Professional Documents
Culture Documents
Report Basit Saeed
Report Basit Saeed
Report Basit Saeed
ACKNOWLEDGEMENTS
1
Kapco Ltd.
Internship Report
EXECUTIVE SUMMARY:
Until 1996, Government of Pakistan had monopoly over power generation and
transmission all over the country. Government ran this business through State
owned “Water and Power Development Authority” (WAPDA). In 1996, the then
2
Kapco Ltd.
Internship Report
TABLE OF CONTENTS:
Introduction to Organization...........................................................05
Power Plant Overview…………………………………………...……06
3
Kapco Ltd.
Internship Report
4
Kapco Ltd.
Internship Report
The KOT ADDU Power Company (KAPCO) runs a 1600 MW combined cycle
Power plant at KOT ADDU, a small town, in the middle of Pakistan. The
company came into privatization in the June of
1996 when the Water and Power Development
Authority (WAPDA) the state run power
generation utility of Pakistan, privatized the
plant by offering 36% stake to strategic investor
“International Power” of U.K along with
management control.
KOT ADDU site is situated in District
Muzaffargarh, 100 KM north east of Multan on the left bank of river INDUS at a
distance of 16Km from TAUNSA BARRAGE. The area is surrounded by
agricultural land stretched on the north and west side of KOT ADDU. There are
some adjacent areas covered with windblown sand dunes which were formed
with the passage of time. These sand dunes too are being gradually converted
into agricultural land.
Apart from above, there were very little educational facilities available in the
area prior to setting up of this Power Station which has now almost been
doubled and now “The City School” is working within the boundary of KAPCO.
The essential amenities are also now made available to the residents.
POWER PLANT OVERVIEW:
KAPCO plant comprises on 15 generating units (10 gas turbines and 5 steam
turbines) of different makes. It was built in 5 project phases between 1980 and
1997.
KAPCO is managed by a board of directors representing the 2 shareholders
and the CEO. The power station is run by a management steam appointed the
board of directors and comprise:
• CEO
• General Manager Finance
• General Manager Administration and Human Resources
• General Manager Engineering
5
Kapco Ltd.
Internship Report
are synchronized directly with the bus bar i.e. at 220 kV to attach with bus bar.
Block 3 is equipped with three turbines in total. In which two are Gas Turbine
(GT13, GT14) and other one is Steam Turbine (STG15).
Gases Turbines (GT13, GT14) are German made and are manufactured by
Siemens engineering co. Ltd. They have overall thermal efficiency 28% and
having rated capacity of 100MW. Rated speed is 50s -1. Steam Turbines (STG
15) are German made and also manufactured by Siemens.
The whole system is based on combined cycle. Where two gas turbines and
one Steam Turbine are equipped with separate generators. These components
work together to form a combined cycle and produce electricity of almost 100
MW.
These are the only machines in KAPCO, which are synchronized at 11kv i.e.
with unit auxiliary transformer. Supply is taken from the bus bar by converting it
from 220 kV to 11 kV. So they are synchronized with each other at unit auxiliary
transformer point.
WAPDA entered into an agreement with KAPCO for the purchase of the power
for next 25 years from this plant. The tariff covered two kinds of payments viz.
capacity and energy payment. The capacity payment is made on the available
capacity of the plant and is mainly used by the company to meet the fixed
expenses and 756 million dollar debt liability that it inherited from WAPDA. The
energy payment is done on the actual dispatch from the plant. It covers the fuel
cost and there is hardly and saving from this part.
The agreement allows 36 complex days for the scheduled outages and 500
complex hours for the unscheduled / forced outages. In case the accumulated
outage period over the year exceeds the agreed allowance, the company is
liable to pay the liquidated damages at a rate of 1.6 times of what it gets as
capacity payment.
The first year of the business went very well. WAPDA was prompt in making
payments, but it did not lost very long. WAPDA as well as Government of
Pakistan were in financial crises because of corruption and in efficiencies.
Ultimately WAPDA engaged KAPCO and National Power in a complicated legal
battle over the tariff issue by filing petitions in the high court. The court finally
passed an interim order in October 1998 that restricts KAPCO to receive Rs.
1.98 per KWh of electricity. The objective behind this legal wrangling was to
pressurize KAPCO / International Power to agree and out of court settlement
for deduction of tariff. With the incoming of present Government the matters
have been solved to fair extent.
Organizational Structure:
The powerhouse complex is spread over 280 acres. As stated earlier there are
three independent blocks and each block is independent in itself.
Each block has machines of different make where different technology is used.
Production department operates the plant and maintenance departments are
responsible for up keep of the plant through preventive maintenance, trouble
shooting and major / minor overhauling after predetermined period. At the face,
it is a functional structure. The specialist functions like finance, procurement, IT,
H.R, CS, Legal / Administration are common and provide service which
Production and maintenance departments need to carry out their work. The
production department has its own centralized structure.
8
Kapco Ltd.
Internship Report
Each block has its separate maintenance department that is further subdivided
into three sections with respect to functions Viz. electrical, mechanical, and
‘instrument and control’. A senior engineer heads each function. Resident
Engineer 1 heads block 1 maintenance department whereas resident engineer
2 is responsible for block 2 and 3 maintenance teams. However there is an
additional position of Assistant Resident Engineer at block 3 who is responsible
to resident Engineer. The senior engineer of this block report to both resident
engineer and assistant resident engineer.
Vision Statement:
To be a leading power generation company, driven to exceed our shareholder’s
expectations and meet our customer’s requirements.
Mission Statement:
To be a responsible corporate citizen.
To maximize shareholder’s return.
To provide reliable and economical power for our customer.
To excel in all aspects relating to safety, quality and environment.
To create a work environment which fosters pride, job satisfaction and equal
opportunity for career growth for the employees.
Inventory Management:
Inventory Management is an important concern for managers in all types of
businesses. For companies which operate on relatively low profit margins, poor
inventory management can seriously undermine the business. The challenge
isn’t to reduce costs or to have plenty around to satisfy all demands, but to
have the right amount to achieve the competitive priorities for the business
most efficiently.
9
Kapco Ltd.
Internship Report
ensure that contractual capacity levels are maintained. Over the last two years,
dependable capacity levels have been significantly above the contracted levels.
QUALITY MANAGEMENT:
Quality can be defined in a various ways. In a general sense, quality may be
defined as meeting or exceeding the expectations of the customer. For practical
purposes, it is necessary to be more specific. Quality has multiple dimensions
in the mind of the customer, and one or more of the following definitions may
apply at any one time.
10
Kapco Ltd.
Internship Report
Procurement Steps:
Global sourcing is a procurement strategy aimed at exploiting global efficiencies
in production. While a global sourcing process is usually initiated as a
mechanism of exploiting cross-geographic arbitrages (simply put, identifying
cheaper global sources), it is now a standard step in the global expansion of
firms. Global sourcing advantages extend to identifying alternate supplier
sources, utilizing buffer capacities and taking advantage of specific
geographical talent pools
Procurement life cycle in modern businesses usually consists of seven steps:
➢ Information Gathering: If the potential customer does not already have
an established relationship with sales/ marketing functions of suppliers of
needed products and services (P/S), it is necessary to search for
suppliers who can satisfy the requirements.
➢ Supplier Contract: When one or more suitable suppliers have been
identified, Requests for Quotation (RFQ), Requests for Proposals (RFP),
Requests for Information (RFI) or Requests for Tender (RFT) may be
advertised, or direct contact may be made with the suppliers.
1. Identification Of Requisition:
This is the very basic step for the procurement process. The purchase demand
requisition contains a full detail of quality and quantity of commodities required.
It also contains price detail of goods purchased previously .Whenever there is
any requirement related to plant, then Technical officer of the individual block
prepare a requisition on a predefine “purchase requisition Form” and after it,
send this form to purchase manager for further process. The “purchase
requisition form” contains number of items; quantity required description about
purchase, commodity code, estimated cost, suggested suppliers or contractors
and signatures of the relevant officer etc.
2. Stock Verification:
As requisition received and reviewed, then staff member verify the stock in
stores through software named as Q4W stock. And also new Enquiry number is
issued for further process.
13
Kapco Ltd.
Internship Report
On receiving the tender in a closed envelop, they will be placed in the tender
box. Two locks will secure the tender box and Finance department and
purchase department will hold the keys for these. Tender panel will open the
tenders twice in a weak or by their mutual agreement. The tender panel will
stamp and sign the tender. After it procurement manager will prepare the
analysis comparison statement.
7. Placement of order:
Whenever negotiation has done and finance department gave authorization of
budget, then purchase department place the order to the selected best supplier.
Purchase order consists of lead time, payment terms, Inco terms (Ex-work,
C&F, and FOB) and delivery station.
8. Payment Approval/Authorization Process:
14
Kapco Ltd.
Internship Report
Import/Export Section:
Import/Export section is the major part of the procurement department because
whenever order is placed to the supplier and if the supplier is foreign, then
import section completes the process of delivery, custom clearance etc.
Similarly when the KAPCO sends its machinery for the overhauling purpose to
the foreign countries, then this process is called export cum re-import. And all
this process is done by the import/export section.
Stores Process:
Procurement department is managing seven stores. Three storekeepers
manage all stores with their assistants and a store manager supervises all
these stores. The stores names are alphabetically from A to G.These stores
contain about 3,145,198,445/- inventory level, which is controlled by software,
named as Q4w stock. Each store is containing inventory approximately as:
When goods and material are received in the stores, the relevant storekeeper
requests an inspection of the goods and material by the engineer. The Engineer
will check and verify the material in quantity and quality. In case of rejection of
material, supplier will be notified immediately.
In KAPCO, store department has issued an issue book to every department.
The repositioning department sends the store issue note and signs it from
departmental head and store manager. The storekeeper issues the goods to
the specified department and makes an entry in issue computer. Three copies
of store issue note are prepared. One copy is kept in relevant department,
second copy is sent to the Finance department and third copy is kept in store
record.
Certification of ISO:
KAPCO is certified by the international standards organization rules and in this
year KAPCO has successfully completed the three year certification of different
criteria’s just like of Quality control ISO 9001-2000, occupational health and
safety OHSAS 18001, and environmental ISO 14001.
✓ Quarterly report is prepared by the department to analyze the
performance of the department and also annual report is also prepared
to check the overall performance of company.
✓ Call off contracts is also contracted in procurement department, in which
price remains fix throughout the decided period.
✓ Single Tender Action is recommended, when purchase is below
10,000.
✓ Petty cash purchases are designed for low value incidental purchase.
FINANCE DEPARTMENT:
INTRODUCTION TO FINANCE:
Finance is an art and science of managing the money and accounting is the art
or science of interpreting, measuring, and communicating the results of
economic activities whether you are paying your phone bill, balancing your
checkbook, preparing your income tax return or managing an international
corporation, you are working with accounting. Accounts Manager makes the
16
Kapco Ltd.
Internship Report
17
Kapco Ltd.
Internship Report
party. So from ledger we can see amount that is to be paid to a party or the
amount that is to be received and the balance at the end of the month.
➢ TRIAL BALANCE:
After this all the DR balances and CR balances of all the parties are posted in
trial balance. The trial balance must be equal at both sides. Otherwise there is
any error in recording the transactions.
Now trial balance becomes the source of profit and loss and balance sheet.
This department also designs the accounting policies. All the work in this
department is being take place on accrual basis.
The department prepares trial balance at the end of every three months and
Profit and loss accounts and balance sheet are prepared at the end of year.
The financial year ends on june30 of each year. The financial statements are
presented to shareholders.
Different financial statements such as Balance sheet and income statement are
prepared to show the working of the business. The account department
prepares the trial balance of the company every month. And then accounts
manager prepares the other financial statement.
18
Kapco Ltd.
Internship Report
2022 2021
Note (Rupees in thousand)
Balance Sheet
As at June 30, 2022
2022 2021
(Rupees in thousands)
EQUITY AND LIABILITIES
Authorized capital
19
Kapco Ltd.
Internship Report
NON-CURRENT LIABILITIES
CURRENT LIABILITIES
136,761,363 152,233,595
ASSETS
2022 2021
(Rupees in thousands)
Non Current Assets
2,984,387 3,520,914
CURRENT ASSETS
133,776,976 148,712,682
136,761,363 152,233,596
Tax Management:
KAPCO itself was income tax exempted for ten years up to 2006, and this was
the last year of tax exemption. However in last ten years KAPCO was only
collecting withholding tax from its suppliers and was paying to Government.
Following books are maintained in Finance department:
• General Journal
• Payments
• Purchase Book
• Supplier Ledger
21
Kapco Ltd.
Internship Report
• Cash Book
• Bank Book
• Payroll section
EXPENSES TAX
RATE
Input Sale Tax 18%
Services 13-16%
Communication 19.5%
Transportation 3%
Rice(Edible Oil) 2.5%
Media(Advertisement Ascent) 10%
Supplies 18%
Holding Tax 5-20%
LTP(Long Tax Payer Unit) If Deliver Late 5%
Investments:
Finance department is also investing in different types of term deposits.
Defense saving certificates, term financing certificate(TFCs), WAPDA
investment bonds, Pakistan investment bonds(PIBs) for the benefit of company.
22
Kapco Ltd.
Internship Report
Pension:
In KAPCO the pension is calculated as per company policy which varies from
year to year. The employees are able to get this facility after the 25 year of
service. In case of death of the employee his family can get pension amount
but the employee must have completed 10 year of service. The pension is paid
50 percent in lump sum at the time of retirement of the employee and balance
is commutated.
• If employee has 60 year age and get retirement then he received the
6month salary in lumsum.
• If employee has more than 30 year and get retirement then he received
the 2% additional pension.
Pension Calculation:
Company uses the following procedure for calculation of pension.
Gross Pension = Pensionable Salary*Service Factor
Net Pension = Gross Pension
2
Service Factor = 25 Year Service*175
300
Commutation = Gross Pension*.5*12
23
Kapco Ltd.
Internship Report
24
Kapco Ltd.
Internship Report
Procedure of BESOS:
Total Numbers of Shares (48307627)
Length of Service
Minimum = 1 unit = 5018 Shares
Maximum = 20 unit 100360 shares
Amount transferred To Trust= Total Shares*Par value*Tax Rate (Zakat)* with
Holding Tax 48307627*10*2.5%*7.5%*
Privatization Commission 50
Remaining Amount hand over to share holders.
EXACT SOFTWARE:
KAPCO is using accounting software named as EXACT. This software helps in
preparing the final annual statements.
The Finance department of KAPCO is responsible for the entire accounting
process of the organization and for an efficient handling of the accounts. The
accounts department mainly performs the following functions:
25
Kapco Ltd.
Internship Report
Audit:
All the public limited companies have their own chartered accountants, who
audits the company account at the end of the respective financial year and offer
their reports to the shareholders and government for taxation purposes. But a
company also arranges for internal audit to make their accounts fair and to
control the chances of fraud. In account department of KAPCO is outsourcing
the internal audit by Yousaf Adil chartered Accountants. He checks all the
accounts. So in this way an effective internal system is existed here.
External Audit is done by the Ferguson Company.
RATIO ANALYSIS:
An index that relates two accounting numbers and is obtained by dividing one
number by the other.
To evaluate a firm’s financial condition and performance, the financial analyst
needs to perform “checkups” on various aspects of the firm’s financial health. A
tool frequently used during these checkups is a financial ratio, or, index, which
relates two pieces of financial data by dividing one quantity by the other. Why
bother with a ratio? Why not simply look at the raw numbers themselves? We
calculate ratios because in this way we get comparison that may prove more
useful than the raw numbers themselves. For example, suppose that a firm had
a net profit figure this year of $1 million. That looks pretty profitable. But what if
the firm has $100million invested in total assets. Dividing net profit by total
assets, we get$1M/$100M= .01, the firms return on total assets. The .01 figure
means that each dollar of assets invested in the firm earned a 1 percent return.
A saving account provides a better return on investment than this, and with less
risk. In this example the ratio proved quite informative.
Expression of Ratios:
Ratios can be expressed in the following ways:
Actual ratios are arrived at by dividing one number by another e.g. current
assets to current liability is 2:1
Ratio between two numerical facts usually over a period of time e.g. Stock
turnover is three times a year.
Ratio between two numerical may be expressed in percentage.
26
Kapco Ltd.
Internship Report
SWOT Analysis:
STRENGHTS:
• KAPCO is operating a combine cycle power plant, which is considering
one of the best power plants in Pakistan.
• ISO 9001, 14001, 18001 under the umbrella of IMS through SGS has
been accomplished.
• All manual procedures have been computerized.
• Modern software’s are in use for quick and efficient system.
• The organization possesses hardworking and sharp minded workforce.
• Health and safety department has ensured complete safety and security
to workforce.
WEAKNESSES:
27
Kapco Ltd.
Internship Report
OPPORTUNITIES:
• The only future concern for KAPCO is the technological changes that will
shape the future organization structure. Because in the future those will
survive who will successfully exploit the technology.
THREATS:
• In Pakistan, Several other projects are coming up in power generation.
So KAPCO management will face numeral challenges in technical
workforce, because new competitors will offer better packages.
• The ever changing conditions of country may impact on the working
environment of organization.
28
Kapco Ltd.