A RM220i Product Information Xe Controller

RELEASED 20/Dec/2018 12:44:19 GMT
47622930
Revision A
December 2018
Contact-Cooled Rotary Screw Air Compressor

RM220i
Product Information
EN Product Information
Save These Instructions

EN
CONTENTS
ABBREVIATION & SYMBOLS � �� 4 Sensor Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
FOREWORD�� 5 Auxiliary 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ABOUT THIS MANUAL�� 6 Auxiliary 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SAFETY�� 6
Service Level 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TRANSPORTATION/RECEIPT� �� 7
Service Level 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
High Discharge Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
High Sump Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Unpacking and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Invalid Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
High Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GENERAL INFORMATION� �� 8
Change Coolant Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GENERAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
High Airend Discharge Temperature . . . . . . . . . . . . . . . . . . 23
INSTALLATION / HANDLING � �� 11
Condensate Drain Error (1/ 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Location in Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Load Cycles High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Discharge and Condensate Piping . . . . . . . . . . . . . . . . . . . . . . . .11
Load Cycles Severe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
General Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Elevated Airend Discharge Temperature . . . . . . . . . . . . . 23
Environmental Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Clean Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
WATER COOLED UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Low Ambient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cooling Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
High Motor Winding Temperature 0 (1, 2, 3, 4 or 5) . . . . . 23
Venting the water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
High Motor Bearing Temperature 6 (7) . . . . . . . . . . . . . . . . . 23
Draining the water system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Motor Winding Temperature Failure . . . . . . . . . . . . . . . . . . . 23
Water quality recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Motor Bearing Temperature Failure . . . . . . . . . . . . . . . . . . . 23
INTERFACE DATA AND KEYS � �� 15
Motor Monitor Communications Failure . . . . . . . . . . . . . 23
Xe-145M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TRIPS EVENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
LED STATUS ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
High Inlet Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
COMMAND KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
High Interstage Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
NAVIGATION KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Low Sump Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DISPLAY LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
High Sump Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
FOLDER NAVIGATION & ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
High Separator Delta P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PAGE NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Check Motor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ACCESSING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
High Coolant Filter Pressure Drop . . . . . . . . . . . . . . . . . . . . 24
DASHBOARD ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unit Too Cold to Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DASHBOARD STATUS MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
High Airend Discharge Temperature . . . . . . . . . . . . . . . . . . . 24
OPERATING INSTRUCTIONS (Xe-145M CONTROLLER)�� 18
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HOME FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Main Motor Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PAGE 1 – SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fan Motor Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PAGE 2 THRU 3 - COUNTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
High Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PAGES 4 THRU 6 – INPUT/OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . 19
High Motor Winding Temperature . . . . . . . . . . . . . . . . . . . . . 25
OPERATOR SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Motor Winding Temperature Failure 1(2, 3, 4, 5, or 6) . . 25
PAGE 1-2 OPERATOR SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Motor Bearing Temperature Failure 1 (2) . . . . . . . . . . . . . . 25
PAGES 3 to 5 - OPERATOR OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . 20
High Motor Bearing Temperature . . . . . . . . . . . . . . . . . . . . . . 25
PAGES 6 THRU 7- CALIBRATE SENSORS . . . . . . . . . . . . . . . . . . . . . . 21
Blower Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
EVENTS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Remote Stop Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PAGES 1 TO A MAX OF 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Remote Start Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
WARNING EVENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Sensor Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Change Inlet Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
High Ambient Trip Temperature . . . . . . . . . . . . . . . . . . . . . . . . . 25
Change Separator Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Motor Winding Temperature Failure . . . . . . . . . . . . . . . . . . . 25
EN- 47622930 Rev. A

EN
CONTENTS
Motor Bearing Temperature Failure . . . . . . . . . . . . . . . . . . . 25 ETHERNET WIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Control Power Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ETHERNET CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
START INHIBIT LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 LOGIN PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Wait For Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 DEFAULT ACCOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
High Airend Discharge Temperature . . . . . . . . . . . . . . . . . . . 25 NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Isolation Contact Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 TAB NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
TRIP HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 COMMAND BUTTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PAGES 1 TO A MAX OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 DASHBOARD ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
GRAPHING FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 HOME PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
PAGES 1 THRU 5 – INDIVIDUAL GRAPHS . . . . . . . . . . . . . . . . . . . . . 26 EVENT LOG UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
PAGE 6 – GRAPHING SELECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 PERFORMANCE LOG UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
MAINTENANCE FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 GRAPHING UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
PAGE 1 - 2 – COMPONENTS STATUS . . . . . . . . . . . . . . . . . . . . . . . . . 27 MAINTENANCE UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
PAGE 3 – MAINTENANCE STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 INSPECTION LOG UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
PAGE 4 - MAINTENANCE CONFIGURATION . . . . . . . . . . . . . . . . . . 27 COMPRESSOR INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
PAGE 5 - SERVICE CONFIGURATION INLET FILTER . . . . . . . . . . . . 27 COMPRESSOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
PAGE 6 - SERVICE CONFIGURATION COOLANT FILTER . . . . . . . 27 EMAIL (SMTP) SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
GENERAL SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 COMPRESSOR DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
PAGE 1 – LANGUAGE AND UNITS OF MEASURE SELECTION . . 28 UNIT TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
PAGE 2 – TIME & DATE SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 ACCOUNT MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
PAGE 3 – HOME PAGE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 ADD ACCOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
PAGE 4 – BACKLIGHT SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 MODIFY THE ACCESS LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PAGE 5 - PROTOCOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 MODBUS TABLE�� 61
PAGE 6 - SERIAL PORT ADDRESS SETTINGS . . . . . . . . . . . . . . . . . . 29 MODBUS REGISTERS BROADLY DIVIDED INTO FOLLOWING
CATEGORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PAGES 7 AND 8 – ETHERNET SETTINGS . . . . . . . . . . . . . . . . . . . . . . 29
Detailed Register Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PAGE 9 - OPTION MODULE INFORMATION . . . . . . . . . . . . . . . . . . . 30
GENERIC CONTROLLER INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 61
INTEGRAL SEQUENCING FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
CALCULATED VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
PAGES 1 THRU 3 – ETHERNET SETTINGS . . . . . . . . . . . . . . . . . . . . . 30
OPERATOR SETTINGS (EDITABLE AT ANY TIME) . . . . . . . . . . . . . . . . . . 63
STATUS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
OPERATOR OPTIONS (EDITABLE ONLY WHEN THE COMPRESSOR IS
PAGES 1 THRU 4 – ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . 31
STOPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
PAGES 5 AND 6 – COMPRESSOR DATA . . . . . . . . . . . . . . . . . . . . . . . 31
FACTORY SETPOINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
PAGES 7 to 8 – DIGITAL INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ONBOARD INPUTS AND OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
PAGES 9 to 10 – DIGITAL OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . 32
EXPANSION I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
PAGE 11 - ANALOG OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
MAINTENANCE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
FACTORY SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
STATUS AND CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
PAGE 1 – PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FIXED SPEED CONTROLLER REGISTER CODES . . . . . . . . . . . . . . . . . . . . 71
WEB ACCESS�� 34 Fixed Speed Controller Trip & Warning Codes . . . . . . . . . . . . 72
COMMISSIONING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
NOTICES AND DISCLAIMERS�� 74
CONNECTING TO A PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
WARRANTY�� 74
47622930 Rev. A EN-

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ABBREVIATION & SYMBOLS

#### Ingersoll Rand Part No. ERS Energy Recycle System
->#### Up To xxxx Part No. T.E.F.C. Totally Enclosed Fan Cooled
#### -> Start from xxxx Part No. O.D.P Open Drip Proof
* Not Shown PPM Parts Per Million
+ Optional S/D Star/Delta Startup
NR Not Required DOL Direct On Line
AR As Required LV Low Voltage
HA High Ambient HV High Voltage
WC Water Cooled FS Fixed Speed
AC Air Cooled
EN- 47622930 Rev. A

EN
FOREWORD
The contents of this manual are considered to be proprietary IF IN DOUBT CONSULT SUPERVISION.
and confidential to Ingersoll Rand and should not be
This machine has been designed and supplied for use only in
reproduced without the prior written permission of Ingersoll
the following specified conditions and applications:
Rand.
• Compression of normal ambient air containing no known
Nothing contained in this document is intended to extend or detectable additional gases, vapors or particles
any promise, warranty or representation, expressed or
implied, regarding the Ingersoll - Rand products described • Operation within the ambient temperature range specified
herein. Any such warranties or other terms and conditions in the GENERAL INFORMATION section of this manual.
of sale of products shall be in accordance with the standard No portable communication devices emitting more than 7,5
terms and conditions of sale for such products, which are volts per metre in the frequency range from 250 MHz to 280
available upon request. MHz should be operated within 5 metres of the unit.
All components, accessories, pipes and connectors added to The use of the machine in any of the situation types listed in table 1:–
the compressed air system should be:
a. Is not approved by Ingersoll Rand,
• of good quality, procured from a reputable manufacturer
and, wherever possible, be of a type approved by Ingersoll b. May impair the safety of users and other persons, and
Rand. c. May prejudice any claims made against Ingersoll
• clearly rated for a pressure at least equal to the machine Rand.
maximum allowable working pressure.
TABLE 1
• compatible with the compressor lubricant/coolant.
Use of the machine to produce compressed air for:
• accompanied with instructions for safe installation,
operation and maintenance. a. direct human consumption
b. indirect human consumption, without suitable
Ingersoll Rand reserves the right to make changes and
filtration and purity checks.
improvements to products without notice and without
incurring any obligation to make such changes or add such Use of the machine outside the ambient temperature range
improvements to products sold previously. specified in the GENERAL INFORMATION SECTION of this
manual.
This Fixed Speed Unit can not been equiped with any
Use of the machine where there is any actual or foreseeable
variable-frequency drive Ingersoll Rand will not assume any
risk of hazardous levels of flammable gases or vapors.
consequences due to external variable-frequency drive.
THIS MACHINE IS NOT INTENDED AND MUST NOT BE USED
The intended uses of this machine are outlined below and
IN POTENTIALLY EXPLOSIVE ATMOSPHERES, INCLUDING
examples of unapproved usage are also given, however
SITUATIONS WHERE FLAMMABLE GASES OR VAPORS MAY
Ingersoll Rand cannot anticipate every application or work
BE PRESENT.
situation that may arise.
Use of the machine fitted with non Ingersoll Rand
approved components.
Use of the machine with safety or control components
missing or disabled.
Connection to an electrical supply of incorrect voltage
and/or frequency.
The company accepts no responsibility for errors in
translation of this manual from the original English version.
SSR ULTRA COOLANT is a registered trademark of
Ingersoll Rand Company USA.
COOLANT ULTRA EL is a registered trademark of Ingersoll
Rand Company USA.
INTELLISYS is a registered trademark of Ingersoll Rand
Company USA.
47622930 Rev. A EN-

EN
ABOUT THIS MANUAL

The purpose of this manual is to provide site planning, installation and operation guidelines for the compressor.
For supporting documentation refer to Table 2.
Table 2 : Product Manuals
Publication Product Asia Pacific & South Africa
Product Safety Information Manual RM220i 80446321
Product Information Manual RM220i 47622930
Product Maintenance Information Manual RM220i 47622931
Product Parts Information Manual_LV RM220i 47622932
Product Parts Information Manual_HV RM220i 47622933
Product specification sheets and reference drawings are also available.
SAFETY
• Locate, read, understand and follow all Danger, Warning, Caution, and Operating Instructions on the product and in all
Manuals. Failure to comply with safety precautions described in the manuals supplied with the product, this manual or any
of the labels and tags attached to the product may result in any Ingersoll Rand office or qualified Ingersoll Rand
death, serious injury or property damage. distributor.
• Check that all labels, tags and data (name) plates are in
place and legible.
• It is your responsibility to make this information available
to others.
• If you have any questions about safety or procedures not
included in this manual, ask your supervisor or contact
EN- 47622930 Rev. A

EN
TRANSPORTATION/RECEIPT
 Transportation  Unpacking and Handling
Ensure machine is secured against movement during The compressor will normally be delivered with a
transportation. polyethylene or other cover. If a knife has to be used to
remove this cover, ensure that the exterior paintwork of the
 Receipt compressor is not damaged.
Before signing the delivery receipt, inspect for damage and Incorporated within the base of the compressor are slots to
missing parts. If damage or missing parts are apparent, make enable a fork lift truck to move the compressor. Ensure truck
the appropriate notation on the delivery receipt, then sign forks are fully engaged on both sides.
the receipt. Immediately contact the carrier for an inspection.
Once the packaging and pallet are discarded and the
All material shall be held in the receiving location for the compressor is in its final position, remove the yellow painted
carrier’s inspection. transit brackets from the resilient mounts and store for future
Delivery receipts that have been signed without a notation use or discard.
of damage or missing parts are considered to be delivered For Low Voltage Fixed Speed:
“clear.” Subsequent claims are then considered to be
• (2) one bracket from the Airend support and one bracket
concealed damage claims. Settle damage claims directly with
from separator tank support
the transportation company.
• (1) one bracket from discharge pipe (separator tank to
If you discover damage after receiving the compressor
aftercooler)
(concealed damage), the carrier shall be notified within
15 days of receipt and an inspection shall be requested For High Voltage Fixed Speed:
by telephone with confirmation in writing. On concealed • (2) one bracket from the Airend support and one bracket
damage claims, the burden of establishing that the from separator tank support
compressor was damaged in transit reverts back to the
claimant. • (2) two brackets from high voltage motor support
• (1) one bracket from discharge pipe (separator tank to
Read the compressor nameplate to verify it is the model
aftercooler)
ordered, and read the motor nameplate to verify it is
compatible with your electrical conditions.  Long Term Storage
Make sure electrical enclosures and components are If the product will not be commissioned within six months of
appropriate for the installation environment. receipt, it should be prepared for long term storage. Please
contact Ingersoll Rand for details.
47622930 Rev. A EN-

EN
GENERAL INFORMATION
 GENERAL OPERATION pushed through the coolers.
The compressor is an electric motor driven, single stage By cooling the discharge air and passing it through the
screw compressor, complete with accessories piped, wired separator, much of the water vapour which is naturally
and baseplate mounted. It is a totally self contained air present in the air, can be removed.
compressor package.
The coolant system consists of a sump, cooler,thermostatic
The standard compressor is designed to operate in an valve and a filter. When the unit is operating,the coolant is
ambient range of 2°C to 46°C. The standard maximum pressurised and forced to the compressor bearings.
temperature of 46°C is applicable up to an elevation of
The compressor load control system is automatic On–Off line.
1000m (3280ft) above sea level. Above this altitude significant
The Comp-ressor will operate to maintain a set discharge line
reductions in ambient temperature are required if a standard
pressure and is provided with an auto restart system for use in
motor is to be used.
plants where the air demand varies widely.
Compression in the screw type air compressor is created by
Panel instrumentation is provided to indicate the compressor
the meshing of two (male & female) helical rotors.
operating conditions and general status.
The air/coolant mixture discharges from the compressor into
The electrical components are housed in a readily accessible
the separation system. This system removes all but a few PPM
sheet metal cabinet.
of the coolant from the discharge air.The coolant is returned
to the cooling system and the air passes to the aftercooler Safety of operation is provided for as the compressor will
and out of the compressor through the moisture separator shut down if excessive temperatures, electrical overload
(optional). conditions, or system over pressure should occur.
Air is pulled into the compressor by the cooling fan and is
LV 400V FS Unit:
RM220I AC S/D RM220I WC S/D

Rated Pressure 7bar 8bar 9.5bar 7bar 8bar 9.5bar
Capacity (FAD) 45.6m3/min 43.2m3/min 38.8m3/min 45.6m3/min 43.2m3/min 38.8m3/min
“Full Load Package Current 572 574 560 546 548 533
Amps (380V)
Amps (400V)
Amps (415V)
“Starting Current Amps (380V) 2312 2320 2263 2207 2215 2154
*Noise Level (Sound Pressure) 81±3 dB(A) 80±3 dB(A)
Weight (O.D.P) 5584 kg 5584 kg
Weight (T.E.F.C) 5914 kg 5914 kg
*Equivalent continuous sound pressure level (workstation) (rated load).
EN- 47622930 Rev. A

EN
LV 460V 60HZ FS Unit:

Rated Pressure 100psi 115psi 135psi 100psi 115psi 135psi
Capacity (FAD) 1610cfm 1527cfm 1379cfm 1610cfm 1527cfm 1379cfm
Amps (460V)
LV 525V 50HZ FS Unit:

Capacity (FAD) 45.6m3/min 43.2m3/min 38.8m3/min 45.6m3/min 43.2m3/min 38.8m3/min
Amps (525V)
HV 4160V 60HZ FS Unit:
RM220I AC DOL RM220I WC DOL

Rated Pressure 100psi 115psi 135psi 100psi 115psi 135psi
Capacity (FAD) 1610cfm 1527cfm 1379cfm 1610cfm 1527cfm 1379cfm
“Main Motor (4160V)
Full Load Package Current 52 52 51 50 50 49
Amps”
“Main Motor (4160V) 364 364 357 350 350 343
Starting Current Amps”
“Fan Motor (4160V)
Full Load Package Current 28 3
Amps”
“Fan Motor (4160V) Starting 196 21
Current Amps”
47622930 Rev. A EN-

EN
HV 6KV FS Unit:

45.6m3/ 43.2m3/ 38.8m3/ 45.6m3/
Capacity (FAD) 43.2m3/min 38.8m3/min
min min min min
“Main Motor (6KV) 34 35 34 34 35 34
Full Load Package Current Amps”
“Main Motor (6KV) 238 245 238 238 245 238
Starting Current Amps”
“Fan Motor (380V) 27 3
Current Amps”
Current Amps”
Current Amps”
HV 10KV FS Unit:

43.2m / 3
38.8m3/
Capacity (FAD) 45.6m3/min 38.8m3/min 45.6m3/min 43.2m3/min
min min
“Main Motor (10KV) 21 21 20 21 21 20
“Main Motor (10KV) Starting 147 147 140 147 147 140
Current Amps”
“Fan Motor (415V)
25 3
Current Amps”
Current Amps”
Current Amps”
EN-10 47622930 Rev. A

EN
INSTALLATION / HANDLING
 Location in Plant
Figure 1 : Typical Air System
7 2
4 4
8 3
6 5
Key
NOTICE
1. Compressor
A minimum of 1 m (3.3 ft) all around the compressor
2. Air Receiver Dry Tank is recommended.If headroom is restricted, then the
3. Air Dryer exhaust should be ducted or deflected away from the
compressor.
4. Compressed Air Filters
Screw type compressors should not be installed in
5. System Demand Points
air systems with reciprocating compressors without
6. Vent/Drain Trap means of isolation such as a common receiver tank. It is
recommended that both types of compressor be piped
7. Isolation Valve
to a common receiver tank using individual air lines.
8. Air Receiver (“Wet Tank”)
The compressor is shipped with the shipping restraints
• Customer can install flexible element between machine in place. Ensure that these are removed to allow free
and pressure system to avoid vibration transmition. movement of the drive assembly during operation. Each
• The compressor can be installed on any level floor capable restraint is painted yellow.
of supporting it. A dry, well ventilated area where the
atmosphere is as clean as possible is recommended.
 Discharge and Condensate Piping
• The area selected for the location of the compressor
See Figure 1.
should be free of dust, chemicals, metal filings, paint fumes
and overspray. It is essential when installing a new compressor (1) to review
• Hard surfaces may reflect noise with an apparent increase the total air system. This is to ensure a safe and effective total
in the decibel level.When sound transmission is important, system.
a sheet of rubber or cork can be installed beneath the One item which should be considered is liquid carryover.
compressor to reduce noise. Flexible piping may be Installation of air dryers (3) is always good practice since,
required. when properly selected and installed, they can reduce any
• See the general arrangement drawing for minimum space liquid carryover to zero.
requirements for normal operation and maintenance. An air receiver tank (2) is recommended to ensure that the
• Minimum space in front of the control panel door as total system volume is sufficient.
required by national or local codes shall be maintained. Discharge piping should be at least as large as the discharge
• Ambient temperatures higher than 46 °C (115 °F) shall be connection of the compressor. All piping and fittings should
avoided, as well as areas of high humidity. be suitably rated for the discharge pressure. Discharge piping
should not exert any unresolved moments or force on the
compressor.
It is good practice to install line filters (4).
Include a vent or drain trap (6) to vent the discharge pipework
downstream from the minimum pressure check valve located
on the separator tank and upstream of the first system
isolation valve (7).
This compressor has an internal discharge check valve. An
external check valve is not required. An isolation valve (7) is
required within 1 m (36 in) of the compressor discharge.
47622930 Rev. A EN-11

EN
 General Electrical
NOTICE
A qualified electrician shall perform all electrical installations
There should be no plastic or PVC piping attached to and service.
this compressor or used for any lines down stream with The compressor shall be properly grounded / earthed in
exception of condensate removal lines. compliance with all applicable standards and regulations
NOTICE (local, state, country, federal, etc.).
The discharged air contains a very small percentage of Installation of this compressor shall be in compliance with all
compressor coolant and care should be taken to ensure applicable standards and regulations (local, state, country,
that downstream equipment is compatible. federal, etc.).
The compressor shall have its own isolator situated adjacent
When two rotary compressors are operated in parallel, to it. The fuse protecting the circuit and the compressor shall
provide an isolation vaIve (7) and drain trap (6) for each be selected in accordance with recognized code requirements
compressor before the common receiver.Ensure the discharge on the basis of the data provided in the specification sheet.
piping is arranged to prevent water from being forced into
the non-operating compressor. Feeder cables shall be sized to ensure that the circuit is
balanced and not overloaded by other electrical equipment.
A wet tank (8) is recommended in cases where the air dryer The length of wiring from a suitable electrical feed point is
is a regenerative desiccant type to prevent short cycling the critical as voltage drops may impair the performance of the
compressor during the purging cycle when plant air demand compressor.
is slow.
Feeder cable connections to incoming terminals L1-L2-L3
The built-in after-cooler reduces the discharge air shall be tight and clean.
temperature below the dew point (for most ambient
conditions). Therefore, considerable water vapor is The applied voltage shall be compatible with the compressor
condensed. To remove this condensation, each compressor data plate ratings.
with a built-in after-cooler is furnished with a combination The control circuit transformer has different voltage tappings.
condensate separator/trap. Ensure that these are set for the specific applied voltage prior
A dripleg assembly and isolation valve should be mounted to starting.
near the compressor discharge. A drain line should be Remove the blind plate to cut a hole for incoming power
connected to the condensate drain in the base. connection. If it is necessary to make a hole in the control box
in a different location, care should be taken to not allow metal
NOTICE
shavings to enter the starter and other electrical components
The drain line shall slope downward from the base to within the box. If another hole is used, the original hole shall
work properly. For ease of inspection of the automatic be blocked off.
drain trap operation, the drain piping should include an
open funnel. The drain line must have a minimum inside The feeder cable shall be suitably glanded in to the starter
diameter of 11mm (11/25 in). box to maintain proper ingress protection.
NOTICE
NOTICE
Main and fan motor insulation shall be tested by a
For low volume systems that may not include an air qualified electrician prior to initial start-up or following
receiver tank (2), compressor response time may need an extended shutdown period in cold and damp
adjusting. Contact your local Ingersoll Rand service conditions.
provider.
 Environmental Limits
NOTICE
The standard compressor package is designed for the
Do not use the compressor to support the discharge following conditions:
pipe. • Indoors only
• Area not considered to be a high dust area.

• Ambient temperature range 2 to 46 °C (35-115 °F)
Ingersoll Rand offers the following options for fixed speed
compressors that extend the environmental limits:
• High dust air filter
EN-12 47622930 Rev. A

EN
 WATER COOLED UNITS  Water quality recommendations

 Cooling Water Piping Water quality is often overlooked when the cooling system
of a water–cooled air compressor is examined. Water quality
Water piping to and from the compressor package must be
determines how effective the heat transfer rate, as well as the
2”diameter or larger. Isolation valves with side drains should
flow rate will remain during the operation life of the unit. It
be installed on both the inlet and outlet lines. Also a strainer
should be noted that the quality of water used in any cooling
of 3mm–mesh size should be installed on the inlet line.
system does not remain constant during the operation of the
Strainers are available from Ingersoll Rand.
system. Evaporation, corrosion, chemical and temperature
It is recommended that a normally closed solenoid valve be changes, aeration, scale and biological formations effect the
fitted to the water outlet side of the compressor package. This water makeup. Most problems in a cooling system show up
is to be wired into the compressor control circuit. This option first in a reduction in the heat transfer rate, then in a reduced
detail is available from Ingersoll Rand. flow rate and finally with damage to the system.
Carefully inspect your water system before installing the Scale : Scale formation inhibits effective heat transfer, yet it
compressor package. Ensure that the piping is free of scale does help prevent corrosion. Therefore, a thin uniform coating
and deposits that may restrict water flow to the compressor of calcium carbonate is desired on the inner surface. Perhaps
package. the largest contributor to scale formation is the precipitation
of calcium carbonate out of the water.This is dependent on
Proper operation of your compressor requires that the
temperature and pH. The higher the pH value, the greater the
water flow listed below be provided at a maximum supply
chance of scale formation. Scale can be controlled with water
temperature of 40°C.
treatment.
Minimum cooling water requirement at water Corrosion : In contrast to scale formation is the problem of
inlet temperatures in litres per minute (US
gallons per minute) corrosion. Chlorides cause problems because of their size and
Model conductivity. Low pH levels promote corrosion, as well as high
10 °C (50 20 °C (68 30 °C (86 40 °C (104 levels of dissolved oxygen.
°F) °F) °F) °F)
RM220 99 (26.2) 131 (34.6) 196 (51.8) 393 (103.8)
Fouling : Biological and organic substances (slime) can also
cause problems, but in elevated temperature environments
Water temperature and pressure gauges should be installed such as cooling processes they are not a major concern.
in the water piping for use in any fault finding of the water If they create problems with clogging, commercial shock
system. Water pressure should ideally be between 1 and 4 bar. treatment are available.
Water cleanliness is also extremely important. Cleaning of To ensure good operation life and performance of the
coolers as a result of fouling is a customer responsibility. compressor cooling system, the recommended acceptable
Therefore, it is highly recommended that proper water ranges for different water constituents are included below:
quality must meet the requirements listed in WATER QUALITY
RECOMMENDATIONS later in this section. Table 3: Cooling Water Analysis Chart
 Venting the water system Substances Test interval Acceptable
concentration
At the initial installation or for start–up after draining the Corrosivity Monthly – if stable Langelier Index 0
water system proceed to vent the system as follows. (Hardness, for 3 to 4 months, to 1
pH, Total analyse quarterly.
1. Locate the water system vent cocks on top of the Dissolved Solids,
aftercooler and lubricant cooler. Temperature at
2. Open the water valve(s) allowing water to flow to the inlet Alkalinity)
package. Iron Monthly <2 PPM
3. Open the vent cocks and allow all air to escape from the Sulphate Monthly <50 PPM
system. When water is observed at the vent cocks, close Chloride Monthly <50 PPM
them. Nitrate Monthly <2PPM
The system is now vented. Silica Monthly <100PPM
Daily – if 0 ppm (as low as
 Draining the water system
Desolated Oxygen stable,analyse possible)
Should it become necessary to completely drain the water weekly
system, proceed as follows. Oil & Grease Monthly <5PPM
1. Disconnect the inlet and discharge water lines from the Ammonia Monthly <1PPM
connections located at the rear of the unit. The Ingersoll Rand Hydro–check cooling water analysis kit
2. Locate the aftercooler and lubricant cooler. Remove the CPN89223481 provides a sample bottle and pre–addressed
drain plugs located at the bottom of the coolers. Allow return tube to our laboratory, where a full report on water
the system to completely drain. quality will be issued.
47622930 Rev. A EN-13

EN
SEA WATER COOLED UNITS Water cleanliness is also extremely important. Strainers are
available from Ingersoll Rand. Cleaning of coolers as a result
Sea Water Pressure Orifice diameter in mm to give of fouling is a customer responsibility.
in Bars a maximum sea water flow of
340l/min Isolation valves with side drains should be installed on both
3Bar 23 the inlet and outlet lines.
4Bar 21 It is recommended that a normally closed solenoid valve be
5Bar 20 fitted to the water outlet side of the compressor package.
6Bar 19
7Bar 18
8Bar 17
9Bar 17
10Bar 16
EN-14 47622930 Rev. A

EN
INTERFACE DATA AND KEYS

 Xe-145M  COMMAND KEYS
The standard user interface configuration of the controller These keys command the controller to perform actions as
consists of the membrane and the LCD display. The specified in the following table. When any of these keys are
membrane consists of five command keys (Start, Stop, Load, pressed the action below will be initiated and logged in the
Unload, and Reset), four navigation keys (Up, Right, Left and event log.
Down), and an Edit mode selection key (Enter). These keys, Table 5: Xe-145M Command Keys
in conjunction with the color graphics display and the LED
icons, make up the user interface to the compressor. Key Name Function
Figure 2: Xe-145M
--- None
Puts the compressor into the

selected mode of operation.
Load
Unit will load if the pressure
conditions are right.
Puts the compressor into an
Unload unloaded state. Unit will run
unloaded indefinitely.
Clears Warnings and Trips

Reset once the condition is
corrected.
 LED STATUS ICONS

Three LED icons are used to indicate the current status of the Start Starts the compressor.
control system from a distance and are located on the upper
left side of the user interface.
Stops the compressor. This
Table 4: Xe-90M LED Status Icons button should be pressed
Stop
instead of the E-Stop for
Icon Name Function normal stopping operation.
Illuminates when no
Toggles the display between
Warnings or Trips are sensed.
Enter the Navigation mode and the
Can be in a Ready or Not
OK Edit mode.
Ready state. This icon will
flash when the machine is
Running Unloaded
Illuminates when an Warning
(flashes) or Trip (constant on)
Alert
is sensed. Can be in a Ready
(Warning) or Tripped state.
Illuminates when the
Auto compressor stops in auto
restart.
47622930 Rev. A EN-15

EN
 NAVIGATION KEYS  FOLDER NAVIGATION & ICONS

There are four navigation keys (UP, RIGHT, DOWN and LEFT). To move among the tabbed folders shown on the LCD display,
While the ENTER key is not considered a navigation key, it press the RIGHT and LEFT keys. The navigation rolls over from
is used in conjunction with the navigation keys to make or the last to the first folder and vice-versa.
confirm a selection.
Table 7: Folder Bar Icons
Figure 3: Xe-145M Navigation Keys
Folder
Icon Description
Name
System performance and status
main information. The first page
Home of this folder is the default page
when the controller first powers
up.
Operator System options and configuration
Settings settings.
The navigation keys roll over. Pressing one of the navigation Events System events log.
keys will lead the user down a navigation path. Each time
the key is pressed, another step in the path is taken. Once Trip History Details on the most recent trips.
the end of a navigation path is reached, pressing the key one
more time will bring the user back to the beginning of the On-board graphing of system
Graphing
path. Pressing the opposite key will move the user through data.
the navigation path in the opposite direction. Once the Status and notification setup for
beginning is reached, pressing the opposite key will take the Maintenance
compressor maintenance items.
user to the end of the path.
General settings such as
General
 DISPLAY LAYOUT Language, Time, and Units of
Settings
Measure.
Figure 4: Xe-145M Display Layout
Intergral Sequencing
Integral
communication status and
Sequencing
configuration.
Measurements or status from/of
Status
all analog and digital I/O.
Compressor tuning parameters.
Factory
Also displays hardware and
Settings
software versions.
 PAGE NAVIGATION
Once the desired folder is selected, press the DOWN key to
Table 6: Xe-145M Display Layout move to the page selection area and then use the RIGHT and
LEFT keys to select the desired page. Use the UP key to get
Folder Bar: Uses tabs to graphically identify each
back to the folder tabs.
folder.
Title Bar: Identifies current folder and page Table 8: Title Bar Page Icons
(underlined).
Icon Description
Page Content of the current page.
Content: Start of the page selection area.
Dashboard: Displays system status.
Indicates that there are more pages available
by navigating right.
Indicates that there are more pages available

by navigating left.
EN-16 47622930 Rev. A

EN
 ACCESSING PARAMETERS  DASHBOARD STATUS MESSAGES

After the desired page is selected, the page’s parameters can The dashboard also displays the current operating state of the
be selected by using the DOWN key. The cursor will move to compressor. The following states can be encountered during
the next parameter each time the DOWN key is pressed. Use machine operation:
the UP key to go back to the previous one.
Ready to Start – The compressor currently has no trip or start
The cursor rolls over, so once the last parameter is selected, inhibit conditions present. The machine can be started by
pressing the DOWN key will navigate the cursor to the Folder pressing the start button at any time.
Bar. If the first parameter is selected, pressing the UP key will
Starting – A start command has been given to the
move the cursor to the page selection area.
compressor and the start sequence is being performed. The
Once selected, access parameters by pressing the ENTER key. time period for this state can vary depending on the starter
Make changes using the NAVIGATION keys and then enter the type of the machine.
setting by pressing the ENTER key again. After a parameter
Load Delay – The compressor is waiting for a small period
is accessed, pressing the ENTER key will enter the current
of time after starting before allowing the machine to load.
setting into the control program and navigate the cursor back
This ensures the machine is at operating conditions before
to the selected parameter on the page.
loading.
When the cursor is on a parameter that has an enabled/
Running Loaded – The compressor is operating and
disabled box, pressing the ENTER key will cause the setting to
producing air. The inlet valve is open and the blowoff valve is
toggle.
closed.
The icon appears on numeric entry windows (see figure
Running Unloaded – The compressor is operating, but not
below). Placing the cursor on it and then pressing the ENTER
producing air. The inlet valve is closed and the blowoff valve
key will cancel the entry and any changes that were made.
is open.
Auto-Restart – The compressor has stopped due to pressure
rising above the offline or auto-stop setpoints and auto-
restart being enabled. The compressor will automatically
restart when pressure falls to the online or target pressure
setpoint.
Stopping – The compressor has received a stop command
and the stop sequence is being performed.
NOTICE Blowdown – The compressor must wait for a brief period
of time after stopping its motor before it is allowed to start
Not all pages have adjustable parameters. Some just again.
have read-only information.
 DASHBOARD ICONS Not Ready – The compressor has detected a condition that
will not allow the compressor to start. The condition must
The dashboard is intended to be a quick at-a-glance view of be cleared before a start is allowed, but does not need to be
system status. The following table lists standard dashboard acknowledged.
icons and their definition. Note that the color of these icons
changes based on the state set by the application while Tripped – The compressor has detected an abnormal
running. operational condition that has stopped the machine. A trip
must be acknowledged by hitting the reset button before the
Table 9: Xe-145M Dashboard Icons compressor can start.
Name Icon Description Processor Init – The controller is being initialized.
Remote Remote control is enabled. This
Control can be Remote Start/Stop, COM
Control, Integral Sequencing or
Web Control.
Service A service reminder is nearing or
Required has expired (i.e.: an air or oil filter
needs to be changed).
Unloaded Compressor is in the unloaded
state.
or
Loaded Compressor is in the loaded state.
47622930 Rev. A EN-17

EN
OPERATING INSTRUCTIONS (Xe-145M CONTROLLER)

• PAGE 2 THRU 3 - COUNTERS
 HOME FOLDER
• PAGE 1 – SYSTEM OVERVIEW
This is the factory default display after powering up the

system.
Load Pressure - Indicated in the white box and by the
white arrow, which is always left of center on the gauge. The
compressor will load when package discharge pressure falls
below this value.
Unload Pressure - Indicated in the white box and by the
white arrow, which is always right of center on the gauge. The Hour Meters - Indicates the hours that the controller has
compressor will unload when package discharge pressure been powered up, the hours that the compressor has been
rises above this value. running, and the hours that the compressor has been running
loaded.
Package Discharge Pressure - Indicated by the large
numbers centered below the gauge and by the red arrow. Starts - Indicates the number of times a start is attempted on
This is the air pressure that the compressor is supplying to the the compressor.
plant. Date & Time - Indicates the current date and time. This is
Pressure Unit of Measure - Indicated below the Package adjustable and configurable in the GENERAL SETTINGS folder.
Discharge Pressure. This is selectable from the GENERAL Fan1 Starts - Indicates the number of starts attempted on the
SETTINGS folder. Blower fan.
Airend Discharge Temperature - Indicated by the number Fan2 Starts - Indicates the number of starts attempted on the
in the lower right of the display. This is the temperature Blower Fan 2(Applicable only if compressor package is fitted
measured after air is compressed. with Dual Fan).
Temperature Unit of Measure - Indicated to the right of the Load Cycle - Indicates the number of times the machine has
Airend Discharge Temperature. This is selectable from the loaded.
GENERAL SETTINGS folder.
Run Hours - Indicate the number of hours the compressor NOTICE
has been running.
All information on this page is read only.
EN-18 47622930 Rev. A

EN
• PAGES 4 THRU 6 – INPUT/OUTPUTS Separator Pressure Drop - Pressure drop across sump
pressure and package discharge pressure.
Remote Pressure (optional) – An optional pressure sensor
that reads pressure at a point outside of the compressor
package. Usually this would be on a common tank.
Motor Winding Temperature 1 to 6 - Temperature of motor
winding coil.
Motor Bearing Temperature 1 to 2 - Temperature of the
motor bearings.
 OPERATOR SETTINGS FOLDER
• PAGE 1-2 OPERATOR SETTINGS
Pressure is indicated by this icon.

Temperature is indicated by this icon.
Any sensor that is not installed or is reporting a failure will
show an X symbol. The below values are all setpoints.
Offline Pressure – The compressor will unload when package
NOTICE discharge pressure rises above this value. Range (in PSI): 75 to
All information on this page is read only. Rated Pressure + 3.
Online Pressure – The compressor will load when the
The following analog inputs are displayed in this section. package discharge pressure falls below this value Range (in
Package Discharge Pressure – The pressure the compressor PSI): 65 to Offline Pressure - 10.
is delivering to the plant. Lead/Lag – When this box is checked the compressor is
Inlet Vacuum – Vacuum reading at the inlet valve. operating as a lead machine. Unchecking the box causes the
machine to run as a lag machine.
Package Inlet Temperature - The air that flows into the inlet
filter. Lag Offset – If the machine is running as a lag compressor,
the lag offset will be subtracted from the online and offline
Sump Pressure - The pressure of the air that is present inside
setpoints.
the sump tank.
Range (in PSI) 0 – 45, depending on the online and offline
Airend discharge temperature - The temperature of the air
setpoints. The Lag Offset will never allow you to exceed
that flows out of the Airend.
the minimum or maximum values of the online and offline
Injected coolant temperature - The temperature of the setpoints.
coolant that is entering into the airend.
Condensate Release Time - Time period that determines
Aftercooler Discharge Temperature - The temperature of how long the condensate drain valve will remain open every
the air when leaving the cooler. cycle.
Coolant Filter Pressure Drop - The pressure drop across inlet Range 2 - 20 seconds.
and outlet of the coolant filter.
47622930 Rev. A EN-19

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Mode of operation - Select different modes Online/Offline, COM Control – Enabling this setpoint allows the compressor
Modulation, Mod/ACS. to be controlled by a serial or Ethernet device, such as an X8I.
This is equivalent to the “Sequencer” option on older Intellisys
Unloaded Stop Time - The delay time to run in unloaded
controllers.
state before stopping the machine.
Remote Start/Stop – Enabling this setpoint allows the
Condensate Interval Time - Time period that determines
compressor to be started and stopped using the digital inputs
how long the condensate drain will remain closed every cycle.
on the controller.
Range 60 - 360 seconds.
Enable PORO – Enabling this setpoint will allow the
Starter Time – Time period that the compressor needs in compressor to automatically restart after a power outage has
order to come up to operating speed after a start command been restored if the compressor was running loaded at the
before being able to produce air. time of the outage. PORO is an option and the option module
Range (in seconds): 10 - 30. must be purchased and installed before this feature can be
turned on.
The parameters on these pages are adjustable any time.
PORO Time – Time after the controller power has been
• PAGES 3 to 5 - OPERATOR OPTIONS restored and controller has finished booting before the
compressor will perform a PORO start. During this time the
PORO Horn will sound.
Range (in seconds): 10 - 600
Lead/Lag Cycle Length - The time period that controls how
long the compressor will remain in the lead position before
switching to lag. Setting this to 0 will disable this function
Range 0 - 750 hours
Scheduled Start Day – Day (or days) of the week for which a
scheduled start will be performed. The compressor will start
when its onboard clock matches the day, hour, and minute
of the scheduled start setpoints. Scheduled Start/Stop is
an option and the option module must be purchased and
installed before this feature can be turned on.
Scheduled Start Hour – Hour of the day for which a
scheduled start will be performed. Scheduled Start/Stop is
Scheduled Start Minute – Minute of the hour for which a
scheduled start will be performed. Scheduled Start/Stop is
Scheduled Stop Day – Day (or days) of the week for which a
scheduled stop will be performed. The compressor will stop
when its onboard clock matches the day, hour, and minute
of the scheduled stop setpoints. Scheduled Start/Stop is
The below values are all options: Scheduled Stop Hour – Hour of the day for which a
scheduled stop will be performed. Scheduled Start/Stop is
Enable Auto-Restart - Selecting this will enable the Auto- an option and the option module must be purchased and
restart option. installed before this feature can be turned on.
Auto-Restart Time – The time period the compressor must Scheduled Stop Minute – Minute of the hour for which a
run unloaded before stopping in auto-restart. This time scheduled stop will be performed. Scheduled Start/Stop is
period begins the moment that package discharge pressure an option and the option module must be purchased and
rises above the offline setpoint. Both this time period and installed before this feature can be turned on.
the minimum motor run timer (10 minutes) must be satisfied
before the compressor will stop in auto restart. Enable Remote Pressure Sensor – Enabling this allows the
Range (in seconds) 120 - 900 compressor to load and unload based on Remote pressure
sensor. If Remote pressure sensor fails then control is given to
Auto-Restart Delay – The time period after the package local discharge pressure sensor.
discharge pressure has fallen below the online setpoint
before the compressor can automatically restart
Range (in seconds): 0 - 60
EN-20 47622930 Rev. A
EN
Enable high Dust Filter - Enabling this allows the inlet

vaccum to have extra filtration capacity.  EVENTS FOLDER
Note that in order to disable Scheduled Start/Stop, the • PAGES 1 TO A MAX OF 50

Scheduled Start and Stop days, hours, and minutes must
match exactly.
• PAGES 6 THRU 7- CALIBRATE SENSORS
The pages in the Events folder document up to the last 250

events that the controller has experienced, with the time and
date of the occurrence. The events are recorded in sequence,
with number one being the newest and 250 being the oldest.
When a new event occurs, it becomes number one and all
others are shifted up in number.
The page numbers in the Title Bar are used to scroll through
the events, with each page displaying up to seven. Page
one displays events one through five, page two displays six
through ten, and so on.
The following items will generate an event
• Power On
Sensor calibration can only take place when the machine is • Power Off
stopped and there is no pressure on the sensor. Calibration • Press the Start Key
only needs to take place after a sensor is replaced, the • Press the Stop Key
controller is replaced, the controller software is upgraded, or
• Press the Load Key
the operator suspects the sensor reading is in error. Calibrate
a sensor by selecting the checkbox beside the sensor name. • Press the Unload Key
• Starting the compressor remotely
Each of the sensors listed below can be calibrated.
• Stopping the compressor remotely
•Inlet Vacuum
• Warning
•Sump Pressure
• Trip
•Package Discharge Pressure
• Start Inhibit
•Coolant Inlet Pressure
Active Warnings will be highlighted in amber while
•Coolant Outlet Pressure acknowledged Warnings will have amber text.
•Remote Pressure – Only on units with the remote sensor
Active Trips will be highlighted in red while acknowledged
option
Trips will have red text.
• Interstage Pressure (Two stage machines only)
Active Start Inhibits will be highlighted in blue while inactive
Please note that if a sensor is currently reading a value that is
start inhibits will have blue text. The display will indicate the
+/- 10% of its range from zero, the sensor will not be able to
compressor is not ready to start if a start inhibit is active.
be calibrated and an warning will be logged in the event log.
Please make sure the sensor is being exposed to atmosphere
before attempting calibration.
47622930 Rev. A EN-21

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 WARNING EVENTS LIST • Service Level 1
• Change Inlet Filter On-Screen Text: Service Required
On Screen Text: Change Inlet Filter If service level 1 has been selected for the unit, a “SERVICE
REQUIRED” warning will be issued on hour intervals equal to
Enable Inlet Filter Monitoring is ON, Mode of Operation is the service time period set point. This warning can be reset
Online/Offline or in the online/offline portion of Mod/ACS, the same as any other warning.
High Dust Filter is OFF, the controller has been in the Run-
Loaded state for 8 seconds and inlet vacuum > 0.7 psi for 3 • Service Level 2
seconds.
On-Screen Text: 100 Hours to Service
OR
If service level 2 has been selected for the unit, the service
Enable Inlet Filter Monitoring is ON, Mode of Operation is complete factory set point will be used to clear a level 2
Online/Offline or in the online/offline portion of Mod/ACS, service warning and reset the service time or date. The service
High Dust Filter is ON, the controller has been in the Run- complete can be reset before a service warning occurs.
Loaded state for 8 seconds AND inlet vacuum > 1.3 psi for 3
The initial “SERVICE REQUIRED” warning will occur at total
seconds.
hour intervals equal to the service time period set point.
• Change Separator Element However, 100 hours before this a “100 HOURS TO SERVICE”
warning will occur. This warning can be reset the same as
On Screen Text: Change Separator Element any other warning. One hundred hours later the “SERVICE
Will occur if the controller has been in a Run-Loaded state REQUIRED” warning will occur. This warning can be reset
for 8 seconds, Package Discharge Pressure > 90 psi, injected the same as any other warning, however this warning will
coolant temperature > 120 degF, and separator pressure drop return in 24 hours if the service complete factory set point
> 12 psi for 3 seconds. has not be set. If the service complete has not been set, 100
hours later, the “ALARM – SERVICE REQUIRED” warning will
• Sensor Failure be issued. This warning can only be cleared by the service
On Screen Text: Sensor 1ATT Failure, Sensor 3CTT Failure, complete factory set point. Once the service complete factory
Sensor 10APT Failure, Sensor 4ATT Failure. set point is set, indicating the service is completed, the time
for the next “SERVICE REQUIRED” warning will be calculated
This will occur whenever the following sensors are recognized by adding the service time period to the total hours value,
as missing or broken: The sensors affected by this trip are: with the “100 HOURS TO SERVICE” warning occurring 100
• Package Inlet Temperature (1ATT) hours before and the “ALARM – SERVICE REQUIRED” warning
occurring 100 hours after that time.
• Oil Cooler Outlet Temperature (3CTT)
• Remote Pressure (10APT) and • High Discharge Pressure
• After-cooler Discharge Temperature (4ATT) On Screen Text: High Discharge Pressure
This condition must exist for 3 seconds before the warning is Will occur if the unit is using a remote sensor or is under the
issued. control of an external device, such as an X8I, is loaded, and
• Auxiliary 1 the discharge pressure is greater than the maximum offline
pressure. This condition must exist for 3 seconds before the
On Screen Text: Auxiliary 1 warning is issued. If this condition occurs, the compressor will
This will occur if auxiliary input 1 closes. The contact must be automatically unload. The unit will be available to reload once
closed for at least 3 seconds before the warning will occur. the discharge pressure falls to the rated pressure value.
• Auxiliary 2 • High Sump Pressure
On Screen Text: Auxiliary 2 On Screen Text: High Sump Pressure
This will occur if Control Power Loss is disabled and auxiliary Will Occur if controller has been in a Run-Loaded state for 8
input 2 closes. seconds and Sump Pressure > Rated Pressure + 25 psi.
• Service • Invalid Calibration
On Screen Text: Service On Screen Text: Invalid Calibration
Service warnings occur when the unit has operated a certain Will occur if the sensor value is +/- 10% of its scale. See Sensor
number of hours, based on the total hours. Service warnings Calibration.
can have multiple levels, depending on the service level
selection. A service level selection of 0 disables service
warnings.
EN-22 47622930 Rev. A

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• High Ambient Temperature • Low Ambient

On Screen Text: High Ambient Temp On Screen Text : Low Ambient
Will occur if the Enable Ambient Monitoring is ON and the Will occur if the Enable Ambient Monitoring setpoint is ON,
compressor for a period of 30 minutes. If the compressor has low ambient enable setpoint is OFF, and the package inlet
been in the Run-Starting state for greater than 5 seconds, or is temperature is less than 40 °F for a period of 30 minutes.
in the Run-Unload Normal, Run-Unload Forced, Run-Load, or
Will Also occur if the Enable ambient Monitoring setpoint is
Stopping state and the Package Inlet Temperature is greater
ON, low ambient enable setpoint is ON, and the package inlet
than 120 °F (High Ambient OFF) or 130 °F (High Ambient ON).
temperature is less than -10 °F for a period of 30 minutes.
• Change Coolant Filter
• High Motor Winding Temperature 0 (1, 2, 3, 4 or 5)
On Screen Text: Change Coolant Filter
On Screen Text: High Motor Winding Temp
Will occur if the controller has been in the Run-Loaded state
Will occur if any enabled Motor Winding temperature reading
for 8 seconds, injected coolant temperature > 120 °F and
exceeds winding warning threshold.
Coolant Filter Inlet Pressure – Coolant Filter Outlet Pressure >
25 psi for 150 seconds. • Default: 284 °F
• High Airend Discharge Temperature • High Motor Bearing Temperature 6 (7)
On Screen Text: Airend Discharge Temp On Screen Text: High Motor Bearing Temp
Will occur if the controller has been in Run-Starting, Run- Will occur if any enabled Motor Bearing temperature reading
Loaded, Run-Unload Normal, Run-Unload Forced, or Stopping exceeds bearing warning threshold.
state and airend discharge temperature > 221 °F for 3 • Default: 230 °F
seconds.
• Motor Winding Temperature Failure
• Condensate Drain Error (1/ 2)
On Screen Text: Mtr Wind Temp 1 Failure
On Screen Text: Condensate Drain Fault 1/ 2
Will occur for each motor winding temperature if the
Will occur if the controller is ON for a period of 4. 5 minutes or corresponding Motor Temperature Enable setpoint is set to
more and is in a Run-Loaded, Run-Unload (Normal or Forced) ON and the RTD monitor shows an open circuit condition for
or Stopping stage, the Package discharge pressure is greater a given channel for 10 consecutive reads.
than 50 PSI, and the condensate drain error input (1 or 2)
closes for a period of 1800 seconds. • Motor Bearing Temperature Failure
On Screen Text: Mtr Bear Temp 1 Failure
• Load Cycles High
Will occur for each motor bearing temperature if the
On Screen Text: Load Cycles High
corresponding Motor Temperature Enable setpoint is set to
Will occur if the average load cycles calculated over the last 30 ON and the RTD monitor shows an open circuit reading for a
days is a value greater than 15. Also occurs once in a 30 day given channel for 10 consecutive reads.
period and can be immediately reset.
• Motor Monitor Communications Failure
• Load Cycles Severe
On Screen Text: Motor Monitor Comm
On Screen Text: Load Cycles Severe
Will occur if any of the motor temperature enable settings are
Will occur if the average load cycles calculated over the last 30 ON and the controller is unable to establish communications
days is a value greater than 24. Also occurs once in a 30 day with the Motor RTD Monitor within 10 seconds of reaching
period and can be immediately reset. the home screen after boot.
• Elevated Airend Discharge Temperature
On Screen Text: Elev Airend Discharge Temp
WIll occur if the main motor is running and airend discharge
temperature > = 215 °F for 30 minutes.
• Clean Cooler
On Scree Text : Clean Cooler
WIll occur if Enable Ambient Monitoring setpoint is ON, the
main motor is running and the CTD is greater than 40 °F for a
period of 30 minutes.
47622930 Rev. A EN-23

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 TRIPS EVENTS LIST • High Coolant Filter Pressure Drop
• High Inlet Vacuum On Screen Text: High Coolant Filter DeltaP
On Screen Text: High Inlet Vacuum Will occur if the Enable Coolant Filter Monitoring setpoint
is ON, controller has been in the Run-Loaded state for 8
Will occur if Enable Inlet Filter Monitoring is ON, Mode of seconds, injected coolant temperature > 120 °F and Coolant
Operation is Online/Offline or in the online/offline portion of Filter Inlet Pressure – Coolant Filter Outlet Pressure > 35 psi for
Mod/ACS, High Dust Filter is OFF, the controller has been in 10 seconds.
the Run-Loaded state for 8 seconds and inlet vacuum > 1.8 psi
to 2.4 psi. • Unit Too Cold to Start
• High Interstage Pressure On Screen Text: Unit Too Cold to Start
On Screen Text: High Interstage Pressure Will occur if the low ambient enable setpoint is OFF and
the airend discharge temperature is less than 35 °F while a
Will occur if Enable Two Stage is ON and interstage pressure compressor start is attempted.
> 50 psi.
This trip shall only occur once per 24 hour period and can be
• Low Sump Pressure immediately reset.
On Screen Text: Low Sump Pressure • High Airend Discharge Temperature
Will occur if the controller is in a Run-Loaded, Run-Unload On Screen Text: High Airend Discharge Temp
Normal, or Run-Unload Forced state and sump pressure < 13
psi for 15 seconds. Will occur if airend discharge temperature > 228 °F.
• High Sump Pressure • Emergency Stop
On Screen Text: High Sump Pressure On Screen Text: Emergency Stop
Will occur if one of the following situations occurs Will occur if the Emergency Stop digital input is open.
The controller is in a Run-Loaded, Run-Unload Normal, or • Main Motor Overload

Run-Unload Forced State and Sump Pressure > Rated Pressure
On Screen Text: Main Motor Overload
+ 35 psi.
Will occur if the Main Motor Overload digital input opens
The controller is in a Run-Loaded, Run-Unload Normal, or a
for a time period of 3 seconds in any state unless there is an
Run-Unload Forced State, the rated pressure is set to a value
Emergency Stop trip active.
other than 190 psi or 13.5 bar, and Sump Pressure > 165 psi.
The controller is in a Run-Loaded, Run-Unload Normal, or a • Fan Motor Overload
Run-Unload Forced State, the rated pressure is set to a value On Screen Text: Fan Motor Overload
of 190 psi or 13.5 bar, and Sump Pressure > 220 psi.
Will occur if the Blower Control Type setpoint is set to Single
• High Separator Delta P Speed or Dual Speed and the Fan Motor Overload digital
input opens for a time period of 3 seconds.
On Screen Text: High Sep DeltaP
Will occur if the controller has been in a Run-Loaded state for • High Ambient Temperature
8 seconds, Package Discharge Pressure > 65 psi, and separator On Screen Text: High Ambient Temp
pressure drop > 25 psi. Note that separator pressure drop is
calculated as Sump Pressure – Package Discharge Pressure. Will occur if the Enable Ambient Monitoring setpoint is ON,
the compressor has been in the Run-Starting state for greater
• Check Motor Rotation than 5 seconds, or is in the Run-Unload Normal, Run-Unload
Forced, Run-Load, or Stopping state and the package inlet
On Screen Text: Check Motor Rotation
temperature sensor reads a value greater than 125 °F (High
Will occur if Starter Type is not set to Soft Starter, the Ambient OFF) or 135 °F (High Ambient ON).
controller has been in the Run-Starting state for 3 seconds,
airend discharge temperature >= 50 °F, and Sump Pressure <
1 psi.
Will occur if Starter Type is set to Soft Starter, OR airend
discharge temperature < 50 °F, the controller has been in the
Run-Starting state for 6 seconds, and sump pressure < 1 psi.
Will occur only until the controller has successfully exited the
Run-Starting state, and transitioned to Run-Loaded, Run-
Unloaded Normal, or Run-Unloaded Forced. This trip will not
be checked again until power is cycled on the controller.
EN-24 47622930 Rev. A

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• High Motor Winding Temperature • Coolant Filter Outlet Pressure (6CPT)

On Screen Text: High Motor Winding Temp • Airend Discharge Temperature (2ATT)
• Injected Coolant Temperature (2CTT)
Will occur if any enabled Motor Winding Temperature reading
exceeds Winding Trip Threshold. • High Ambient Trip Temperature
• Default: 302 °F On Screen Text: High Ambient Temp
• Motor Winding Temperature Failure 1(2, 3, 4, 5, or 6) Will occur if the compressor has been in the Run-Starting
state for greater than 5 seconds, or is in the Run-Unload
On Screen Text: Mtr Wind Temp 1 Failure.
Normal, Run-Unload Forced, Run-Load, or Stopping state and
Will occur if more than one enabled motor winding the package inlet temperature sensor reads a value greater
temperature RTD shows a failure or open circuit condition as than 125 °F (High Ambient OFF) or 135 °F (High Ambient ON).
read from the RTD monitor for 10 consecutive reads.
• Motor Winding Temperature Failure
• Motor Bearing Temperature Failure 1 (2)
On Screen Text: Mtr Wind Temp 1 Failure
Will occur if more than one enabled motor winding
Will occur if more than one motor bearing temperature RTD temperature sensor shows a failure or open circuit condition
shows a failure or open circuit condition as read from the RTD for 10 consecutive reads.
monitor for 10 consecutive reads.
• Motor Bearing Temperature Failure
• High Motor Bearing Temperature
On Screen Text: High Motor Bearing Temp
Will occur if more than one enabled motor bearing
Will occur if any enabled Motor Bearing Temperature reading temperature sensor shows a failure or open circuit condition
exceeds Bearing Trip Threshold. for 10 consecutive reads.
• Default: 248 °F • Control Power Loss
• Blower Fault On Screen Text: Control Power Loss
On Screen Text: Blower Fault Will occur if Control Power Loss is enabled, Emergency Stop
Will occur if the Blower Control Type setpoint is set to Variable input is closed and the auxiliary 2 digital input closes for a
Speed and the Fan Motor Overload digital input opens for a time period of 0.5 seconds.
time period of 3 seconds.  START INHIBIT LIST
• Remote Stop Failure • Wait For Blowdown
On Screen Text: Remote Stop Failure On Screen Text: Wait for Blowdown
Will occur if the remote start/stop is enabled and the remote Will occur if the sump pressure is greater than 20psi before
stop digital input is open when the remote start digital input the machine is started.
is closed or the local start button is pressed.
• High Airend Discharge Temperature
• Remote Start Failure
On Screen text: High Airend Discharge Temp
On Screen Text: Remote Start Failure
Will occur if the airend discharge temperature is greater than
Will occur remote start/stop is enabled and the remote start 216 °F.
digital input is closed for a period of 7 seconds after the
compressor has entered the Run-Starting state. • Isolation Contact Open
• Sensor Failure On Screen text: Isolation Contact Open
On Screen Text: Sensor 1AVPT Failure, Sensor 2APT Failure, Will occur if the controller is in a Ready to Start or Run-Auto
Sensor 3APT Failure, Sensor 5CPT Failure, Sensor 6CPT Failure, Restart state, the Blower Control Type setpoint is set to
Sensor 2ATT Failure, Sensor 2CTT Failure. Variable Speed, and Fan Starter Contact 1 is de-energized .
This will occur whenever the following sensors show an out of

range reading for a time period of at least 1 second:
• Inlet Vacuum (1AVPT)
• Interstage Pressure (2APT)
• Sump Pressure (3APT)
• Coolant Filter Inlet Pressure (5CPT)
47622930 Rev. A EN-25

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 TRIP HISTORY  GRAPHING FOLDER
• PAGES 1 TO A MAX OF 3 • PAGES 1 THRU 5 – INDIVIDUAL GRAPHS
The pages in the Trips History folder document up to the last

15 trips that the controller has experienced, and time stamps
each. The trips are recorded in sequence, with number one Variable (Read Only) Each page graphs one variable,
being the newest and 15 being the oldest. When a new trip displaying the variable name and unit of measure in the top
occurs, it becomes number one and all others are shifted up center of the page. The variables that will be graphed on each
in number. of the five pages are selectable from page six. The units of
measure are selectable from the GENERAL SETTINGS folder.
The page numbers in the Title Bar are used to scroll through
the events, with each page displaying up to seven. Page Y-Axis (Read Only) is auto-scaling.
one displays events one through five, page two displays six X-Axis (Read Only) - The time duration is selectable from
through ten, and so on. page six. The sample rate varies, based on the selected
The following items will generate an entry in the trip history. duration.
• Trips The graph plots a minimum of 255 readings

Active Trips will be highlighted in red while cleared Trips will • PAGE 6 – GRAPHING SELECTIONS
have red text.
The trip history also records compressor data at the time
of the trip to assist in diagnostics and troubleshooting.
Navigating to the trip entry and hitting the enter button will
bring up the trip history dialog box.
While the dialog box is active, press the left and right keys in
order to scroll through the displayed data. The name of the
trip will always be shown in the title bar of the dialog box.
Press enter when finished viewing the data to return to the
trip history screen. The selections for page one through five are organized
sequentially in rows. The top row has page one selections and
the bottom row has page five selections.
Variables - include all analog inputs as well as some
calculated variables. The amount of variables will vary
depending on the compressor type and the options it has.
Duration - selectable from the following five times
• 10 minutes
• 30 minutes
• 60 minutes
• 12 hours
• 24 hours
These times are fixed and cannot be changed.
EN-26 47622930 Rev. A

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• PAGE 3 – MAINTENANCE STATUS

 MAINTENANCE FOLDER
• PAGE 1 - 2 – COMPONENTS STATUS
This page displays the time until the unit should be serviced.
The service meter will deplete as the hours count down closer
to a service appointment. Once the counter reaches the
yellow zone, the service indicator will light up yellow. Once
the counter reaches the red zone the service indicator will
light up red and maintenance must be performed.
• PAGE 4 - MAINTENANCE CONFIGURATION
This page displays the status of the Components.

The following filters are displayed:
• Separator Element
• Inlet Filter This page allows the user to set the service interval and to
• Coolant Filter reset the counter after the service has been performed.
The service interval may be set to any value between 1000
The filter status will either be “OK” or “Change” depending
and 8000 hours, but must be set in accordance with the
on the compressor’s diagnostic readings. If a filter reaches
factory maintenance schedule. After maintenance has been
the “change” status, a warning will be issued and the service
performed, the user can reset the counter by navigating to
indicator will light up yellow to notify the user. Note that
the Reset button and pressing the enter key.
the compressor must be in a “Running Loaded” state to
check these maintenance items. If the compressor is not • PAGE 5 - SERVICE CONFIGURATION INLET FILTER
in a running state – the status will display “Load,” unless a
maintenance indicator has been issued when the machine
was running and has not yet been reset.
The Load Cycles will display be “NA” , “OK”, “High” and “Severe”
depending on the compressor’s diagnostic readings.
The Main Motor Start Cycles Status will display be “NA” ,
“OK” and “High” depending on the compressor’s diagnostic
readings.
Ambient Conditions Status will display be “NA” , “OK” , “Cold”
or “hot” depending on the compressor’s diagnostic readings.
• PAGE 6 - SERVICE CONFIGURATION COOLANT FILTER
Discharge Temperature Status will display be “NA” , “Elevated”
or “hot” depending on the compressor’s diagnostic readings.
Cooler Status will display be “NA” , “OK” or “Dirty” depending
on the compressor’s diagnostic readings.
All the above status warning will remain until the warning is
reset.
47622930 Rev. A EN-27

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exits the page, then returns. Cycling of the power returns all
 GENERAL SETTINGS FOLDER selections to their current settings.
All parameters in the general settings folder are adjustable.
NOTICE
• PAGE 1 – LANGUAGE AND UNITS OF MEASURE SELECTION
The controller does not support Daylight Savings Time
• PAGE 3 – HOME PAGE SELECTION
Language (< >) is selectable from the following 30 selections:
English (default) Finish Latvian Slovak

Auto Return to Home enables the controller to return the
Bulgarian French Lithuanian Slovenian
display back to the selected Home Page if there is no user
Chinese, simplified German Maltese Spanish activity for the Delay Time shown. This is only enabled when
Croatian Greek Norwegian Swedish an “x” appears in the checkbox.
Czech Hungarian Polish Thai Delay Time determines how many seconds of inactivity it will
Danish Italian Portuguese Turkish take before the controller will return to the Home Page.
Dutch Indonesian Romanian Select Home Folder is used to select the Home Folder.
Estonian Korean Russian Select Home Page is used to select the Home Page within the
The controller will display all screens in the selected language selected Home Folder.
and only one language can be selected at a time. • PAGE 4 – BACKLIGHT SETTINGS
Each language appears in its native translation.
• PAGE 2 – TIME & DATE SETTINGS
Backlight Brightness adjusts the brightness of the display.

Enable Backlight Auto-Off enables the controller to shut-
All items are adjustable. off the backlight if there is no user activity for the delay time
Hours allows the current hour to be set. The hours format is shown.
fixed on 24-hour. Backlight Auto-Off Delay Time determines how many
Minutes allows current minutes to be set. seconds of inactivity it will take before the controller will shut-
off the backlight.
Seconds allows current seconds to be set.
Year allows current year to be set. NOTICE
Month allows current month to be set. The backlight will be switched on whenever any of the
Day allows current day to be set. controller’s keys are pressed.
Date Format is selectable between dd/mm/yyyy (default)
and mm/dd/yyyy. NOTICE
Confirm New Time and Date is used to verify that changes The Start, Stop, Load, Unload, Reset, And Acknowledge
to selections are desired. An “x” must appear in the checkbox Keys On The Xe-145M Remain Functional While The
before any changes will take affect. Backlight Is Switched Off. It Is Recommended To Press
The controller will continue to display any changes, even The Enter Key Or One Of The Navigation Keys In Order To
when the selections have not been confirmed and the user Switch The Backlight On.
EN-28 47622930 Rev. A

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• PAGE 5 - PROTOCOLS • PAGES 7 AND 8 – ETHERNET SETTINGS
This page allows the user to set up the network addresses

for the RS-485 networks the controller is capable of
communicating with.
MODBUS Address – Sets the modbus node ID for the
controller to communicate with a Modbus capable device,
this can be any value between 1 and 247.
MODBUS Pressure - Sets the unit type for pressure data read
out via the Modbus connection
MODBUS Temperature – Sets the unit type for temperature
read out via the Modbus connection IP Address Setting – When DHCP is not enabled, this
setpoint sets the IP address of the controller.
Airbus Address - Sets the airbus address that allows the
controller to communicate over Integral Sequencing or an IP Address Actual – This will match the IP address setting
X-Series system controller network. when DHCP is not enabled. If DHCP is enabled this will display
the address assigned to the controller by the DHCP server.
• PAGE 6 - SERIAL PORT ADDRESS SETTINGS
Default Gateway Setting – Setpoint for the default gateway.
Default Gateway Actual – Current reading/setting for the
default gateway.
Subnet Mask Setting – Setpoint for the subnet mask.
Subnet Mask Actual – Current reading/setting for the subnet
mask
MAC Address – This is the unique hardware MAC address for
the controller. This can not be changed.
Enable DHCP – Allow the controller to automatically receive
Baud Rate - Set the required baud rate - ·9600, 19200, 38400, an IP address from the Local Area Network (LAN)
57600, and 115200 baud. Default of 9600
Apply – After editing the desired setpoint navigate to the
Stop Bits - Set the required stop bits either 1 or 2 accept setting and press enter in order for the values in the
Parity - Set the parity as None or even or odd. setting variables to be confirmed by the controller.
Cancel – Discard any changes made to the Ethernet settings.
47622930 Rev. A EN-29

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• PAGE 9 - OPTION MODULE INFORMATION connection daisy chained between all compressors in the
system.
The option module information screen allows the user to see
which software options have been installed in the controller. Please note that the compressor’s address in the integral
An option module that is installed will show up with an “X” sequencing system is defined by the airbus address that is
in the appropriate box. The option part number is displayed set on the general settings folder. Also note that the pressure
with the option name. signal used to determine when to load or unload another
compressor is based on the pressure reading from the
If Option Module is not installed this page will be blank.
compressor at address 1 in the system.
Integral Sequencing – Enabling Integral Sequencing selects
this compressor to be the leader of the integral sequencing
system. It is important that only one compressor in the
sequence be selected as the lead compressor
Unload Pressure – Determines the pressure at which a
compressor will be unloaded by the system
Load Pressure – Determines the pressure at which a
compressor will be loaded by the system.
System Pressure – Shows the current pressure reading that
 INTEGRAL SEQUENCING FOLDER the system is using for control. This is typically compressor 1’s
package discharge pressure reading.
• PAGES 1 THRU 3 – ETHERNET SETTINGS
Start Delay Interval – Determines the amount of time
between loading compressors. This prevents all compressors
from loading at once.
Damping – The pressure control “Damping” setting which is
used to tune how quickly the system responds to pressure
deviations. The default is 10 and should not normally be
changed.
Tolerance - The pressure control “Tolerance” setting, which is
used to tell the system how to respond to changes in pressure
above and below the load/unload pressures. The default is 3.0
psi and should not normally be changed.
Number of Compressors – Defines how many compressors
are in the system. There is a maximum of 4.
Sequence – Displays the current load/unload order of the
system. Each compressor in the system is assigned a letter,
with “A” being the compressor to load first and unload last,
and “D” being the compressor to load last and unload first.
Priority – Each compressor can be assigned a priority
level. Compressors will only rotate positions with other
compressors of the same priority level.
Rotate Now – Selecting this setpoint will cause the sequence
to shift according to the priorities, regardless of the rotation
interval setpoint.
Rotation Interval – Determines the time period between
sequence rotations.
Time Left – Counts down the time until the sequence
rotation will occur.
Integral Sequencing allows the compressor to be networked

with up to three other compressors (fixed or variable
speed) to maintain a stable system pressure by loading and
unloading compressors as needed. Integral sequencing
requires no additional hardware other than a serial two wire
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• Injected coolant temperature - The temperature of the

 STATUS FOLDER coolant that is entering into the airend.
• Aftercooler Discharge Temperature - The temperature
NOTICE of the air when leaving the cooler.
• Coolant Filter Pressure Drop - The pressure drop across
All information on these pages is read only. inlet and outlet of the coolant filter.
Some values may only be visible when the factory • Separator Pressure Drop - Pressure drop across sump
settings password is entered. pressure and package discharge pressure.
• Coolant Filter Inlet Pressure - The pressure of the
• PAGES 1 THRU 4 – ANALOG INPUTS coolant that is entering the coolant filter.
• Coolant Filter outlet Pressure - The pressure of the
coolant that is exiting the coolant filter.
• Package inlet temperature - The temp of the air that is
entering the inlet valve.
• Interstage Pressure - The pressure of the air that is
entering the second stage of the airend.
• Remote Pressure (optional) - An optional pressure
sensor that reads pressure at a point outside of the
compressor package. Usually this would be on a
common tank.
• Motor Winding Temperature 1 to 6 - Temperature of
motor winding coil.
• Motor Bearing Temperature 1 to 2 - Temperature of the
motor bearings.
• PAGES 5 AND 6 – COMPRESSOR DATA
Compressor Data:
• Running Hours – The number of hours the compressor’s
motor has been running
Analog Inputs:
• Loaded Hours – The number of hours the compressor
The following analog inputs are displayed in this section: has been producing air
• Package Discharge Pressure – The pressure the • Power On Hours – The number of hours the controller
compressor is delivering to the plant. has been powered up
• Inlet Vacuum - Vacuum reading at the inlet valve. • Number of Main Motor Starts
• Sump Pressure - The pressure of the air that is present • Number of Fan Motor 1 Starts
inside the sump tank. • Number of Fan Motor 2 Starts
• Airend discharge temperature - The temperature of the • Number of Load Cycles
air that flows out of the Airend. • Real Time Clock - Current time of day
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• PAGES 7 to 8 – DIGITAL INPUTS • PAGES 9 to 10 – DIGITAL OUTPUTS
Digital Inputs: Digital Outputs:

An “x” in the checkbox beside a digital input indicates that An “x” in the checkbox beside a digital output indicates that it
the input is in its TRUE state. For example, Starter Feedback is is energized. A password is required to view these pages.
TRUE when its input is in the high state, where as, Emergency
• Starter Contact 1
Stop is TRUE when its input is at 0 Vdc. A password is required
to view these pages. • Starter Contact 2
• Fan Starter Contact 1
• Emergency Stop
• Fan Starter Contact 2
• Main Motor Overload
• Load Solenoids
• Fan Motor Overload
• Modulation Solenoid
• Condensate Drain Error 1
• Condensate Drain
• Condensate Drain Error 2
• PORO Horn
• Remote Stop
• Trip indication
• Remote Start
• Warning Indication
• Remote Lead/Lag
• True Running
• Remote Load Enable
• Remote Load/Unload • PAGE 11 - ANALOG OUTPUTS
• Auxiliary Input 1
• Auxiliary Input 2
The value of the analog outputs is displayed. A password is

required to view this page.
VSD Blower Output - Percentage Speed of Variable Speed
Blower.
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 FACTORY SETTINGS FOLDER

This folder is for Ingersoll Rand factory and service
personnel. A password must be entered on page one in
order to adjust values in this folder. This folder is used for
setting parameters that are specific to that compressor and
displaying software information for the controller.
• PAGE 1 – PASSWORD
Password:
Provides access to enter a valid password to gain access to
password protected parameters. The password is entered by
scrolling down to the password value and pressing the return
key.
Password entered:
This checkbox will indicate a valid password has been
entered. If this checkbox is blank, a valid password has not
been entered or it has timed out. This is read only.
Password timeout enable:
Checking this box will enable the password time feature.
Password timeout:
This timeout along with the password timeout enable allows
the user to set an adjustable amount of time to require a valid
password to be re-entered. Once this timeout is reached re-
entry of a valid password is required. The timeout counter is
reset after any button press.
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WEB ACCESS
Ingersoll Rand Xe-145M web pages are a visualization application which offers a window using a web browser on your PC.
The web pages allows the user to monitor air system at a glance or take a more detailed look into system operation, equipment
status and setup through an intuitive web-page based user interface. To access this application running on the controller,
simply connect via a Web Browser from any PC using an Ethernet connection. The PC can be local stand alone or part of a LAN.
The system administrator can assign a user one of three levels of access (view only, user, and administrator) which will
determine which functions will be available to that user. For example, only users with administrator access will be able to make
new accounts and to view or modify the configuration overview parameters. See section Account Management.
The Xe-145M functions as a web server for the compressor. The web server offers the following through the interface:
• Display of current operating state of the compressor
• Compressor Information – model number, serial number, rated capacity and other details
• Start, Stop, Reset Alarm, Load and Unload buttons
• Adjust operating parameters
• Display of analog signals
• Display of hour meters
• Display of Event log
• Graphing
• Display of maintenance timers
• Edit and display of maintenance log
• Notification of alarm/trip events via email
 COMMISSIONING PROCEDURES
There are certain parameters that must be configured in order for the controller to properly communicate to the LAN and to
the network. Outlined below is a list of steps that must be completed before the visualization software can be fully utilized.
Please be sure that you have ADMIN rights before attempting to configure the controller.
If you will only be connecting to the controller to a single PC, go to step 1. If you will be using a static IP or DHCP assigned IP
address on your company’s LAN please go to step 2.
1. Connect the controller to a PC – Follow the procedure outlined in section “CONNECTING TO A PC”. Please go to step 3.
2. Configure the controller Ethernet settings – Obtain a static IP address from your IT department or have an assigned
domain name for DHCP access. Follow the procedures in “ETHERNET CONFIGURATION”.
3. Login to the web pages – Follow the procedure in section “LOGIN PROCESS”.
4. Configure compressor information – Follow the procedures in section “COMPRESSOR INFORMATION”. Make sure you have
the compressor nameplate data available.
5. Set up user accounts – Follow the procedures in section “ACCOUNT MANAGEMENT”.
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 CONNECTING TO A PC
In order to configure your computer to communicate point-to-point with the Xe-145M controller, you must first set the IP
address range of your computer to the default IP address range of the controller. To do this, please follow the instructions listed
below to configure the computer IP address. These settings are accessible using Windows XP by selecting:
Using Classic View:
• Select Start
• Select Settings
• Select Network Connections
Using XP Start View:
• Select Start
• Select Control Panel

• Select Network Connections
Please note that the controller ships with a default IP address of 192.168.2.220
1. Select “Local Area Connection” from the list
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2. Right click on the “Local Area Connection” and select “Properties”.
3. Scroll down the connection list to find the “Internet Protocol (TCP/IP)”. Select the “Internet Protocol (TCP/IP)” and click on
“Properties”.
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4. Click on the “Alternative Configuration” tab.
5. Click on “User Configured” Button.
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6. Enter IP address for the computer (192.168.2.221), Enter the Subnet mask for the computer (255.255.255.0) and leave all
other field boxes blank.
7. Click on “OK” button when it is complete.
8. Connect an Ethernet cable to your computer and to the controller. Within a minute, the computer will make a connection
to the controller. Once connected, you will be able to log into and configure the controller.
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 ETHERNET WIRES
Wiring the network is accomplished by connecting the user computer to the controller using Category 5 (or better) cables. The
connection point on the user computer is a RJ-45 port located on the Network Interface card.
The Ethernet cables are terminated with CAT 5 RJ-45 (RJ means “Registered Jack”) modular plugs. RJ-45 plugs are
similar to those seen on the end of a telephone cable except they have eight versus four or six contacts on the
end of the plug and they are about twice as big
 ETHERNET CONFIGURATION
The Ethernet configuration allows the user to select how the controller will be connected to the LAN.
The controller ships with a default IP address of 192.168.2.220. If “Enable DHCP” option is true in the “General Settings” [screen#
7] of the controller, then it will obtain an IP address via DHCP.
Once the user changes the “DHCP Enable” option to true, the “Assigned IP” address (e.g. 10.40.193.73) will appear below this
selection in few seconds. The users connected with the local area network can use this new assigned IP to login to the web
pages. Please note that depending on the LAN architecture, not all users will be able to view the web pages from their PC.
CAUTION
Changing the Ethernet configuration of the controller may cause the web pages to become unresponsive and require
IT or other support to return the web pages to an operational condition. Be certain all Ethernet settings are correct
before saving changes.
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 LOGIN PROCESS
The server is accessed either by host name or by IP. Accessing by name requires that a router be in the network. During the
installation and commissioning process a network address was assigned to the CONTROLLER by your IT department.
This address may be a static IP (e.g. http://192.168.2.220, recommended) or a DHCP assigned domain name address (e.g. http://
fenixsim.com). A domain name address is a web page address chosen by the user to represent the controller. The domain name
must be approved by your IT department but can generally be any text label you wish. You must have this address before you
can log in to the web pages. See section – Ethernet Configuration.
Please note that Web Pages requires Internet Explorer 8 (or newer) or Mozilla Firefox 5 (or newer). Certain functions may not
behave correctly when using older browser software.
To log in to the web pages you must first type the address into your browser and then press the enter button. For example,
with a DHCP enabled controller you might type this:
While with a static IP address you might type this:
If the controller is configured correctly you will then see the web pages in your browser. This may take a few seconds
depending on your network connection speed.
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The login screen requires the user to enter their username, password and select the language for the web pages. This login
screen will authenticate the user against the type of account. After log in the user can view/modify the data as per the available
access to the user account.
Enter the username & password for log into system and access the web pages.
Type in your user name (case sensitive)
Type in your password (case sensitive)
If the user name or password are incorrect the login page will show a message “Unknown combination of username and
password”.
Click on the dropdown control and select the “Language” from language dropdown control. The full list of languages for the
Xe-145M controller is supported by the web interface. The user may select one language from this list. This selection will be the
language for the web interface after the login is successful.
Select your language from the dropdown list
Click on “Login” button to continue. Upon successfully logging in you will see the system HOME screen.
NOTICE
Only 5 users can concurrently login to the controller at a time. If another user attempts to login, an error message will
be displayed. “The limit on the number of concurrent users has been reached. Please wait for a user to logoff before
trying again.”
Please see below section for default account information, and section “ACCOUNT MANAGEMENT” for more detailed information
about the account management process.
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 DEFAULT ACCOUNTS
The web page software comes with default administrator account. The system administrator can assign users one of three
levels of access (view only, user and administrator) which will determine which functions will be available. For example, only
users with administrator access will be able to create a new user account and view or modify the configuration overview
parameters.
It is highly advised that the administrator change these accounts as soon as feasible to prevent unauthorized access to the
Visualization software. The three level of access rights are as follows:
1� VIEW : The user is able to view information on all the screens. The user is unable to change any set points or access
to the configuration overview screens.
2� USER : The user has all rights available to the VIEW access level as well as being able to change setpoints on the
HOME screen and working duration of the maintenance counter. The user is able to manually start, stop, load
and unload the compressors, as well as reset the alarm.
3� ADMIN : The user has all rights of the VIEW and USER access levels as well as full access to the configuration overview
screens and the account management utility.
Please note that there can be as many as five (5) maximum users logged into the system at one time, and only one
administrator logged in at one time. Only a user with ADMIN rights will be able to modify these default accounts.
The default account is:
Login : admin
Password : password
Rights : ADMIN
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 NAVIGATION
Each of the main segments is represented by a tab on the top of web pages. Clicking on the tab will bring you to the screen for
that particular segment.
 TAB NAVIGATION
The components of the tab navigation are as follows:

Table 10: Tab Navigation Components
Clicking this tab will bring the user to the HOME page. See section HOME PAGE
Home
Clicking this tab will bring the user to the EVENT LOG.
Event Log
See section EVENT LOG UTILITY
Clicking this tab will bring the user to the PERFORMANCE LOG.
Performance Log
See section PERFORMANCE LOG UTILITY
Clicking this tab will bring the user to the GRAPHING page.
Graphing
See section GRAPHING UTILITY
Clicking this tab will bring the user to the MAINTENANCE page.
Maintenance
See section MAINTENANCE UTILITY
Clicking this tab will bring the user to the INSPECTION LOG.
Inspection Log
See section INSPECTION LOG UTILITY
Clicking this tab will bring the user to the COMPRESSOR INFORMATION page.
Compressor Information
See section COMPRESSOR INFORMATION
Clicking this tab will bring the user to the ACCOUNT page.
Account
See section ACCOUNT MANAGEMENT
 COMMAND BUTTONS
All pages show five command buttons (Start, Stop, Reset Alarm, Load and Unload), five dash board icons and current status of
the compressor.
NOTICE
If the current user’s account type does not have the necessary access rights to control the compressor via the web
interface, remote control from the web interface will be disabled at the controller.
“Command Keys” on the web pages command the compressor to perform actions as specified in the following table.
Table 11: Command keys and its Functions
Key Name Function
Start Start the Compressor
Stops the compressor. This button should be pressed instead of the E-Stop for
Stop normal stopping operation.
Reset Alarm Clears Warnings and Trips once the condition is corrected.
Load Loads the compressor
Unload Unloads the compressor
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NOTICE
Remote starting and stopping can be accomplished through the Ethernet Port. Panel power must be on, all utilities
must be running and permissive functions satisfied in order for the start-up from the web page.
 DASHBOARD ICONS
“Dashboard Icons” are intended to be a quick at-a-glance view of system status. These icons are always visible regardless of the
folder/page selected.
The following table lists standard dashboard icons and their definition. Note that the color of these icons changes based on the
state set by the application while running.
Table 12: Dashboard Icons and Definitions
Icons Name Description
Alert Illuminates when a Warning (flashes) or Trip (constant on) is sensed.
Remote Control Remote control is enabled.
Service Required A Service reminder is nearing or has expired (i.e. an air or oil filter needs to be
changed)
Unloaded Compressor is in the unloaded state
Loaded Compressor is in the loaded state
Compressor Name, User Name, Print Button and Log Out button are always visible on the right side top of the page, regardless
of the tab selected.
The user can set the “Compressor Name” from the “Compressor
Information” tab. The user can use this host name as a browser
Compressor Name address for the web pages. A “Compressor Name” is a domain
address to log in the CONTROLLER web pages.
Currently logged in user is shown on the right side top in each
Logged in User web page.
Click on “Print” button, to print the content on existing web
Print Button page
Click on “Logout” button to terminate the current session.
Log Out Button Clicking this button will log out the current user and return to
the web page login screen.
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 HOME PAGE
The “HOME” tab shows information about the compressor operating parameters, total power consumption, running hours,
loaded hours, number of starts, etc
Click on the pressure set point value in the white box, to change the “Pressure Set Point” value. Enter the new pressure set point
value and click on “Confirm” button. “Pressure Set Point” is only editable parameter for the “Admin” and “User” type accounts.
The user with “View” type account can’t change these system parameters.
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 EVENT LOG UTILITY

The “EVENT LOG” tab shows the event log from the controller. This tab contains the event log details for the system events,
warnings and trips that have occurred and provides first-out indication. It also provides controls for filtering the list of events as
shown. Any time an event occurs, the system will send the display to the first event log page
Each event is added into “EVENT LOG” with a date (mm/dd), time (hh:mm:ss) and the event value. This is the value that
triggered the event. The event labeled as “1” is the newest event.
Click on the dropdown control and select the number of events per page. If the events per page are 20, then previous events
will be available in the next page. Click on the “Next” button will display the previous twenty events.
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The “Event Type” dropdown allows the user to filter the list of events by event type. The user can select the type of event
from the list by clicking the dropdown control. The events recorded and placed into one of three categories: Warnings, Trips/
Shutdowns, and System Events. “EVENT LOG” page highlights all the trips in red text, warnings in yellow text and system events
in the blue text.
The “History” dropdown allows the user to select the option to see the event log history for a selected time period. Click on the
dropdown command and select option “Last 7 Days” to see the event log of last 7 days.
The EVENT LOG will record the last 500 events. Once this 500 event limit has been reached the oldest events will be cleared and
the newest events will appear at the top of the event log.
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 PERFORMANCE LOG UTILITY

The “PERFORMANCE LOG” tab shows the performance details and system data for the compressor including Average system
pressure, hour meters, number of trips and warnings. The Performance log report provides a summary of the compressed air
system’s performance for the selected time period.
The “PERFORMANCE LOG” page is divided into two major sections. The top section displays the parameter values. The bottom
section contains the controls for the Performance log.
The “Running Hours” are the amount of time that the compressor has been operating between all start and stop sequence. The
“Loaded Hours” is the amount of time that the compressor has been running and not running unloaded. The “Unloaded Hours”
is the amount of time that the compressor has been running unloaded.
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The “PERFORMANCE LOG” provides two dropdown controls that allow the user to select sampling of reporting and reporting
settings. The user can change the frequency of reporting and monitoring interval by clicking on the dropdown controls.
The time period of the performance report is selected based on the “Frequency of Reporting”. Click on the dropdown control
and select the “Frequency of Reporting” at which performance log will be emailed to the users that request it via the email
notification section of the “ACCOUNT” page. The default frequency of reporting is “Every 8 hours”. In this case after every 8
hours, the web page application will send the performance log to the user at a specified email account.
The sampling rate of the data capture can be set by the user selection of the “Monitoring Interval”. The “Monitoring Interval”
dropdown control determines the time interval after which parameters will be updated in to the “PERFORMANCE LOG”. All
parameters are stored in a rolling FIFO manner.
User names will be displayed as “E-mail recipients” in the “PERFORMANCE LOG”, if the check box for the same is checked in the
Email notification section of the “ACCOUNT” page.
NOTICE
Refer E-mail notification section of the “ACCOUNT MANAGEMENT” page to change the E-mail address.
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Whenever the user changes the “Frequency of reporting” and/or “Monitoring Interval”, a “Submit” button will appear on the
screen. Click on “Submit” button to save the changes.
 GRAPHING UTILITY
Click on “GRAPHING” tab to view the data in a graphical format for the selected analog input variable and time duration. The
GRAPHING UTILITY allows the user to plot a graph on hour, day or week basis. The default option is Hours. Activation of a
button will deselect any other button previously selected. When “Hours” has been selected, the X axis will be scaled such that
the span on graph represents duration of 1 hour.
When “Days” has been selected, the X axis will be scaled such that the span on graph represents duration of 1 day.
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When “Weeks” has been selected, the X axis will be scaled such that the span on graph represents duration of 1 week.
The drop down menu allows the user to choose a variable to view data on the graph. Click on the dropdown menu and select
the variable to monitor on the graph. Variables include all analog inputs as well as some calculated variables. The amount of
variables will vary depending on the compressor type and the available options.
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By moving the mouse over graph will display the determined value at the position of cursor with the date and time. Due
to performance requirements the data on the real time chart cannot be interacted with directly so this allows the user to
determine the approximate value of any data point.
 MAINTENANCE UTILITY
“MAINTENANCE” tab contains the service schedule hours same as shown on the “MAINTENANCE” folder of controller.
This tab provides a service scheduler so that periodic maintenance reminders may be scheduled for consumable parts.
The user can also change the contact address & contact number to call for parts or service. This is the number of the local
Ingersoll Rand representative. Click on “Confirm” button to save the changes.
NOTICE
“Admin” and “User” type accounts can only have an access to change the working duration of the maintenance
counter and Contact details. The “View” type account can’t have an access to change these parameters.
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 INSPECTION LOG UTILITY

The “INSPECTION LOG” tab is intended to record machine data over a fixed period of time and a fixed rate. Inspection log
contains the controller logged data for the variables at the time of download. The controls section of the “INSPECTION LOG”
shows the user name currently set to receive inspection logs via email, as per the specified time interval and time of the day for
instantaneous data.
Click on the dropdown control and select the “Interval”. The default time interval is “Daily”. If the time interval is “Weekly”, then
the web page application will send the inspection log to the user at a specified email address on weekly basis.
Click on the dropdown control and select the “Time of day”. It is shown in a 24 hours clock format.
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Click on the “Submit” button to save the changes into the report settings. The user will receive the INSPECTION LOG as per the
selected time interval and time of the day. If the interval is “Daily” and time of day is “09:00” then the web page application will
send inspection logs via email, everyday at 9:00 AM.
The user name will be displayed as “E-mail recipients” in the “INSPECTION LOG”, if the check box for the same is checked in the
Email notification section of the “ACCOUNT” page.
NOTICE
Refer E-mail notification section of the “ACCOUNT” page to change the E-mail address
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 COMPRESSOR INFORMATION
The “COMPRESSOR INFORMATION” tab contains the compressor name, compressor model number, compressor serial number,
rated capacity, rated pressure, rated voltage, running current, starting current, power requirement, motor service factor,
measuring units and Email (SMTP) settings.
 COMPRESSOR IDENTIFICATION
The “Host Name” is shown as a “Compressor Name” on the right side top of each web page. The user can use this domain name
as a web page browser address to access the web pages. To change the existing host name, enter the new hostname in the
white box and click on “Submit” button.
Once the user will submit the new host name, the compressor name will be changed automatically on the next login.
Enter the “Serial Number” and “Model Number” as per the compressor nameplate, and click on “Submit” button to save these
compressor details.
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 EMAIL (SMTP) SETTINGS

If email notifications are to be used, the SMTP server settings must be obtained from IT and entered in this location. Enter the
“SMTP Server” & “SMTP Account” and then click on “Submit” button to save the SMTP settings.
NOTICE
User account with access level “Admin” can only have an access to change the parameters in “Compressor
Identification” and “Email (SMTP) Settings” blocks. User account with access level “User” and “VIEW” cannot have an
access to change these parameters.
 COMPRESSOR DETAILS
Enter the rated capacity, rated pressure, rated voltage, running current, starting current, nominal power in kW and main motor
service factor as per the data available in the compressor datasheet.
Click on the “Submit” button to save the compressor details.
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 UNIT TYPE
Click on the dropdown control and select the measurement unit type for the compressor parameters. Default unit type is
“English”.
NOTICE
User account with access level “Admin” and “User” can only have an access to change these compressor parameters.
User account with access level “VIEW” can only monitor the data and the user can not have an access to change these
parameters.
 ACCOUNT MANAGEMENT
The administrator can create any number of users desired and assign each user one of three levels of access, as well as
assigning email notifications to various events that may occur.
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 ADD ACCOUNT
The “ACCOUNT” tab shows the list of accounts that currently exist which are listed by user name and access rights. Clicking on
an account will highlight that account in blue color. Click on “ADD” button to add an account with a specified access level for
the web page application. Enter the ADMIN password to proceed.
To generate a new user account; enter the unique username, password and select the user access rights. Click on “Add Account”
button will add the new user account into the list of user accounts. Only a user with “ADMIN” rights will be able to make a new
account or remove the existing accounts.
Select the user account from the list and click on “X” button to delete the selected user account.
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 MODIFY THE ACCESS LEVEL

User account with access level “ADMIN” can also change the access level of existing user accounts. To change the access level or
password of an existing user account, select the user account from the list and click the Change PW/AL button.
Click on the dropdown control and choose the new access level for selected user account. Again, click on “Change PW/AL”
button to save the changes in access level or password for selected user account.
Set the email address settings for the user by clicking on the “Add” button in the email list. Then type in the email address and check the boxes for the
type of alerts the user should receive. When finished, press the “Submit” button.
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NOTICE
User account with access level “Admin” can only have an access to make a new account or modify the access level
of these accounts. User account with access level “User” and “VIEW” can’t have an access to make a new account or
modify the user accounts.
EN-60 47622930 Rev. A

EN
MODBUS TABLE
 MODBUS REGISTERS BROADLY DIVIDED INTO FOLLOWING CATEGORIES
• Block 1 - 99: Generic Controller Information
• Block 100 - 999: Calculated Variables
• Block 300 - 499: Operator Settings (Editable at any time)
• Block 500 - 699: Operator Options (Editable only when the compressor is stopped)
• Block 700 - 899: Factory Setpoints
• Block 900 - 999: Reserved (Integral Sequencing)
• Block 1000 - 1099: Onboard I/O
• Block 1100 - 1999: Expansion I/O
• Block 2000 - 2999: Maintenance Information
• Block 3000 - 4999: Controller Diagnostics
• Block 5000 - 9999: Serial control Devices
 Detailed Register Map

 GENERIC CONTROLLER INFORMATION
Table 13: Fixed Speed Modbus Table
Register Name Access Limits or Comments
(4XXXX) Range
1 Status and Control Word Read See Table 14.
Write
2 Status Word Read See Table 14.
10 Power On Hours (High Bytes) Read

11 Power On Hours (Low Bytes) Read
12 Running Hours (High Bytes) Read
13 Running Hours (Low Bytes) Read
14 Loaded Hours (High Bytes) Read
15 Loaded Hours (Low Bytes) Read
30 Number of Starts - Main Motor (High Bytes) Read

31 Number of Starts - Main Motor (Low Bytes) Read
32 Number of Starts - Fan Motor 1 (High Bytes) Read
33 Number of Starts - Fan Motor 1 (Low Bytes) Read
34 Number of Starts - Fan Motor 2 (High Bytes) Read
35 Number of Starts - Fan Motor 2 (Low Bytes) Read
36 Number of Load Cycles (High Bytes) Read
37 Number of Load Cycles (Low Bytes) Read
38 Number of Hot Starts (High Bytes) Read
39 Number of Hot Starts (Low Bytes) Read
40 Number of Cold Starts (High Bytes) Read
41 Number of Cold Starts (Low Bytes) Read
42 Number of Main Motor Overload Trips Read
43 Number of Fan Motor Overload Read
44 Number of Blower Fault Trips Read
45 Number of High Motor Winding Temperature Read
Trips
47622930 Rev. A EN-61

EN
46 Number of High Motor Bearing Temperature Read

Trips
60 Active Trip Code Read Most recent trip that has not been
reset by the user. See Table 20.
61 Active Warning Code Read Most recent warning that has not
been reset by the user. See Table
20.
62 Active Start Inhibit Code Read Most recent start inhibit that has
not been cleared.See Table 20.
63 Last Trip Code Read Most recent trip regardless of
acknowledge state. See Table 20.
64 Last Warning Code Read Most recent warning regardless of
acknowledge state. See Table 20.
65 Last Start Inhibit Code Read Most recent start inhibit
regardless of acknowledge state.
See Table 20.
80 Modbus Pressure Read 0-3 See Table 15.

Write
81 Modbus Temperature Read 0-1 See Table 15.
Write
90 Software CCN (High Bytes) Read

91 Software CCN (Low Bytes) Read
92 Software Version (First two octets) Read
93 Software Version (Last two octets) Read
94 Controller Serial Number (Highest Bytes) Read
95 Controller Serial Number Read
96 Controller Serial Number Read
97 Controller Serial Number (Lowest Bytes) Read
 CALCULATED VARIABLES
Register (4XXXX) Name Access Limits or Range Comments
100 Coolant Filter Pressure Drop Read
101 System Pressure Read
102 Separator Pressure Drop Read
EN-62 47622930 Rev. A

EN
 OPERATOR SETTINGS (EDITABLE AT ANY TIME)

Register (4XXXX) Name Access Limits or Range Comments
300 Offline Pressure Read 75 to 100* *Rated Pressure + 10 PSI.
Write (PSI) E.g. 110 if Rated Pressure is 100 PSI
301 Online Pressure Read 65 to 100* *Offline Pressure + 10 PSI.
Write (PSI) E.g. 100 if Offline Pressure is 110 PSI
302 Lead/Lag Select Read 0 to 1 • 0 = Lead
Write • 1 = Lag
303 Lag Offset Read 0 to 45
Write (PSI)
304 Mode of Operation Read 0-2 • 0 = Modulation/ACS
Write • 1 = Online/Offline
• 2 = Modulation Only
305 Condensate Release Time Read 2 to 20
Write Seconds
306 Condensate Interval Time Read 60 to 360
Write Seconds
307 Unloaded Stop Time Read 10 to 30
Write Seconds
308 Start Time Read 10 to 30
Write Seconds
47622930 Rev. A EN-63

EN
 OPERATOR OPTIONS (EDITABLE ONLY WHEN THE COMPRESSOR IS STOPPED)

Register Limits or
Name Access Comments
(4XXXX) Range
Read • 0 = off
500 Enable Auto-Restart 0 or 1
Write • 1 = On
Read 120 to 3600
501 Auto-Restart Time
Write Seconds
Read 0 tot 60
502 Auto-Restart Delay Time Value of 0 means that Auto Restart Delay is OFF.
Write Seconds
• 0 = off
503 COM Control Read 0 or 1
• 1 = On
Read • 0 = off
504 Remote Start/Stop Enable 0 or 1
Write • 1 = On
Read • 0 = off
505 Enable PORO 0 or 1
Write • 1 = On
Read 10 to 600
506 PORO Time
Write Seconds
Read 0 tot 750

508 Lead/Lag Cycle Length
Write Hours
Read
509 Scheduled Start Day 0-9 See table 16.
Write
Read 0 - 23
510 Scheduled Start Hour
Write Hours
Read 0 - 59
511 Scheduled Start Minute
Write Minutes
Read
512 Scheduled Stop Day 0-9 See table 16.
Write
Read 0 - 23
513 Scheduled Stop Hour
Write Hours
Read 0 - 59
514 Scheduled Stop Minute
Write Minutes
Read • 0 = off
515 Enable High Dust Filter 0 or 1
Write • 1 = On
Read • 0 = off
516 Enable Bolt-On VSD 0 or 1
Write • 1 = On
Read • 0 = off
517 Remote Pressure Enable 0 or 1
Write • 1 = On
EN-64 47622930 Rev. A

EN
 FACTORY SETPOINTS
Register Limits or
Name Access Comments
(4XXXX) Range
700 Rated Pressure Read 1-4 See Table 17.
701 Starter Type Read 1-4 See Table 18.
702 Minimum Run Time Read 6 - 30
Minutes
703 Minimum Load Temperature Read 80 - 120
degF
704 Service Level Read 0-2
705 Enable Two Stage Read 0 or 1 • 0 = Off
• 1 = On
706 Enable Modulation Read 0 or 1 • 0 = Off
• 1 = On
707 Enable PAC Read 0 or 1 • 0 = Off
• 1 = On
710 Enable Inlet Filter Monitoring Read 0 or 1 • 0 = Off
• 1 = On
711 Enable Coolant Filter Monitoring Read 0 or 1 • 0 = Off
• 1 = On
712 Enable Ambient Monitoring Read 0 or 1 • 0 = Off
• 1 = On
713 Blower Control Type Read 0 to 4 • 0 = Single Speed Single Fan
• 1 = Single Speed Dual Fans
• 2 = Dual Speed Single Fan
• 3 = Variable Speed Fan
714 Blower VSD Minimum Speed Read 10 to 60
Percentage
715 Percent Blower Speed Read 0 - 101 101 means Blower will Modulate
Percentage All other values Blower will run at Fixed
Speed
716 Enable Low Ambient Read 0 or 1 • 0 = Off
• 1 = On
717 Enable High Ambient Read 0 or 1 • 0 = Off
• 1 = On
718 Enable Motor Winding Temperature 1 Read 0 or 1 • 0 = Off
• 1 = On
• 1 = On
• 1 = On
47622930 Rev. A EN-65

EN

• 1 = On
• 1 = On
• 1 = On
724 Enable Motor Bearing Temperature 1 Read 0 or 1 • 0 = Off
• 1 = On
725 Enable Motor Bearing Temperature 2 Read 0 or 1 • 0 = Off
• 1 = On
 ONBOARD INPUTS AND OUTPUTS

(4XXXX) Range
1000 Analog Input 1 - Inlet Vacuum Read For units of PSI or kPa, divide by 10
For units of bar or kg/cm2, divide by 100
1001 Analog Input 2 - Interstage Pressure Read
1002 Analog Input 3 - Sump Pressure Read
1003 Analog Input 4 - Package Discharge Read
Pressure
1004 Analog Input 5 -Coolant Filter Inlet Read
Pressure
1005 Analog Input 6 - Coolant Filter Outlet Read
Pressure
1007 Analog Input 8 - Remote Pressure Read
1008 Analog Input 9 - Package Inlet Read
Temperature
1009 Analog Input 10 - Airend Discharge Read
Temperature
1010 Analog Input 11 - Injected Coolant Read
Temperature
1012 Analog Input 13 - Aftercooler Discharge Read
Temperature
1016 Analog Output 1 - VSD Blower Speed Read
1020 Digital Inputs 1 to 16 Read 0 or 1 • 0 = Off

• 1 = On
1021 Digital Inputs 17 to 32 Read 0 or 1 • 0 = Off
• 1 = On
1022 Digital Outputs 1 to 16 Read 0 or 1 • 0 = Off
• 1 = On
1023 Digital Outputs 17 to 32 Read 0 or 1 • 0 = Off
• 1 = On
EN-66 47622930 Rev. A

EN
 EXPANSION I/O
(4XXXX) Range
1100 Expansion I/O Analog Input 1 - Motor Winding Read
Temperature 1
Temperature 2
Temperature 3
Temperature 4
Temperature 5
Temperature 6
1106 Expansion I/O Analog Input 7 - Motor Bearing Read
Temperature 1
1107 Expansion I/O Analog Input 8 - Motor Bearing Read
Temperature 2
 MAINTENANCE INFORMATION
(4XXXX) Range
2000 Separator Element Status Read 0-2 See Table 19.
2001 Coolant Filter Status Read 0-2 See Table 19.
2002 Inlet Filter Status Read 0-2 See Table 19.
2003 Load Cycles Status Read 0-7 See Table 19.
2004 Main Motor Start Cycles Status Read 0-7 See Table 19.
2005 Ambient Conditions Status Read 0-7 See Table 19.
2006 Discharge Temperature Status Read 0-7 See Table 19.
2007 Cooler Status Read 0-7 See Table 19.
2008 General Service Hours Read In hours
2009 General Service Interval Read In hours
2010 Inlet Filter Service Hours Read In hours
2011 Inlet Filter Service Interval Read In hours
2012 Coolant Filter Service Hours Read
2013 Coolant Filter Service Interval Read
2014 Lifetime Number of Starts (High Bytes) Read Start of block for Condition Based
Monitoring/Active Intelligent Response
- Cycle Counters
2015 Lifetime Number of Starts (Low Bytes) Read
2016 Average Number of Starts per hour (30 day Read 0 - 65535 Show average of all readings until 30 day
rolling average) buffer is filled
2017 Average Number of Starts per hour Read 0 - 65535
(Lifetime)
2018 Lifetime Number of Load Cycles (Ten- Read 0 -999,999 Counter is incremented by one each
Thousands Counter) Write time Register 2019 resets to 0
47622930 Rev. A EN-67

EN
2019 Lifetime Number of Load Cycles (Up to Read 0 - 9,999 Counter is reset to 0 after 9,999 cycles
9,999) Write
2020 Average Number of Loads per running Read 0 - 65535

hour (30 day rolling average)
2021 Average Number of Loads per running Read 0 - 65535
hour (Lifetime)
2022 Highest Recorded Number of loads per Read 0 - 65535
running hour
2023 Average Number of Loads per hour with Read 0 - 65535 Per running hour
Offline Pressure 75-84 psi
2036 Running Hours with Package Inlet -10 to -1 Read 0 - 10000
degF Write
2037 Running Hours with Package Inlet 0 to 9 Read 0 - 10000
degF Write
degF Write
degF Write
degF Write
degF Write
degF Write
EN-68 47622930 Rev. A

EN

degF Write
degF Write
degF Write
degF Write
2047 Running Hours with Package Inlet 100 to Read 0 - 10000
109 degF Write
119 degF Write
129 degF Write
139 degF Write
2051 Running Hours with Airend Discharge <= Read 0 - 10000
214 degF Write
2052 Running Hours with Airend Discharge 215 Read 0 - 10000
- 220 degF Write
2053 Running Hours with Airend Discharge 221 Read 0 - 10000
- 227 degF Write
47622930 Rev. A EN-69

EN
 STATUS AND CONTROL

Table 14: Status and Control
Bit Function Read/Write Values Notes
0 Host/Local Read 0 = Local Read: Current host/local condition
Write 1 = Host Write: Must be set to 1 for bits 1 and 2 to
function
1 Start Control Read 0 = Stop Read: 0 = Compressor Stopped, 1 =
Write 1 = Start Compressor Running
Write: Requires the host bit to be set to 1 for
start control
2 Load Control Read 0 = Unload Read: 0 = Compressor unloaded, 1 =
Write 1 = Load Compressor loaded
Write: Requires the host and start control bits
to be set to 1 for load control
5 Auto-Restart Read 0 = Not in Auto-Restart

1 = Currently in Auto-Restart
6 Trip Read 0 = No active trips
1 = active trips
7 Warning Read 0 = No active warnings
1 = active warnings
8 Mode of Operation Read 0 = Online/Offline Always 0
9 Modulation Read 0 = Not Modulating
1 = Modulating
EN-70 47622930 Rev. A

EN
 FIXED SPEED CONTROLLER REGISTER CODES

Table 17 - Rated Pressure
Table 15 - Unit codes Value Compressor Type
Modbus Pressures 100 100 PSI
Value Meaning 115 115 PSI
0 PSI 135 135 PSI
1 bar 190 190 PSI
2 kPa 102 7 Bar
3 kg/cm 2
116 8 Bar
Modbus Temperatures 138 9.5 Bar
0 ⁰F 196 13.5 Bar
1 ⁰C
Table 18 - Starter Type
NOTICE Value Starter Type
1 Star-Delta
For Pressure values, units of bar or kg/cm2,
divide by 10 2 Soft Starter
3 Remote/DOL
Table 16 - Day codes 4 Remote Breaker
Value Day
0 Sunday Table 19 - Maintenance Codes
1 Monday Value Maintenance Status
2 Tuesday 0 OK
3 Wednesday 1 Change
4 Thursday 2 Load to Check
5 Friday 3 N/A
6 Saturday 4 Dirty
7 Daily 5 High
8 Weekdays (M – F) 6 Elevated
9 Weekends (Sat & Sun) 7 Hot
8 Cold
9 Severe
47622930 Rev. A EN-71

EN
 Fixed Speed Controller Trip & Warning Codes

Table 20 - Fault Codes
Fault Name Fault Code Trip Warning Start Inhibit
Sensor Failures: 1-99
1AVPT Failure 1 X
2APT Failure 2 X
3APT Failure 3 X
4APT Failure 4 X
5CPT Failure 5 X
6CPT Failure 6 X
10APT Failure 8 X
1ATT Failure 9 X
2ATT Failure 10 X
2CTT Failure 11 X
AI12 Failure 12
4ATT Failure 13 X
AI16 Failure 16
Motor Winding Temperature Failure 17 X X
Motor Bearing Temperature Failure 18 X X
Pressure Faults: 100 - 199
High Inlet Vacuum/Change Inlet Filter 101 X X
High Interstage Pressure 102 X
Low Sump Pressure 103 X
High Sump Pressure 104 X X
High Separator DeltaP/Change Separator 105 X X
Element
High Coolant Filter Pressure Drop/Change 106 X X
Coolant Filter
High Discharge Pressure 109 X
Temperature Faults: 200 - 299
High Ambient Temperature 200 X X
Low Ambient Temperature 201 X
High Airend Discharge Temperature 202 X X X
Elevated Airend Discharge Temperature 203 X
Unit Too Cold to Start 204 X
Low Condenser Temperature 205 X
High Condenser Temperature 206 X
High Motor Winding Temperature 208 X X
High Motor Bearing Temperature 209 X X
Digital Input Faults: 300 - 399
Emergency Stop 301 X
Main Motor Overload 302 X
Fan Motor Overload/Blower Fault 303 X
Remote Stop Failure 304 X
Remote Start Failure 305 X
Digital Input 6 Fault 306
EN-72 47622930 Rev. A

EN

Condensate Drain Error 1 309 X
Condensate Drain Error 2 310 X
Digital Input 13 Failure 313
Digital Input 14 Failure 314
Auxiliary Input 1 315 X
Auxiliary Input 2 316 X
Maintenance Faults: 400 - 499
Service Required 401 X
Alarm - Service Required 402 X
100 Hours to Service 403 X
Load Cycles High Duty 404 X
Load Cycles Severe Duty 405 X
Communication Faults: 500 - 599
Motor Monitor Communications Failure 501 X
VSD Faults (Compressor): 600 - 699
None
VSD Faults (Drive): 700 - 899
None
Other Faults: 900 - 999
Check Motor Rotation 901 X
Invalid Calibration 902 X
Clean Cooler 903 X
Wait for Blowdown 904 X
Isolation Contact Open 905 X
47622930 Rev. A EN-73

EN
NOTICES AND DISCLAIMERS

The contents of this manual are considered to be proprietary and confidential to Ingersoll Rand and should not be reproduced without the prior written
permission of Ingersoll Rand.
Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied, regarding the Ingersoll Rand
products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and
conditions of sale for such products, which are available upon request.
Ingersoll Rand reserves the right to make changes and improvements to products without notice and without incurring any obligation to make such changes
or add such improvements to products sold previously.
Details of approved equipment are available from Ingersoll Rand Service departments.
The company accepts no responsibility for errors in translation of this manual from the original English version.
The design of this Compressor package and certain features within it are covered by patents held by Ingersoll Rand and patents pending.
WARRANTY
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and
workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date
of shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to
this warranty, in writing to the Company in said period, where upon the Company shall, at its option, correct such nonconformity, by
suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment,provided the Purchaser has stored, installed,
maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations
of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the
manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any
repairs,replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company’s
prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those
specifically stated within the Company‘s proposal. Unless responsibility for meeting such performance warranties are limited to specified
tests, the Company‘s obligation shall be to correct in the manner and for the period of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall
constitute fulfilment of all liabilities of the Company for such non conformities whether based on contract, warranty negligence, indemnity,
strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its
intention to do so. Any such use of Equipment will be at Purchaser‘s sole risk and liability.
Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the compressor or negotiated as part
of the purchase order may take precedence over this warranty.
EN-74 47622930 Rev. A

ingersollrandproducts.com
© 2018 Ingersoll-Rand

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RELEASED 20/Dec/2018 12:44:19 GMT

Contact-Cooled Rotary Screw Air Compressor

Save These Instructions

EN- 47622930 Rev. A

47622930 Rev. A EN-

ABBREVIATION & SYMBOLS

EN- 47622930 Rev. A

47622930 Rev. A EN-

ABOUT THIS MANUAL

EN- 47622930 Rev. A

47622930 Rev. A EN-

RM220I AC S/D RM220I WC S/D

EN- 47622930 Rev. A

LV 460V 60HZ FS Unit:

RM220I AC S/D RM220I WC S/D

LV 525V 50HZ FS Unit:

RM220I AC S/D RM220I WC S/D

HV 4160V 60HZ FS Unit:

RM220I AC DOL RM220I WC DOL

47622930 Rev. A EN-

RM220I AC DOL RM220I WC DOL

RM220I AC DOL RM220I WC DOL

EN-10 47622930 Rev. A

47622930 Rev. A EN-11

• Area not considered to be a high dust area.

EN-12 47622930 Rev. A

 WATER COOLED UNITS  Water quality recommendations

47622930 Rev. A EN-13

EN-14 47622930 Rev. A

INTERFACE DATA AND KEYS

Puts the compressor into the

Clears Warnings and Trips

 LED STATUS ICONS

47622930 Rev. A EN-15

 NAVIGATION KEYS  FOLDER NAVIGATION & ICONS

Indicates that there are more pages available

EN-16 47622930 Rev. A

 ACCESSING PARAMETERS  DASHBOARD STATUS MESSAGES

Loaded Compressor is in the loaded state.

47622930 Rev. A EN-17

OPERATING INSTRUCTIONS (Xe-145M CONTROLLER)

• PAGE 1 – SYSTEM OVERVIEW

This is the factory default display after powering up the

EN-18 47622930 Rev. A

 OPERATOR SETTINGS FOLDER

• PAGE 1-2 OPERATOR SETTINGS

Pressure is indicated by this icon.

47622930 Rev. A EN-19

Enable high Dust Filter - Enabling this allows the inlet

Note that in order to disable Scheduled Start/Stop, the • PAGES 1 TO A MAX OF 50

• PAGES 6 THRU 7- CALIBRATE SENSORS

The pages in the Events folder document up to the last 250

47622930 Rev. A EN-21

 WARNING EVENTS LIST • Service Level 1

• Change Inlet Filter On-Screen Text: Service Required

• Auxiliary 2 • High Sump Pressure

On Screen Text: Auxiliary 2 On Screen Text: High Sump Pressure

• Service • Invalid Calibration

On Screen Text: Service On Screen Text: Invalid Calibration

EN-22 47622930 Rev. A

• High Ambient Temperature • Low Ambient

• High Airend Discharge Temperature • High Motor Bearing Temperature 6 (7)

47622930 Rev. A EN-23

EN- 47622930 Rev. A

47622930 Rev. A EN-

EN- 47622930 Rev. A

47622930 Rev. A EN-

EN- 47622930 Rev. A

47622930 Rev. A EN-

EN- 47622930 Rev. A

47622930 Rev. A EN-