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ARG1-4-GR-GER-ET-E003 - Technical Specification For Acquisition of Booster Shed - r04
ARG1-4-GR-GER-ET-E003 - Technical Specification For Acquisition of Booster Shed - r04
:
Reports and Records ARG1-4-GR-GER-ET-E003 0
Title: Page:
Technical Specification for Acquisition of Booster Shed 2/19
- HTV Silicone Rubber Insulation Coating for Insulator.
INDEX
1 OBJECTIVE ..................................................................................................................... 3
2 CHARACTERISTICS OF SILICONE RUBBER INSULATION COATING FOR
INSULATORS (HTV) ............................................................................................................. 3
3 TECHNICAL STANDARDS.............................................................................................. 5
4 DESIGN AND MANUFACTURING REQUIREMENTS ..................................................... 7
5 TECHNICAL DOCUMENTATION TO BE PROVIDED ..................................................... 8
6 INSPECTION AND TESTS .............................................................................................. 9
7 SPARE PARTS...............................................................................................................14
8 PACKAGING AND STORAGE ........................................................................................14
9 WARRANTY ...................................................................................................................15
10 ANNEX A – Typical Structure .......................................................................................17
11 ANNEX B – Test Method of Deformation Resistance ....................................................18
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Technical Specification for Acquisition of Booster Shed 3/19
- HTV Silicone Rubber Insulation Coating for Insulator.
1 OBJECTIVE
Table-1 – Application
Circuit breaker
Disconnect switch
Current Transformer
Potential Transformer
Surge Arrester
Transformer and Reactor
bushings
Support Insulator IP
2.1 FEATURES:
2.1.1 High Temperature Vulcanization (HTV) is made of insulating material and installed on
the insulator surface of the transmission equipment as per Table-1. It is commonly
used as an auxiliary component to improve external insulation performance against
flashover, torrential rain, and severely polluted locations such as salt spray, acid rain,
and suspended particulates.
2.1.2 The surface of the HTV should be smooth and shiny, the seam should not occur
where the reinforcing ribs are present.
2.1.11 Solar radiation Resistance: 1.5 W/m2 intensity of radiating surface (IEC 60060-
1 Standard).
2.1.12 Booster shed must have buttons to facilitate its splicing (adhesive), as picture
below.
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- HTV Silicone Rubber Insulation Coating for Insulator.
2.1.13 Booster shed should have 11 ribs on the bottom surface (and edges) to ensure
mechanical resistance to flexion when installed under strong sunstroke.
3 TECHNICAL STANDARDS
The following documents are essential for the application of this Technical
Specification.
The latest version of the following standards (including all amendments) applies to this
document:
IEEE 1523-2018: Guide for the Application, Maintenance, and Evaluation of Room-
Temperature Vulcanizing (RTV) Silicone Rubber Coatings for Outdoor Ceramic
Insulators.
IEC 60060-1 High-voltage test techniques – Part 1: General definitions and test
requirements
IEC 60695 - 11 - 10 - 2003 - Test flames - 50 W horizontal and vertical flame test
methods
IEC 62217 - 2012 - Polymeric HV Insulators - General definitions, test and acceptance
criteria
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IEC 62631-3-1 Dielectric and resistive properties of solid insulating materials – Parts
1/2/3/11 Determination of resistive properties
ASTM D412-06 - Standard Test Methods for Vulcanized Rubber and Thermoplastic
Elastomers- Tension1
GB/T 1408.1 Methods of test for electric strength of solid insulating materials-Tests at
power frequencies(EQV IEC60243-1:1988);
GB/T 6553 Test methods for evaluating resistance to tracking and erosion of electrical
insulation material used under sever ambient conditions (EQV IEC 60587:1984);
DL/T 376 General technical requirements of silicone rubber insulation materials for
composite insulators;
DL/T 627 Room temperature vulcanized silicone rubber anti-pollution coating for
insulators;
ASTM E2402-11 - Standard Test Method for Mass Loss and Residue Measurement
Validation of Thermogravimetric Analyzers1.
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Table-2
Figure-1
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5.1.1 Detailed drawings of the silicone rubber liner for insulator application and
packaging is included in the delivery. All drawings must be made to scale on A4
or A3 size paper and contain a bill of materials indicating for each item the
quantity per set and the material, dimensions, weight, treatment and applicable
technical standards.
5.1.2 Test reports already performed, all certified reports required in Chapter 6 of this
Technical Specification and any other drawings or documents necessary for the
manufacture, testing, inspection and assembly of materials subject to this
Technical Specification shall also be provided.
5.1.3 The table with guaranteed characteristics presented in Table-3 of this Technical
Specification shall be filled by the Supplier as indicated in Chapter 6 and shall
be part of the Inspection and Quality Control Plan.
5.1.4 The documents must have all the necessary information to be enable the
verification of their compliance with these Specifications and be sufficiently clear
to ensure the proper execution of manufacture and assembly on site.
5.1.5 All technical documentation prepared by the Supplier shall be submitted to the
CONTRACTING PARTY's engineering for approval.
5.1.6 Drawings already approved by the CONTRACTING PARTY may not be
modified without the written permission of the CONTRACTING PARTY.
5.2.1 The drawings shall indicate all relevant dimensions and tolerances, for each
component the material used, and applicable technical standard.
5.2.2 All the guaranteed characteristics of the silicone rubber coating shall be stated
in the drawings.
5.3.1 Design of boxed loads to be used, including dimensions and type of protection
to prevent contact of the silicone rubber liner with the box.
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Technical Specification for Acquisition of Booster Shed 9/19
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6.1 Introduction
6.1.1 It is the Supplier's responsibility to prepare the Inspection and Quality Control
Plan applicable to the materials being supplied, to perform all tests stipulated in
this Technical Specification and to submit the corresponding certified test
reports for approval. of the CONTRACTING PARTY.
6.1.2 The Inspection and Quality Control Plan, the procedures to be used in the tests
and the facilities where they will be performed must be approved by the
CONTRACTING PARTY, prior to the tests.
6.1.3 The Supplier shall ensure the free access of the CONTRACTING PARTY’s
Inspectors to the location where the materials object of this Technical
Specification is being manufactured, provided that the rights, patents and / or
internal regulations of the company are followed.
6.1.4 The Supplier must submit to the CONTRACTING PARTY’s Inspector all
technical specifications used for the purchase of raw materials and components
purchased from subcontractors, as well as the respective certified acceptance
testing reports for these materials.
6.1.5 The Supplier is fully responsible for the design, execution and satisfactory
performance of all material supplied by it or any of its suppliers.
6.1.6 Any expenses that may be required for replacement of defective materials or for
design change shall be borne by the Supplier.
6.2 Definitions
6.2.1 In this Technical Specification there are three categories of tests for which the
Supplier is responsible: Type Tests, Routine Tests and Receiving Tests.
6.2.2 Type Tests are those normally performed to verify the suitability of your design
to the electrical and mechanical criteria and parameters specified for the
transmission line, before the item or component is scheduled for manufacture.
6.2.3 Routine Tests are all checks, tests, analysis and examinations made during the
various stages of the manufacturing process to ensure that it is proceeding
normally and that no defects are being caused by poor workmanship, defective
component or material or improper handling.
6.2.4 Receiving Tests are all checks, tests, analyzes and examinations made on the
finished components, in the presence of the CONTRACTING PARTY’s
Inspector, aiming to ensure the compliance of the materials to be supplied and
their packaging with the requirements of this Technical Specification.
6.2.5 The acceptance and rejection criteria for subjects submitted to type, routine and
receiving tests of the silicone rubber coating are those recommended by IEEE
1523/2018.
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6.3.1 Inspection
a) The upper and lower surfaces of the booster shed should be clean and smooth. The
shape of the booster shed should be in good agreement with the surface of the
insulated shed.
b) Adhesive should be within the validity period.
6.3.2 Installation method of booster shed
a) The adhesive is applied to the bonding parts of booster shed and insulator shed
respectively.
b) Booster shed should be bonded from the inside of insulator shed. Booster shed with
reinforcing ribs should be downward when installing.
c) Cover the booster shed on the insulator shed, and the bonding surface should be
closely combined.
6.3.3 Installation method of adjacent insulators
Adhesion joints of adjacent booster shed on an insulator should be staggered
at a certain angle. The installation of auxiliary booster shed should not cause
serious fluid accumulation at the bonding interface.
6.3.4 Appearance
After installation, the booster shed should not have warping. No trampling or
collision is allowed. After installation and inspection, it can be put into operation.
6.3.5 Anti-deformation performance
After installation, the booster shed shall be tested for deformation resistance in
accordance with ANNEX B.
6.3.6 Coordination of Auxiliary Booster Shed and Anti-pollution Flash Coatings
CT, CVT, lightning arrester, etc. should be used together with anti-pollution
flashover coatings.
6.3.7 Salt spray test
Accord with GB/T 19519, 1000 hours salt spray test.
6.3.8 Service life
Under General operating conditions, the service life of the booster shed after
installation is not less than 20 years.
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6.4.2.1 Type Tests shall be performed on standard production line HTV isolators or
prototypes manufactured by processes identical to those to be used in the
manufacture of the materials to be supplied and shall have been successfully
completed prior to the release of the first batch supply.
6.4.2.2 For this provision some of the tests may be waived. In this case the Supplier
shall make available for examination and approval by the CONTRACTING
PARTY certified copies of the Type Test reports already carried out
containing the information necessary to ensure that the tested HTV isolators
are identical to those that will be effectively supplied and that their
performance in accordance with tests have met or exceeded the
requirements of this Technical Specification. Certificates older than 10 (ten)
years will not be accepted.
6.4.2.3 Type Tests for which the Supplier does not have execution reports
compatible with the requirements of this Technical Specification shall be
performed prior to the commencement of manufacture in the presence of the
CONTRACTING Inspectors.
6.4.2.4 The Supplier shall communicate the dates of the tests 15 days in advance to
ensure the presence of the CONTRACTING Inspectors. For tests abroad this
communication must be made 45 days in advance, so that there may be time
to authorize the travel of the CONTRACTING inspectors.
Table-3
Type Item No. Test Name Test Test Method
Referenc
Auxiliary 1 Appearance inspect 5.1.2 5.1.2
booster
shed - 2 Hydrophobic nature 4.1.4 DL/T 376
HTV 3 Volume resistivity 4.1.5 GB/T 1692
4 Surface resistivity 4.1.5 GB/T 1692
5 Breakdown strength 4.1.5 GB/T 1408,1
6 Tracking resistance and 4.1.5 GB/T 6553
electrical erosion
7 Tensile strength 4.1.6 GB/T 528
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Technical Specification for Acquisition of Booster Shed 12/19
- HTV Silicone Rubber Insulation Coating for Insulator.
Table-4
Type Item No. Test Name Test Referenc Test Method
Auxiliary 1 Appearance inspect 5.1.2 5.1.2
booster
shed - 2 Hydrophobic nature 4.1.4 DL/T 376
HTV 3 Surface resistivity 4.1.5 GB/T 1692
4 Shore hardness 4.1.6 GB/T 531,1
5 Flammability 4.1.7 GB/T 10707
Adhesive 1 Adhesion 4.2.3 DL/T 627
-RTV
2 Curing time 4.2.4 GB/T 6753,2
6.6.2.1 Receiving Tests shall be performed by the Supplier, in the presence of the
CONTRACTING PARTY’S Inspectors, in order to guarantee the quality of the
finished products and their packaging.
6.6.2.2 The Supplier shall communicate the dates of the tests 30 days in advance,
so that the Contractor's Inspectors may be present.
6.6.2.3 After each series of Acceptance Tests, the Supplier shall submit to the
CONTRACTING PARTY’s Inspector for approval complete reports of the
tests performed. No materials will be released for shipment prior to receipt of
these reports, unless the CONTRACTING PARTY waives this requirement
in writing for each specific case.
6.6.2.4 The sampling and acceptance / rejection criteria for Acceptance Tests are
those defined in accordance with the standards applicable to the materials
concerned and as required in this Technical Specification.
6.6.2.6 Samples will be randomly selected by the Inspector for each batch. The
inspector may, at its discretion, select more samples from any batch of
material and submit them for testing if deemed necessary.
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6.6.2.7 A batch shall be considered as a set of items from which samples will be
taken to verify compliance with the requirements of this Technical
Specification.
6.6.2.8 Each batch shall consist of items of the same type, grade, class, shape and
composition, manufactured essentially under the same conditions and in the
same production period and offered for inspection at one time.
6.6.2.9 Each batch must be arranged in such a way as to ensure that it is not mixed
with material that has already been approved or not yet tested.
Table-5
Item No. Test Name Quantity of Sample Test Reference
1 Appearance inspect Each one 5.3.1
2 Quantity inspect Each one 5.3.3
3 Position inspect Each one 5.3.4
4 Anti-deformation 5%
7 SPARE PARTS
7.1.1 The supplier must include 5% or a minimum of 2 spare parts for each type /
model of Booster Shed (HTV).
7.1.2 Spare parts must be identified by type and be identical to those on the original
equipment. They shall be subjected to inspection and testing and shall be
included in the same consignment of the equipment, packaged in separate
volumes and clearly marked "SPARE PARTS".
7.1.3 The supplier shall undertake to supply for a period of 10 (ten) years from the
date of delivery and no later than 2 (two) months from the date of issue of the
Purchase Order, any part whose replacement maybe be needed.
8.1 Packaging
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8.1.4 As the cargo is docked, it must be identified by means of a plastic bag or plastic
label, including the following items:
• Name or brand of manufacturer;
• Name of the buyer;
• Product model;
• Number of units;
• Approximate gross and net mass.
8.1.5 All packaging or samples should be inspected for compliance with the designs
approved by the CONTRACTING PARTY.
8.1.6 Packaging contrary to the requirements of these Specifications shall be
rejected. In this case the product must be packed in new packaging and
resubmitted for inspection.
8.2 Storage
8.2.1 Auxiliary booster shed, and adhesives should be stored in a cool and dry place,
away from fire sources, to prevent sunshine and rain.
8.2.2 The auxiliary booster shed should not be folded and to ensure thatit is not
deformed or damaged during storage
9 WARRANTY
9.1 The warranty period of the materials will be twenty (20) years from the installation
of the product. (manufacturing?)
9.2 The Inspection and Technical Reception Term will be issued by the
CONTRACTING PARTY, characterizing the approval of the results of all tests
and acceptance tests in the factory (including packaging), performed to
determine their compliance with the standards and Technical Specifications.
9.3 During the term of the warranty period the SUPPLIER shall repair or replace at
no cost to the CONTRACTING PARTY any defective material due to any defects
in product design, raw material or manufacture. This item does not include
handling and installation problems.
9.4 The warranty period shall be suspended in any of the following cases:
9.4.1 Defect in materials and / or components that alters the functioning together;
Depending on the extent of the damage, the CONTRACTING PARTY may
suspend the warranty of the entire set affected;
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9.4.2 Defect in materials and / or components that does not cause malfunction or
alteration of the joint operation; In this case, the CONTRACTING PARTY will
suspend the warranty only for defective materials and / or components, normally
the warranty period of the other materials.
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Before installation, the booster shed is flat, after installation, it is a conical platform
body, with perforations in the axial direction and notches in the conical platform body,
so that the booster shed is sheathed on the insulator, and then the notches are bonded,
as shown in figure below.
Bonding
area
Bonding
area
The auxiliary booster shed (HTV) only needs to be bonded with the upper surface of
the insulator shed. The auxiliary booster shed installed on the insulator shed is shown
in figure below.
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a) A ruler is placed vertically on one side of the booster shed to measure the
deformation displacement of the booster shed.
b) Record the scale X1 corresponding to the edge of the booster shed in the initial state
when the weight is not placed on the booster shed.
c) The first test point is at the edge of booster shed (less than 10mm from the edge of
booster shed), where a weight of 60g is placed.
d) When the deformation of the silicone rubber booster shed under the action of
weights reaches a stable state, the scale x 2 corresponding to the edge of the booster
shed is recorded.
e) Calculate the deformation displacement of the silicone rubber booster shed before
and after placing the weight | x1-x2 |.
f) Take the second test point at the opposite edge of the booster shed at the first test
point and repeat steps a) to e).
g) Take the average value of deformation displacement of the above two test points as
the test result.
Note: Necessary measures should be taken in the test to prevent the drop of testing
tools (e.g.weights).
Booster Shed
Figure B.1
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Table B.1
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