Combustion Engineering 2

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Otto Fuel

Otto Fuels – Light compounds –high volatility (low boiling point), high
Autoignition temperature to prevent knock

Reference fuels
n-heptane C 7H16: octane number 0 iso-Octane C8H18: octane number 100

H H H H H H H H CH3 H CH3 H

H – C – C – C – C – C –C – C – H H–C –C– C–C–C–H

H H H H H H H
H CH3 H H H
paraffins: single linear isoparaffins: branched chain,

Octane rating - Blend of n-heptane and iso-octane which gives same


knock tendency 10
Ignition Limits
Flammability limits :

Mixture within flammability limits liberate enough energy


on combustion of any one layer to ignite the
neighbouring layer of unburned gas -> self-propagation.

Mixture outside the flammability do not react if the heat


source is removed, e.g. Spark plug.

• Higher flammability : Maximum volume fraction of


fuel for self propagation. More fuel -> more incomplete
combustion -> insufficient T-rise

• Lower flammability : Minimum volume fraction of fuel


for self propagation. Less fuel -> more dilution ->
insufficient T-rise

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Ignition Limits

Ignition Limits
(for safety considerations !)
No ignition possible if low O2 or low fuel.

Mixture Lower Ign.Limit Upper Ign.Lim.


(Vol% Fuel-Gas) (Vol%Fuel-Gas)
H2/Air 4 75
CH 4/Air 5 15
C3H8/Air 2,1 9,5
CH 4/Air, 50 bar 4,8 48
CH 4/Air, 100 bar 4,6 57
CH 4/O2 5 60
Gasoline/Air 0,6 - 1 6-8
Diesel/Air ca. 0,6 ca. 6,5

Data for 25°C


Determination of Ignition Limit
following Coward and Jones

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Flammability limits

Zabetakis diagram
(1 bar, 25°C)

Source:
Wikipedia
Power.corrupts 13
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Ignition Limits

Ignition limit for fuel-mixtures (foll. Le Chatelier)


a  b  ....
Z  with a, b mole fractions of diff. fuel components,
a b
  .. and A, B their lower (resp. upper) ignition limit
A B

Temperature dependence of ignition limits (foll. Zabedakis)


Z (T )  Z  1  c  T  25C 
l l ,25C
Note:
Z (T )  Z  1  c  T  25C  Range of ignitable mixture
u u,25C
increases for higher temperature
constant c depends on fuel, e.g.
c = 0,000721 for many hydrocarbons

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Ignition Limits

Autoignition Temperature, Flash Point


Autognition Temperature
Lower Limit for possible self ignition
(DIN 51794)
(Real ignition temperature depends
on several parameters)

= 1, 1 bar Ignition temp.


H2/Air 560°C
CH 4/Air 610°C
C3H8/Air 470°C
C8H18/Air 210°C
C6H6/Air 555°C
Gasoline 430-550°C

(Determination: Heat the mixture in


open glas flask)
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Flash point
Temp. of a liquid fuel, above
which the evaporated gas can be Can the tank of a gasoline
ignited car explode ?

Danger Flash point


class (germany)
I < 21°C
II 21-55°C
III 55-100°C

Gasoline -16 ... +10°C


Diesel +55 ... +120°C

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Ignition limits

Isooctane:
Flammability limits :
1.1 % - 6.0 % at 25 deg-C

What is the flashpoint ?

Can it form a flammable


mixture at 30°C ?

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Minimum ignition energy

A mixture can be ignited locally by an ignition source, e.g. in spark


ignition engine.

Enough energy must be deposited in a volume of fluid to initiate self


propagation : -> Minimum ignition energy.

• increases with pressure (higher specific Cp)


• Increases with volume of ignition source (more mass)

Minimum ignition temperature (or minimum ignition energy density may


be more adequate :

Ono et al. Comb. Flame (2007)

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Minimum ignition energy

Optical measurements

Minimum ignition energy


of O2-O3 mixtures
measured using a laser
source, and absorption
of reactive specie (O3)

Raffel et al. 1986

Simulations

Raffel et al. 1986

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Minimum ignition energies

Stoichiometric Hydrogen/Oxygen mixture


at 1 bar 298 K
Mass and Warnatz 1988 20
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Quenching Distance

Near cold walls combustion is quenched (inhibited) due to heat loss (and
maybe due to changed surface reaction steps)
'Quenching Distance‚
The rate of liberation of heat by chemical Quenching Distance
reactions inside a given volume must (T=25°C)
exceed the rate of heat losses by thermal H2/Air 0,7 mm
conduction CH4/Air 2 mm
Applications: C3H8/Air 1,8 mm
Grid above flame

Device to prevent flashback

Explosion protected electro motor

Problems:
Unburnt hydrocarbons due to flame quench near wall of IC-engine.
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Quenching Distance

Application:

Minors lamp
(Davy‘s lamp,
Sir Humphrey Davy, 1815)

Flashback arrestors

https://www.youtube.com/watch?v=obcmO
4JDNKc#

Bibliothek allgemeinen und praktischen


22 Wissens für Militäranwärter Band III,
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Content of Lecture

1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition and Ignition Limits
5. Laminar Flame Theory
6. Turbulent Combustion
7. Pollutants of Combustion
8. Combustion of Liquid and Solid Fuels
9. Numerical Simulation
10. Measurement Techniques of Combustion Processes
11. Applied Aspects of Turbulent Combustion
12. Technical Burner Systems
13. Internal Combustion Engines

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Content of Lecture

1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Pollutants of Combustion
9. Combustion of Liquid and Solid Fuels
10. Practical Combustion Systems
11. Combustion Diagnostics
Jun-Prof. Benoît Fond, Institut für Stromungstechnik und Thermodynamik
G10/Raum 119 Benoit.fond@ovgu.de

1
Content

5 Laminar Flame Theory

5.1 Fundamental Processes


• Heat and Mass Diffusion
• Convective Transport
• Structure of Balance Equation

5.2 Laminar Premixed Flames


• Laminar Flame Speed
• Structure of laminar premixed flames

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5.1 Fundamental Processes

Post- Luminous Stoichiometric


oxidation zone Surface
(low blue) (yellow)

Flame front
(blue)
Flame front
(blue)

Air Air

Fuel + Air Fuel + Air Fuel

Premixed flame Rich premixed flame Non-premixed flame

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Fundamental Processes
Heat and mass diffusion

Heat and mass diffusion in gases have similar microscopic reasons, the stochastic
molecular movement.

In both cases gradients are leading to the corresponding transport:

Heat flow Temp.-Gradient Fourier's Law

Soret-Effect
(often small, neglected)
(Dufour-Effect)
Mass flow Conc.-Gradient Fick's Law

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Fundamental Processes
Heat transfer
Q
jq  W/m2
tA
Heat flux Temp.-Gradient

T
jq    Fourier's Law (5.1)
x
Thermal conductivity [W / m K] (Wärmeleitfähigkeit)
Heat flux
For calculation of resulting temperature distribution T(x) a differential balance
(differential equation for T) leads to 'Fourier's differential equation':

T   2T
α  Fourier's 2. Law (5.2)
t  cp x 2
Thermal diffusivity α= cp [ m2 / s ] (Temperaturleitfähigkeit)
Note: First spatial derivative in eq. (5.1), Second spatial derivative in PDE (5.2) !

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Fundamental Processes
Heat flow balance equation jq x j q x  x

• Volume element A
x
x
• Balance:
H  h
Increase of Enthalpy ~ (Inflow -  
 Qin  Q out     x  A  jq x  jq x  x  A
Outflow) t t
h jq x  jq x  x
• Decrease of volume element  
t x
(difference differential):
jq x  jq x  x jq
 -
• results in:
x x x

dh  c p  dT
• with and T
jq    
follows x T   T   2T
ρ  cp       2
t x  x  x

• leading to differential equation T   2T


  2
for heat flow t ρ  c p x
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Fundamental Processes
Heat conduction

Example 1: Rod with fixed T1 , T2


• jq ?
T  T  T2
jq    2 1 T1
s x
s
• T(x) ?
T
stationary: 0
t
 2T
with eq. (3.2) follows 2
0
x T
T T2
follows  konst.
x T1
x
hence the slope is linear

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Fundamental Processes
Heat conduction and mass diffusion

Mass transfer (Diffusion)


analogous ...
Mass flux of species A (Massenstromdichte)

Mass flux Conc.-Gradient


jm, A  D  A Fick's Law (5.3)
x
Diffusion coefficient D [ m2 / s ]
Partial density of species A A

Balance equation ...

YA  2YA 2. Fick's Law (5.4)


 D
t x 2
Mass fraction of species A: YA
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Fundamental Processes
Analogy of heat diffusion and mass diffusion

Example 2: Rod shortly heated in the middle / H2 set free at x0 , t0

T
Heat diffuses away
H2
H2 diffuses away

1  z2 
YH 2 (x, t)  YH 2 , 0 exp  
4Dt  4 Dt 
x

Example 3: Hot rod meets cold rod / H2 and N2 coming together

t2 t1 t T
T 0
q    
H2 x
2
 T "Profile gets
T  a  2
x smoothed"
x
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Fundamental Processes
Heat diffusion and mass diffusion

Three dimensional formulation

 
jq     grad T      T Fourier's Law (5.5)
 
jm,i   D  grad  A   D    A Fick's Law (5.6)

Flow rates

Differential equation
∆ =

T λ
   T   (5.7)
ρ cp
t
(5.8)
=

YA
 D  YA
t

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Fundamental Processes
Convection Y(z, t  0)  Y0 (z)
Y(z, t)  Y0 (z - ut)
Coherent movement of molecules. "Shape of profile
Flow with velocity u. remains"
Differential equation:

T T
 u (5.9)
t x
YA Y
 u A (5.10)
t x

(YA Mass fraction of species A)

'Forced Convection': External force, e.g. ventilator, pressure gradient.

'Natural Convection': Density difference and gravity, e.g. hot gas rises.

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Fundamental Processes
Summary of fundamental processes

YA
t
t2
1

x x x

Diffusion Convection Reaction


(Species, heat diffusion)

YA  2YA YA Y YA


 D 2  u  A ~ wA ~ k  YA  YB  ...
t x t x t

(2. derivative) (1. derivative) (0. derivative)

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Fundamental Processes
Structure of balance equation in one dimension

(Example Species A)

YA  2
 u  YA - D  2 YA  wA (5.11)
t x x
Accumu- Convection Diffusion Reaction
lation

From energy balance follows equation with similar structure for the temperature
(or alternatively for enthalpy).

Together with continuity equation (total mass conservation), the ideal gas law, the
necessary reaction rate parameters (lecture 3), the transport coefficients and the
given boundary conditions the system of equations is solvable to calculate a
laminar flat flame. (see, e.g., Warnatz, Maas, Dibble: Combustion)

An example will be shown later for laminar premixed flame.


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5.2 Laminar Premixed Flames

5.2 Laminar Premixed Flames


• Laminar flame speed
• Structure of laminar premixed flames
• Laminar flame front thickness

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Zeldowich Theory of Laminar flame
• Time independent problem and 1-D
• 1 step Reaction with first order reaction rate :
 E 
rJ    YF  A  exp  
Fuel (F) -> Products (P)  RT 

• Constant properties (e.g. Cp)


• Neglect Soret Diffusion
• Thermal and Species Diffusion are equal
Le=α/D=1

 2YF Y  E 
D 2  u F  YF  A  exp  
z z  RT 
  2T YF
 u  Y 
hF  hP  A  exp  E 
F  
c p z 2 z cp  RT 

Use substitute   Tp  T  


h p  hF 
YF
cp
 2   E  “Flame propagation is caused by
 2 u    A  exp   diffusive processes, and the
z z  RT 
1
necessary gradients are sustained
  E  by chemical reactions” Combustion
Solution for u     1/k   A  exp   
L   RT   by Warnatz, Mass and Dibble
 15
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Laminar Premixed Flames


Laminar flame speed

Case 1: Flame spread in Case 2: Laminar premixed


resting mixture Bunsen flame

Flame front
Products
Fuel sL Pro- (post oxid.)
+ Air duct

Flame-
Laminar flame speed sL front

Fuel+Air

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Laminar Premixed Flames


Structure of laminar premixed flames (Simplified view Günther 1979)
Reaction
zone

Temperature Gas density Fluid Velocity

Reactants Products

Reaction rate Concentration of stable Concentration of


species intermediates and free
radicals
Concentration of intermediates and free radicals (Günther 1974, Verbrennung and
(n. Günther 1979)
Feuerungen)
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Laminar Premixed Flames


Structure of laminar premixed flames
0,1 mm

Heat
transfer

0,6 mm
Luminous
since ~ exp(-EA/RT) zone
Diff (CH, C2)
Creation
Diff

(n. Günther 1979) Red: new analysis


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Laminar premixed flames

Fuel sL Pro-
“Flame propagation is caused by
+ Air duct diffusive processes, and the
necessary gradients are sustained
Laminar flame speed sL by chemical reactions” Combustion
by Warnatz, Mass and Dibble

Heat
transfer Temperature

Creation
Diff
Radicals

Diff

Reactants

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Laminar Premixed Flames


Laminar flame front thickness
Laminar flame front thickness L
Different definitions are common:

a) 'Zeldovich thickness zeld


L
• theoretical based zeld a
δL  Thermal diffusivity (5.14)
• often in older literature sL a= cp
• good for scaling laws

b) 'Thermal thickness T
L
• "Extrapolation of steepest gradient Tmax
to T-min and T-max"
• for experimental determination
T
T
Tmin L

Typ. Values (CH4/air, 25°C, 1bar)


Note: T = 5...10 zeld zeld = 85 µm
L L L
T = 530 µm
L

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Laminar Premixed Flames


Structure of laminar premixed flames

How to investigate ?

a) Measure, but difficult, since


• very thin reaction zone (< 1mm)
• Mechanical probes influence optical laser
reaction process measurement techniques

b) Theoretical analysis ('asymptotical approximation')


• 'Thermal Theory' Mallard and LeChatelier 1883
Damköhler 1940
• 'Diffusion Theory' Tanford and Pease 1947
• 'Combined Theories' Zeldovich 1940 u.a.

c) Numerical calculation
• Solve balance equations (since ~ 1980)
• e.g. program CHEMKIN
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Laminar Premixed Flames


Structure of laminar premixed flames

Methane/Air
( = 1)
1 atm.

From
Turns, An
introduction to
Combustion,
2nd Edition

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Laminar Premixed Flames


Laminar flame speed

Laminar flame speed sL


(or burning velocity)
sL
results from complex transport and
reaction processes inside the flame.
u
Can be measured easier than more
detailed processes. Kinematic
balance
Measurement: From angle  and u
sL
(more accurate methods exist)  sin 
u

Fuel + Air

sL is important quantity to test detailed calculations of laminar flames.


And it is important for turbulent premixed flames also.
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Laminar Premixed Flames


Laminar flame speed

Typ. values: sL = 0,1 - 0,5 m/s for many CXHY - Air (25°C, 1 bar)
sL = 2 - 3,5 m/s H2 - air
sL = up to 1,6 m/s Acetylene - air

sL [cm/s] sL [cm/s]

Vol.-% fuel Vol.-% fuel

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Laminar Premixed Flames


Laminar flame speed
Dependencies:
sL ( ) 0.5
(Methane-air,
25°C, 1 bar) 0.4

0.3

s L[m/s]
0.2 Memorize:
0.1 Messung sL (p) ~ p -0,5 (5.13)
Rechnung
0.0
0.4 0.6 0.8 1.0 1.2 1.4 1.6
sL (T0 ) ~ T0 2
PHI
as rule of thumb

Safety aspect: Danger of flash back into premixed region.


Therefore: Inlet flow velocity must be significantly larger than sL !

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Content of Lecture

1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Pollutants of Combustion
9. Combustion of Liquid and Solid Fuels
10. Practical Combustion Systems
11. Combustion Diagnostics
Jun-Prof. Benoît Fond, Institut für Stromungstechnik und Thermodynamik
G10/Raum 119 Benoit.fond@ovgu.de

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Laminar non-premixed flames

• Structure of a laminar non-premixed flame


• The non-reactive jet
• The reactive jet
• The concept of mixture fraction
• Non premixed flame length solutions
• Flame description: Colour of flames

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Laminar Non-Premixed Flames


Laminar Non-Premixed Flames

Luminous
zone
(yellow)
• Fuel and air are coming separately into
the combustion area.

• Convection and diffusion to mix fuel Fuel


and air.

• Then chemical reaction can take place.


Air Air

The candle flame as classical


example of laminar
diffusion flame

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Laminar Non-Premixed Flames


Structure of laminar non-premixed flames Flame surface: Locus of points
Stoichiometric where the equivalence ratio, Φ
surface

Luminous
zone Flame front at
y
(yellow) =1

air + fuel

y2
rich lean x

y1
x

air air
air fuel

fuel

Laminar diffusion Laminar parallel flow


„Bunsen“-flame diffusion flame
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Laminar Non-Premixed Flames


Structure of laminar non premixed flames y
y2
Typical Profiles
Without reaction: With reaction: y1
Mixing from diffusion
air fuel

YOx T YBr
YOx YBr
y=y2 y=y2
YPr
x x
Reaction zone
YOx YBr YOx YPr YBr
y=y1 y=y1

x x

lean =1 rich lean =1 rich


5
Laminar non-premixed flames
The laminar jet

Air+Fuel

Air

Fuel Nonreactive laminar fuel jet issuing into an quiescent air.


(From Turns, an Intro to Combustion)

6
Conservation equations
NO REACTION

Conservation of mass

Conservation of energy

Conservation of species

Conservation of linear
momentum

Derived on the Conservation principles pdf (see e-learning platform)


7
No reactive jet

See derivation done on blackboard, also updated as


Pdf document “The laminar non-reactive jet”

8
Laminar non-premixed flames
The laminar flame

Hot zone is an annulus

Laminar Diffusion Flame Structure


(From Turns, an Intro to Combustion)

9
Flame lengths

Height of flame (constant density) =

Depends on volumetric flow rate but not on nozzle diameter !

In reactive case, the flame is longer due to density decrease, leading to


acceleration. For hydrocarbons flames, a rule of thumb is that:

Making the diameter bigger does not make the flame smaller unlike non
premixed flames

10
Flame lengths
Flame length is inversely proportional to fuel mass fraction at stoichiometry:
• Fuels which need less air, e.g. • Adding oxygen in oxidizer stream
methane produce smaller flames decreases length

11
Flame lengths
Primary aeration
Adding air to the fuel jet

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Laminar Non-Premixed Flames


Structure of laminar diffusion flames

YO YF YO T YF
Flame front at
y l=1 x x
y=y2 y=y2
air + fuel YPr

x x
y2
x reaction zone
YO YF YO YF
y1
x y=y1 x y=y1 x

air fuel
x x
lean =1 rich lean =1 rich

• Mixing (species diffusion, heat diffusion) dominates flame structure


• Mixing area and hot area increases with height
• Reaction take place where w.o.R. = 1
• Reaction in thin layer (since reaction rate depends strongly on T )
• Self similarity, if D = α simplified analysis possible:

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Laminar Non-Premixed Flames


The concept of mixture fraction
Precise Definition of Mixture Fractions f
'Mixture fraction' f : Mass of material, which has origin in the fuel flow,
normalized to total mass
Z i  Z i . Z Fuel
fi  f Fuel  (5.15)
Z i ,0  Z i . Z Fuel ,0

(0 = in fuel,  = in oxidizer), i = C, H, O, N… in particular flow of fuel, oxidizer or exhaust gas

with Mi Atomic mass of element i


Zi Element mass fraction of element i
Yj Mass fraction of species j

N
Z i    ij  Y j summed over all N species with element i
j 1

M i Atomic mass of element i


 ij  
Mj Molar mass of species j
Chen, Dibble, Bilger, 23. Comb. Symp. (90), 775-780
14
Dr .-Ing. Fr ank Beyr au 2005

Laminar Non-Premixed Flames


The concept of mixture fraction „Burke Schumann Approximation“

Ass.: "Fast Chemistry", F + Ox --> Pr


All diffusion coefficients are equal, and α = D (Lewis number Le = α/D = 1)
Then Transformation:
Space coordinate x --> 'Mixture fraction' f (also Z, )

without reaction zone with


reaction reaction
T
YBr,0 YPr
YF
YF

YO2,0 YO2 YO2

0 fst f 1 0 fst f 1

'Mixture fraction' f : Mass of material, which has origin in the fuel flow,
normalized to total mass

15
Soot formation

Hot fuel zones causes fuel pyrolysis:


Thermo-chemical decomposition
Fuel molecule can then combine to form
C2H2 and then aromatic rings.

-> Very complex phenomenon

reaction zone with reaction

T
YF
YPr

YO2

0 fst f 1

16
Dr .-Ing. Fr ank Beyr au 2005

Laminar Non-Premixed Flames


A look at flame radiation

• Radiation: Energy transport with el.-magn. waves (photons). Also in vacuum !


• Ideal Radiator "Black body radiation":

q s      T 4 Stefan-Boltzmann Law (5.16)


q s Radiation flux
= 5,67•10 -8 W/m2K4 Radiation constant
Emission coefficient
( =1 Black body radiation
<1 Gray body radiation)
Reality: = ( ) "Spectrum"
• Hot Soot, Dust and Solids (Wall of burning chamber) have strong radiation (~ T4)
• Hot Gases emit radiation (CO2, H2O with radiation in the infrared wave lengths),
but much lower amount.

17
Dr .-Ing. Fr ank Beyr au 2005

Laminar Non-Premixed Flames


A look at flame radiation

Radiation influences heat balance (Emission and Absorption)


• Note: Radiative heat transfer ~ (T24 - T14), not ~ (T2 -T1) (as heat diffusion)

Flame temperature decreases (Premixed flames: only slightly,


Diffusion flames (radiation of soot): significantly)

Radiation sometimes undesirable:


• Heat-power-engines, IC engine, Gas turbine

Radiation sometimes desired:


• Heating flames: Industry firing, Household firing, Power plant boiler (coal dust)
• Heat exchanger = Furnace
• Candle: Radiation in visible spectrum --> Light

18
Dr .-Ing. Fr ank Beyr au 2005

Laminar Non-Premixed Flames


A look at flame radiation

Yellow flame: Soot radiation Planck's emission spectrum


(Black body spectrum)
Diffusion flames T = 6000 K
white
Red-yellow flame: T lower than in
2000 K
yellow flame yellow

Blue flame: (weak), no soot, 1000 K


Emission of excited CH and red
C2 (Chemi luminescence, blue green yellow red
0
Normalised intensity

e.g. at 430 nm)


350 400 450 500 550 600 650 700 750
Premixed flames Wavelength (nm)

(Green, red, yellow color also Plank’s law for spectral radiance
from traces of Cu, K, Na, ... ) 2hc 2 1
Bl l , T   hc
l5 lk B T
e 1
19
Colour Temperature

20
Dr .-Ing. Fr ank Beyr au 2005

Laminar Non-Premixed Flames


Excursion: The colour of flames
Emissionspektrum B
9000

8000

7000

6000

5000

4000

I [b.E.]
3000

2000

1000

0
425 465 505 545 585 [nm] 625

Emissionspektrum A
20000

18000
16000

14000

12000 C-C
10000 C-C

I [b.E.]
8000

6000
C-H
4000
2000

0
425 465 505 545 585 [nm] 625
21
Dr .-Ing. Fr ank Beyr au 2005

Summary

Laminar premixed flame Laminar non-premixed flame


sL
F+Ox T Ox T F
Pr

cold Pr
Rad.
x fst x
0,5mm

Premixed (but diffusion, heat Diffusion --> Mixing


conduction cannot be neglected)

Reaction progress variable Mixture fraction variable f

Flame blue (CH, C2) Flame yellow (soot)

l adjustable --> Tmax adjustable


--> low NOx possible

22
Dr .-Ing. Fr ank Beyr au 2005

Content of Lecture

1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Pollutants of Combustion
9. Combustion of Liquid and Solid Fuels
10. Practical Combustion Systems
11. Combustion Diagnostics

1
0
Contents

7. Fundamentals of turbulent combustion

7.0 Motivation for turbulent combustion


7.1 Turbulence quantities

7.2 Turbulent premixed flames


• The Borghi diagram
• Structure of turbulent flames
• Turbulent flame speed
• Approaches for calculation

7.3 Turbulent non-premixed flames


• Examples
• Flame length
• Concept of mixture fraction

2
Motivation for turbulent combustion

Fluid A
Detail view
Splitter plate

Fluid B

http://berndnoack.com/TurbulenceControl.php

• Two flows of two species at different velocities behind splitter


plate
• Shear at interface lead to formation of eddies, which grow.
• Fluid B convected upward, and Fluid A convected downward
• Interfacial area over which diffusion occurs is increased -
>enhanced mixing
3
Dr .-Ing. Frank Beyrau 2005

Motivation for turbulent combustion


7.0 Motivation for turbulent combustion
Why turbulent combustion ?

• Mixing is enhanced Heat release per volume (power density)


increases smaller burning chambers possible (engine, airplane engine)

foll. Hottel u. Hawthorne,


3. Comb. Symp. (1949)
Fuel flow rate
4
Dr .-Ing. Frank Beyrau 2005

Motivation for turbulent combustion


Why turbulent combustion ?

Pratt & Whitney


PW4000 Engine

e.g. Boeing 747-400


Airbus A310-300
5
Turbulence quantities
Temperature and velocity field
measured in the wake of a heated
cylinder

Cylinder heated
to 530 K
Hot cylinder (530 K)

C. Abram, B. Fond, A. Heyes and F. Beyrau, Appl. Phys. B 2013;111:155-16

6
Dr .-Ing. Frank Beyrau 2005

Turbulence quantities
7.1 Turbulence Quantities
Turbulent Flow:
• time dependent fluctuating velocities
• three dimensional
• eddy structures (e.g. Karman's eddy street)

2 possible approaches:
• statistical u(t )  u  u (t )
• -> Mean value
u(t)
• -> Standard deviation etc.

an einem Ort x gemessen

• structural t

• eddy description, LES, DNS

7
Dr .-Ing. Frank Beyrau 2005

Turbulence quantities
Homogeneous Turbulence
Idealization: Homogeneous isotropic turbulence (assumed in the following)
• In reality only as approximation:
• 1: Stirred chamber with strong mixing without swirl
• 2: "Grid turbulence " = "Wind channel turbulence"

8
Turbulence quantities
Homogeneous Turbulence
Common statistical approach: Reynolds decomposition
Mean value
u(t )  u  u (t ) (6.1) u (t )  0 (6.3)

2
 
u   urms u(t ) (6.2)
"Turbulence intensity" (Fluctuation velocity =
Root-Mean-Square Velocity)
"Turbulence degree" (v. Kármán Number)

u (typ. Tu < 10% for grid turbulence )


Tu  (6.4)
u
u(t )  u  u (t )
u(t)

an einem Ort x gemessen

t
9
Dr .-Ing. Frank Beyrau 2005

Turbulence quantities
Concept of Eddy cascade
Eddies of different size
"Concept of eddy cascade" (eddy spectrum)

Hindrance -> Large eddies -> smaller eddies -> very small eddies

(Energy transport = Dissipation rate e) -> Molecular dissipation


(to heat)

"Integral length scale" Lx "Kolmogorov-scale" (or lk )


("Macro length scale") ("Micro length scale")

10
Dr .-Ing. Frank Beyrau 2005

Turbulence quantities
Transition laminar - turbulent

Note: depends on geometry !


u D
Reynolds number Re  (6.5) D = geometrical size
  = kin. viscosity

Rekr  2200 Flow in tube


100 - 1000 Axial free jet flow

"Turbulent Reynolds number"


Independent from geometry !
Ret 
u   Lx characteristic local quantity
(6.6)

turbulent: Ret > 1

Note: Ret is about 100 - 1000 times smaller than Re

11
Dr .-Ing. Frank Beyrau 2005

Turbulence quantities
Turbulence characterization:

(Assumption: fully developed turbulence, homogeneous, isotropic)

Turbulent fluctuation velocity u' = urms (measured)


Integral length scale (Macro length) Lx (measured)
Turbulent Reynolds number Ret = u' Lx /  (6.7)
Kolmogorov length (Micro length) h = Lx / Ret 3/4 (6.8)

Increase of turbulent Reynolds number broadens turbulence spectrum

12
Dr .-Ing. Frank Beyrau 2005

Turbulent premixed flames


7.2 Turbulent premixed Flames

Turbulent premixed flames


• Fuel and air are premixed
• Danger of flash back
• Lean premixed flames can have low pollutant emissions:
• No soot
• Very low NOX formation (stationary gas turbines, 'Blue burner')
• Turbulence increases the density of reaction (Pthermal / Vflame). How ?

6.2.1 Structure of turbulent premixed flames


6.2.2 The Borghi diagram
6.2.3 Turbulent flame speed
6.2.4 Flamelet model for calculation of turbulent premixed flames

https://www.youtube.com/watch?v=l5vKGMZmFh0

13
Dr .-Ing. Frank Beyrau 2005

Turbulent premixed flames


Turbulent premixed flames

Bunsen
flame
(Heidelberg)

D=80 mm
100 kW

Photograph:
Laser-
diagnostics
(15x10 cm)

14
Dr .-Ing. Frank Beyrau 2005

Turbulent premixed flames


Turbulent premixed flames

Several instantaneous images Average image

Flame brush
Flame front
(Flammen-
(Flammenfront) zone)

Fuel + Air

15
Dr .-Ing. Frank Beyrau 2005

Turbulent premixed flames


Turbulence - Flame Interaction

Turbulent flow field has strong influence on


premixed flames

• Details of turbulence-flame interaction only barely known for long time.


• Theoretical analysis:

Regime diagram following Borghi and Peters

• Experimental verification was difficult for long time


• Flame front fluctuates fast
• Spatial flame structure < 1mm

16
Dr .-Ing. Frank Beyrau 2005

Turbulent premixed flames


Length Scales

Model:
Large Eddies ( l >> dL) -> wrinkle flame front

Small Eddies ( l << dL) -> enter the flame front, increase diffusive transport
within the flame front ->
they thicken the flame front

unburnt burnt
Reaction zone
Comparison of length scales:
Karlovitz number:
Ka = ( L / h )² (6.12)
Lx
with smallest "Kolmogorov-Eddies"
h = Lx / Ret3/4
L

17
Dr .-Ing. Frank Beyrau 2005

Turbulent premixed flames


Turbulent flame speed sT

Definition: 'turbulent flame speed' sT

Idea: Kinematic Balance between


sT
turbulent flame speed sT and the un
normal velocity component un for
stationary flames. u

sT
sin a 
u

18
Dr .-Ing. Frank Beyrau 2005

Turbulent premixed flames


Turbulent flame speed sT
Height of flame
as approximation
sT
sin a  (6.14)
u sT
with unburnt gas velocity u and angle un
a between u and flame front.
u
For Bunsen flame (assumed u =
const.) follows with
H sT
R
sin a 
tan a  (6.15) u
H R
as (rough) approximation the flame
height H.
u

19
Dr .-Ing. Frank Beyrau 2005

Turbulent premixed flames


Turbulent flame speed sT
Turbulent flame speed sT is effective propagation velocity of premixed flame
in turbulent flow field.

Necessary for calculation:


• Relation for sT as function of
• flame parameters (fuel, stoichiometry, p, T --> sL)
• Turbulence parameters (u', Lx , Ret , Da, ...)

Is discussed in literature with several different approaches:


• Theory (Damköhler 1940): For wrinkled laminar flame surfaces the turbulent
reaction rate and thus also the turbulent flame speed is proportional to
geometrical flame surface area

sT AL u'
  1 (6.16)
sL AT sL

20
Dr .-Ing. Frank Beyrau 2005

Turbulent premixed flames


Turbulent flame speed sT

Measurements of flame propagation in turbulent stirred ignition bomb experiments


(Bradley et al.): Correlation from Gülder (1990)
0,5
sT  u'  0,25
 1  0,62    Ret  (6.17)
sL  sL 
Measurement of normal component un directly before the flame front as function of
turbulence and flame parameter from Liu et al. (1993)
0,4
sT  u'  0,44
 1  0,435    Ret  25
sL  sL  Ret = 150
(6.18) 20

15
Damköhler
sT/s L

Zimont (1995) (for u' > sL), A = 0,5 ... 1 10 Gülder


Liu ...
1/ 2 5
sT 1/ 4  u ' 
 A  Pr 1/ 4  Ret    (6.19) 0
sL  sL  0 5 10 15 20
u'/s L

21
Dr .-Ing. Frank Beyrau 2005

Turbulent non-premixed flames


7.3 Turbulent non-premixed flames

• Fuel and air are mixed in burning chamber


• Turbulence supports mixing
• Large practical relevance
• Also for solid and liquid fuels
• Disadvantage: More pollutants and soot as premixed flames

3.1 Examples
3.2 Flame length
3.3 Mixture fraction-concept

22
Dr .-Ing. Frank Beyrau 2005

Turbulent non-premixed flames

Snap-shot of a turbulent jet-


diffusion flame (schematics)

https://www.youtube.com/watch?v=0RdQWyqAUdg
23
Dr .-Ing. Frank Beyrau 2005

Turbulent non-premixed flames


Example: Burning chamber of air gas turbine (schematic)

Use of non-premixed (diffusion) flames owing to safety reasons (flashback)


24
Dr .-Ing. Frank Beyrau 2005

Turbulent non-premixed flames


Length of turbulent jet non-premixed flames

Length of flame nearly independent on fuel exit velocity, for developed


turbulent flame

Fuel flow rate

25
Dr .-Ing. Frank Beyrau 2005

Turbulent non-premixed flames


Length of turbulent jet non-premixed flames
Empirical relation for flame length of turbulent jet non-premixed flame
(Delichatsios 93, Turns 96)
Length of diffusion flame is controlled by mixing. From that the following relation is
derived for jet flames (here for "sufficiently" large momentum of the fuel flow,
buoyancy is neglected, calm surroundings; for other conditions see Turns 96).

1/ 2 Flame length Lf

23  d j   B  Diameter of fuel inlet dj
Lf   L  Density ratio between fuel and air B/L
YB,st Stoichiometric fuel mass fraction YB,st (Lecture 2,
Table 2.1)
(6.20)
Note:
Length of flame is (approx.) independent of inlet velocity !
Length of flame is proportional to diameter of inlet!
Length of flame depends on fuel
Example: Methane in air, dj = 10 mm, gives length Lf = 3,1 m
26
Dr .-Ing. Frank Beyrau 2005

Summary

Turbulent combustion to enhance mixing

Turbulent premixed flames


• Typically: fluctuating wrinkled thin flame fronts result in a broad
flame brush
• Turbulent flame speed sT
Turbulent diffusion flames
• Turbulence enhances fuel-air mixing

27
Dr .-Ing. Fr ank Beyr au 2005

Content of Lecture

1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Pollutants of Combustion
9. Combustion of Liquid and Solid Fuels
10. Practical Combustion Systems
11. Combustion Diagnostics

1
Practical Combustion Systems
8. Practical combustion systems

8.1 Burning liquid fuels


8.2 Internal Combustion Engines
• Spark Ignition: premixed Combustion
• Compression Ignition: Non-premixed Combustion

8.3 Gas Turbines


• Traditional gas turbine combustion (non-premixed)
• Advanced traditional gas turbines (premixed)

2
Burning Liquid Fuels

Examples

• So far: Gaseous Fuels: H2, CH4, natural gas,


propane, biogas, ...

• Liquid Fuels: gasoline, Diesel, heating oil,


kerosene, heavy fuel oil, ...

• Solid Fuels: coal, brown coal (lignite),


wood, waste, ...

3
Combustion of Liquid Fuels

Liquid combustion with atomization Without atomization the process of


evaporation is slow:
4
2006

Combustion of Liquid Fuels


Atomization

• Aim: Formation of large surface


(because evaporation rate ~ surface)

• Liquid jet atomizes to spray / droplets

• Atomization supports the process of evaporation

• Many different types of technical atomizers and injectors


for different application

5
Combustion of Liquid Fuels
Atomization

Spray combustion systems


Taken from Faeth, Prog. Energ. Comb. Sci. 3 (1977)

6
Combustion of Liquid Fuels
Evaporation and Combustion
Models:
• Single droplet combustion
(thin spray)
• Group combustion
(dense spray)

Example: single droplet


• typ. d = 10 - 100 µm

Processes: (T0 = 800 K, p0 = 20 bar)


• Heating of droplet / evaporation
• Diffusion of gaseous fuel radially
outwards
• Self ignition
• Flame (diffusion flame), until fuel is
consumed
• dflame / ddroplet 10 (from Görner 1991 )

7
Combustion of Liquid Fuels
Evaporation and Combustion

Typical burning times


depend on d02

Example: Heating oil in resting air

Droplet diameter Burning time single droplet


mm ms
1 500 - 1000
0,5 125 - 250
0,1 5 - 10
0,05 1,25 - 2,5

Droplet cloud: burning time approx. twice

8
Internal Combustion Engines
Modern Spark Ignition Engines (Gasoline Direct Injection)
Port fuel injection

Direct injection

Early injection for complete


Vaporisation -> Premixed Combustion

9
Internal Combustion Engines
Flame propagation in Spark Ignition Engine

-15 CAD BTDC -13 CAD BTDC -10 CAD BTDC -8 CAD BTDC

Ignition at -35
CAD BTDC
BeforeTopDeadCenter

Aleiferis et al. (2013)


Fuel 109,256-278

-5 CAD BTDC 0 CAD BTDC +5 CAD BTDC


10
Internal combustion Engines
Wall wetting and soot formation in Direct Injection SI Engine

Injection at -270 CAD Injection at -350 CAD


Larger nozzle to piston distance Smaller nozzle to piston distance
11
Internal Combustion Engines
Flame and wall quenching in Spark Ignition Engines

Unburned Hydrocarbons due to flame quenching by


the wall

Challenges of Spark Ignition Engines :


• Lack of power control (fixed equivalence ratio)
• Knock limits efficiency
• Soot formed by wall wetting in GDI
• Unburned Hydrocarbons

Much more detail about Thermodynamics, Control and Operation of SI


Engines in Industrial Energy Management SoSe18

12 Brian Peterson, University of Edinburgh


Internal Combustion Engines
Flame and wall quenching in Spark Ignition Engines

Unburned Hydrocarbons due to flame quenching by


the wall

Challenges of Spark Ignition Engines :


• Lack of power control (Stoichiometric mixture)
• Knock limits efficiency
• Soot formed by wall wetting
• Unburned Hydrocarbons
Much more detail about Thermodynamics, Control and Operation of SI
Engines in Industrial Energy Management SoSe18

13 Brian Peterson, University of Edinburgh


Internal Combustion Engine
Compression Ignition or Diesel Engine

7 jet injections. Increase atomization, evaporation and


mixing
14
Internal Combustion Engine
Compression Ignition or Diesel Engine

Luminous flame : Soots


15
Internal Combustion Engine
Compression Ignition or Diesel Engine
Soot are formed in fuel
rich regions and then
oxidised

NOx are formed in hot


near stochiometric zones

16
Internal Combustion Engines
Compression Ignition or Diesel Engine
EGR decreases peak
temperature by diluting
with inert gases

Compromise between
low peak temperature
and completeness of the
reactions

CI Engine
• Control of Diesel Engine power
by injecting more or less fuel
• No knock issue
More thermal efficiency but
• Non-premixed combustion
leads to high pollutant emission
17
Gas Turbines

18
Gas turbine combustion

Can combustor
(land based industrial
GTs):

Easy access

Annular combustor
(aero-engine GTs):

Compactness

19 Correa, Proc. Comb. Inst. 1998


Gas Turbine Combustion

Traditional GT

https://en.wikipedia.org/wiki/Combustor

20 Correa, Proc. Comb. Inst. 1998


Gas Turbine Combustion

Traditional dilution cooled combustor :


• 30% primary combustion air
• High temperature in primary zone ->
high NOx
• Load control by fuel mass flow

Dry-low-NOx combustion :
• Ideally premixed and lean (Φ~0.5)
• 80% primary combustion air
• At fixed Φ, load cannot be controlled
by amount of fuel only -> complex
schemes. http://www.ramgen.com/tech_vortex_
conventional.html
• 10 fold improvement in NOx emission
• Prone to instabilities (e.g. flashback)
21
Practical Combustion Systems

The observation of Combustion Technology in Engines and Gas Turbines


show the complexity of “clean, efficient and controllable” combustion.

These two components illustrate the differences between premixed and


non-premixed flame operation

Non-premixed (traditional GT combustor, CI Engine)


Simple, easy to control (add more fuel), but higher pollutant formation

Premixed (SI engine, Low NOx)


Less stable (knock, flashback), which compromises efficiency but
potentially much lower pollutant formation

Much more details from an efficiency standpoint in Industrial Energy


Management.

22
Dr .-Ing. Fr ank Beyr au 2005

Content of Lecture

1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Practical Combustion Systems
9. Combustion Diagnostics
Institute of Combustion Technology, German Aerospace Center

1
Contents
9. Combustion Diagnostics (measurements)

9.0 Quantities of interest


9.1 Physical probes
Thermocouples
Gas sampling

9.2 Optical techniques:


9.2.0. Light scattering/absorption/emission processes
9.2.1. Direct visualisation
IR thermography?
Emission from excited species/soot
9.2.2. Laser Diagnostics
Planar Laser Induced Fluorescence
Rayleigh Scattering
Particle Image Velocimetry

2
Quantities of interest
9.0 Quantities of interest
• Temperature: Control reaction rates for both ignition and the formation or
oxidation of pollutants. Very wide temperature range in flame (300 –
2200K). Control density (inducing acceleration and buoyancy effects)

• Gas Composition (species concentration): Fuel mole fraction, Oxygen


mole fraction to describe global reaction rates, intermediate species (to
describe the flame chemical mechanism, and indicate location of flame),
pollutants

• Flow velocity: Control time for mixing or reaction to occur. Control location
of flame front in premixed flame (allow estimation of S L). Reveals the
turbulence nature of the flow (and therefore allow estimation of S T)

Challenges:
• The flame front is very thin (100`s µm), so high spatial resolution needed,
• The flame is very easily perturbed (flame quenching by walls)
• The flame is very hot (hotter than most metal melting point).
• The flame fluctuates very fast, so very quick measurements are needed
3
Physical probes
9.1 Physical probes
• Thermocouples (up to 1,700°C)
Firesciencetools.com

1.Convection 2.Radiation to room


from flame 3. Conduction
• Probe is large and disturb flame to Support
• Glowing wire : Radiation loss
• Strong conduction losses along support
• Slow heating and cooling time
inappropriate for turbulence
Bradley and Matthews 1967
• Very thin wires needed (~10 microns)
• Catalytic effects must be considered
4
Physical probes
Hansen et al. PECS 2009, 35:168-191
• Gas sampling
CH3+

Decrease pressure to prevent molecular


collision (freeze reactions)

Molecules are ionized and accelerated


and sorted by mass-to-charge ratio

Used on “perfect” flat premixed laminar


flame burners (1-D)

Very rich data for chemical mechanism


research but unsuitable for “real flame
analysis” Hansen et al. PECS 2009, 35:168-191
5
Optical techniques
9.2 Optical Techniques

Bohr model: Electron in orbit around nuclei (balance between attraction and centrifuge force).
Only discrete orbits are possible, having different level of energies
When electron go from outer to inner orbits, energy released as photons

Absorption
and/or
Emission:

Probe specific
molecules Depends on size of
6 molecule or particle
Optical techniques
Reconstructed OH signal, Worth and Dawson, Meas. Sci. Tech. 2013 (24) 024013
9.2.1 Direct emission

Direct emission from:

Soot
Chemiluminescence

Emission in the volume so needs reconstruction


with many cameras.

Infrared thermography is unsuitable as light is


emitted everywhere by more strongly by soots or
walls

Visualisation is good to get an idea of the flame


but is hardly quantitative.
7 Source: IVT Duisburg
Optical techniques
9.2.2 Laser Techniques
LASER. Light Amplification by Stimulated
Emission of Radiation

• Temporal resolution – very intense short


pulse- 10 ns so it freezes the flow (like a
very short and intense flash)

• Spatial resolution – can be highly focused


into a sheet of 100 microns

• Spectral signature – can excite a specific


molecule, e.g. OH

Ideally suited to Combustion diagnostics

8
Optical techniques
Particle Image Velocimetry

9
Optical techniques
Particle Image Velocimetry

10
Optical techniques

By cross correlation, the velocity is


obtained.
Based on scattered light
Same wavelength as the laser
Any laser wavelength cause
scattering
Particles scatter much more light
than molecules

11
Optical techniques

Rayleigh scattering thermometry

If we do not have particles, and


shine the laser through the gas,
the light will be scattered by the
gas molecules

Scattered light is proportional to


the density of molecules

At constant pressure, and if we


know the gas molecules, we
can measure the temperature.

HOWEVER:
Should be no particles
Should know the gas
Source: Dantec Dynamics
composition

12
Optical techniques

Planar Laser Induced Fluorescence

The laser is tuned to excited one


molecule, e.g. OH

Zones of peak OH formed at the


flame

We then look at emission from molecules to know where


they are in the laser plane

OH PLIF turbulent premixed flame


Kobayashi et al. Proc. Comb. Inst. (2007) 31 1451-1458

13
Optical techniques
Thermographic phosphors BAM:Eu2+ YAG:Tb2+ MFG:Sn2+

Ceramic powders used in lamps

Absorb UV, emit visible light

Normal Light: Only scattering

Colour depends on temperature


UV light: absorption and shifted
If we put phosphors into flames, then emission
we can measure both temperature and Source: LTT OvGU Magdeburg
velocity

14
Turbulence quantities
Thermographic phosphors Temperature and velocity field
measured in the wake of a heated
cylinder

Cylinder heated
to 530 K
Hot cylinder (530 K)

C. Abram, B. Fond, A. Heyes and F. Beyrau, Appl. Phys. B 2013;111:155-16


15
List of numbers, values, equations to memorize for the exam (to know within 20% or so)

 The lower heating value of typical Hydrocarbon fuels (CxHy e.g. Methane, propane).
 The adiabatic flame temperature for stoichiometric alkane/air flames (CH4, …) with reactants at
25°C.
 The name of a fuel with a short ignition delay (C7H16), and one with a long ignition delay (CH4).
 The octane number of C7H16
 The flammability limits of Methane/Air and Hydrogen/Air mixtures at 1 bar 25°C.
 The quenching distance at 25°C of Methane/Air and Hydrogen/Air premixed flames.
 The thermal flame thickness for a Methane/Air flame at stoichiometry
 The laminar flame speed at stoichiometry for alkane/air flames at stoichiometry
 The order of magnitude of the laminar flame speed for hydrogen/air flames (>2m/s)
 The rule of thumb equation for laminar flame speed as a function of reactant temperature and
pressure.
 The rule of thumb equation for the non-premixed flame height.
 The Damköhler expression for the ratio of turbulent to laminar flame speed
 The empirical expression for the height of a turbulent non-premixed flame

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