TMP-C-014 New Product Introduction Process Rev A

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New Product Introduction TMP-C-014 Rev A

Process Effective Date: 08/18/2015

Portfolio Management Development and Launch

Do the right projects Do the projects right


_________________________________ _________________________________________________________________________________

Project 1 2 5
Phase Project Planning Project
3 4 Measurement
6
Implementation Production Measurement
Concept and Development Production
Gates Business Approval Project Input Review
Project Output Review Product Release
Committment Launch Readiness

ALIGNMENT
POST-MARKET
PROJECT PROJECT INITIATION DESIGN INPUT REVIEW DESIGN OUT REVIEW REGULATORY POST-MARKET
SURVEILLANCE
MANAGEMENT APPROVALS SURVEILLANCE
ASSESS BUSINESS CASE COLLECTION OF INPUTS DEVELOPMENT LAUNCH READINESS
MARKET RELEASE

6-12 MONTHS POST-LAUNCH REVIEW


DESIGN TRANSFER
FINANCE Technical feasibility: Relevant Inputs to allow a Cost of Goods checked:
detailed Product Drawings Created:
 Estimated Project Specification to be Verification/Validation: Product Evaluation:
 Full Scale
MARKETING Time Line created:  Prototypes Production
 Regulatory Pathway  Design Output Review  Product Trials  Ready for Volume
 Clinical Plan
 Exit Strategies  Market Analysis  Patents Filed  Instrument Case Production
supporting Claims
DEVELOPMENT  Initial Supply Strategy  Voice of Customer  Tooling and Fixtures Design Finalized  Cost of Goods
 Manufacturing  Marketing Plan  Value Stream  Design Freeze Checked
Capable  Target Costs  Identified  Design File  Fully Train
QUALITY  Process Technology Established  Prove Outs Preparation Operators
 Capital Expenditure  Estimated Cost of  Product Claims  Post Market  Hand over to Value
Goods Surveillance Plan Stream Engineers
REGULATORY  Critical Literature  Clinical Plan on
Identified Track
 Clinical Plan
SUPPLY CHAIN

MANUFACTURING

DESIGN
Phase 1: Phase 2: Phase 3: Phase 4: Phase 5:
CONTROL
CN-1004 Design Design Design DesignPage 1 of 4 Design
PHASE
Preparation Qualification Verification Transfer Validation
STAGES
New Product Introduction TMP-C-014 Rev A
Process Effective Date: 08/18/2015

Project / Design Control


Deliverable Stage Comments
Stage I: Assess Business Case
Product Requirements and Planning & Inputs
Objectives Phase 1: Design Preparation
Stage I: Assess Business Case
Planning & Inputs
Initial Forecast Info Phase 1: Design Preparation
Stage I: Assess Business Case
Preliminary Project Plan (i.e. Planning & Inputs
Gantt Chart) Phase 1: Design Preparation Design Phase Review
Stage I: Assess Business Case
Planning & Inputs
Project Kickoff Meeting Minutes Phase 2: Design Qualification
Stage I: Assess Business Case
Initial Marketing Plan Phase 2: Design Qualification
Stage I: Assess Business Case
Planning & Inputs
Initial Manufacturing Plan Phase 2: Design Qualification
Stage I: Assess Business Case
Planning & Inputs
Initial Quality Assurance Plan Phase 2: Design Qualification
Stage I: Assess Business Case
Planning & Inputs
Initial Regulatory Plan Phase 2: Design Qualification
Stage I: Assess Business Case
Planning & Inputs
Risk Management Plan Phase 2: Design Qualification
Stage I: Assess Business Case
Preliminary Product Design Planning & Inputs
Specs Phase 2: Design Qualification
Stage I: Assess Business Case
Planning & Inputs
Initial Risk Review Phase 2: Design Qualification
Stage I: Assess Business Case
Approved I/O Matrix (Inputs & Planning & Inputs
Input Sources) Phase 2: Design Qualification
Stage I: Assess Business Case
Design Stage Gate Approval Planning & Inputs
Form: Section I Phase 2: Design Qualification
Stage II: Collection of Inputs
Approved Marketing Plan Phase 2: Design Qualification
Stage II: Collection of Inputs
Approved Manufacturing Plan Phase 2: Design Qualification
Approved Quality Assurance Stage II: Collection of Inputs
Plan Phase 2: Design Qualification
Stage II: Collection of Inputs
Approved Regulatory Plan Phase 2: Design Qualification
Stage II: Collection of Inputs
Risk Analysis D-FMEA Phase 2: Design Qualification
Stage II: Collection of Inputs
Update Forecast Phase 2: Design Qualification Design Phase Review

CN-1004 Page 2 of 4
New Product Introduction TMP-C-014 Rev A
Process Effective Date: 08/18/2015

Project / Design Control


Deliverable Stage Comments
Stage II: Collection of Inputs
Risk Management Report Phase 3: Design Verification
Stage II: Collection of Inputs
Labeling & IFU (Draft) Phase 3: Design Verification
FMECA & Process Risk Stage II: Collection of Inputs
Assessment Summary Phase 3: Design Verification
Approved I/0 Matrix Stage II: Collection of Inputs
(Verifications and Outputs) Phase 3: Design Verification
Mfg Specification (BOM & Job Stage II: Collection of Inputs
Routers) Phase 3: Design Verification
Stage II: Collection of Inputs
Marketing Literature Phase 3: Design Verification
Stage II: Collection of Inputs
Product Design Specifications Phase 3: Design Verification
Regulatory Submission as Stage II: Collection of Inputs
applicable Phase 3: Design Verification
Functional, Mechanical, Stage II: Collection of Inputs
Performance Tests as Required Phase 3: Design Verification
Stage II: Collection of Inputs
Sterility Validation/Assessment Phase 3: Design Verification
Stage II: Collection of Inputs
Packaging/Shelf Life Phase 3: Design Verification
Stage II: Collection of Inputs
Biocompatibility Testing Phase 3: Design Verification
Stage II: Collection of Inputs
Approved Project Plan Phase 3: Design Verification
Stage II: Collection of Inputs
Design Verification Summary Phase 3: Design Verification
Control Plans/Quality Plans Stage III: Development
Deliverables Phase 3: Design Verification
Risk Analysis PFMECA & D- Stage III: Development
FMEA Amendments Phase 3: Design Verification
Stage III: Development
DMR Complete Phase 3: Design Verification
Stage III: Development
Initial Regulatory Clearance Phase 3: Design Verification
Stage III: Development
Approved Vendors Phase 3: Design Verification
Stage III: Development
Approved Product Labeling Phase 3: Design Verification
Stage III: Development
Draft IFU Phase 3: Design Verification
Stage IV: Design Transfer
Clinical Evaluations as Required Phase 3: Design Verification
Stage IV: Design Transfer
Updated Forecast Phase 3: Design Verification Design Phase Review
Stage IV: Design Transfer
Approved DHF Phase 4: Design Transfer
Approved Post Market Review Stage IV: Design Transfer
Surveillance Plan Phase 4: Design Transfer

CN-1004 Page 3 of 4
New Product Introduction TMP-C-014 Rev A
Process Effective Date: 08/18/2015

Project / Design Control


Deliverable Stage Comments
Stage IV: Design Transfer
Project Plans Updated Phase 4: Design Transfer
Stage IV: Design Transfer
Clinical Evaluations Summary Phase 4: Design Transfer Design Phase Review
Stage IV: Design Transfer
Final Forecast Phase 5: Design Validation
Stage IV: Design Transfer
Approved IFU Phase 5: Design Validation
Stage IV: Design Transfer
Design Validation Summary Phase 5: Design Validation
Stage IV: Design Transfer
Process Validation Summary Phase 5: Design Validation
Stage V: Market Release
Final Product Review Phase 5: Design Validation
Stage V: Market Release
Final Marketing Literature Phase 5: Design Validation
Regulatory Clearance USA - Stage V: Market Release
510(k), PMA, etc. Phase 5: Design Validation
Declaration of Conformity, C.E. Stage V: Market Release
mark Phase 5: Design Validation
Regulatory Clearance - Other Stage V: Market Release
Markets Phase 5: Design Validation
Product release to Stage V: Market Release
Commercialization Phase 5: Design Validation
Stage V: Market Release
Approved release Forms Phase 5: Design Validation Design Phase Review
Product Management:
Competitive Review Stage VI: Launch Readiness
Product Management: Customer
Service Exp. Stage VI: Launch Readiness
Regulatory Complaint History &
Defects Stage VI: Launch Readiness
Quality: Product NC Reports Stage VI: Launch Readiness
Product Development: Design
Changes Implemented Stage VI: Launch Readiness
Manufacturing: Mfg.
Performance Stage VI: Launch Readiness
Purchasing: Purchasing History
Data Stage VI: Launch Readiness
Logistics & Planning: Actual vs.
Forecast, etc. Stage VI: Launch Readiness
Design Stage Gate Approval
Form: Section VI Stage VI: Launch Readiness

CN-1004 Page 4 of 4

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