DIAGRAMS

W30-40ZA [B453];
W20-30ZR [B455];
W25-30-40ZC [B454]

PART NO. 1524256 8000 SRM 1029

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks.

• Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Diagrams Table of Contents

TABLE OF CONTENTS

W30-40ZA without Side-shift ............................................................................................................................ 2

Figure 1. Wiring Schematic ...................................................................................................................... 2
Figure 2. Wiring Diagram ........................................................................................................................ 4
W30-40ZA with Side-shift ................................................................................................................................. 6
Figure 3. Wiring Schematic ...................................................................................................................... 6
Figure 4. Wiring Diagram ........................................................................................................................ 8
W20-30ZR without Side-shift ............................................................................................................................ 10
Figure 5. Wiring Schematic ...................................................................................................................... 10
Figure 6. Wiring Diagram ........................................................................................................................ 12
W20-30ZR with Side-shift ................................................................................................................................. 14
Figure 7. Wiring Schematic ...................................................................................................................... 14
Figure 8. Wiring Diagram ........................................................................................................................ 16
W25-30-40ZC without Side-shift....................................................................................................................... 18
Figure 9. Wiring Schematic ...................................................................................................................... 18
Figure 10. Wiring Diagram ...................................................................................................................... 20
W25-30-40ZC with Side-shift ............................................................................................................................ 22
Figure 11. Wiring Schematic .................................................................................................................... 22
Figure 12. Wiring Diagram ...................................................................................................................... 24
W30-40ZA Hydraulic Schematic ....................................................................................................................... 26
Figure 13. Without Side-shift ................................................................................................................... 26
W30-40ZA Hydraulic Schematic ....................................................................................................................... 28
Figure 14. With Side-shift ........................................................................................................................ 28
W20-30ZR Hydraulic Schematic ....................................................................................................................... 30
Figure 15. Without Side-shift ................................................................................................................... 30
W20-30ZRHydraulic Schematic ........................................................................................................................ 32
Figure 16. With Side-Shift........................................................................................................................ 32
W25-30-40ZC Hydraulic Schematic .................................................................................................................. 34
Figure 17. With or Without Side-shift ..................................................................................................... 34
W25-30-40ZC Hydraulic Schematic .................................................................................................................. 36
Figure 18. With Side-shift and Auxiliary ................................................................................................ 36

This section is for the following models:

W30-40ZA [B453];
W20-30ZR [B455];
W25-30-40ZC [B454]

©2003 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 1029 Diagrams

NOTES

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1
W30-40ZA without Side-shift 8000 SRM 1029

2
8000 SRM 1029 W30-40ZA without Side-shift

Figure 1. Wiring Schematic

3
W30-40ZA without Side-shift 8000 SRM 1029

4
8000 SRM 1029 W30-40ZA without Side-shift

Figure 2. Wiring Diagram

5
W30-40ZA with Side-shift 8000 SRM 1029

6
8000 SRM 1029 W30-40ZA with Side-shift

Figure 3. Wiring Schematic

7
W30-40ZA with Side-shift 8000 SRM 1029

8
8000 SRM 1029 W30-40ZA with Side-shift

Figure 4. Wiring Diagram

9
W20-30ZR without Side-shift 8000 SRM 1029

10
8000 SRM 1029 W20-30ZR without Side-shift

Figure 5. Wiring Schematic

11
W20-30ZR without Side-shift 8000 SRM 1029

12
8000 SRM 1029 W20-30ZR without Side-shift

Figure 6. Wiring Diagram

13
W20-30ZR with Side-shift 8000 SRM 1029

14
8000 SRM 1029 W20-30ZR with Side-shift

Figure 7. Wiring Schematic

15
W20-30ZR with Side-shift 8000 SRM 1029

16
8000 SRM 1029 W20-30ZR with Side-shift

Figure 8. Wiring Diagram

17
W25-30-40ZC without Side-shift 8000 SRM 1029

18
8000 SRM 1029 W25-30-40ZC without Side-shift

Figure 9. Wiring Schematic

19
W25-30-40ZC without Side-shift 8000 SRM 1029

20
8000 SRM 1029 W25-30-40ZC without Side-shift

Figure 10. Wiring Diagram

21
W25-30-40ZC with Side-shift 8000 SRM 1029

22
8000 SRM 1029 W25-30-40ZC with Side-shift

Figure 11. Wiring Schematic

23
W25-30-40ZC with Side-shift 8000 SRM 1029

24
8000 SRM 1029 W25-30-40ZC with Side-shift

Figure 12. Wiring Diagram

25
W30-40ZA Hydraulic Schematic 8000 SRM 1029

26
8000 SRM 1029 W30-40ZA Hydraulic Schematic

Figure 13. Without Side-shift

27
W30-40ZA Hydraulic Schematic 8000 SRM 1029

28
8000 SRM 1029 W30-40ZA Hydraulic Schematic

Figure 14. With Side-shift

29
W20-30ZR Hydraulic Schematic 8000 SRM 1029

30
8000 SRM 1029 W20-30ZR Hydraulic Schematic

Figure 15. Without Side-shift

31
W20-30ZRHydraulic Schematic 8000 SRM 1029

32
8000 SRM 1029 W20-30ZRHydraulic Schematic

Figure 16. With Side-Shift

33
W25-30-40ZC Hydraulic Schematic 8000 SRM 1029

34
8000 SRM 1029 W25-30-40ZC Hydraulic Schematic

Figure 17. With or Without Side-shift

35
W25-30-40ZC Hydraulic Schematic 8000 SRM 1029

36
8000 SRM 1029 W25-30-40ZC Hydraulic Schematic

Figure 18. With Side-shift and Auxiliary

37
 NOTES

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 TECHNICAL PUBLICATIONS

8000 SRM 1029 4/03 (11/02) Printed in U.S.A.