 0.99
ABAFX067,68 6.6487 0.0024 0.97 4.3682 0.0034 0.98 3.2226 0.0002 0.99
ABAFX069,70 7.5405 0.0039 0.98 8.2448 0.0027 0.97 3.4371 0.0004 0.99
ABAFX071,72 5.4164 0.0036 0.98 3.3423 0.0034 0.98 2.6084 0.0007 0.98
ABAFX075,76 6.1824 0.0022 0.98 0.3336 0.0032 0.99 5.7703 0.0006 0.98
ABAFX077,78 7.5048 0.0033 0.98 3.2589 0.0032 0.99 4.1303 0.0006 0.98
Table 4. Complete Linear Regression Model Parameters for a1, b1, a2, b2, a3, and b3
parameters
variable a1 b1 a2 b2 a3 b3
intercept 4540.587 1.662954 2383.602 1.724884 -3927.78 -0.96978
t -16.2538 -0.02459 2.368055 -0.06696 80.05616 -0.00879
T -16.1168 -0.0055 -12.4561 7.03 × 10-5 10.01004 0.003514
EA -158.044 -0.06679 92.30174 -0.24535 196.7819 0.030668
S -23.1972 -0.04131 30.13235 -0.10507 132.8823 0.004923
Tt 0.038256 5.46 × 10-5 -0.00497 0.000152 -0.17875 1.87 × 10-5
tEA 1.552048 0.001758 -0.46844 0.004644 -4.94237 0.000504
tS 0.144971 0.000853 0.010979 0.001875 -2.74947 0.000309
TEA 0.366594 0.000147 -0.21085 0.000576 -0.43624 -7.5 × 10-5
TS 0.055112 9.33 × 10-5 -0.06784 0.000241 -0.29599 -1.3 × 10-5
EAS 2.723327 0.003052 -3.04463 0.007878 -7.95667 -0.00055
t2 -0.00035 -1.21 × 10-8 -0.00181 -4.3 × 10-7 0.001477 -3.3 × 10-7
T2 0.013012 4.04 × 10-6 0.015983 -9.3 × 10-6 -0.00282 -2.8 × 10-6
EA2 -0.06044 1.65 × 10-5 0.096815 -0.00028 -0.03122 3.33 × 10-5
S2 0.001154 -2.3 × 10-7 -0.00366 -6.7 × 10-7 0.000711 -2.2 × 10-6
tTEAS 6.68 × 10-5 1.34 × 10-7 -1.6 × 10-5 3.17 × 10-7 -0.00038 3.35 × 10-8
TEAS -0.00634 -6.9 × 10-6 0.006832 -1.8 × 10-5 0.017748 1.38 × 10-6
tEAS -0.0282 -6 × 10-5 0.006587 -0.00014 0.17061 -1.6 × 10-5
tTEA -0.0036 -3.9 × 10-6 0.001043 -1.1 × 10-5 0.011022 -1.1 × 10-6
tTS -0.00038 -1.9 × 10-6 0 -4.3 × 10-6 0.006124 -6.6 × 10-7
R2 0.99 0.99 1.0 1.0 0.98 1.0
substituting eq 7 in eq 5 and eqs 8 and 9 in eq 6, the for each liquor can be used to study the effect of the
boiling point elevation of each slash pine kraft black pulping conditions on boiling point elevation of black
liquor as a function of solids mass fraction and pressure liquors.
can be defined as As described earlier, the liquors used in this study
are from a two-level, four-variable factorially designed
S experiment with center and star points for kraft pulping
BPR ) (a1 + b1P) for S < 0.65 (10)
1-S of slash pine. The resulting rotatable composite design
supplies enough information for determining nonlinear
S responses and for obtaining proper predictive models
BPR ) (a2 + b2P) + (a3 + b3P) for S g 0.65
1-S for the constants of eqs 10 and 11 as a function of
(11)
pulping conditions that can be applied to determine the
The constants a1, b1, a2, b2, a3, and b3 were determined boiling point rise and boiling point for other slash pine
for all slash pine kraft black liquors used in this study, black liquors. One of the main objectives of the current
and these are listed in Table 3. As can be observed, study was to represent proper correlations that can be
the R2 of the fits are very high which indicates that the applied to estimate the boiling point rise and boiling
fits are very accurate. These constants vary from liquor point of black liquors at operating conditions from the
to liquor due to the fact that the liquors are composi- knowledge of pulping variables. To date, no similar
tionally different. Since the effects of pressure and study has been reported in the literature.
solids mass fraction can be combined together and the In order to obtain predictive models for boiling point
boiling point elevation can be defined with a single elevation of slash pine kraft black liquors, different
correlation of these variables, the effects of solids statistical approaches were used to establish proper
composition arising from differences in pulping condi- models for a1, b1, a2, b2, a3, and b3 as a function of the
tions can be partitioned and the constants of the model cooking conditions. By replacing these models in eqs
Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998 281
10 and 11, one can determine the boiling point elevation a1 ) 3.955 × 103 + 2.941t - 15.278T - 77.690EA -
for any slash pine kraft black liquor of known cooking
conditions at a desired pressure and solids concentra- 5.470 × 10-3Tt - 3.488 × 10-2tEA - 0.397tS +
tion. 0.178TEA + 1.428 × 10-2T2 - 5.0 × 10-5tTEAS +
5.3. Statistical Modeling. In order to investigate 2.260 × 10-2tEAS + 8.750 × 10-4tTS with
the influence of the cooking conditions on boiling point R2 ) 0.93 and adjusted R2 ) 0.84 (13)
rise of slash pine black liquors and obtain proper
predictive models, different statistical approaches were b1 ) 5.772 × 10-1 + 1.288 × 10-3t - 3.260 ×
used to develop these models for a1, b1, a2, b2, a3, and
b3 as a function of the pulping variables. As a basis for 10-3T + 1.625 × 10-2EA + 1.110 × 10-4S -
model selection, the following linear regression model 3.198 × 10-6tT - 1.655 × 10-6tS - 3.936 ×
that consists of the main variables, second-, third-, and 10-5TEA + 1.50 × 10-7t2 + 4.480 × 10-6T2 +
fourth-order interactions, and quadratic terms was
employed 2.255 × 10-5EA2 + 2.734 × 10-8tTEA
with R2 ) 0.98 and adjusted R2 ) 0.96 (14)
4 4 4
Y ) β0 + ∑ βiXi + ∑ βijXiXj + ∑ βijkXiXjXk + a2 ) 3.778 × 103 - 17.7T + 38.72EA + 2.861 ×
i)1 i<j i<j<k 10-1tS - 9.448 × 10-2TEA - 2.894 × 10-2EAS -
4 4
1.315 × 10-3t2 + 2.082 × 10-2T2 + 1.633 ×
∑
i<j<k<l
βijklXiXjXkXl + ∑
i)l
βiiXi2 (12)
10-1EA2 + 5.621 × 10-5tTEAS - 2.537 ×
10-2tEAS - 6.190 × 10-4TtS
where Y is the estimate for the independent variables with R2 ) 0.97 and adjusted R2 ) 0.94 (15)
(a1, b1, a2, b2, a3, b3) and Xi’s are the independent
variables (EA, S, T, and t) known for each cook. The b2 ) 1.558 + 5.050 × 10-4t + 6.930 × 10-3T +
constants β0, βi, βij, βijk, βii, and βijkl are the regression
parameters. Xi’s are the main variables, XiXj’s are 9.266 × 10-3EA - 3.721 × 10-5tEA - 8.177 ×
second-order interactions, XiXjXk’s are third-order in- 10-5tS + 2.113 × 10-6TS - 7.054 × 10-5EAS -
teractions, XiXjXkXl’s are fourth-order interactions, and 8.079 × 10-6T2 - 2.610 × 10-4EA2 + 1.514 ×
XiXi terms account for the quadratic effects. The model
10-6tEAS + 1.390 × 10-7tTS
contains four linear terms, six second-order interaction
terms, four third-order terms, one fourth-order interac- with R2 ) 0.95 and adjusted R2 ) 0.88 (16)
tion term, four quadratic terms, and one constant term,
a total of 20 parameters in the model. The model a3 ) -6.745 × 102 + 3.314t - 15.790EA + 3.905S -
parameters for the independent variables using the full 2.990 × 10-4tT - 3.376 × 10-3tS + 3.812 ×
regression model are shown in Table 4.
10-2EAS - 8.249 × 10-3TS + 9.910 × 10-4t2 -
All the variables used in eq 12 are not reasonable
candidates as independent variables. Different selection 4.070 × 10-3T2 - 4.873 × 10-2EA2 + 1.460 ×
procedures were employed to select the proper indepen- 10-5tTEA
dent variables for a predictive model, and these are with R ) 0.81 and adjusted R2 ) 0.78 (17)
2
Acknowledgment
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