Download as pdf or txt
Download as pdf or txt
You are on page 1of 9

Ind. Eng. Chem. Res.

1998, 37, 275-283 275

Vapor Pressure and Boiling Point Elevation of Slash Pine Black


Liquors: Predictive Models with Statistical Approach
A. A. Zaman,*,†,‡ T. W. McNally, and A. L. Fricke†
Department of Chemical Engineering, University of Florida, Gainesville, Florida 32611, and Engineering
Research Center for Particle Science and Technology, University of Florida, Gainesville, Florida 32611

Vapor-liquid equilibria and boiling point elevation of slash pine kraft black liquors over a wide
range of solid concentrations (up to 85% solids) has been studied. The liquors are from a
statistically designed pulping experiment for pulping slash pine in a pilot scale digester with
four cooking variables of effective alkali, sulfidity, cooking time, and cooking temperature. It
was found that boiling point elevation of black liquors is pressure dependent, and this dependency
is more significant at higher solids concentrations. The boiling point elevation data at different
solids contents (at a fixed pressure) were correlated to the dissolved solids (S/(1 - S)) in black
liquor. Due to the solubility limit of some of the salts in black liquor, a change in the slope of
the boiling point elevation as a function of the dissolved solids was observed at a concentration
of around 65% solids. An empirical method was developed to describe the boiling point elevation
of each liquor as a function of pressure and solids mass fraction. The boiling point elevation of
slash pine black liquors was correlated quantitatively to the pulping variables, using different
statistical procedures. These predictive models can be applied to determine the boiling point
rise (and boiling point) of slash pine black liquors at processing conditions from the knowledge
of pulping variables. The results are presented, and their utility is discussed.

1. Introduction made at a liquor-to-wood ratio of 4/1. In all cases, the


white liquor was adjusted to a causticizing efficiency of
Knowledge of black liquor equilibrium vapor pressure 85% and a reduction of 93% with Na2CO3 and Na2SO4.
and boiling point rise over wide ranges of temperature The details of the pulping procedure and experimental
and nonvolatile solids concentration is of particular results have been reported in several earlier publica-
importance for the development and design of kraft tions (Fricke 1987, 1990, 1993; Zaman et al., 1991).
recovery components. These properties vary consider- The purpose of this research was to develop a con-
ably with the solids concentrations (and solids composi- sistent set of vapor pressure and boiling point elevation
tion) and, therefore, become more critical at higher data for slash pine black liquors. We were interested
solids concentrations as more evaporation stages are in the following: (1) the variation of vapor pressure and
required to achieve higher solids concentrations and to boiling point rise with increasing solids concentration,
increase performance characteristics of the evaporation especially at high solids content where the solubility
units. Accurate vapor pressure data and boiling point limit of some of the components in black liquor is
rise data are necessary for design and operation of exceeded; (2) the variation of these properties with solids
evaporators for black liquor concentration to high solids. composition and pulping variables; and (3) development
The present knowledge of the vapor pressure data and of statistically based quantitative models for these
boiling point elevation of black liquors is incomplete due variables as a function of the pulping conditions.
to the variation with pulping conditions, black liquor A series of well-characterized liquors covering a wide
composition, solids concentration, and type of the wood range of pulping conditions were used to generate data
species. Past research has not established methods that for vapor pressure properties of black liquors. These
can be used to estimate vapor pressure or boiling point data were used to study the effect of pulping variables
rise at processing conditions from knowledge of pulping on the boiling point rise of black liquors and to develop
conditions and/or black liquor composition. predictive models as a function of the cooking conditions.
In this paper, we report results on equilibrium vapor The results are presented, and their utility is discussed.
pressure and boiling point rise-concentration-temper-
ature relations for softwood slash pine black liquors 2. Overview and Background
based on data obtained for liquors derived from statisti-
cally designed pulping experiments that were conducted In an earlier paper (Stoy et al., 1992), we reported
in a pilot scale digester with liquor circulation. The the results on the development of an apparatus (small-
cooking variables were effective alkali, sulfidity, cooking scale evaporator) that was successfully applied for direct
temperature, and cooking time, and the cooks were determination of black liquor vapor pressures that were
thermodynamically consistent with treatment of black
liquor as a pseudobinary system. Boiling point data at
* To whom correspondence should be addressed. Phone:
(352) 392-6509. Fax: (352) 392-9513. E-mail: zaman@ different pressures were directly determined with this
eng.ufl.edu. system over a wide range of concentration up to 85%
† Department of Chemical Engineering. solids, depending upon the viscosity of the liquor. It
‡ Engineering Research Center for Particle Science and was observed that the boiling point elevation is pressure
Technology. dependent at concentrations above about 20% solids.
S0888-5885(97)00531-9 CCC: $15.00 © 1998 American Chemical Society
Published on Web 01/05/1998
276 Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998

The boiling point rise varies from liquor-to-liquor due of temperature control, reaction with the brass screen,
to the differences in the composition of the liquors, and and water adsorption by the screen, especially at very
this dependency is more significant at higher solids high solids. Robinson and Clay (1986) determined the
concentrations. boiling point rise of one black liquor above 85% solids
Several other methods have been reported in the at atmospheric pressure by suspending a pan of dry
literature for measuring the vapor pressure of black black liquor in a steam chamber (containing steam at
liquors, and these are briefly reviewed here. Kobe and atmospheric pressure) with a calibrated quartz spring.
Sorenson (1939) have reported boiling point data for The chamber was placed in a temperature-controlled
black liquors up to 63% solids at different pressures. oven. At a fixed temperature, the water vapor was
Frederick et al. (1980) reported boiling point elevation absorbed by black liquor, and at equilibrium conditions,
data at atmospheric pressure for black liquors at solids the mass of the liquor in the pan was measured and
concentrations up to about 65% solids. These research- the solids concentration of the liquor was determined
ers have used direct measurement techniques in which by a mass balance. Although this method seems to be
the liquor is heated continuously, the boiling point is the best for determining vapor pressure of black liquors
recorded, and the resulting condensate is measured to at high solids concentrations, it should be mentioned
determine the solids concentration of the remaining that the true equilibrium may not be achieved in
liquor in the vessel. The accuracy of their technique is reasonable times due to the slow diffusion of water
questioned due to the fact that liquor and water vapor vapor into the layer of black liquor in the pan. Also,
were probably not at equilibrium under the conditions the method of drying used to achieve dry black liquors
used, and superheating of the liquor at higher solids may affect the nature of 100% black liquor solids.
concentrations was reported to be a problem. Some
researchers (Arlt and Onken, 1982; Thomas et al., 1982) 3. Materials
have tried to modify this technique by circulating the
liquor to achieve equilibrium, but the method does not The black liquors used in this study are from a four-
seem to be successful at high solids concentrations variable, two-level central composite design for pulping
where the viscosity is the main limiting factor. slash pine. Kraft pulping of slash pine was conducted
in a pilot scale digester of total volume of 0.1 m3
Clay and Karnofski (1981) used a pilot scale flash operated with liquor circulation. The four pulping
evaporator to determine the boiling point elevation for variables were effective alkali (EA), sulfidity (S), cooking
black liquors dispersed in an immiscible oil. With this temperature (T), and time at temperature (t), respec-
technique, they were able to measure the boiling point tively. The effective alkali is defined as NaOH + 1/2-
of black liquors for solids concentrations up to almost Na2S, expressed as Na2O, and the sulfidity is defined
100% solids. Although this method is potentially oper- as Na2S/(NaOH + Na2S), expressed as Na2O (Casey,
able up to dry solids, superheating of the liquid phase 1980). The range of the variables used in the design
appears to be a problem, especially in the case of two were 11.5-17.5% for EA, 12.5-42.5% for S, 160.0-
immiscible liquids, leading to an overestimate of boiling 182.2°C for cooking temperature, and 20-60 min for
point elevation. Clay and Grace (1984) used a labora- cooking time. The liquor-to-wood ratio was fixed at 4/1,
tory evaporator operating at total reflux and atmo- and the white liquor was adjusted with sodium carbon-
spheric pressure to determine the boiling point elevation ate and sodium sulfate to a causticizing efficiency of 85%
for one black liquor dispersed in oil. All their experi- and a reduction of 93%.
ments were conducted at atmospheric pressure, and oils After cooking, black liquor was quickly drained. The
of different volatility were used to alter the partial pulp was washed twice with water at 80 °F, and the
pressure of water vapor in the liquid-oil systems. two washes were combined with the black liquor. The
Wennberg (1985) determined the boiling point for combined liquor and washes were filtered to remove all
sulfate liquors at concentrations from 55% to almost fibers from the liquor, and samples of black liquor and
100% solids. In his procedure, the water was evapo- washed pulp were taken for analysis. Black liquor
rated continuously from the liquor, the temperature of solids were measured using TAPPI method T650 PM-
the liquor was recorded, and the evaporated water was 84. A sufficient amount of black liquor was loaded into
condensed and measured to determine the solids con- the small-scale evaporator to determine the boiling point
centration of the liquor in the evaporator. These results of the liquor as a function of pressure and solids mass
are suspicious due to the following: (1) the fact that the fraction.
liquor may not be at thermal equilibrium in the absence
of total reflux and (2) the liquor phase is superheated,
especially at high solids concentrations where the 4. Brief Description of the Small-Scale
convective heat transfer rate is decreased considerably Evaporator Apparatus and Experimental
by the very large increase in viscosity of the liquor at Procedure
high solids concentrations. Details of the design of the apparatus and its sche-
Some researchers (Szymonski and Grace, 1985; Rob- matic have been given in an earlier publication (Stoy
inson and Clay, 1986) have used equilibrium gravimet- et al., 1992). The basic apparatus is a 5 L still pot with
ric techniques to determine the vapor pressure of black three main parts: a glass sleeve, glass top, and stainless
liquors. A known mass of black liquor was coated on a steel bottom. The top contains openings for the stirrer,
brass screen and then suspended over a saturated salt condenser, pressure transducer, and a platinum resis-
solution at constant temperature and allowed to equili- tance thermometer. The bottom clamps to the bottom
brate. The equilibrium solids content was determined of the glass sleeve and contains baffles and a drain port.
by a mass balance on the screen after equilibrium had The bottom can be removed for cleaning without dis-
been established and the water vapor pressure was turbing the rest of the apparatus. Heating is provided
calculated from the known saturation pressure of the by an electric jacket that slides over the stainless steel
salt solution. The results are uncertain due to problems bottom, and the heating rate is controlled by controlling
Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998 277
the voltage of the electric jacket. The heat input can Table 1. Pulping Conditions for the Liquors Used in
be varied to produce up to 30 mL/min condensate but This Studya
is usually operated to give 1-5 mL/min of condensate. cook no. t, min T, K EA, % S, %
The pressure control system consists of a PID controller, ABAFX011,12 40 438.75 13 20
pressure transducer, bleed valve, and a vacuum pump. ABAFX013,14 80 449.85 13 20
The controller operates the bleed valve, which is con- ABAFX015,16 80 438.75 16 20
nected between the vacuum pump and still to control ABAFX019,20 80 438.75 13 35
the pressure in the still. Turbine blade stirrers con- ABAFX021,22 40 449.85 13 35
nected to a variable-speed D.C. motor are used for ABAFX023,24 40 438.75 16 35
ABAFX025,26 80 449.85 16 35
mixing. Stirrer speed can be varied from 0 to 300 rpm, ABAFX029,30 40 449.85 13 20
and the direction of stirring is reversible. A stuffing ABAFX031,32 40 438.75 16 20
box, filled with Teflon packing, seals the stirrer shaft ABAFX033,34 80 449.85 16 20
to prevent air leakage into the system. The tempera- ABAFX037,38 80 449.85 13 35
ture of the liquor is measured with a platinum resis- ABAFX039,40 80 438.75 16 35
ABAFX043,44 60 444.25 14.5 27.5
tance thermometer that is connected to a Rosemount
ABAFX053,54 60 444.25 11.5 27.5
414L (P) transducer bridge to produce a signal of 1 mV/ ABAFX055,56 60 444.25 17.5 27.5
°C output that is read with a digital voltmeter. The ABAFX059,60 60 444.25 14.5 42.5
evaporator is equipped with two condensers connected ABAFX067,68 60 444.25 14.5 12.5
in series. Therefore, the system can be used for either ABAFX069,70 60 433.15 14.5 27.5
concentrating the liquor or measuring the vapor-liquid ABAFX071,72 60 455.35 14.5 27.5
ABAFX075,76 20 444.25 14.5 27.5
equilibria under alternating cycles of total reflux and ABAFX077,78 40 449.85 16 20
evaporation. The operation can be changed by turning
a Key: t, cooking time; T, cooking temperature; EA, effective
the water on or off to the first condenser.
Before using this system for black liquors, the boiling alkali; S, sulfidity.
point of water was determined as a function of pressure
using this apparatus. Boiling points of water deter-
mined at pressures from 120 to 760 mmHg agreed with
the literature values to within (0.06 °C or better. Also,
sucrose solutions (up to 65% by weight) were used to
determine the effect of viscosity and solids concentra-
tions. Experimental boiling point measurements agreed
with literature values within (0.15 °C or better.
With black liquors, the liquor was concentrated from
the initial concentration at a low pressure (200 mmHg)
and a moderately high evaporation rate (8-12 mL/min).
When the desired concentration was reached, the evapo-
ration rate was reduced to 1-1.5 mL/min and the still
was operated at total reflux. While under constant
reflux, a series of boiling point versus pressure data
were taken by first setting the pressure and then Figure 1. Vapor pressure of experimental softwood kraft black
recording the temperature when equilibrium was at- liquor ABAFX025,26 at different solids concentrations.
tained. Equilibrium at each pressure was reached
normally in 15-30 min. When a complete data set was cal analysis of the samples of condensate indicated no
finished, the sample was concentrated to the next solids detectable salts and only traces of organic carbon;
concentration and the procedure repeated. A load cell therefore, the condensate was essentially water. It is
was used to record the amount of condensate produced important to note that the log plots of vapor pressure
during concentration, and the solids mass fraction in as a function of 1/T are nearly linear over the whole
the liquor was calculated from the mass balance. Also, range of solids concentrations for all liquors studied. If
at the end of each run, small samples of the liquor were we treat black liquor as a binary solution of organic and
taken to determine the final solids mass fraction, and inorganic components in water, at equilibrium condi-
this was compared with the mass balance result. tions, where the liquor and the water vapor are at
equilibrium with one another at vapor pressure, P, the
5. Results following relationship applies (Lewis and Randall,
1961):
5.1. Effect of Pressure and Solids Concentra-
tions. A large number of kraft black liquors from dP ∆H
laboratory cooks of slash pine have been studied. The
(1)
dT T∆V
)
cooking conditions for these liquors are summarized in
Table 1. Overall, the behavior observed for all liquors where P ) pressure (atm), T ) absolute temperature
was similar. Figure 1 is a plot of vapor pressure as a (K), ∆H ) heat of vaporization, and ∆V ) the increase
function of temperature at different solids concentra- in volume when an amount of the substance vaporizes.
tions for one of the liquors used in this study that is a If we assume that the vapor phase is an ideal gas,
typical result. The vapor pressure decreases as the integrating eq 1 will yield
solids content increases, and its behavior with increas-
ing temperature is similar at all solids concentrations. B
ln(P) ) A - (2)
The liquors used in this work had been previously T
evaporated to 25-30% solids and the soap skimmed.
Therefore, volatile organics had been removed. Chemi- where A and B are constants. Equation 1 was applied
278 Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998

Table 2. Parameters A and B as in Eq 2 for Three


Different Black Liquors
black liquor % solids A B R2
ABAFX011,12 17.8 13.54 5124.5 0.99
29.5 13.59 5091.9 0.99
34.9 13.52 5132.2 0.99
36.5 13.30 5145.5 0.99
43.1 13.52 5113.4 0.98
49.8 13.40 5114.6 0.99
56.4 13.22 5083.8 0.99
75.4 13.51 5269.3 0.97
84.1 13.48 5327.3 0.97
ABAFX013,14 23.6 13.45 5045.4 0.97
36.7 12.74 4814.2 0.97
47.4 12.96 4913.3 0.98
50.8 12.95 4931.1 0.99
59.1 13.31 5099.1 0.99 Figure 2. Boiling point elevation of experimental softwood kraft
67.2 12.83 4932.8 0.97 black liquor ABAFX063,64 at two pressures.
70.0 13.27 5114.9 0.98
75.0 12.83 4976.1 0.98
ABAFX025,26 20.9 13.07 4894.9 0.97
36.7 13.04 4915.6 0.98
49.0 13.02 4947.1 0.99
57.7 12.94 4957.7 0.99
64.8 12.78 4945.8 0.97
71.2 13.32 5201.5 0.98
78.2 13.18 5187.7 0.99
81.7 12.77 5075.2 0.99

to fit the data successfully for all the liquors listed in


Table 1 over a wide range of solids concentrations. The
results for some of the liquors at different solids
concentrations are listed in Table 2. As can be observed,
both A and B vary with the solids concentrations and
type of the liquor. If the heat of vaporization were
constant, then there should not be variation in the Figure 3. Boiling point elevation of three different experimental
values of B for a particular liquor with changes in the softwood kraft black liquors at atmospheric pressure.
solids concentrations. However, our earlier work indi- of black liquors. The range of boiling point elevation
cates that black liquors are nonideal solutions (Stoy, determined for a large number of experimental liquors
1992; Stoy and Fricke, 1994; Zaman et al., 1996; Zaman as a function of solids concentration in this work are
and Fricke, 1996) and their heat of dilution (or mixing) generally lower than the values that are reported in the
cannot be ignored in evaporation experiments. There- literature by other investigators.
fore, variation in the values of B are due to the nonideal Figure 3 is a plot of boiling point rise as a function of
nature of black liquors. solids concentration at atmospheric pressure for three
The thermodynamic consistency of treating black of the liquors used in this study. It can be observed
liquor as a binary solution was studied by Stoy (1992) that the boiling point rise is a function of the solids
and Stoy and Fricke (1994). They determined fugacities composition and that the variation in boiling point rise
and vapor pressures for one liquor by using the enthalpy from liquor-to-liquor becomes larger as the solids con-
data and one vapor pressure equilibrium value obtained centration increases. At solids concentrations lower
from direct measurements. They developed vapor pres- than 35% boiling point elevation does not change
sure equilibrium curves at different concentrations and significantly with the solids composition in the liquor.
compared these to experimentally determined vapor Using a binary solution assumption, the boiling point
pressure equilibrium curves at different solids contents. elevation for black liquors can be described as (Wenn-
The agreement was very good. Thus, vapor pressures berg, 1985)
can be determined from enthalpy data that are as
accurate as the measured values, and it is thermody- BPR ) KBm (3)
namically consistent to treat black liquor as a pseudo-
binary solution. where BPR is the boiling point rise (°C), KB is a
5.2. Boiling Point Elevation. The boiling point constant, and m is the molality of the solution. Since
elevation for black liquors is defined as the difference the molality of the liquor solution is proportional to the
between the boiling point of black liquor solution and dissolved solids in water, eq 3 can be written as
that of pure water at the same pressure. Figure 2 shows
the boiling point elevation for one of the liquors as a S
function of solids concentration at two pressures. It is BPR ) K (4)
1-S
evident that the boiling point rise pressure dependency
is more significant at higher solids concentrations. This where S is the solids mass fraction and S/(1 - S) is the
plot is typical of all the results. At 80% solids, the ratio of solids to water. Equation 4 was applied by
boiling point elevation for this liquor at atmospheric Frederick et al. (1980) to fit the boiling point elevation
pressure is 22 °C. Clay and Grace (1984) have reported of black liquors to the solids mass fraction. Frederick
a value of 24.5 °C, and Szymonski and Grace (1985) et al. (1980) and Wennberg (1985) have shown that eq
have reported a value of 30 °C for boiling point elevation 4 is valid for concentrations up to about 50% solids. At
Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998 279

Figure 4. Boiling point elevation as a function of the dissolved Figure 7. Parameters a′ and b′ as in eq 6 as a function of pressure
solids for black liquor ABAFX019,20 at different pressures. for black liquor ABAFX015,16.

Figures 4 and 5 demonstrate the variation of the


boiling point elevation with solids mass fraction to water
ratio S/(1 - S) at different pressures for two of the
liquors used in this study. Two distinguishable regions
of boiling point rise can be observed from these plots.
At high values of S/(1 - S), the slope of the curves
decreased significantly at all pressures. For all slash
pine kraft black liquors used in this study, the break
point occurs at concentrations around 65% solids. As
mentioned by Frederick et al. (1980), this is the solubil-
ity limit concentration for slash pine kraft liquors.
The lower and upper portions of boiling point eleva-
tion data for all liquors at each pressure were described
as a function of S/(1 - S) using the following equations:
Figure 5. Boiling point elevation as a function of the dissolved
solids for black liquor ABAFX051,52 at different pressures. (1) the lower portion:

S
BPR ) a (5)
1-S

(2) the upper portion:

S
BPR ) a′ + b′ (6)
1-S

where a, a′, and b′ are constants that are pressure


dependent and vary from liquor to liquor due to the
differences in the composition of the liquors.
It was found that the parameters a, a′, and b′ for
every single liquor have a linear relation with pressure,
as indicated in Figures 6 and 7, which are plots of these
Figure 6. Parameter a as in eq 5 as a function of pressure for parameters as a function of pressure. Figure 6 is a plot
black liquor ABAFX059,60.
of the constant a versus pressure for liquor ABAFX059,-
higher concentrations, a change in the slope of the line 60, and Figure 7 shows plots of a′ and b′ versus
was observed. Frederick et al. (1980) concluded that pressure. This is a very unique and interesting result
the change in the slope is due to the solubility limit of and can be used as a basis for data reduction and for
Na2SO4 and Na2CO3 in the liquor. Above the solubility obtaining universal correlations for boiling point eleva-
limit, Na2SO4 and Na2CO3 begin to precipitate, and as tion of black liquors as a function of pressure and solids
a result, the ratio of the dissolved solids to water concentration. These parameters were described as
increases more slowly above the solubility limit. Fred-
erick et al. (1980) observed that, above the solubility a ) a1 + b1P (7)
limit, the boiling point of a particular black liquor did
not change by adding Na2CO3 to the liquor. This a′ ) a2 + b2P (8)
indicates that the boiling point elevation depends only
on the dissolved solids and increases more slowly with
total solids content above the solubility limit. The solids b′ ) a3 + b3P (9)
content at which the slope of the boiling point elevation
versus S/(1 - S) starts to change was taken to be the where a1, b1, a2, b2, a3, and b3 are constants that are
solubility limit of Na2CO3 and Na2SO4 in black liquor. composition dependent and P (mmHg) is pressure. By
280 Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998

Table 3. Parameters a1, b1, a2, b2, a3, and b3 as in Eqs 7-9 for the Liquors Used in This Study
liquor a1 b1 R2 a2 b2 R2 a3 b3 R2
ABAFX011,12 6.4779 0.0027 0.99 6.4100 0.0039 0.98 2.4198 0.0001 0.95
ABAFX013,14 4.5268 0.0036 0.95 1.9760 0.0037 0.99 2.9903 0.0005 0.99
ABAFX015,16 4.8986 0.0058 0.99 4.9615 0.0030 0.99 2.9424 0.0012 0.97
ABAFX019,20 4.0383 0.0039 0.98 4.9886 0.0020 0.99 2.5190 0.0011 0.97
ABAFX021,22 2.9704 0.0052 0.97 1.0695 0.0032 0.99 3.8406 0.0006 0.92
ABAFX023,24 5.4163 0.0048 0.99 3.3479 0.0027 0.99 4.4275 0.0010 0.98
ABAFX025,26 4.7320 0.0040 0.98 2.5867 0.0061 0.98 3.6788 0.0003 0.91
ABAFX029,30 3.3071 0.0046 0.98 1.9893 0.0023 0.99 3.0659 0.0016 0.97
ABAFX031,32 5.5057 0.0037 0.98 9.1854 0.0032 0.96 1.6429 0.0012 0.99
ABAFX033,34 3.9646 0.0050 0.99 1.9807 0.0027 0.99 4.6920 0.0003 0.99
ABAFX037,38 3.7780 0.0033 0.98 3.2908 0.0047 0.98 2.6992 0.0007 0.99
ABAFX039,40 3.9872 0.0050 0.98 2.0465 0.0037 0.98 3.4490 0.0013 0.97
ABAFX043,44 4.8785 0.0038 0.98 3.8232 0.0042 0.96 3.3749 0.0009 0.96
ABAFX053,54 4.0645 0.0033 0.98 4.4454 0.0017 0.98 2.9695 0.0007 0.98
ABAFX055,56 4.7771 0.0042 0.99 4.9451 0.0017 0.98 3.2131 0.0017 0.98
ABAFX059,60 3.7005 0.0050 0.98 1.6317 0.0047 0.99 3.8420 0.0006 0.99
ABAFX067,68 6.6487 0.0024 0.97 4.3682 0.0034 0.98 3.2226 0.0002 0.99
ABAFX069,70 7.5405 0.0039 0.98 8.2448 0.0027 0.97 3.4371 0.0004 0.99
ABAFX071,72 5.4164 0.0036 0.98 3.3423 0.0034 0.98 2.6084 0.0007 0.98
ABAFX075,76 6.1824 0.0022 0.98 0.3336 0.0032 0.99 5.7703 0.0006 0.98
ABAFX077,78 7.5048 0.0033 0.98 3.2589 0.0032 0.99 4.1303 0.0006 0.98

Table 4. Complete Linear Regression Model Parameters for a1, b1, a2, b2, a3, and b3
parameters
variable a1 b1 a2 b2 a3 b3
intercept 4540.587 1.662954 2383.602 1.724884 -3927.78 -0.96978
t -16.2538 -0.02459 2.368055 -0.06696 80.05616 -0.00879
T -16.1168 -0.0055 -12.4561 7.03 × 10-5 10.01004 0.003514
EA -158.044 -0.06679 92.30174 -0.24535 196.7819 0.030668
S -23.1972 -0.04131 30.13235 -0.10507 132.8823 0.004923
Tt 0.038256 5.46 × 10-5 -0.00497 0.000152 -0.17875 1.87 × 10-5
tEA 1.552048 0.001758 -0.46844 0.004644 -4.94237 0.000504
tS 0.144971 0.000853 0.010979 0.001875 -2.74947 0.000309
TEA 0.366594 0.000147 -0.21085 0.000576 -0.43624 -7.5 × 10-5
TS 0.055112 9.33 × 10-5 -0.06784 0.000241 -0.29599 -1.3 × 10-5
EAS 2.723327 0.003052 -3.04463 0.007878 -7.95667 -0.00055
t2 -0.00035 -1.21 × 10-8 -0.00181 -4.3 × 10-7 0.001477 -3.3 × 10-7
T2 0.013012 4.04 × 10-6 0.015983 -9.3 × 10-6 -0.00282 -2.8 × 10-6
EA2 -0.06044 1.65 × 10-5 0.096815 -0.00028 -0.03122 3.33 × 10-5
S2 0.001154 -2.3 × 10-7 -0.00366 -6.7 × 10-7 0.000711 -2.2 × 10-6
tTEAS 6.68 × 10-5 1.34 × 10-7 -1.6 × 10-5 3.17 × 10-7 -0.00038 3.35 × 10-8
TEAS -0.00634 -6.9 × 10-6 0.006832 -1.8 × 10-5 0.017748 1.38 × 10-6
tEAS -0.0282 -6 × 10-5 0.006587 -0.00014 0.17061 -1.6 × 10-5
tTEA -0.0036 -3.9 × 10-6 0.001043 -1.1 × 10-5 0.011022 -1.1 × 10-6
tTS -0.00038 -1.9 × 10-6 0 -4.3 × 10-6 0.006124 -6.6 × 10-7
R2 0.99 0.99 1.0 1.0 0.98 1.0

substituting eq 7 in eq 5 and eqs 8 and 9 in eq 6, the for each liquor can be used to study the effect of the
boiling point elevation of each slash pine kraft black pulping conditions on boiling point elevation of black
liquor as a function of solids mass fraction and pressure liquors.
can be defined as As described earlier, the liquors used in this study
are from a two-level, four-variable factorially designed
S experiment with center and star points for kraft pulping
BPR ) (a1 + b1P) for S < 0.65 (10)
1-S of slash pine. The resulting rotatable composite design
supplies enough information for determining nonlinear
S responses and for obtaining proper predictive models
BPR ) (a2 + b2P) + (a3 + b3P) for S g 0.65
1-S for the constants of eqs 10 and 11 as a function of
(11)
pulping conditions that can be applied to determine the
The constants a1, b1, a2, b2, a3, and b3 were determined boiling point rise and boiling point for other slash pine
for all slash pine kraft black liquors used in this study, black liquors. One of the main objectives of the current
and these are listed in Table 3. As can be observed, study was to represent proper correlations that can be
the R2 of the fits are very high which indicates that the applied to estimate the boiling point rise and boiling
fits are very accurate. These constants vary from liquor point of black liquors at operating conditions from the
to liquor due to the fact that the liquors are composi- knowledge of pulping variables. To date, no similar
tionally different. Since the effects of pressure and study has been reported in the literature.
solids mass fraction can be combined together and the In order to obtain predictive models for boiling point
boiling point elevation can be defined with a single elevation of slash pine kraft black liquors, different
correlation of these variables, the effects of solids statistical approaches were used to establish proper
composition arising from differences in pulping condi- models for a1, b1, a2, b2, a3, and b3 as a function of the
tions can be partitioned and the constants of the model cooking conditions. By replacing these models in eqs
Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998 281
10 and 11, one can determine the boiling point elevation a1 ) 3.955 × 103 + 2.941t - 15.278T - 77.690EA -
for any slash pine kraft black liquor of known cooking
conditions at a desired pressure and solids concentra- 5.470 × 10-3Tt - 3.488 × 10-2tEA - 0.397tS +
tion. 0.178TEA + 1.428 × 10-2T2 - 5.0 × 10-5tTEAS +
5.3. Statistical Modeling. In order to investigate 2.260 × 10-2tEAS + 8.750 × 10-4tTS with
the influence of the cooking conditions on boiling point R2 ) 0.93 and adjusted R2 ) 0.84 (13)
rise of slash pine black liquors and obtain proper
predictive models, different statistical approaches were b1 ) 5.772 × 10-1 + 1.288 × 10-3t - 3.260 ×
used to develop these models for a1, b1, a2, b2, a3, and
b3 as a function of the pulping variables. As a basis for 10-3T + 1.625 × 10-2EA + 1.110 × 10-4S -
model selection, the following linear regression model 3.198 × 10-6tT - 1.655 × 10-6tS - 3.936 ×
that consists of the main variables, second-, third-, and 10-5TEA + 1.50 × 10-7t2 + 4.480 × 10-6T2 +
fourth-order interactions, and quadratic terms was
employed 2.255 × 10-5EA2 + 2.734 × 10-8tTEA
with R2 ) 0.98 and adjusted R2 ) 0.96 (14)
4 4 4
Y ) β0 + ∑ βiXi + ∑ βijXiXj + ∑ βijkXiXjXk + a2 ) 3.778 × 103 - 17.7T + 38.72EA + 2.861 ×
i)1 i<j i<j<k 10-1tS - 9.448 × 10-2TEA - 2.894 × 10-2EAS -
4 4
1.315 × 10-3t2 + 2.082 × 10-2T2 + 1.633 ×

i<j<k<l
βijklXiXjXkXl + ∑
i)l
βiiXi2 (12)
10-1EA2 + 5.621 × 10-5tTEAS - 2.537 ×
10-2tEAS - 6.190 × 10-4TtS
where Y is the estimate for the independent variables with R2 ) 0.97 and adjusted R2 ) 0.94 (15)
(a1, b1, a2, b2, a3, b3) and Xi’s are the independent
variables (EA, S, T, and t) known for each cook. The b2 ) 1.558 + 5.050 × 10-4t + 6.930 × 10-3T +
constants β0, βi, βij, βijk, βii, and βijkl are the regression
parameters. Xi’s are the main variables, XiXj’s are 9.266 × 10-3EA - 3.721 × 10-5tEA - 8.177 ×
second-order interactions, XiXjXk’s are third-order in- 10-5tS + 2.113 × 10-6TS - 7.054 × 10-5EAS -
teractions, XiXjXkXl’s are fourth-order interactions, and 8.079 × 10-6T2 - 2.610 × 10-4EA2 + 1.514 ×
XiXi terms account for the quadratic effects. The model
10-6tEAS + 1.390 × 10-7tTS
contains four linear terms, six second-order interaction
terms, four third-order terms, one fourth-order interac- with R2 ) 0.95 and adjusted R2 ) 0.88 (16)
tion term, four quadratic terms, and one constant term,
a total of 20 parameters in the model. The model a3 ) -6.745 × 102 + 3.314t - 15.790EA + 3.905S -
parameters for the independent variables using the full 2.990 × 10-4tT - 3.376 × 10-3tS + 3.812 ×
regression model are shown in Table 4.
10-2EAS - 8.249 × 10-3TS + 9.910 × 10-4t2 -
All the variables used in eq 12 are not reasonable
candidates as independent variables. Different selection 4.070 × 10-3T2 - 4.873 × 10-2EA2 + 1.460 ×
procedures were employed to select the proper indepen- 10-5tTEA
dent variables for a predictive model, and these are with R ) 0.81 and adjusted R2 ) 0.78 (17)
2

discussed in many references (e.g., Box, 1978; Ott, 1988).


The first selection procedure was involved in performing b3 ) -8.334 × 10-3 - 1.736 × 10-2t + 2.161 ×
all possible regressions with the dependent variables
and one or more of the independent variables used in 10-5T + 3.869 × 10-5tT + 1.120 × 10-3tEA +
eq 11. The RSQUARE procedure in SAS with Mallow’s 4.640 × 10-4tS - 3.360 × 10-7t2 - 1.566 ×
Cp criterion was used to perform statistical analyses for 10-6S2 + 6.405 × 10-8tTEAS - 2.876 ×
variable selection of a1, b1, a2, b2, a3, and b3 as a function 10 tEAS - 2.496 × 10-6tTEA - 1.029 × 10-6tTS
-5
of the pulping variables. This procedure finds subsets
of independent variables that best predict a dependent with R2 ) 0.80 and adjusted R2 ) 0.75 (18)
variable by linear regression in the given sample (SAS
In the above equations, time (t) is in minutes, tem-
manual, 1985) and can be set to perform all possible
perature (T) is in K, and effective alkali (EA) and
subset regressions. This procedure indicates that the
sulfidity (S) are in percent. The residual analysis of
best fit without bias can be obtained with 11 variables.
these models indicates that these models are accurate
The RSQUARE procedure is used for exploratory model
to within about (4% or better for boiling point rise.
analysis and requires running a large number of regres-
sion models and can be very time consuming.
6. Construction of Vapor
Another selection method that gives insight into the Pressure-Temperature Charts
relationship between the dependent and independent
variables and was employed in this work for model In order to develop data for the boiling point of slash
selection was the stepwise procedure in SAS with pine black liquors from known cooking conditions, the
forward selection, backward elimination, and maximum following procedure can be applied:
R2 strategy. The predictive models for a1, b1, a2, b2, a3, (1) Determine parameters a1, b1, a2, b2, a3, and b3 from
and b3 were chosen using the above procedures. The eqs 13-18 for a liquor of particular cooking conditions.
predicted values and the corresponding residuals were (2) Replace these in eqs 10 and 11 to determine the
determined using a regression procedure (REG) in the boiling point rise as a function of pressure and solids
SAS statistics system. The predictive models are as mass fraction. At a fixed value of solids mass fraction,
follows: determine BPR at different pressures. At each pres-
282 Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998

by different statistical strategies. Accurate empirical


models were developed for boiling point rise as a
function of pressure and solids concentrations that can
be used to predict boiling point rise of the liquors at
operating conditions. Comparison between the calcu-
lated values of boiling point rise and vapor pressure
determined from the correlations that are presented in
this paper, and the observed values indicate that the
models should be accurate to within (4% or better over
wide ranges of solids mass fraction and pressure.
While the results described here are for slash pine
kraft black liquors, the principles developed are gener-
ally applicable with few exceptions to other liquors. The
methods permit complete description of the vapor pres-
Figure 8. Comparison between the calculated and observed
sure and boiling point rise of a kraft black liquor over
values of vapor pressure for black liquor ABAFX043,44. wide ranges of processing conditions. Less experimental
data would be required to describe the vapor pressure
and boiling point rise of the liquors from other wood
species.

Acknowledgment

Support provided by the U.S. Department of Energy


under Grant No. DE-FG02-85ER40740 and the Uni-
versity of Florida Engineering Research Center for
Particle Science and Technology is gratefully acknowl-
edged. We are also grateful for the assistance of Mr. S.
Tavares, Mr. A. Preston, and Mrs. B. Speck.

Literature Cited
Figure 9. Comparison between the calculated and observed Arlt, W.; Onken, V. Liquid-Liquid Equilibria of Organic Com-
values of vapor pressure for black liquor ABAFX051,52. pounds: Measurement, Correlation and Prediction. Chem. Eng.
Commun. 1982, 15, 207.
sure, determine the boiling point of the liquor from the Box, G.; Hunter, W.; Hunter, J. Statistics for Experimenters; John
boiling point of water at the same pressure. Use eq 10 Wiley and Sons, Inc.: New York, 1978.
for S < 0.65 and eq 11 for S g 0.65. Casey, J. P. Pulp and Paper Chemistry and Chemical Technology;
The above procedure was employed to determine the Wiley Interscience: New York, 1980; Vol. 1.
boiling point of two liquors used in this work at different Clay, D. T.; Karnofski, M. A. Black Liquid Solid Formation During
solids concentrations and pressures. The calculated Oil-Flash Evaporation. TAPPI 1981, 64(12), 45.
values using this procedure (solid lines) are compared Clay, D. T.; Grace, T. M. Measurements of High-Solids Black
Liquor Boiling Point Rise. TAPPI 1984, 67(2), 92.
with experimental observations (symbols) in Figures 8
Frederick, W. J.; Sachs, D. G.; Grady, H. J.; Grace, T. M. Boiling
and 9, which are plots of vapor pressure as a function
Point Elevation and Solubility Limit for Black Liquors. TAPPI
of 1/T for liquors ABAFX043,44 and ABAFX051,52. 1980, 63(4), 151.
Liquor ABAFX043,44 was included in model selection Fricke, A. L. Physical Properties of Kraft Black Liquor: Summary
and liquor ABAFX051,52 was excluded. The calculated Report-Phases I and II. DOE Report Nos. AC02-82CE50606
values and experimental observation agree with each and FG02-85CE40740; University of Florida, Gainesville, FL,
other to (4% or better. and University of Maine, Orono, ME, 1987.
Fricke, A. L. A Comprehensive Program to Develop Correlations
7. Summary and Conclusions for Physical Properties of Kraft Black Liquors. Interim Report
No. 2, DOE Report No. DOE/CE/40740-T7, (DE94014503);
In this work, the vapor pressure and boiling point rise University of Florida, Gainesville, FL, 1990.
data for slash pine kraft black liquors over a wide range Fricke, A. L. A Comprehensive Program to Develop Correlations
of solids concentration are presented. Direct measure- for the Physical Properties of Kraft Black Liquor. Interim
ment of black liquor vapor pressures were made with Report No. 3, DOE/CE/40740-T8 (DE95005300); University of
Florida, Gainesville, FL, 1993.
an apparatus that was developed prior to this work. The
results are accurate and thermodynamically consistent Kobe, K. A.; Sorenson, A. J. Specific Heats and Boiling Temper-
atures of Sulfate and Soda Black Liquors. Pacific Pulp Paper
with treatment of black liquor as binary solution of Ind. 1939, 13(2), 12.
solids in water. It is shown that the boiling point
Lewis, G. N.; Randall, M. Thermodynamics; Revised by Pitzer and
elevation at a specific pressure can be correlated to the Brewer; McGraw-Hill: New York, 1961.
dissolved solids in black liquor. However, around 65% Ott, L. An Introduction to Statistical Methods and Data Analysis;
solids, a decrease in the slope of the boiling point PWS-Kent Publishing Company: Boston, 1988.
elevation as a function of the dissolved solids was Robinson, M. L.; Clay, D. T. Equilibrium Behavior of Kraft Black
observed. This is due to the solubility limit of some of Liquor in Superheated Steam. Chem. Eng. Commun. 1986,
the salts in black liquor. 43(4-6), 225.
The effects of pulping variables on boiling point rise SAS User’s Guide. Statistics, Version 5; SAS Institute Inc., Box
of slash pine black liquors were studied quantitatively 8000, Cary, NC 27511-8000, 1985.
Ind. Eng. Chem. Res., Vol. 37, No. 1, 1998 283
Stoy, M. A. Dependence of the Enthalpy and Vapor Pressure of Zaman, A. A.; Fricke, A. L. Heat of Dilution and Enthalpy
Kraft Black Liquor on Solids Content. Ph.D. Dissertation, Concentration Relations for Slash Pine Kraft Black Liquors.
University of Florida, Gainesville, FL, 1992. Chem. Eng. Commun. 1996, 155, 197.
Stoy, M. A.; Fricke, A. L. Development of a Method for Measuring Zaman, A. A.; Dong, D. J.; Fricke, A. L. Kraft Pulping of Slash
the Heat of Dilution of Kraft Black Liquor and Water. TAPPI Pine. AIChE Forest Products Symp. Proc. 1991, 59.
1994a, 77(8), 169. Zaman, A. A.; Tavares, S. A.; Fricke, A. L. Studies on Heat
Stoy, M. A.; Fricke, A. L. Enthalpy Concentration Relations for Capacity of Slash Pine Kraft Black Liquors: Effects of Tem-
Black Liquor. TAPPI 1994b, 77(9), 103. perature and Solids Concentrations. J. Chem. Eng. Data 1996,
Stoy, M. A.; Zaman, A. A.; Fricke, A. L. Vapor-Liquid Equilibria 41(2), 266.
for Black Liquors. Proc. Int. Chem. Rec. Conf. 1992, Book 2,
495. Received for review July 28, 1997
Szymonski, K. A.; Grace, T. M. A Method of Measuring the Water Revised manuscript received October 14, 1997
Vapor Pressure of Black Liquor. TAPPI 1985, 68(2), 87.
Accepted October 15, 1997X
Thomas, E. R.; Newman, B. A.; Nicolaides, G. L.; Eckert, C. A.
Limiting Activity Coefficients from Differential Ebulliometry. IE9705315
Chem. Eng. Data 1982, 27(3), 233.
Wennberg, O. Boiling Point Elevation and Viscosity of Black
Liquor at High Solids Content and High Temperatures. 1985
TAPPI International Chemical Recovery Conference, 1986, p X
Abstract published in Advance ACS Abstracts, December
275. 15, 1997.

You might also like