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Kynar
Kynar
KYNAR
Chemical resistance tables
KYNAR
Chemical resistance tables
Index
Page numbers
1. General Introduction 3
Les éléments contenus dans ce document résultent d’essais de nos Centres de Recherches complétés par une documentation sélectionnée : ils ne sauraient toutefois constituer de notre part, ni une
garantie, ni un engagement formel. Seules les spécifications précisent les limites de notre engagement. La manipulation des produits, leur mise en oeuvre et leurs applications restent soumises à la
réglementation résultant de la législation en vigueur dans chaque pays et ne peuvent mettre en cause la responsabilité de notre société.
The information contained in this document is based on trials carried out by our Research Centres and data selected from the literature, but shall in no event be held to constitute or imply any
warranty, undertaking, express or implied commitment from our part. Our formal specifications define the limit of our commitment. No liability whatsoever can be accepted by Atofina with regard to
the handling, processing or use of the product or products concerned which must in all cases be employed in accordance with all relevant laws and/or regulations in force in the country or
countries concerned.
4/8, cours MICHELET - 92800 Puteaux (France) - Tel. (33) 01 49 00 80 80 - Téléfax (33) 01 49 00 83 96
www.atofina.com
®
Ø Important properties of KYNAR PVDF :
• Mechanical strength and toughness
• High abrasion resistance
• High thermal stability
• Very low creep
• High dielectric strength
• High purity
• Readily melt processable
• Exceptional outdoor weather resistance due to its total inertness to UV
radiation
• Resistance to nuclear radiation
• Resistance to fungi
• Very smooth surfaces can be obtained
• Low permeability to most gases and liquids
• Low flame and smoke characteristics
• Rigid and FLEX ible versions available
®
KYNAR , Polyvinylidene difluoride, offers very good chemical resistance in the presence of a wide
variety of different chemicals up to high temperatures of approximately 150°C:
The following tables show results based on short time scale trials. These laboratory tests allow to screen a
great number of chemicals of which sensitive chemicals have been further investigated.
- Tensile specimens according to the standard ASTM 3222-73 and injected sheets are immersed into
the indicated chemical.
- After 7 days of immersion the samples are tensile tested according to the standard ASTM D 638
and the obtained values compared to the values of non exposed samples.
- Swelling measurements are performed on the injected sheets according to the standard ASTM D
543.67.
It should be noted that this classification does not yet take into account the resistance under mechanical
load, such as the pressure bearing of a pipe.
For this type of resistance additional tests have to be done. In this brochure the long term ageing tests done
with applied stress give information on this subject.
100
+
0
Q - value
10
7 14 28 56 112 365 730
Days
A simplified approach, which allows chemical compatibility estimations by following the weight change
only, has been established by the German Institut für Bautechnik (Institute for construction and building).
There it was found that it exists a straightforward relation between weight change and modulus evolution
during immersion testing.
2500
2000
E modulus (MPa)
1500
1000
500
0
0 5 10 15 20 25
change of weight (%)
KYNAR®
This table designed to serve as a general guide to the chemical compatibility performance of KYNAR®
PVDF has been based mainly on laboratory experiments, in particular immersion tests with at least 30 days
observation time. The performance criteria have been described in chapter 2. Many important chemicals
have been tested for considerable longer time scales. These results are described in chapter 4. In separate
chapters 5, 6, 7, 8 and 9 particular chemicals are reviewed in detail and their chemical action leading to
compatibility limits described. Whenever possible, field trials and observations are included.
The results in the General chemical resistance table refer to the chemical compatibility of KYNAR®
PVDF itself. The performance of equipment where KYNAR® PVDF is used for corrosion protection
depends on the entire design. For instance, permeation of chemical species can reduce the temperature
rating of the equipment design to a lower value than that for KYNAR® PVDF.
Ø Anhydrides and chlorides Conc. 25° 50° 75° 100° 125° 150°
of Mineral Acids
§ Chromic anhydride saturated
§ Chromic anhydride 60%
§ Phosphore trichloride 100%
§ Phosphor pentachloride 100% 5
§ Phosphoroxy trichloride 100%
§ Thionyl chloride 100%
§ Sulfuric anhydride 100%
§ Sulfuryl chloride 100%
BDI MW 005680/01 -hemical resistance tables of Kynar® 7
3 - KYNAR® - General chemical resistance table
Ø Anhydrides and chlorides Conc. 25° 50° 75° 100° 125° 150°
of Organic acids
§ Acetic anh. 100%
§ Acetic acid chloride 100%
§ Chloro-acetic acid chloride 100%
§ Benzoyl chloride 100%
§ Trichloro-acetic acid chloride 100%
Ø Alcohols, Glycols, Phenols Conc. 25° 50° 75° 100° 125° 150°
§ Pentanol (amyl alc.) 100%
§ Benzyl alc. 100%
§ n-Butyl alc. 100%
§ sec. Butyl alc. 100%
§ tert. Butyl alc. 100%
§ Butyl phenol (1-butyl-2-hydroxy 100%
benzene)
§ Cresole 100%
§ Cyclohexanol 100%
§ 4-Hydroxy-4-methyl-2-pentanone 100%
§ Ethanol 100%
§ Ethylene glycol 100%
§ Glucose 100%
§ Glycerol 100%
§ Methanol 100%
§ Phenol 100%
§ Phenol 10%
§ Propanol 100%
§ Pyrogallol (1,2,3-trihydroxy 100%
benzene)
Ø Nitriles, Nitro or sulfur Conc. 25° 50° 75° 100° 125° 150°
products
§ Acetonitrile 100%
§ Acrylonitrile 100%
§ Carbon disulfide 100%
§ Nitro-benzene 100%
§ Nitro-methane 100%
The compounds marked by an asterix (*) are chloro-fluoro-carbons, which have been banned because of their
atmospheric ozone depletion effect. The information here is given only for general purposes.
KYNAR®
The trials for long term chemical resistance are inspired by the standard ISO 4433 and has been adapted in
the following way:
Test specimen according to the standard ASTM D 1708 were cut out of an extruded band of 0,7 mm
thickness. These specimen were then placed into a recipient in full immersion of the chemical either without
tension or in a folded manner according to the description of the standard ASTM D 1693.
The evolution of the weight and the tensile properties were then noted and a classification was noted
according to the principle of the standard ISO 4433 for test specimen without tension and for the folded
ones under tension.
+ non-limited use
(small variations of weight and tensile properties)
0 limited use
(use only in absence of pressure or stress)
- do not use
In case the specimen without tension leads to a positive result and the specimen under tension obtains a
negative result, the overall usability must be interpreted such that KYNAR® does not sustain strong stress
nor tension under the conditions of the chemical exposed.
Ø Acids
§ Acetic acid 50 % 130 1y + +
§ Acetic anhydride conc. 23 1y 0 0
§ “Eau régale” HCl 35 % /HNO3 65% 2 / 1 90 1y + +
§ Etching solution H3PO4 (85 %) 85 %, CH3CO2H 90 4m + +
5 %, HNO3 (64 %) 5 %, H2O 5 %
§ Hydrobromic acid 66 % (conc.) 90 1 year + +
§ Hydrochloric acid 35 % (conc.) 130 1y + +
§ Hydrochloric acid + dichloroethane (10 %) 90 6m + +
§ Hydrochloric acid + dichloroethane (10 %) 130 6m 0 +
§ Hydrochloric acid + methanol (10 %) 50 6m + +
§ Hydrochloric acid + methanol + chloroforme 50 6m + +
§ Nitric acid 32% 90 1y + +
§ Nitric acid 32 % 130 6 months + +
§ Nitric acid 52 % 130 2m 0 0
§ Nitric acid 65 90 6m + +
§ Nitric acid 98 % (conc) 50 2m + +
§ Nitric acid 98 % 90 2m - -
§ Oxalic acid 250 gl-1 75 2m + +
§ Phosphoric acid 85 % (conc.) 130 1y + +
§ Sulfuric acid 50 % * 130 1y + +
§ Sulfuric acid 80 % * 130 6m - -
§ Sulfuric acid 80 % * 90 1y + +
§ Sulfuric acid 96 % * 50 6m 0 +
§ Sulfuric acid 96 % * 75 3m - +
§ Sulfuric acid 99,2 % * 50 6m - +
§ Sulfuric acid 99,2 % * 23 6m 0 +
§ Sulfuric acid saturated with chloride 65 - 98 % 23 8m + +
§ Sulfuric acid 98 % + chloroforme (10 %) 50 6m + +
§ Sulfuric acid 98 % + diethylether (10 %) 50 6m + +
§ Sulfochromic acid CrO3 50 %, H2SO4 15 % 90 1y + +
§ Trichloroacetic acid 50 % 75 4m + +
Ø Surfactants
§ anionic surfactants 90 2 months + +
§ anionic surfactants 130 2m + 0
§ non-ionic surfactants 90 2m + +
§ dish washing detergent 90 6 weeks + +
Ø Hydrocarbon solvents
§ Crude oil 90 2 years + +
§ Crude oil 130 2y + +
§ Crude oil 150 2y + +
§ Cyclohexane 90 4m + +
§ Decaline 90 4m + +
§ Tetraline 90 4m + +
§ Toluene 90 9 months + +
§ Xylene 90 2y + +
Ø Halogenated solvents
§ Benzene / chlorobenzene (1 / 1) 130 6 months 0 0
§ Chloro-acetyl chloride 90 4m 0 0
§ Chlorobenzene
§ Chloroforme 23 4m + +
§ Chloroforme 50 4m + +
§ 1,2-Dichloroethane 90 1y + +
§ Dichloromethane 50 4m + +
§ Dichloromethane 90 4m + +
§ Perchloroethylene 90 9m + +
§ Tetrachlorocarbon 90 6m 0 0
§ Trichloroethylene 90 1 year + +
§ 1,1,1-Trichloroethane 90 4m + +
Ø Oxygenated solvents
§ t-Butyl methyl ether 50 4m + +
§ Cyclohexanone 23 4m 0 0
§ Cyclohexanone 50 2 weeks - -
§ Dibutyl phthalate 90 4m + +
§ Ethyl acetate 50 6m - -
§ Ethyl 2-ethoxy-acetate 50 4m + +
§ Ethylene glycol 130 1 year + +
§ Glycerol 130 1y + +
§ Isopropanol 130 4 months + +
§ Isopropanol 60 % +H3PO4 23 %+P2O5 17 % 130 4m + +
§ Methanol 90 4m + +
§ Phenol 10 % 90 1y + +
§ Ultra pure water (resistance 18 MO) 150 1y + +
Ø Active solvents
®
(Dissolve at least 5 - 10 % KYNAR resin at room temperature.)
Ø Intermediate solvents
®
(Do not swell or dissolve KYNAR resin at room temperature, but at elevated temperature and
keep the resin in solution when cooled to ambient temperature.)
Ø Latent solvents
®
(Do not dissolve or substantially swell KYNAR resin at room temperature, but at elevated
temperature.
When cooled to room temperature the resin crystallizes / precipitates from the solution.)
®
KYNAR PVDF resists well to a large variety of different chemicals. However, it has been well
established that bases and alkalis can chemically attack PVDF resins leading to chemical embrittlement (for
a litterature review please refer to the end of this chapter). The extent of the chemical attack of PVDF by
different bases is greatly governed by temperature, concentration and, in particuliar, by the type of base.
The general mechanism of base attack on PVDF relies on the dehydroflourination reaction which is initiated
by absorbed base molecules. The resultant double bonds formed by the elimination of HF from the
polymer backbone give rise to coloration. In case the dehydrofluorination reaction is very pronounced the
material becomes brittle.
HH HH H H H HH H
H +
C C C B C C C
C C C H F- + C C C
F F F F F F F F F F F
Since the absorption of a base is the prerequisite for the chemical attack, the solubility of the base in PVDF
becomes a most dominant factor. The other important factor is the reactivity of the base.
For a given base these factors depend on temperature and concentration.
The solubility of sodium hydroxide in PVDF is very low. At higher temperatures this leads to a distinct
surface degradation with the formation of a black brittle degraded skin with underlying non-degraded
PVDF which is impermeable and protects underlying material as long as it is undamaged. Under stress the
cracks formed in the brittle skin can propagate into the bulk material leading to failure.
For most applications in the chemical process industry we recommend to follow the indications given in the
table for KYNAR® homopolymer:
KYNAR FLEX® , PVDF copolymers, offer a significantly improved chemical resistance due to two
effects.
- The higher flexibility reduces stress cracking significantly.
- The perfluorinated comonomer disrupts the dehydrofluorination process suppressing the embrittlement.
PVDF
HH HH H HF HH H HF H
H H H H H H
C C C C C C C C C
C C C C C C C C C
F F F F F F F F F F F F F F F
KYNAR FLEX
F FF F
F F F F
F HF HF
HF CH H H F CH H H F CH H
H
C C C C C C C C C
C C C C C C C C C
F F F F F F F F F F F F F F F F
The partial blocking of the dehydrofluorination reaction results in significantly improved colour retention and
reduction of material embrittlement.
® ® ® KYNAR FLEX
KYNAR KYNAR FLEX KYNAR FLEX
®
homopolymer 3120-50 2850 2800
1000 HD and 740
pH 13 0/- + + +
pH 14 - +/0 +/0 +
10 % - +/0 +/0 +
20 % - 0/- 0 +
Based on our laboratory tests and experience in applications using KYNAR FLEX® grade 2850 we
recommend the following temperature concentration limits for practical use in chemical process units :
« Cracking of Poly(Vinylidene Fluoride) linings in chemical tankers » P.ACID Lepoutre, C.D. Sterling,
V.S.M. Van Tilburg, Corrosion Australia 15(6), 9 (1991)
« Stress corrosion cracking of Poly(Vinylidene Fluoride) in sodium hydroxide » S.V. Hoa, P. Oulette, Pol.
Eng. And Sci. 23(4) , 202 (1983)
« Cracking of Poly(Vinylidene Fluoride) due to chemical attack » , C.D. Sterling, V.S.M. Van Tilburg,
N.ACID Miller, Polymers + Polymer Composites, 1(3), 167 (1993)
« Phase transfer catalysis in Dehydrofluorination of Poly(Vinylidene Fluoride) by aqueous sodium
hydroxide solutions » H. Kise, H. Ogata, J. Pol. Sci. 21, 3443 (1983)
« Verhalten von Polyvinylidenfluorid (PVDF) gegen Natronlauge » E. Barth, Kunststoffe 72, 5 (1982)
« The stability of fluorine-containing polymers to amines » M.I. Bro J. Appl. Pol. Sci. 1(3), 310 (1959)
®
KYNAR PVDF resists well to molecular chlorine.
However, chlorine radicals, which are formed under UV-radiation, higher temperatures or other radical
sources, attack PVDF.
Thus, to effectively protect the installation for use in chlorine service an appropriate UV-shielding must be
provided by either pigmentation of the resin or an UV-filter varnish on the outside.
UV
Cl Cl Cl* + Cl*
F F
F F
C Cl*
C C
C
H H Cl H
F F
Cl* F F
C
C C
C
Cl H Cl Cl
The following examples give an idea of the scope of the analysis methods cited and of the performances of
PVDF :
• Tensile properties
new PVDF tube 54 MPa at yield
tube in service 45,7 MPa at yield
The measurement was done at 2 sites of the tube - near the cellule and further away:
K-values : near the cellule far away from cellule
inner surface of tube 17,0 12,8
middle of tube wall 1,2 1,0
outer surface of tube 0 0
• Tensile properties
new PVDF tube tube in service
tensile stress at yield (MPa) 54 54
BDI MW 005680/01 -hemical resistance tables of Kynar®
23
8 - Resistance of KYNAR® PVDF to SULFURIC ACID
® ®
KYNAR PVDF resists well to diluted sulfuric acid up to concentrated sulfur. However, KYNAR
PVDF can be attacked when the concentration of the sulfuric acid passes from concentrated to « fuming »
sulfuric acid (96 to 98%).
The reason for this behaviour is that sulfur trioxide (creating the fumes) can by absorbed by PVDF. This
compound can react with PVDF leading to dehydrofluorination similar to bases. Therefore coloration
occurs and when the degradation is advanced a black brittle surface layer forms.
®
Therefore the chemical resistance of KYNAR PVDF follows a clear concentration/temperature pattern
which is clearly related to the appearance of sulfur trioxide.
140
98%
120 does not resist
100
resists
Temperature (°C)
80
60
40
20
0
0 10 20 30 40 50 60 70 80 90 100
Concentration (%)
Example of an application :
• Operation conditions
110 – 120°C at vacuum of 70 mbar
vapours of aqueous sulfuric and nitric acids
Yearly inspections have never revealed any problem, nor was there any maintenance
operation necessary.
40
35
30
Permeability
25
20
15
10
5
0
0 10 20 30 40 50 60
Temp (°C)
• Tensile properties
new PVDF tube tube in service
tensile stress at yield (MPa) 52 50.8
elongation at break (%) 200 197
• Melting point
new PVDF tube
Tm = 170°C Tm = 170°C
• Tensile properties
new PVDF tube tube in service
tensile stress at yield (MPa) 53 53
elongation at break (%) 100 96
®
Ambient temperature, welded KYNAR sheets glued into steel container, service since 9 years
®
Due to the more recent apparition of the KYNAR FLEX PVDF copolymers and their more restricted
use in the chemical process industry no extensive testing of chemical compatibility exists.
Nevertheless, the available data and a sound reasoning of the influence of the nature of the PVDF
copolymers in comparison to the PVDF homopolymers allows to dress general guidelines which will be
discussed here.
®
The comonomer used to synthesize the KYNAR FLEX grades is hexafluoro-propene (HFP) which is
a completely fluorinated molecule. Thus, the major factor responsible for the outstanding chemical
®
resistance of KYNAR PVDF is not changed by the incorporation of a comonomer.
The main change induced by the incorporation of the HFP comonomer is a reduction in cristallinity of the
originally highly crystalline PVDF material. The reduced cristallinity directly results in a decrease of the
moduli and hence in a reduced mechanical strength at higher temperatures. Also the reduced cristallinity
results in an enhancement of permeation rates which in turn leads to a further decrease in mechanical
strength at higher temperatures.
As a conclusion we can state that the chemical resistance to organic compounds such as hydrocarbons,
halogenated organics and oxygenated organic compounds is reduced in its maximum temperature limit in
comparison to PVDF homopolymers.
We have defined a temperature increment « ∆ T » which should be subtracted from the maximum use
temperature given for the PVDF homopolymer.
Property KYNAR
® KYNAR FLEX
®
KYNAR FLEX
®
KYNAR FLEX
®
There is an important exception to the logic defined above. In the case where the attack of PVDF by the
®
chemical occurs on the surface and/or by stress cracking the resistance of KYNAR FLEX can be
considerably higher than the PVDF homopolymer. The main reason for this advantage is the reduced
amount of stress build-up due to the lower modulus of the copolymers.
The following list gives an idea of the comparative chemical resistance in conditions where the
performance of the PVDF homopolymer is reduced due to stress cracking.
® ® ® ®
KYNAR KYNAR FLEX KYNAR FLEX KYNAR FLEX
homopolymer 3120-50 2850 2800
resistance - + + +
® ® ® KYNAR FLEX
KYNAR KYNAR FLEX KYNAR FLEX
®
homopolymer 3120-50 2850 2800
resistance -- 0 0 0
With applied stress no material resists, but on unbent samples the following order in resistance has
been established:
® ® ® ®
KYNAR FLEX 2800 = KYNAR FLEX 3120-50 > KYNAR FLEX 2850 >> KYNAR 1000 HD
® ® ® ®
KYNAR KYNAR FLEX KYNAR FLEX KYNAR FLEX
homopolymer 3120-50 2850 2800
resistance - + + +
® ® ® ®
KYNAR KYNAR FLEX KYNAR FLEX KYNAR FLEX
homopolymer 3120-50 2850 2800
resistance - 0 +
® ® ® ®
KYNAR KYNAR FLEX KYNAR FLEX KYNAR FLEX
homopolymer 3120-50 2850 2800
resistance - + +/0 +
The following list gives an idea of the comparative chemical resistance in conditions where the
performance of the PVDF homopolymer is reduced due to stress cracking.
® ® ® KYNAR FLEX
KYNAR KYNAR FLEX KYNAR FLEX
®
homopolymer 3120-50 2850 2800
resistance 0 + + +
® ® ® KYNAR FLEX
KYNAR KYNAR FLEX KYNAR FLEX
®
homopolymer 3120-50 2850 2800
resistance +/0 + + +
® ® ® KYNAR FLEX
KYNAR KYNAR FLEX KYNAR FLEX
®
homopolymer 3120-50 2850 2800
resistance 0 +/0 +/0 +
® ® ® KYNAR FLEX
KYNAR KYNAR FLEX KYNAR FLEX
®
homopolymer 3120-50 2850 2800
pH 13 0/- + + +
pH 14 - +/0 +/0 +
10 % - +/0 +/0 +
20 % - 0/- 0 +
Comments:
In alkaline solutions the surface will often be colored after a short period of time depending on concentration
and temperature.
This coloration is due to a limited surface attack. It is less strongly pronounced with the FLEX grades.
The permeability of gases and liquids is an important design factor for thermoplastics in chemical process
applications. KYNAR® PVDF has outstanding barrier properties to a large variety of chemicals.
In the case of permeation of a gas permeability is proportional to the gas pressure and inverse proportional
to the polymer layer thickness :
Gas permeation :
m ⋅L
P=
A ⋅∆p ⋅t
In the case of liquids no pressure dependence exists, but there might be a dependence of concentration in
the case of mixtures or solutions. In many cases the pure liquid permeability gives a good indication.
Luid permeation :
m ⋅L
P=
A ⋅t
P: permeation m: amount of permeant L: layer thickness
A: exposed surface for permeation t: time
Ideally, permeation is inverse proportional to the sheet thickness. In some cases different types of
cristallinity or surface quality can change the permeability value to a slight extent. These parameters may
depend on the manufacturing of the sheet, pipe or film.
Some solvents which have a strong swelling effect will also effect the layer thickness dependence of the
permeation.
1000
100
10
Permeability (g/(day.m^2)
1 50°C
20°C
80°C
0,1
0,01
0,01 0,1 1 10
Thickness (mm)
100,000
10,000
Permeability (g.mm/(day.m^2)
KYNAR 740
KYNAR 720
KYNAR 460
KYNAR FLEX 2850
KYNAR FLEX 2800
1,000
Série6
KYNAR 720
KYNAR 740
KYNAR 460
KYNAR FLEX 2850
KYNAR FLEX 2800
10000
1000
permeability (cm^3.mm/m^2.day.bar)
100
O2
N2
He
CO2
Cl2
10
H2S
SO2
HCl
NH3
NO2
CH4
1
100
chloroforme
methanol
10
toluene
dichloroethane
permeability (g.mm / m^2.day)
perchlorethylene
0,1
hexane
ethanol
0,01
100 90 80 70 60 50 40 30 20 Temp (°C)
Tables with data on swelling and weight gain of KYNAR® PVDF homopolymer and KYNAR
FLEX® copolymer grades
Measurements on immersed samples of extruded sheet.
Weight gain expressed in percent.
X signifies dissolution
halogenated solvents
5
strong oxidants 4 esters, ketones
3
2 PVDF
1 PVC
halogens aromatic solvents
0 HDPE
PP
PES-GF
strong acids aliphatic solvents
12
PVC-U
10
PP
Nominal Pressure (bar)
PVDF
8
0
20 40 60 80 100 120 140
Temperature (°C)
Wall thicknesses are not the same for a standard 10 bar nominal pressure piping system.
As an example for a 63-mm diameter pipe wall thickness would be:
PVC-U 3,0 mm PP 5,8 mm PVDF 2,5 mm.
BDI MW 005680/01 -hemical resistance tables of Kynar®
37
KYNAR
Chemical resistance tables
ATOFINA S.A.
Technical Polymers Division
4/8 cours Michelet
92800 Puteaux, France
Tel. +33 149008080 Fax. +33 149008044
ATOFINA S.A. - Société Anonyme au capital de 2 953 089 200 F - RCS Nanterre B 319 632 790
4, cours Michelet - La Défense 10 - Cedex 42 - 92091 Paris La Défense (France) - Tél. 149 00 80 80 - Téléfax 149 00 83 96