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UNIDO+EGuide+Tools+ +EnMS+Template+170203
UNIDO+EGuide+Tools+ +EnMS+Template+170203
Energy Manual
Forcefield Analysis
Instructions
The purpose of this worksheet is to analyse the forces that will help and hinder your efforts to improve your energy p
There are 3 steps in developing these thoughts:
1. Think about the factors that will help you, we call these the driving factors. There are examples in the table above
replace with the reality of your own situation.
2. Think about the factors that will hinder you, we call these the barriers. There are examples above but you need to
real barriers
3. For each inof your own situation.
the barriers In many
you have organsations
identified, theyou
decide how barriers are people
can reduce related.
the power of this barrier. Develop an act
each barrier
Give each driving factor and each barrier a rating from 1 to 5 for how strong and influential it is.
The key to improving the situation is to reduce the influence of the barreirs rather than trying to increase the influenc
A large part of reducing the influence fo the barriers is about communication and involving the key people
Search online for further information about this topic
Energy Manual
When will it
What will be done to reduce the When was it
Who is responsible? be
effects of this barrier completed?
completed?
your efforts to improve your energy performance
There are examples in the table above but you need to delete these and
e are examples above but you need to delete these and replace with the
epower
related.
of this barrier. Develop an action plan to redcue the effects of
d influential it is.
er than trying to increase the influence of the driving factors
nd involving the key people
Was it successful? Is
follow-up required?
SWOT Analysis
Non-energy benefits;
improving operational
control to improve
energy performance
invariably provides
other benefits in
Enthusiasm from the process stability and
energy engineer other areas Volatile energy costs
Instructions
This is a technique that involves analyzing the current situation under these 4 headings;
Strengths, Wealkesses, Opportunities and Threats (SWOT)
Think about your own situation under each of these headings. Delete our examples and replace
then with your own situation
Consider the situation both inside and external to your organisation
Search online for further information about this topic
Pay special attention to any item where you have a weakness related to a threat. This can
increase the influence and downside of these factors
Energy Manual
Gap Analysis
Instructions:
Score is 0 to 5. 0 means very poor marks and 5 full marks.
In the Evidence column examples and/or explanation of the score given should be provided.
5
5
0
Energy Manual
Consider
Has the organisation exhausted all
low cost opportunities before stating to
invest in capital projects?
n should be provided.
Energy Manual
R: Responsible A: Accountable S:
Support C: Consulted I: Informed
Ensure that relevant personnel All personnel who can significantly affect the energy
understand their roles, consumption of the organisation need to be competent
responsibilities and are competent and to understand their roles. This includes
for their own role in the EnMS management, technical and operational personnel.
4 implementation The competences needed are listed in this worksheet
Ensure the management
representative is aware of the need
for continual improvement and
effective implementation of the
5 EnMS N.A
Develop, publish and periodically The energy policy is signed by the director of the
6 review the energy policy organization
Ensure that the objectives and Monitor the actual consumption compared to the
10 targets are being achieved targets and also progress with implementing the plans
Planning
Identify all legal requirements Review all laws relevant to the organsiations activities
applicable to the organisation's use and decide which have an impact and plan compliance
11 of energy and comply with them with those laws.
1. This spreadsheet and all its tabs are the core of the
EnMS. This document will be maintained as follows:
2. The energy manager maintains this document and is
the only one with write access. He will update the
document as required.
3. Every time the document is updated, its file name is
updated to reflect the revision number in the form of
YYMMDD, e.g. 160922.
4. Older versions are kep tin an archive folder and held
for a period of 3 years.
5. This electronic copy is the master copy, any printed
versions are superseded by this document on a daily
basis, i.e. Any printed version is out of date at the end
of the day it is printed.
Develop a process to manage and 6. Any tab that is updated as part of a regular review
26 control documents and records has its date of updating at the top of the sheet.
Ensure that all significant energy using equipment and
systems are operated and maintained efficiently in
accordance with parameters and procedures
developed during the planning steps. An important
Ensure operational and maintenance activity is to ensure that all critical
maintenance criteria for SEUs are instruments are accurate. Critical instruments include
27 met energy meters,
Ensure that new projects (modified
or renovated systems) with a Whenever there are design projects involving technical
significant energy impact are changes to any part of the organsiation which might
evaluated from an energy affect energy consumption, they are revised in
28 perspective accordance with the design workflow.
Ensure suppliers are informed that
procurement is partly evaluated email or letter to each supplier or in some cases add
29 based on energy performance text to tender documents
Decide the criteria for assessing
energy use, consumption and
efficiency over the lifetime of
30 products, equipment and services N.A
This tab lists all the tasks required to have an effective energy management system
For each task it shows what needs to be done, how often, by who and some other details
In the job title row, it shows in GREEN all the people who are members of the energy team
In the last row, it shows the competences required for each person.
You will need to adjust these competency requirements based on the roles and responsibilities you assign to ea
The "what is required" column gives some detail of how each task should be completed. You can change this to
suit your own organsation
The "documents" column shows where relevant documentation is maintained. This column also contains links to
relevant tabs
The "Communication" column shows who needs to be informed about each task
Roles and Responsibilities
Managing director
Communicatio
Frequency Documents Anna Akhmatova
n
Continuously.
This activity
needs to be
continuosly
reviewed and
updated as
personnel and
activities change Energy Manual - this RnR
tab team
Continuously.
This will mainly
be reviewed
during planning
activities but is
updated when
roles and
responsibilties
change Energy Manual - this RnR
tab team S
Management review
presentation and
Annually minutes RnR team S
As new design
activities happen
and when
developing long Projects and
term or strategic engineering
plans Design workflow tab teams S
Top
management
Annually Objectives and targets
and
tabRnR team I
Top
management
Continuously EnPIs tab and the ESO
andtab
RnR team I
Awareness
Continuously campaign materials All staff
Specified here in
Annually this row Energy team
Maintenance
and operational
Annually Op Cont tab, Critical Opstaff
Param tab and maintenance management system or tab
Energy team
and design
Continuously Design workflow tab and design tab
department
Communication to
Annually suppliers Contractors
Energy team
Purchasing and purchasing
Continuously specifications department
Energy team
Purchasing and purchasing
Annually specifications department
Competences
etails
y team
Vladimir
Boris Irina
Fyodor Ivanovich Svetlana Kekova Maiacovsk
Pasternak Ermakova
y
R I I I I
R I I I I
A R
A R S S S
A R
S R I I I
A R S S S
A R S
A R S I I
A R S I I
R I I I
R I I I
R C I
R C I
R C S
S R S S S
R I I
R C C
R S S S
R S C S
A R
I A I I I
A R I I I
A I I I
I R I I I
A R I
A R
A S S S
I R I I I
A R S S S
A R S S S
A R S S S
- Introduction to EnMS - Introduction to - Introduction - Introduction -
- Roles and EnMS to EnMS to EnMS Introductio
Responsibilities - Roles and - Roles and - Roles and n to EnMS
Responsibilities Responsibilitie Responsibilitie - Roles and
- EnPIs s s Responsibil
- ISO 50001 - How to detect - How to ities
saving detect saving - Efficient
opportunities opportunities design
Purchasin SEU 1
Facilities Environment Finance Communication
g operators
Bella
Serguei Olga Joseph
Akhmadulin Vera Pavlova Leon Tolstoi
Yesenin Berggolts Brodsky
a
I I I I I I
I I I I I I
S S S S S S
I I I I C I
S S S S S
S C
I I I I I I
I I I I I I
I I S I I
I I S I I
S
I
S S S S S S
S S S
S C S
I I I I R
I I I I S I
I R
I I I I I I
S
S C
A R
S R
I I I I I I
S S S S S S
S S S S S S
S S S S S S
- - - Introduction - Introduction - Introduction to - How to detect
Introduction Introduction to EnMS to EnMS EnMS saving
to EnMS to EnMS - Roles and - Roles and - Roles and opportunities
- Roles and - Roles and Responsibilitie Responsibilities Responsibilities - Cooling,
Responsibilit Responsibili s - LCC heating and
ies ties HVAC
- Efficient
purchasing
- LCC
SEU XXX
SEU 2 operators SEU 3 operators
operators
Irene Fiodor
Ayn Rand
Nemerovsky Dostoyevski
I I I
I I I
S S S
I I I
I I I
I I I
I I I
S S S
S S S
S S S
I I I
I I I
S S S
I I I
S S S
S S S
S S S
- How to detect - How to detect - How to detect
saving saving saving
opportunities opportunities opportunities
- Cooling, heating - Cooling, heating - Cooling,
and HVAC and HVAC heating and
HVAC
Scope
Rationale for excluding any
Included Excluded
source
All production activies
All utility operations and
activities
Water
Transport is less than 1% of
energy costs. It may be
Transport included in the future
All purchased energies;
electricity, fuel oil and
gas
Boundaries
Rationale for excluding any
Included Excluded
area
All departments
It is not occupied normally
and consumes less than 0.5%
All buildings Remote warehouse facility of our energy
NOTE 1: Water is not energy but its consumption is commonly managed in the same way as energy. An
organization may want to consider including water in the EnMS.
NOTE 2: Do not exclude any energy source if it has the potential to significantly impact the organisations energy
performance.
Instructions
The scope table should show which energy consuming activities and which energy sources are included and
excluded in the EnMS.
The boundaries table should show which parts of the organisation are included and excluded.
In both cases incude the rationale for exclusding any items
Notes
Energy Manual
Notes
tivities.
anagement.
chieve
d water use.
and our EnMS.
ew design
and commit to
cable to their
and water use
ustainability
Legal
Instructions
Develop a list of all legal requirements that might apply to the organsiation's use of ener
Include non-legal requirements from other parties. These can include corporate
reporting requirements, voluntary agreements, customers requirements, etc.
Check and document which parts of these requirements apply to the organisation
Assign responsibility for each requirement to someone in the organisation
Ensure that the requirements are met by regularly checking compliance
Compliance Does it require
date further action? Energy Manual
N
Planning process
1. Collect data
and develop
consumption
trends
2. Complete an
energy balance
and select SEUs
5. TECHONOLOGY
3. INFORMATION 4. PEOPLE
Identify technical
Develop baselines and Identify, check, review:
energy saving
EnPIs operational control
opportunities
1. Collect data from energy bills and any other sources of data and develop trends o
consumption. For each energy source develop an annualised trend of consumption a
annualised trend is a running total of the previous 12 months of consumption and co
2. Complete an energy balance for each energy source. If measured data is available
this task easier. Typically there is not always enough measured data available and mu
based on estimates of consumption. For each source (electricity, gas, fuel, etc.) devel
diagram such as a horizontal bar chart or a Sankey diagram to show the annual consu
balance and its breakdown for each different energy use. Consider at least 80% of ea
source as SEUs for further work.
3. Analyse the current energy performance of the organisation and its SEUs. For eac
energy source, identify the variables which affect their consumption. Collect data for
variables and carry out regression analysis to establish baseline energy performance
energy source and for each SEU where practical. These baselines will be used for mon
TECHONOLOGY
Identify technical energy performance using EnPIs.
energy saving 4. Consider the people in your organisation who can affect the energy consumption
opportunities Check competence and training needs for each in relation to their impact. Review op
control and improve operational practices including use of critical operating paramet
people are a relevant variable for your energy consumption.
5. Investigate opportunities to reduce energy consumption in your technical systems
involve modifying, upgrading or replacing existing technology with more energy effic
This can be achieved by an energy audit in some cases.
6. Maintain a list of all energy saving opportunities (ESO list). This list should be a liv
and should have ideas added continuously.
7. From the ESO list, select which opportunities will be prioritised and implemented
items are referred to as the action plan. Energy saving targets should be developed w
account of the action plans.
Energy Manual
cludes all parts of the planning
Instructions
Trends
EnPIs
ch energy source,
Electricity
Year Gas (kWh Water (m3
ending
(kWh per
per year) per year) Electricity (kWh per year
year)
12-2015 4,167,972 548,739 13,694 4,180,000
01-2016 4,139,616 519,032 13,450
4,160,000
02-2016 4,139,686 488,464 13,448
03-2016 4,127,750 530,110 13,345 4,140,000
04-2016 4,120,617 594,758 13,201
05-2016 4,095,044 627,141 12,778 4,120,000
06-2016 4,087,113 630,075 12,780
4,100,000
kWh
07-2016
08-2016 4,080,000
09-2016
10-2016 4,060,000
11-2016 4,040,000
12-2016
1 5 1 6 1 6 1 6 1 6 1 6 1 6 1 6
- 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20
12 01 02 03 04 05 06 07 0
Instructions
This tab is calculated automatically from the "data" tab
You will need to add columns for each energy source in your scope
You will need to copy the formulae in each row down to the next row as more dasta becomes available
You will need to develop additioal trends for each energy source
This data and trends are annualised and are useful to help you know how much energy you are consuming and
You can develop similar trends based on cost for each source and monitor actual annual cost against financial b
tricity (kWh per year) Energy
Manual
Energy data
EnPIs
1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6
20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20 - 20
04 05 06 07 08 09 10 11 12
becomes available
Is the
SEU % of
What are the main Cumulat
ID Name of SEU metered kWh p.a. Overall
variables? ive %
? Auto/ Usage
Manual
Weather and
4 Ventilation No 947,401 22% 22%
occupation
Weather and
1 Lighting No 904,338 21% 43%
occupation
Refrigeration Weather and
6 Yes 689,019 16% 59%
(CPD) occupation
Cooling Weather and
2 No 645,956 15% 74%
(production) occupation
Cooling Weather and
3 No 301,446 7% 81%
(pumps) occupation
Heating Weather and
5 No 258,382 6% 87%
(pumps) occupation
7 Kitchen Ocupation Yes 117,107 3% 90%
0.102806213
Total non SEU
15542
Total SEU 0.027193786
Kitchen
8445797
Refrigeration_x000d_(CPD) 0.16
Heating (pumps) 0.06
0.897193786 Ventilation 0.22
84458
Cooling (pumps) 0.07
Cooling (production) 0.15
Lighting 0.21
Instructions
The first step is to develop an energy balance for each energy source in the scope of the EnMS.
1. For each source (electricity, fuel, water, etc), list all known uses.
i the instructions. Let's discuss
Thermal Energy
Is the
SEU
Who influences the Name of What are the main
ID metered
energy use? SEU variables?
? Auto/
Manual
Everyone
Maintenance
Users/ Maintenance
Maintenance
Maintenance
Kicthen staff
Total SEU
Total non SEU
Total consumption
Note: This total should be the same as the annual data from tab Energy
0
Total non SEU
Total SEU 0
H 0
e
a 0
0.16 ti 0
n
6 g 0
1 ( 0
0.22 p
r
0.07 o
d 0 0.2 0.4 0.6 0.8
0.15 u
c
0.21 ti
o
n
0.1 0.15 0.2 0.25 )
Who
% of
Cumulat influences
kWh p.a. Overall
ive % the energy
Usage
use?
Users/
548,739 100% 100% Maintenanc
e
100%
100%
100%
100%
100%
100%
548,739 100%
0 0%
548,739 100%
me as the annual data from tab Energy data
MS.
ving opportunity in an non-SEU, then
Energy Saving Opportunities (ESO) list
Idea Generation Technical and financial appraisal of each ESO
1
2
3
4
5
6
7
Instructions
Energy Manual
Instructions
This tab is used to quantify the effects on your energy consumption of each relevant varia
It uses Excel's statistical functions to build the best model for each energy source and
each SEU
The best model is used as the baseline to calculate expected consumption
We recommend that this tab is built in a separate spreadsheet and the results used in the
There are usually many iterations involved in getting to the best model
ELECTRICITY
nsumption
Building (2015) VS CDD15,5
Regression Statistics
450000
Multiple R 0.94
400000 R Square 0.88
f(x) = 182.948092719848 x + 324157.574922152
350000 R² = 0.878364549043668 Adjusted R Squa 0.87
300000 Standard Error 10807.05
Observations 12
250000
kWh
200000 df
150000 Regression 1
100000 Residual 10
50000 Total 11
0
Coefficients
0 50 100 150 200 250 300 350 400
Intercept 324157.57
CDD CDD15,5 182.95
Regression Statistics
OccupancyCDD15,5 Multiple R 0.94
0.00 ºC R Square 0.88
4.00 0.20 Adjusted R Squa 0.86
Standard Error t Stat P-value Lower 95% Upper 95%Lower 95%Upper 95%
4143.57 7.82E+01 2.84468E-15 3.15E+05 3.33E+05 3.15E+05 3.33E+05
21.53 8.50E+00 6.91301E-06 1.35E+02 2.31E+02 1.35E+02 2.31E+02
SS MS F Significance F
8.48E+09 4.24E+09 34.05735575 6.34E-05
1.12E+09 1.25E+08
9.60E+09
Standard Error t Stat P-value Lower 95% Upper 95%Lower 95%Upper 95%
8.13E+03 4.04E+01 1.73275E-11 3.10E+05 3.47E+05 3.10E+05 3.47E+05
1.23E+03 ### 0.552934131 -3.55E+03 2.03E+03 -3.55E+03 2.03E+03
2.71E+01 6.38E+00 0.000127554 1.12E+02 2.35E+02 1.12E+02 2.35E+02
EnPIs
Expected
Actual -
Electricity CUSUM Target CUSUM
Date expected
Consumptio Savings savings target
(EnPI) 6
n (baseline)
201
-
01-2016 324,341 - 11,147 - 11,147 - 16,217 - 16,217 01
02-2016 324,231 - 9,218 - 20,364 - 16,212 - 32,429 0
03-2016 325,036 300 - 20,064 - 16,252 - 48,680
04-2016 326,865 - 13,250 - 33,314 - 16,343 - 65,024 -20000
05-2016 337,055 - 18,249 - 51,564 - 16,853 - 81,876
06-2016 370,754 - 10,289 - 61,853 - 18,538 - 100,414 -40000
kWh
07-2016
08-2016
-60000
09-2016
10-2016
11-2016 -80000
12-2016
-100000
-120000
Instructions
This tab is used to monitor energy performance
It compares actual consumption with expected and target
It automatically calculates these values using the data tab, baseline formula and target tab
You will need to copy the demonstration method for each energy source and SEU.
You will need to copy the formulae downwards to each new row as new data is added in the
Electricity EnPI
6 6 6 6 6 6
201 201 201 201 201 201
- - - - - -
01 03 05 07 09 11
0
-20000
-40000
kWh
-60000
-80000
-100000
-120000
Energy Manual
Energy data
Trends
Targets
Year Electricity kWh % Gas kWh % Water m3 % €
2016 208,399 5% 21,950 4% 274 2% 18,304 €
2017
2018 Energy Ma
Objectives
Sometimes objectives
If you want to are seen
have separate as a higher
objectives fromlevel
yourthan targets
targets, then list them in a table
below this section
The targets above should support and be aligned with the objectives you set
You could also consider the % number above to be the objective and the kWh to be the
This decision depends on your normal practice in the use of these two terms
Instructions
This tab is used to set targets for energy savings
You will need to complete it for each energy source
The % target savings are used to calculate the target saving in the EnPis tab
The savings in energy units are calculated from the annualised consumption of the
previous year and the 5 target savings
You will need to adjust the formulae each year here and in the EnPi tab
Energy Manual
Measurement Plan - EnPIs
Electricity meter,
CDD, production CDD, production
Total Site production values
Electricity volumes for each volumes for each of 3 CDD and production of product 3
electricity for product 1 and
of 3 products products
2
Electricity meter
Compressor Compressed air
Compressed Air Compressed air flow Electricity meter Flow meter
electricity flow
meter
Install Supply
Temperature 15 minute
Transmitter data collected
-30 to 30 deg C Data logger daily
Instrumentation
Significant Critical operating Energy Ideal means of
currently in
Energy User parameters Variables measurement
place
flowrate and
Filter differential differential
Air Compressor filter none
pressure pressure gauge
cleanliness
Boilers
Instructions
This tab is used to prepare a measurement plan for instrumentation and other data related to critical operating param
For each SEU, list the critIcal operating parameters which don't currently have measurements
Decide which additional instruments you need. This decision will be affected by available finance. It is not always ne
Gap from ideal instrumentation for
operation and performance Meter Plan Energy Manual
monitoring
differential
differential pressure gauge
pressure gauge
Internal /
Action What needs to be communicated?
External
The company's EnMS will be a focal point of the "Staff
portal" in the intranet. Information will include:
- the energy policy
- the EnMS's requirements, how each person can
EnMS on the Intranet Internal
influence consumption and help achieve our goals
- benefit of a more efficient use of energy
- energy saving tips, at work and at home
- data on the EnMS performance, achiement of goals
An online tool for staff and those working for the
Suggestions and ideas
Internal company to suggest ideas to save energy and improve
portal
the EnMS
Monthly newsletter with the company's upates to include
information about the EnMS. Sharing saving targets,
Newsletter Internal
actions carried out and other interesting topics within the
EnMs.
Posters in the main company building to encourage
Awareness posters Internal energy saving activities: use the stairs, switch off the
lights, etc.
The desk calendar for 2015, given to all employees, will
2016 Energy Saving
Internal be dedicated to energy saving: with a different tip to save
Calendar
energy at work and at home every month
A newsletter will be prepared for all those who work on
Newsletter for providers Internal behalf of the company, and cannot access the intranet,
with key information on the EnMS
In number 22 of the Corporate Magazine, the company
Clients Magazine Article External will publish an article on the EnMS's implementation,
expected targets and actions.
Instructions
This tab is used to prepare plans for communications and to maintain a record of these communications
Develop a plan and decide what needs to be communicated, to who and how. Also consider if you need to check if t
Continually add new communications and keep records here in addition to copies of the communication materials
Publishing
Who needs to know? Publishing location
date
ommunications
der if you need to check if the communication was successful
communication materials
Was the message properly
understood?
Energy Manual
Instructions
This input
The tab iscomes
used tofrom
planthe
and track training
planning needs
activities and checking comperence of those with a significant impact on energy
performance
The people are listed in the first column and the training events are in the third row
The dates signify the training dates. The ones in green are complete and the ones in blue are planned.
Continually update this tab with new trainings as required to help improve energy performance
Cooling, How to detect
heating saving
and HVAC opportunities
4/12/2017 12/13/2016
4/12/2017 12/13/2016
4/12/2017 12/13/2016
4/12/2017 12/13/2016
Operational control
3 Steam Steam leaks Usually very visible There should be Repair, check
and noisy none gaskets and seal
materials for
suitability, warm
steam lines slowly
4 Steam Excessive boiler check total They should be
blowdown dissolved solids close to the
maximum allowed
for the boiler type
and operating
conditions
5 Steam Excess oxygen in Test exhaust gases It should be close Tune the boiler. It
combustion for O2 content to the may be beneficial
manufactures to tune to close to
guide values. normal operating
output rather than
maxumin outout.
6 Steam
7 Steam
8 Steam
9 Steam
10 Steam
11 Compressed Audible leaks Listen, especially All audible leaks Repair ASAP
Air during times of low should be repaired,
noise from other
sources
12 Compressed Excessive The compressor Replace filters,
Air pressure drops discharge pressure replace poorly
should be as close designed pipe
a spossilbe to the fittings,
end user pressure
15 Compressed
Air
16 Compressed
Air
17 Compressed
Air
18 Compressed
Air
19 Compressed
Air
20 Compressed
Air
21 Refrigeration Chiller delivery Compare with greater than or Increase setpoint,
temperature too recorded equal to the upper check other issues
low temperature range limit
22 Refrigeration Condensing Compare with less than or equal Reduce setpoint,
temperature too recorded to the lower limit check condenser
high temperature range allowing for condition, etc.
ambient
temperature
conditions
23 Refrigeration Excess parasitic Compare parasitic not exceeding reduce parasitic
loads including loads with optimum normal for current loads
pumping and fans conditions and
loads
24 Refrigeration poor part load Monitor COP under not exceeding identify and rectify
efficiency current conditions normal for current
conditions and
loads
25 Refrigeration
26 Refrigeration
27 Refrigeration
28 Refrigeration
29 Refrigeration
30 Refrigeration
31 Pumping Throttled pump Check positions of Throttled valves Reduce pump
discharge valves valves waste energy, can speed, variable
they be opened speed drive, pulley
ratios, trim impellor
32 Pumping Excess pumping compare actual they should be eliminate pressure
pressure pump discharge similar drops including
pressure with throtted valves, etc
required system
pressure
33 Pumping Excess pressure pump pressure small pressure eliminate pressure
drops higher than system drops, compare drops including
pressure at users with design throtted valves, etc
34 Pumping
35 Pumping
36 Fans Throttled air Check positions of Throttled dampers Reduce fan speed,
handling unit dampers waste energy, can variable speed
outlet dampers they be opened drive, pulley ratios,
trim impellor or
smaller impellor
Energy Manual
You can add more items to this list and train personnel how to
use it. It can become a valualbe resource in identifying low
cost savingsd and also in maintaining those savings by
regularly chekcing these items
Critical Operating Parameters
Normal Measuring Accuracy/ Who needs to Who needs to
Eng Upper Lower
SEU (inc use) Parameter set point Instrument Calibration be informed of be informed of Note
Units Limit Limit
or value Designation Frequency these values? deviations?
Total
Steam system Dissolved ppm 3500 3800 3400 TDS001 3 months operators supervisor
Solids
Boiler
Steam system bar 9.5 10 9 PT123 12 months operators supervisor
Pressure
Exhaust
Steam system % O2 3 3.5 2 Portable 123 6 months operators supervisor
Oxygen
Stack
Steam system DegC N.A. 300 N.A. TT124 12 months operators supervisor Varies with firing rate
Temperature
Differential
Pump 28 bar 3 3.3 2.7 P28 24 months Refrigeration supervisor
pressure
Temperature Varies with the ambient
Refrigeration DegC 25+/-10 35 15 T12 and T16 12 months operators supervisor
Lift wet bulb temperature
Condenser
Refrigeration approach DegC 5 6 N.A. T12 12 months operators supervisor
temperature
Evaporator
Refrigeration approach DegC 5 6 N.A. T12 12 months operators supervisor
temperature
Compressor
Compressed Air discharge bar 6 6.4 6 PT124 12 months operators supervisor
pressure
Compressor vs
system
Compressed Air bar 0.5 0.7 N.A. PT127 12 months operators supervisor
pressure
difference
Instructions
This tab is used to plan monitoring of critical operating parameters for all SEUs
For each SEU, decide what are the ciritcal operating parameters and decide how they will be measured and monitored
It is very important to ensure that these instruments are accurate wither by calibration or other checking
If you have a maintenance management system, then the accuracy checking/calibration activity should be documented there
Continually update this tab as required to help improve energy performance
Energy Manual
Maintenance Criteria
Many companies use a separate maintenance management system and will then not need this tab
Who needs to
SEU (inc use) Task Frequency Note
be informed?
Steam system Statutory inspection 12 monthly
Steam system Combustion testing 6 monthly
Steam system Chemical treatment testing weekly
Compressed air filter replacement > 0.5 bar DP
Instructions
This tab is used to help in planning maintenance activites related to SEUs
For each
If you SEU,
have decide whatmanagement
a maintenance maintenace issystem,
neededthen
to ensure energy performance
these activites is not reduced
should be documented
ands monitored there
Energy Manual
Procurement
Equipment Procurement Services procurement
SEU Next Review
Specifications Specifications
General procurement policy General procurement Upon ISO
All includes energy as a policy includes energy as 50001
purchasing criterion a purchasing criterion Certification
Letter to all suppliers showing Letter to all suppliers Upon ISO
All that energy will be a purchasing showing that energy will 50001
criterion be a purchasing criterion Certification
Maintenance companies
Upon ISO
Maintenance will be awarded extra
50001
contract points if they are ISO
Certification
50001 certified
Instructions
Thiseach
For tab isSEU
used(and
to help in planning
possibly energy aspects
other purchases of non-SEUs),
also for procurementdecide
activities
what products or services could
affect energy performance
Take account of life cycle costs in making purchasing decisions including energy costs
Responsible
Energy Manual
Projects and
design
manager
Projects and
design
manager
Projects and
design
manager
Projects and
design
manager
Projects and
design
manager
Projects and
design
manager
Projects and
design
manager
Projects and
design
manager
y costs
Design Workflow
Energy Manual
Design
Install new air 12/1234 Improve efficiency of This project Reduce use of 12/1234/01
compressor compressor plant by will reduce compressed air
adding a new variable both gas and first by repairing
speed compressor with electricity leaks and
integrated dryer and heat use. elimnating waste
recovery to boiler feed
water
Instructions
This tab is used to ensure that energy performance is taken into account in design activities
Design activities can include small or large projects
Take account of life cycle costs in making design decisions including energy costs
Use the design workflow tab as an aid to this activity
Design
Energy Manual
workflow
Is this idea to
Risk
Risks from Estimated be
minimisatio Estimated Savings
this idea additional costs implemented
n
?
tivities
Responsibility Potential
for Required Non-
implementatio actions energy
n benefits
Action
Potential (correction,
Requirement not Date Root cause
ID Description Source consequence corrective Resp
conformed with Identified of NC
s of the NC and
preventive)
NC1 The Energy policy doesn't 4.3 c) ISO 50001 12/12/2016 Internal Audit If the The energy Update the Svetlana
comply with the information is manager energy policy Kekova
requirements of ISO 50001 not available didn't read the before the
the EnMS ISO 50001 management
won't be standard review
transparent meeting,
and won't be including all
updated the
requirements
NC2 There was no weekly Procedure 1234 10/10/2016 Routine work No reaction to No time to Increase the Svetlana
consumption report in "Energy Performance deviations and update the priority to Kekova
August 2016 Monitoring", section not verify the consumption update in
6 states actual savings table weekly basis
"Consumption the reports
reports will be
updated weekly
NC3 The Roles and 4.2.2 f) ISO 50001 12/12/2016 Internal Audit Lack of The Internal Fyodor
Responsibilties haven't been coordination managment meeting with Ivanovich
effectively communicated and representative the core
ineffectivenes didn't know energy
s between this was his management
departments responsibility team to
in theroutine understand
work of the their roles and
EnMS then another
meeting with
everybody
involved in the
RnR table
IO1 The energy sources 12/12/2016 Internal Audit This will help Update the Svetlana
excluded from the scope of in the future document and Kekova
the EnMS don't include the when scope explain the
reason why they have been and reason
excluded boundaries
are reviewed
IO2
Instructions
This tab is used to manage and document non-conformities in the EnMS and also other EnMS improvement opportunities
Non-conformities (NC) can come from many sources; internal audits, certification audits or from operational observations
Similarly improvement opportunities (IO) can come from the same sources
Status of
Actual
Target the
Completio Review Resp
Completion Corrective
n
action
2/2/2017 Open NA NA
Energy Manual
Internal Audits Check list
Roles and
Energy Who is responsible for
2 Commitment Leadership Responsibili
Manager what?
ties
Energy
Manager,
Roles and procurement Is everyone aware of their
3 Commitment Leadership Responsibili , design, role and trained and
ties maintenanc competent?
e people,
etc
Energy
Manager/Ma Review the policy. Is it
Energy
4 Commitment Leadership nagement approved and
Policy
Representati communicated?
ve
Energy
Review previous
Manager/Ma
Manageme management review
5 Commitment Performance nagement
nt Review meeting minutes, notes,
Representati
presentations, and plans.
ve
Energy Energy
11 Planning Planning Review SEU list
Review Manager
Review relevant variables
affecting SEUs and review
the current performance of
Energy Energy
12 Planning Planning SEUs.
Review Manager
How is the baseline set
and adjusted? How are
EnPis established?
Review energy
performance opportunities
Energy Energy
14 Planning Planning list including investments
Review Manager
and operational control
improvements
Implementati
Training Energy Review training plans and
17 on and Support
plans Manager training records
operation
How are people aware of
EnMS, benefits, roles,
impacts, link of behaviour
to objectives and targets,
consequences of
departure from
procedures.
Awareness
Implementati How are energy
and Energy
18 on and Support perfomance and the EnMS
communica Manager
operation communicated internally?
tion
How can personnel
comment or make
suggestions to improve the
EnMS?
How is external
communication managed
and documented?
Implementati
Documenta Energy How are documents and
19 on and Support
tion Manager records controlled?
operation
Review operational and
maintenance criteria for
EM/ SEUs and how they are
Implementati operational documented,
Operational
20 on and Operation and communicated and
Control
operation maintennac controlled.
e personnel Review records to show
that critical instruments are
accurate
How is energy
Implementati
EM/Design performance considered in
21 on and Operation Design
personnel design of new, modified or
operation
renovated systems?
Have suppliers been
informed that procurement
is partly evaluated based
on energy performance.
What are the criteria for
Implementati EM/ assessing energy use,
Procureme
22 on and Operation procurement consumption and
nt
operation personnel efficiency over the lifetime
of products, equipment
and services?
Review samples of energy
purchasing specifications
Non-
Review non-conformity
conformity Energy
26 Checking Improvemen management and
manageme Manager
corrective actions
nt
Instructions
This tab is used as a checklist during the conduct of the internal audit
It is based on the roles and responsibilities matrix
Non-conformities and observations which arise during the internal audits should be added to the non-conformities list for tracking and corrective actions
In some cases an additional internal audit report may be required
Expect to see a document listing each energy source used in the
company. These are the purchased energies, i.e. electriciity, gas, oil, Evidence required Evidence
Explanation of what is required
etc. They could also include solar energy or other energies purchased. received
A common misconception here is including energies generated within
the factory, for example, compressed air. If compressed air is made
using compressors in the factory it souhld not be listed here. If it is
purchased from someone else, it should be listed. The same applies to
other services purchased from an external source, e.g. steam,
Documented sources
nitrogen, etc. Some companies decide to include water management
including exclusions with
in the EnMs. In this case water should also be included. It is also
rationale
important to list any energy sources which are not included on the
EnMS scope and the reason for excluding them. Consider also if
transport fuels are significant and should be included.
There should be a list of geographical location included in the EnMS.
In most cases it is the boundary fence of the premises but there are
case
Expectof to
multiple sites, or excluded
see a document listing allparts of thethat
the tasks factory. If any
require to be
organsiational units are not included they souhld also be
completed as part of the EnMS. This list is similar to this internallisted and the
audit
reason for exclusion documented also.
checklist. Responsibility for completing each activity should be
documented. If it is normal that items such as this are part of peoples Document showing roles
job descriptions, then the job descriptions should be reviewed to check and responsibilities
for inclusion. It is nrmal that one person should be responsible for each
activity and that others support the completion of the tasks or have
other roles.
The management review meetings are the place where the top
management of the company give some attention to the needs of the
Documents and records
EnMs and the energy performance of the organsation. Check the
records to ensure this is happening.
It is important that when strategic decsions are being made and long
term plans that energy performance is taken into account. Check how
Documents and records
this is done. Ask for examples showing where energy performance has
been considered in strategic decision making.
Ask the MR how targets are set. What is the basis of choosing the
savings targets? What are the main targets for the current year? If the
internal audit is occuring late in the year ask about the targets for the
coming year.
Records
Ask to see a comparison of targets with achievements to date. Are
they on track to succeed? If yes will this success continue to the end of
the year? If not, is corrective action being taken? If corrective action is
being taken, is it enough to meet the targets?
Expect to see a listing of all laws relevant to the organisation's use of
energy. Expect to see also a listing of all non-legal requirements
relevant to the organsation's use of energy. The listing should include
Records
other external and intenral requirements.Expect this listing to be
reviewed regularly to ensure is it up to date. Check to ensure that
actions are being taken to comply with all relevant legislation.
How are the steps of the energy review carried out? Expect to see a
documented description, procedure or workflow. This should include Documents
any criteria used to make decisions during the energy review process.
Expect to see data showing which energy uses consume the most.
Expect this for each energy source in the scope of the EnMS. Expect
that each use is quantified. Expect the total of the uses to represent a Documents and records
significant portion of the total energy consumption for each source.
The data may be presented in tabular or graphical form.
For each SEU and for total energy consumption for each energy
source: expect to see how they decided which were the relevant
variables and how they tested their significance. How did they decide
which were the final variables to use in the Baseline calculations.
Check the statistical significance of each variable and the regression
model as a whole.
Records
Ensure the baselines are known and understood. Check the
understanding of when and how baselines will be adjusted if required.
Check the current performance of each SEU. In many cases this may
be done using the Baseline and EnPIs as described below. There may
also be other measures of performance, for example, combustion
efficiency tests, COP of refrigeration systems, etc.
Are personnel identified who affect the energy use and consumption of
all SEUs. This should include both employees and external personnel Records
as appropriate.
How many action plan items are there for the current year? What is the
total energy that will be saved when they are completed? Is this total
Action plans
enough to meet the energy savings targets? This has an overlap with
11 above.
For each of the people identified in 19 above, how have they evaluated
required and actual competence and how have they identified training Training plans and records
needs to improve competence to the required level?
Check the process for controlling documents and records. This should
include how documents are identified, how old versions are removed Documents and records
from use, how documents are approved prior to use.
Check planned maintenance schedules and content. Check
maintenance records and follow up when problems are identified that
could affect energy consumption. Check operating parameters and
how they are communicated and controlled. What happens if there are
deviations from specified operating parameter values? Records
All instruments that affect or measure energy performance need to be
accurate. Check accuracy criteria and the methodology used to check
accuracy. This might include calibration or other methods to ensure
accurancy
How are energy saving options identified and evaluated at the design
stage? Review examples of where the results have been incorporated
Documents and records
into specification, design and procurement activities. How are life cycle
costs evaluated? How is actual energy performance evaluated?
Check how it was communicated to a sample of equipment, services
and other suppliers.
Check a sample of records and decisions. Check is purchasing
Records
specifications include criteria for energy performance.
Check the specifications for purchasing energy including electricity,
fuels, etc.
Instructions
This tab is used to plan dates, content and internal auditor
All parts of the EnMS should have an internal audit once per year
The auditor needs to be competent and independent of the part being audited
There can be one large audit every year or a number of partial audits
Jul Aug Sep Oct Nov Dec Energy Manual
Svetlana Svetlana
Kekova Kekova
Svetlana
Kekova
Svetlana
Kekova
Manual
SEU - Motor List (input to esrtimating SEUs)
Ave VSD
Name Actual Annual
Hours speed % name When can this be Opportunities for
ID Purpose plate Power Power Note % of total How were estimates made?
per year (100% if plate load switched off? improvement
(kW) (kW) (kWh)
fixed)
Hours run meter reading,
estimate of speed, estimate of
1 Cooling Water Pump #1 20 4,200 0.5 0.9 4.5 18,900 shares load with #2 0.02 nameplate % insert ref nos from opp list
Hours run meter reading,
estimate of speed, estimate of
2 Cooling Water Pump #2 20 4,200 1 0.9 18 75,600 0.08 nameplate %
Hours run meter reading,
estimate of speed, estimate of
3 Hydraulic pack drive 100 250 1 0.9 90 22,500 used intermittently 0.02 nameplate %
review of operator logs, estimate
of speed, estimate of nameplate
4 Seal cooler pump 1 8,400 1 0.9 0.9 7,560 almost always 0.01 %
review of BEMS data, other
5 AHU 1 Fan 10 8,400 0.8 0.9 5.76 48,384 night and weekend 0.05 items estimated
6 1 0.9 0 - 0
7 1 0.9 0 - 0
8 1 0.9 0 - 0
9 1 0.9 0 - 0
Instructions
This tab is an option to help to estimate where electricity is being consumed
In many organsiations most electricity is consumed by motors
The output from this sheet can be used as part of the energy balance and identification of the SEUs
Start by listing all significant motors in the facility
Then estimate the energy consumption of each
Then group them use energy use to give the total estiamted energy consumption for each use, e.g. all motors related to refrigeration
There are also some questions to consider for each which may help to identify low cost energy savings
Energy Manual
SEU
Cooling water
Cooling water
Production
Production
HVAC
SEU - Heat Users
Actual Annual
Design Hours % of % of When can this be How was this Opportunities for
ID Purpose Power Energy Notes
(kW) per year design total switched off? estimated? improvement
(kW) (kWh)
position of
control valve
Analyse when if can and design
1 Process 1 100 4000 0.5 50.00 200,000 25% be switched off data
position of
control valve
Analyse when if can and design
2 Process 2 80 2000 0.7 56.00 112,000 14% be switched off data
3 Building 1 heating 120 2080 0.6 72.00 149,760 19%
4 Building 2 heating 50 2080 0.6 30.00 62,400 8%
5 - - 0%
6 - - 0%
7 - - 0%
- - 0%
- - 0%
- - 0%
- - 0%
Instructions
This tab is an option to help to estimate where heat energy is being consumed
The output from this sheet can be used as part of the energy balance and identification of the SEUs
Start by listing all significant heat uses in the facility
Then estimate the energy consumption of each
Then group them use energy use to give the total estimated energy consumption for each use
There are also some questions to consider for each which may help to identify low cost energy savings
SEU - Lighting
Lamp Number of
Type of Number Hour per kWh per How is the light Opportunities for
ID Area Category rating Lamps/
Fitting of fittings Year Year controlled? improvement
(W) fittings
awareness, natural
1 General Office Office T8 16 60 4 1,000 3,840 On/Off switch
light, task lighting
High Bay
2 Warehouse 2 Storage 0
induction
3 Entrance hall Corridor 0
4 0
5 0
0
0
0
0
0
Instructions
This tab is an option to help to estimate where lighting energy is being consumed
The output from this sheet can be used as part of the energy balance and identification of the SEUs
Start by listing all light fittings in the facility probably grouped by space being lit Energy
Then estimate the lighting energy consumption of each space
There are also some questions to consider for each which may help to identify low cost energy savings
Are there different lux Required Actual
Is there natural
levels required in the Lux Lux
light available?
area? Levels levels
Yes, some
Yes, to the south
passageways, some 400 800
end
desks
Energy Manual
Financial Analysis
Instructions:
See notes below the tables
Enter Project Cost in cell B13, cost will be negative All values are negative
Enter Annual savings in Cell C14 The lowest LCC is the least negative of the 2
You may insert or delete rows for projects with different useful lives
You will then need to adjust the various formulae in colum E
Instructions
This tab is an option to help with financial analysis and life cycle costing for different opportunities
It is important to understand the basics of these topics to be able to use the tool effectively and to interpret the results
Energy Manual