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Vanstreels Et Al 2013 Effect of Pore Structure of Nanometer Scale Porous Films On The Measured Elastic Modulus
Vanstreels Et Al 2013 Effect of Pore Structure of Nanometer Scale Porous Films On The Measured Elastic Modulus
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Department of Physics, University of Michigan, Ann Arbor, Michigan 48109-1040, United States
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© 2013 American Chemical Society 12025 dx.doi.org/10.1021/la402383g | Langmuir 2013, 29, 12025−12035
Langmuir Article
substrates, ranging from mechanical tests, optical tests, laser proposed by Urbanowicz et al.10,11 First, the organosilica matrix
acoustics, and ultrasonics, among others.7 However, most of precursor (alkylsilanes) was codeposited with organic porogen (cyclic
these techniques are still not commonly known and require a hydrocarbons) by plasma-enhanced chemical vapor deposition
detailed analysis in order to obtain reliable results, especially in (PECVD) on 300 mm Si (100) wafers. Next, the films were exposed
to a He−H2 based plasma afterglow at 280 °C for 350 s to remove the
the case of porous films. Complexities of measuring the elastic porogens from the film. Other film deposition conditions were detailed
modulus include substrate influences, material/probe inter- elsewhere.7,10,11
actions, and data collection and analysis techniques. Moreover, Finally, an ultraviolet (UV)-assisted thermal cure using either a
there is a lack of fundamental understanding on how the broad band UV lamp (wavelength >200 nm) or narrow band UV lamp
measured elastic modulus value is influenced by the stiffness of (wavelength ∼172 nm) was applied to strengthen the skeleton.10 The
the matrix, porosity, pore structure, and specific technique- porosity of each film was controlled by changing the porogen loading
related effects. during the deposition process. The UV cure process conditions are
In this work, we compare destructive and nondestructive kept the same for all the exposed films. Recently, it was demonstrated
experimental techniques that are based on different physical that such an approach results in constant matrix properties for
different porogen loads.9 A schematic representation of such films is
principles to evaluate the elastic properties of nanometer scale shown in Figure 1. The films typically contain an amount of closed and
porous films containing a variety of porosity and pore
morphology: nanoindentation (NI), laser-induced acoustic
wave spectroscopy (LAwave), and ellipsometric porosimetry
(EP). Advantages, disadvantages, and limitations of these
techniques are discussed. Furthermore, the link between the
elastic response of a nanoporous material and its internal pore
structure is investigated using positronium annihilation lifetime
spectroscopy (PALS), EP, and diffusion experiments.
As a typical example of nanoporous films, we focus on silica-
based nanoporous dielectric materials with ultralow dielectric
constants. These materials are used in the semiconductor
industry to insulate the electrical interconnections between
different parts from the chip. The advantage of silica-based Figure 1. Schematic representation of a typical SiCOH-type
materials is that their chemical properties are similar to SiO2, nanoporous film fabricated on a silicon substrate.
making it possible to use traditional technology during their
integration. Over the past several decades, the semiconductor open pores (interconnected network). Besides the artificially
industry has continuously demanded miniaturization of micro- introduced porosity using a certain porogen loading, the framework
electronic devices and higher device density, mainly driven by or matrix material itself also contains a level of porosity that is defined
the need for increased performance, functionality, and reduced by the free volume related to the concentration of volumetric
terminating groups like Si-CH3 and Si−H. After the UV curing step,
cost. The introduction of mechanically robust materials with an
the thickness, open porosity, and pore diameter of the films were
ultralow dielectric constant is one of the significant material measured by EP.12
changes required to keep performance improvements on pace The film density was calculated based on mass and thickness
with the increasing device density.8 An often-used way to measurements. The mass was measured with a high resolution, 300
decrease the dielectric constant of dielectrics is by increasing mm wafer compatible, in-line mass measurement system with an
the porosity. However, the selection of potential candidates is accuracy better than 0.1 mg. Results of these measurements are
facing many challenges because lowering the dielectric constant summarized in Table 1. The chemical bond structure of the films was
of these materials is often accompanied by the degradation of measured using Fourier transform infrared (FTIR) measurements.
their chemical and mechanical integrity.8 A factor that plays an FTIR measurements were performed with a resolution better than 1
cm−1 averaging 64 spectra within the 400−4000 cm−1 range. For every
increasing role during the development and various integration
FTIR analysis, the background spectrum and substrate spectrum
processes of these materials is thermomechanical stress, which (silicon and 1 nm of thermal oxide) were subtracted. Figure 2
can cause cohesive failure and/or interfacial delamination due illustrates typical FTIR absorbance spectra of UV cured SiCOH-type
to insufficient mechanical and fracture strength. When the nanoporous thin films with different levels of porosity. The spectrum
industry is moving toward more advanced porous dielectrics for reveals several broad absorption bands representing the diversified film
future technology nodes, the optimization of the matrix structures. The broad absorption band between 1200 and 950 cm−1
mechanical properties and tailoring the pore morphology will belongs to the Si−O−Si asymmetric stretching mode and consists of
be a key for successful integration. Recently, an alternative overlapping peaks that correspond to Si−O−Si bonds in different
manufacturing sequence for SiCOH-type nanoporous low-k configurations, including various suboxidized states of the network
(1023 cm−1), SiO2-like network (1075 cm−1), and cage structure. The
films was developed that allows the fabrication of nanoporous
C−Hx (x = 2 or 3) stretching band from 2990 to 2840 cm−1 consists
films with different porosity and pore structure but with same of different vibration modes, of which the asymmetric stretching of C−
matrix properties.9 These films are most suitable for a H in C−H3 and asymmetric stretching of C−H in C−H2 are the two
comparative evaluation of the elastic properties using different main peaks that can be observed. The asymmetric stretching C−H2
experimental techniques and to elucidate the impact of vibration mode is a direct evidence of the presence of methylene
porosity, matrix properties, pore structure, and technique- groups, which perform a cross-linking function in the films. In contrast,
related effects on the measured elastic modulus. methyl groups replace a bridging oxygen atom with a terminal group
and disrupt the network. Therefore, the relative ratio of methylene to
methyl groups in the structure of the films is crucial for the integrity of
2. EXPERIMENTAL DETAILS the network. The absorption band between 900 and 700 cm−1 consists
2.1. Preparation of Nanometer Scale Porous Films. Nano- of overlapping vibration modes from various bond structures. The
meter scale porous SiCOH-type dielectric films with porosity in the three sharp peaks at 840, 804, and 777 cm−1 are assigned to the
range of 11%−45% were fabricated using a three-step sequence, as coupling of the Si−C stretching and the CH3 rocking modes in the
Table 1. Summary of Physical Properties of UV-Cured integrity of the films.1,13 Qualitatively, this trend can be understood in
SiCOH-Type Nanoporous Filmsa terms of the amount of cage structures relatively to the network bonds
and the number of methylene relative to methyl groups in the
open pore structure of the films. More cage structures and a shift from methylene
thickness porosity diameter film density UV cure to methyl groups are found for higher porosity levels, indicating a
film (nm) (%) (nm) (g/cm3) wavelength
mechanical degradation of the structure of the film (Figure 2).
A1 196 5.9 n.a. 1.583 narrow band However, the exact shape of the elastic modulus versus porosity curve
(λ ∼ 172 nm) depends sensitively on its precise pore structure (pore shape, pore size,
A2 170 10.4 1.18 1.500 and pore interconnectivity).9
A3 220 24.0 1.40 1.289 2.2. Internal Pore Structure Characterization. The intercon-
A4 179 27.3 1.62 1.191 nectivity of the nanoporous thin films is characterized by using PALS,
A5 161 34.5 2.84 1.082 EP, and diffusion experiments.
A6 153 39.8 2.84 0.992 Positron annihilation lifetime spectroscopy (PALS) utilizing a
A7 147 44.5 3.30 0.905 focused beam of positrons is a nondestructive technique for
B1 223 10.9 1.04 1.466 broad band
characterizing pore size distribution and pore interconnectivity in
(λ > 200 nm) porous thin films.14 Positrons stopping in the target can capture an
B2 188 14.8 1.52 1.364 electron and form the electron-positron bound state (positronium).
B3 235 24.7 1.72 1.189
The positronium annihilation lifetime is directly related to the size of
pores in the 0.3−30 nm diameter range, and the diffusion of the
B4 206 31.4 2.66 1.031
positronium within the pores is related to the interconnectivity of the
B5 191 38.3 3.22 0.913 pores. Positronium diffusion is gauged by varying the positron beam
B6 186 43.9 3.42 0.806 implantation energy and hence the depth at which positronium is
B7 175 45.4 3.88 0.791 formed below the film surface. The lifetime spectrum is fitted to
a determine the relative fractions of positronium that annihilates in the
Thickness, open porosity, and pore diameter are measured by
ellipsometric porosimetry. film vs positronium diffusing to and escaping through the surface into
the surrounding vacuum. More details can be obtained from Gidley et
al.14
Ellipsometric porosimetry (EP) is a powerful nondestructive
technique that is suitable for in-line monitoring of porosity and pore
size distribution of low-k dielectric films.12,13,15−19 The ellipsometric
porosimeter EP-10 consists of a SENTECH 801 spectroscopic
ellipsometer (λ = 350−850 nm) and is mounted on a vacuum
chamber that can be filled with a solvent vapor (such as toluene or
water) in a controllable way as shown in the literature.15,20 Changes in
the optical characteristics of the sample during the adsorption/
desporption processes are measured by ellipsometry. By relating the
amount of vapor adsorbed in the films to the change in the sample’s
optical properties, the mean open porosity, pore size distribution, and
internal matrix properties can be extracted. More details can be
obtained from Baklanov and Mogilnikov.15
Molecular diffusion in a nanoporous film that contains both
micropores and mesopores is also capable of revealing its pore
interconnetivity, as shown in ref 21. Diffusion experiments are carried
out on nanoporous thin films by covering the films at the top surface
by a transparent Si3N4 barrier that is impermeable for solvent. The
Si3N4 barrier was deposited with PECVD using NH3, SiH4, and N2
gases. After deposition, the samples are cleaved and introduced in
liquid solvent. In this way, the solvent can only penetrate into the
porous films through the edges and subsequently diffuses laterally. The
transparency of the Si3N4 barrier allows the observation of diffusion as
a color change of the film during top down optical microscope
inspection. From diffusion theory it is known that the mean distance
traveled by a diffusion front is described by the equation
Figure 4. (a) Experimental data from the end of the approach segment
and the start of the loading segment and fit curve for Hertzian contact Figure 5. Comparison of the indentation modulus as a function of the
before zero-point correction. (b) Fitting of the measurement data normalized indentation depth for different porous low-k films using a
using a 2D FEM model (inset). Berkovich indenter geometry. For each film, 25 indentation modulus
depth profiles were performed.
propagate with a velocity closer to that of the substrate. This results in
a frequency-dependent phase velocity of the surface waves, also termed different porosity using a Berkovich tip. It is evident from this
dispersion. The experimentally measured dispersion as a spectrum of figure that the experimental indentation modulus increases with
phase velocity is fitted by a theoretical curve derived from physical increasing indentation depth. This trend is ascribed to the
principles of the elastodynamic theory, yielding the elastic modulus, presence of a hard and stiff substrate, also referred to as
density, and/or thickness of the film. The theoretical fitting considers
substrate effect.23,30,31 In fact, the spatial extent of the elastic-
the nanoporous film as a homogeneous isotropic elastic material. This
fitting procedure depends on many parameters, including the film deformation field upon indentation extends well beyond the
density, film thickness, the elastic properties of the film, and substrate actual depth of indentation and eventually may reach the
properties. In order to obtain the elastic film properties, most of these interface with the substrate and result in an overestimation of
parameters need to be measured by other techniques since it is not the true indentation modulus of the film. A common-held rule
possible to fit so many parameters. For the fitting process, the is that the substrate effects become less important when the
measured film density, film thickness (Table 1), and Poisson’s ratio ν indentation depth is less than 10% of the film thickness.
= 0.25 were taken as input parameters. Details of the procedure to Although this is true for many film/substrate systems, the exact
measure the dispersion curve and the theoretical analysis are described range may differ depending on the ratio of the elastic modulus
elsewhere.27,28
of film and substrate. A possible way to minimize the substrate
Ellipsometric porosimetry (EP) is a nondestructive technique that
allows the measurement of the effective pore size and open porosity effect is by using very shallow indentation depths for the
based on penetration and condensation of organic vapor in the pores. extraction of the indentation modulus. One needs to keep in
It was recently reported that this technique can also be used to mind that this can only result in meaningful data if the contact
evaluate the mechanical properties of porous films by analysis of film area-to-depth relationship is accurate enough at these shallow
thickness evolution during EP measurements.13 By coupling the depths. In the case of a perfect Berkovich tip this relationship
expression of the Kelvin12 and Young−Laplace29 equations, a model would be given by A(hc) = 24.5hc2.23 In reality, the actual shape
was obtained describing the evolution of the film thickness when of the indenter tip deviates from the ideal shape; hence, an
capillary stress reversibly contracts the film. expanded equation is often used to describe the area-to-depth
P relationship
d = d0(1 − πi /E) = d0 − k 0 ln
P0 (6)
A(hc) = 24.5hc 2 + C1hc1 + C2hc1/2 + C3hc1/4 + ...
This expression links the film thickness (d) at fixed relative solvent
pressure (P/P0), the unstressed film thickness (d0), the elastic modulus + C8hc1/128 (8)
(E), and the microscopic capillary pressure (πi) across the liquid−air
interface. Fitting the experimental curve describing the change of the where C1−C8 are calibration constants of the indenter tip that
film thickness versus the relative pressure with eq 6 results in the value need to be determined by performing independent indentation
for k0 and allows the determination of E on a bulk material that is mechanically isotropic and has a
known indentation modulus that does not vary with
d0RT
E= indentation depth. Typically, fused silica is selected for tip
k 0VL (7) calibration. In a previous work, it was demonstrated that by
12029 dx.doi.org/10.1021/la402383g | Langmuir 2013, 29, 12025−12035
Langmuir Article
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■
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AUTHOR INFORMATION (19) Baklanov, M. R.; Green, M.; Maex, K. In Dielectric Films for
Corresponding Author Advanced Microelectronics; Wiley: New York, 2007; pp 85−131.
*E-mail: kris.vanstreels@imec.be (K.V.). (20) Baklanov, M. R.; Mogilnikov, K. P.; Le, Q. T. Quantification of
processing damage in porous low dielectric constant films. Micro-
Notes electron. Eng. 2006, 83, 2287−2291.
The authors declare no competing financial interest.
■
(21) Shamiryan, D.; Baklanov, M. R.; Lyons, P.; Beckx, S.; Boullart,
W.; Maex, K. Diffusion of solvents in thin porous films. Colloids Surf.,
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