Professional Documents
Culture Documents
Combustion Engineering 2
Combustion Engineering 2
Combustion Engineering 2
Otto Fuels – Light compounds –high volatility (low boiling point), high
Autoignition temperature to prevent knock
Reference fuels
n-heptane C 7H16: octane number 0 iso-Octane C8H18: octane number 100
H H H H H H H H CH3 H CH3 H
H H H H H H H
H CH3 H H H
paraffins: single linear isoparaffins: branched chain,
11
D
r
.
-
I
n
g
.
F
r
a
n
k
B
e
y
r
a
u
2
0
0
5
Ignition Limits
Ignition Limits
(for safety considerations !)
No ignition possible if low O2 or low fuel.
12
Flammability limits
Zabetakis diagram
(1 bar, 25°C)
Source:
Wikipedia
Power.corrupts 13
D
r
.
-
I
n
g
.
F
r
a
n
k
B
e
y
r
a
u
2
0
0
5
Ignition Limits
14
D
r
.
-
I
n
g
.
F
r
a
n
k
B
e
y
r
a
u
2
0
0
5
Ignition Limits
16
Ignition limits
Isooctane:
Flammability limits :
1.1 % - 6.0 % at 25 deg-C
17
Minimum ignition energy
18
Minimum ignition energy
Optical measurements
Simulations
19
Minimum ignition energies
2
0
0
5
Quenching Distance
Near cold walls combustion is quenched (inhibited) due to heat loss (and
maybe due to changed surface reaction steps)
'Quenching Distance‚
The rate of liberation of heat by chemical Quenching Distance
reactions inside a given volume must (T=25°C)
exceed the rate of heat losses by thermal H2/Air 0,7 mm
conduction CH4/Air 2 mm
Applications: C3H8/Air 1,8 mm
Grid above flame
Problems:
Unburnt hydrocarbons due to flame quench near wall of IC-engine.
21
D
r
.
-
I
n
g
.
F
r
a
n
k
B
e
y
r
a
u
2
0
0
5
Quenching Distance
Application:
Minors lamp
(Davy‘s lamp,
Sir Humphrey Davy, 1815)
Flashback arrestors
https://www.youtube.com/watch?v=obcmO
4JDNKc#
2
0
0
4
Content of Lecture
1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition and Ignition Limits
5. Laminar Flame Theory
6. Turbulent Combustion
7. Pollutants of Combustion
8. Combustion of Liquid and Solid Fuels
9. Numerical Simulation
10. Measurement Techniques of Combustion Processes
11. Applied Aspects of Turbulent Combustion
12. Technical Burner Systems
13. Internal Combustion Engines
23
Content of Lecture
1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Pollutants of Combustion
9. Combustion of Liquid and Solid Fuels
10. Practical Combustion Systems
11. Combustion Diagnostics
Jun-Prof. Benoît Fond, Institut für Stromungstechnik und Thermodynamik
G10/Raum 119 Benoit.fond@ovgu.de
1
Content
2
Dr .-Ing. Fr ank Beyr au 2005
Flame front
(blue)
Flame front
(blue)
Air Air
3
Dr .-Ing. Fr ank Beyr au 2005
Fundamental Processes
Heat and mass diffusion
Heat and mass diffusion in gases have similar microscopic reasons, the stochastic
molecular movement.
Soret-Effect
(often small, neglected)
(Dufour-Effect)
Mass flow Conc.-Gradient Fick's Law
4
Dr .-Ing. Fr ank Beyr au 2005
Fundamental Processes
Heat transfer
Q
jq W/m2
tA
Heat flux Temp.-Gradient
T
jq Fourier's Law (5.1)
x
Thermal conductivity [W / m K] (Wärmeleitfähigkeit)
Heat flux
For calculation of resulting temperature distribution T(x) a differential balance
(differential equation for T) leads to 'Fourier's differential equation':
T 2T
α Fourier's 2. Law (5.2)
t cp x 2
Thermal diffusivity α= cp [ m2 / s ] (Temperaturleitfähigkeit)
Note: First spatial derivative in eq. (5.1), Second spatial derivative in PDE (5.2) !
5
Dr .-Ing. Fr ank Beyr au 2005
Fundamental Processes
Heat flow balance equation jq x j q x x
• Volume element A
x
x
• Balance:
H h
Increase of Enthalpy ~ (Inflow -
Qin Q out x A jq x jq x x A
Outflow) t t
h jq x jq x x
• Decrease of volume element
t x
(difference differential):
jq x jq x x jq
-
• results in:
x x x
dh c p dT
• with and T
jq
follows x T T 2T
ρ cp 2
t x x x
Fundamental Processes
Heat conduction
7
Dr .-Ing. Fr ank Beyr au 2005
Fundamental Processes
Heat conduction and mass diffusion
jm, A D A Fick's Law (5.3)
x
Diffusion coefficient D [ m2 / s ]
Partial density of species A A
Fundamental Processes
Analogy of heat diffusion and mass diffusion
T
Heat diffuses away
H2
H2 diffuses away
1 z2
YH 2 (x, t) YH 2 , 0 exp
4Dt 4 Dt
x
t2 t1 t T
T 0
q
H2 x
2
T "Profile gets
T a 2
x smoothed"
x
9
Dr .-Ing. Fr ank Beyr au 2005
Fundamental Processes
Heat diffusion and mass diffusion
jq grad T T Fourier's Law (5.5)
jm,i D grad A D A Fick's Law (5.6)
Flow rates
Differential equation
∆ =
T λ
T (5.7)
ρ cp
t
(5.8)
=
YA
D YA
t
10
Dr .-Ing. Fr ank Beyr au 2005
Fundamental Processes
Convection Y(z, t 0) Y0 (z)
Y(z, t) Y0 (z - ut)
Coherent movement of molecules. "Shape of profile
Flow with velocity u. remains"
Differential equation:
T T
u (5.9)
t x
YA Y
u A (5.10)
t x
'Natural Convection': Density difference and gravity, e.g. hot gas rises.
11
Dr .-Ing. Fr ank Beyr au 2005
Fundamental Processes
Summary of fundamental processes
YA
t
t2
1
x x x
12
Dr .-Ing. Fr ank Beyr au 2005
Fundamental Processes
Structure of balance equation in one dimension
(Example Species A)
YA 2
u YA - D 2 YA wA (5.11)
t x x
Accumu- Convection Diffusion Reaction
lation
From energy balance follows equation with similar structure for the temperature
(or alternatively for enthalpy).
Together with continuity equation (total mass conservation), the ideal gas law, the
necessary reaction rate parameters (lecture 3), the transport coefficients and the
given boundary conditions the system of equations is solvable to calculate a
laminar flat flame. (see, e.g., Warnatz, Maas, Dibble: Combustion)
14
Zeldowich Theory of Laminar flame
• Time independent problem and 1-D
• 1 step Reaction with first order reaction rate :
E
rJ YF A exp
Fuel (F) -> Products (P) RT
2YF Y E
D 2 u F YF A exp
z z RT
2T YF
u Y
hF hP A exp E
F
c p z 2 z cp RT
Flame front
Products
Fuel sL Pro- (post oxid.)
+ Air duct
Flame-
Laminar flame speed sL front
Fuel+Air
16
Dr .-Ing. Fr ank Beyr au 2005
Reactants Products
Heat
transfer
0,6 mm
Luminous
since ~ exp(-EA/RT) zone
Diff (CH, C2)
Creation
Diff
Fuel sL Pro-
“Flame propagation is caused by
+ Air duct diffusive processes, and the
necessary gradients are sustained
Laminar flame speed sL by chemical reactions” Combustion
by Warnatz, Mass and Dibble
Heat
transfer Temperature
Creation
Diff
Radicals
Diff
Reactants
19
Dr .-Ing. Fr ank Beyr au 2005
b) 'Thermal thickness T
L
• "Extrapolation of steepest gradient Tmax
to T-min and T-max"
• for experimental determination
T
T
Tmin L
20
Dr .-Ing. Fr ank Beyr au 2005
How to investigate ?
c) Numerical calculation
• Solve balance equations (since ~ 1980)
• e.g. program CHEMKIN
21
Dr .-Ing. Fr ank Beyr au 2005
Methane/Air
( = 1)
1 atm.
From
Turns, An
introduction to
Combustion,
2nd Edition
22
Dr .-Ing. Fr ank Beyr au 2005
Fuel + Air
Typ. values: sL = 0,1 - 0,5 m/s for many CXHY - Air (25°C, 1 bar)
sL = 2 - 3,5 m/s H2 - air
sL = up to 1,6 m/s Acetylene - air
sL [cm/s] sL [cm/s]
24
Dr .-Ing. Fr ank Beyr au 2005
0.3
s L[m/s]
0.2 Memorize:
0.1 Messung sL (p) ~ p -0,5 (5.13)
Rechnung
0.0
0.4 0.6 0.8 1.0 1.2 1.4 1.6
sL (T0 ) ~ T0 2
PHI
as rule of thumb
25
Content of Lecture
1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Pollutants of Combustion
9. Combustion of Liquid and Solid Fuels
10. Practical Combustion Systems
11. Combustion Diagnostics
Jun-Prof. Benoît Fond, Institut für Stromungstechnik und Thermodynamik
G10/Raum 119 Benoit.fond@ovgu.de
1
Dr .-Ing. Fr ank Beyr au 2005
2
Dr .-Ing. Fr ank Beyr au 2005
Luminous
zone
(yellow)
• Fuel and air are coming separately into
the combustion area.
3
Dr .-Ing. Fr ank Beyr au 2005
Luminous
zone Flame front at
y
(yellow) =1
air + fuel
y2
rich lean x
y1
x
air air
air fuel
fuel
YOx T YBr
YOx YBr
y=y2 y=y2
YPr
x x
Reaction zone
YOx YBr YOx YPr YBr
y=y1 y=y1
x x
Air+Fuel
Air
6
Conservation equations
NO REACTION
Conservation of mass
Conservation of energy
Conservation of species
Conservation of linear
momentum
8
Laminar non-premixed flames
The laminar flame
9
Flame lengths
Making the diameter bigger does not make the flame smaller unlike non
premixed flames
10
Flame lengths
Flame length is inversely proportional to fuel mass fraction at stoichiometry:
• Fuels which need less air, e.g. • Adding oxygen in oxidizer stream
methane produce smaller flames decreases length
11
Flame lengths
Primary aeration
Adding air to the fuel jet
12
Dr .-Ing. Fr ank Beyr au 2005
YO YF YO T YF
Flame front at
y l=1 x x
y=y2 y=y2
air + fuel YPr
x x
y2
x reaction zone
YO YF YO YF
y1
x y=y1 x y=y1 x
air fuel
x x
lean =1 rich lean =1 rich
13
Dr .-Ing. Fr ank Beyr au 2005
N
Z i ij Y j summed over all N species with element i
j 1
0 fst f 1 0 fst f 1
'Mixture fraction' f : Mass of material, which has origin in the fuel flow,
normalized to total mass
15
Soot formation
T
YF
YPr
YO2
0 fst f 1
16
Dr .-Ing. Fr ank Beyr au 2005
17
Dr .-Ing. Fr ank Beyr au 2005
18
Dr .-Ing. Fr ank Beyr au 2005
(Green, red, yellow color also Plank’s law for spectral radiance
from traces of Cu, K, Na, ... ) 2hc 2 1
Bl l , T hc
l5 lk B T
e 1
19
Colour Temperature
20
Dr .-Ing. Fr ank Beyr au 2005
8000
7000
6000
5000
4000
I [b.E.]
3000
2000
1000
0
425 465 505 545 585 [nm] 625
Emissionspektrum A
20000
18000
16000
14000
12000 C-C
10000 C-C
I [b.E.]
8000
6000
C-H
4000
2000
0
425 465 505 545 585 [nm] 625
21
Dr .-Ing. Fr ank Beyr au 2005
Summary
cold Pr
Rad.
x fst x
0,5mm
22
Dr .-Ing. Fr ank Beyr au 2005
Content of Lecture
1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Pollutants of Combustion
9. Combustion of Liquid and Solid Fuels
10. Practical Combustion Systems
11. Combustion Diagnostics
1
0
Contents
2
Motivation for turbulent combustion
Fluid A
Detail view
Splitter plate
Fluid B
http://berndnoack.com/TurbulenceControl.php
Cylinder heated
to 530 K
Hot cylinder (530 K)
6
Dr .-Ing. Frank Beyrau 2005
Turbulence quantities
7.1 Turbulence Quantities
Turbulent Flow:
• time dependent fluctuating velocities
• three dimensional
• eddy structures (e.g. Karman's eddy street)
2 possible approaches:
• statistical u(t ) u u (t )
• -> Mean value
u(t)
• -> Standard deviation etc.
• structural t
7
Dr .-Ing. Frank Beyrau 2005
Turbulence quantities
Homogeneous Turbulence
Idealization: Homogeneous isotropic turbulence (assumed in the following)
• In reality only as approximation:
• 1: Stirred chamber with strong mixing without swirl
• 2: "Grid turbulence " = "Wind channel turbulence"
8
Turbulence quantities
Homogeneous Turbulence
Common statistical approach: Reynolds decomposition
Mean value
u(t ) u u (t ) (6.1) u (t ) 0 (6.3)
2
u urms u(t ) (6.2)
"Turbulence intensity" (Fluctuation velocity =
Root-Mean-Square Velocity)
"Turbulence degree" (v. Kármán Number)
t
9
Dr .-Ing. Frank Beyrau 2005
Turbulence quantities
Concept of Eddy cascade
Eddies of different size
"Concept of eddy cascade" (eddy spectrum)
Hindrance -> Large eddies -> smaller eddies -> very small eddies
10
Dr .-Ing. Frank Beyrau 2005
Turbulence quantities
Transition laminar - turbulent
11
Dr .-Ing. Frank Beyrau 2005
Turbulence quantities
Turbulence characterization:
12
Dr .-Ing. Frank Beyrau 2005
https://www.youtube.com/watch?v=l5vKGMZmFh0
13
Dr .-Ing. Frank Beyrau 2005
Bunsen
flame
(Heidelberg)
D=80 mm
100 kW
Photograph:
Laser-
diagnostics
(15x10 cm)
14
Dr .-Ing. Frank Beyrau 2005
Flame brush
Flame front
(Flammen-
(Flammenfront) zone)
Fuel + Air
15
Dr .-Ing. Frank Beyrau 2005
16
Dr .-Ing. Frank Beyrau 2005
Model:
Large Eddies ( l >> dL) -> wrinkle flame front
Small Eddies ( l << dL) -> enter the flame front, increase diffusive transport
within the flame front ->
they thicken the flame front
unburnt burnt
Reaction zone
Comparison of length scales:
Karlovitz number:
Ka = ( L / h )² (6.12)
Lx
with smallest "Kolmogorov-Eddies"
h = Lx / Ret3/4
L
17
Dr .-Ing. Frank Beyrau 2005
sT
sin a
u
18
Dr .-Ing. Frank Beyrau 2005
19
Dr .-Ing. Frank Beyrau 2005
sT AL u'
1 (6.16)
sL AT sL
20
Dr .-Ing. Frank Beyrau 2005
15
Damköhler
sT/s L
21
Dr .-Ing. Frank Beyrau 2005
3.1 Examples
3.2 Flame length
3.3 Mixture fraction-concept
22
Dr .-Ing. Frank Beyrau 2005
https://www.youtube.com/watch?v=0RdQWyqAUdg
23
Dr .-Ing. Frank Beyrau 2005
25
Dr .-Ing. Frank Beyrau 2005
1/ 2 Flame length Lf
23 d j B Diameter of fuel inlet dj
Lf L Density ratio between fuel and air B/L
YB,st Stoichiometric fuel mass fraction YB,st (Lecture 2,
Table 2.1)
(6.20)
Note:
Length of flame is (approx.) independent of inlet velocity !
Length of flame is proportional to diameter of inlet!
Length of flame depends on fuel
Example: Methane in air, dj = 10 mm, gives length Lf = 3,1 m
26
Dr .-Ing. Frank Beyrau 2005
Summary
27
Dr .-Ing. Fr ank Beyr au 2005
Content of Lecture
1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Pollutants of Combustion
9. Combustion of Liquid and Solid Fuels
10. Practical Combustion Systems
11. Combustion Diagnostics
1
Practical Combustion Systems
8. Practical combustion systems
2
Burning Liquid Fuels
Examples
3
Combustion of Liquid Fuels
5
Combustion of Liquid Fuels
Atomization
6
Combustion of Liquid Fuels
Evaporation and Combustion
Models:
• Single droplet combustion
(thin spray)
• Group combustion
(dense spray)
7
Combustion of Liquid Fuels
Evaporation and Combustion
8
Internal Combustion Engines
Modern Spark Ignition Engines (Gasoline Direct Injection)
Port fuel injection
Direct injection
9
Internal Combustion Engines
Flame propagation in Spark Ignition Engine
-15 CAD BTDC -13 CAD BTDC -10 CAD BTDC -8 CAD BTDC
Ignition at -35
CAD BTDC
BeforeTopDeadCenter
16
Internal Combustion Engines
Compression Ignition or Diesel Engine
EGR decreases peak
temperature by diluting
with inert gases
Compromise between
low peak temperature
and completeness of the
reactions
CI Engine
• Control of Diesel Engine power
by injecting more or less fuel
• No knock issue
More thermal efficiency but
• Non-premixed combustion
leads to high pollutant emission
17
Gas Turbines
18
Gas turbine combustion
Can combustor
(land based industrial
GTs):
Easy access
Annular combustor
(aero-engine GTs):
Compactness
Traditional GT
https://en.wikipedia.org/wiki/Combustor
Dry-low-NOx combustion :
• Ideally premixed and lean (Φ~0.5)
• 80% primary combustion air
• At fixed Φ, load cannot be controlled
by amount of fuel only -> complex
schemes. http://www.ramgen.com/tech_vortex_
conventional.html
• 10 fold improvement in NOx emission
• Prone to instabilities (e.g. flashback)
21
Practical Combustion Systems
22
Dr .-Ing. Fr ank Beyr au 2005
Content of Lecture
1. Phenomenology of Combustion
2. Thermodynamic Fundamentals
3. Chemical Reaction Kinetics
4. Ignition
5. Laminar Premixed Flame
6. Laminar Non-Premixed Flames
7. Turbulent Combustion
8. Practical Combustion Systems
9. Combustion Diagnostics
Institute of Combustion Technology, German Aerospace Center
1
Contents
9. Combustion Diagnostics (measurements)
2
Quantities of interest
9.0 Quantities of interest
• Temperature: Control reaction rates for both ignition and the formation or
oxidation of pollutants. Very wide temperature range in flame (300 –
2200K). Control density (inducing acceleration and buoyancy effects)
• Flow velocity: Control time for mixing or reaction to occur. Control location
of flame front in premixed flame (allow estimation of S L). Reveals the
turbulence nature of the flow (and therefore allow estimation of S T)
Challenges:
• The flame front is very thin (100`s µm), so high spatial resolution needed,
• The flame is very easily perturbed (flame quenching by walls)
• The flame is very hot (hotter than most metal melting point).
• The flame fluctuates very fast, so very quick measurements are needed
3
Physical probes
9.1 Physical probes
• Thermocouples (up to 1,700°C)
Firesciencetools.com
Bohr model: Electron in orbit around nuclei (balance between attraction and centrifuge force).
Only discrete orbits are possible, having different level of energies
When electron go from outer to inner orbits, energy released as photons
Absorption
and/or
Emission:
Probe specific
molecules Depends on size of
6 molecule or particle
Optical techniques
Reconstructed OH signal, Worth and Dawson, Meas. Sci. Tech. 2013 (24) 024013
9.2.1 Direct emission
Soot
Chemiluminescence
8
Optical techniques
Particle Image Velocimetry
9
Optical techniques
Particle Image Velocimetry
10
Optical techniques
11
Optical techniques
HOWEVER:
Should be no particles
Should know the gas
Source: Dantec Dynamics
composition
12
Optical techniques
13
Optical techniques
Thermographic phosphors BAM:Eu2+ YAG:Tb2+ MFG:Sn2+
14
Turbulence quantities
Thermographic phosphors Temperature and velocity field
measured in the wake of a heated
cylinder
Cylinder heated
to 530 K
Hot cylinder (530 K)
The lower heating value of typical Hydrocarbon fuels (CxHy e.g. Methane, propane).
The adiabatic flame temperature for stoichiometric alkane/air flames (CH4, …) with reactants at
25°C.
The name of a fuel with a short ignition delay (C7H16), and one with a long ignition delay (CH4).
The octane number of C7H16
The flammability limits of Methane/Air and Hydrogen/Air mixtures at 1 bar 25°C.
The quenching distance at 25°C of Methane/Air and Hydrogen/Air premixed flames.
The thermal flame thickness for a Methane/Air flame at stoichiometry
The laminar flame speed at stoichiometry for alkane/air flames at stoichiometry
The order of magnitude of the laminar flame speed for hydrogen/air flames (>2m/s)
The rule of thumb equation for laminar flame speed as a function of reactant temperature and
pressure.
The rule of thumb equation for the non-premixed flame height.
The Damköhler expression for the ratio of turbulent to laminar flame speed
The empirical expression for the height of a turbulent non-premixed flame