DD+DIS059.

94E CURIX CAPACITY plus

Section 6.4: Reference Diagrams

Reference List

List of contents

1. Short terms for type 5100 (serial installation) and

type 5105 (parallel installation) ............................................................................................... 6.4/1

2. Short terms for type 5101 (dispenser)..................................................................................... 6.4/4

3. Identification diagrams of the units..................................................................................... 6.4/5-16

Appendix: RAPID FEEDER

1. Short terms for the RAPID FEEDER ....................................................................................... 6.4/1

2. Identification diagrams of the units.......................................................................................6.4/2-6

22.01.1996 Register 6.4 / I

DD+DIS059.94E CURIX CAPACITY plus

1. Short terms for type 5100 (serial installation) and type 5105 (parallel installation)

Short term Designation

Frame (complete machine) -100-
100Bu4 RS232 interface for the Service-PC
100Bu5 RS232 interface for the processor
100M1 Stepper motor (central drive)
100MG1 Solenoid valve for the 1st + 2nd suction cup robot
100MG2 Solenoid valve for the 3rd suction cup robot
100MG3 Solenoid clutch for dispenser 1
100MG4 Solenoid clutch for dispenser 2
100MG5 Solenoid clutch for dispenser 3
100MG6 Solenoid clutch for dispenser 4
100MG7 Solenoid clutch for dispenser 5
100MG8 Solenoid clutch for dispenser 6
100MG9 Solenoid clutch for dispenser 7
100MG10 Solenoid clutch for dispenser 8
100MG11 Solenoid clutch for dispenser 9
100MG12 Solenoid clutch for dispenser 10
100S1 Reset key
102GS CPU/RK 188
104GS IOB step 4A progr. (stepper motor board for the central drive)
106GS IOB 8V/5A (IO bus distributor)
120GS Demagnetising for the dispenser clutch 1
122GS Demagnetising for the dispenser clutch 2
124GS Demagnetising for the dispenser clutch 3
126GS Demagnetising for the dispenser clutch 4
128GS Demagnetising for the dispenser clutch 5
130GS Demagnetising for the dispenser clutch 6
132GS Demagnetising for the dispenser clutch 7
134GS Demagnetising for the dispenser clutch 8
136GS Demagnetising for the dispenser clutch 9
138GS Demagnetising for the dispenser clutch 10

Cassette section -200-

200Bu4 Keyboard extension
200M1 Stepper motor (roller motor)
200M2 Stepper motor (side wall motor)
200M3 Stepper motor (cam disc motor)
200M4 Stepper motor (vacuum bar motor)
200MG1 Solenoid valve (injection valve)
200MG2 Solenoid valve (1st + 2nd suction cup in the cassette section)
200MG3 Solenoid valve (3rd suction cup in the cassette section)
200S1 Proximity switch (film type detection)
200S10 Keyboard (on/off)
200S2 Proximity switch (suction cup position)
200S3 Proximity switch (cassette empty detection)
200S4 Pressure indicator (pressure sensor)
200S5 Keyboard (menu)
200S6 Keyboard (select)
200S7 Keyboard (emergency film)
200S8 Keyboard (Load only)

13.08.94, Version 2 Register 6.4/1

CURIX CAPACITY plus DD+DIS059.94E

Short term Designation

200S9 Keyboard (unload only)
202GS Adapter board for the active suction cup
204GS Adapter board for the active suction cup (at the 202GS)
206GS Adapter board for the full and empty detection
208GS Cassette stop, left
210GS Cassette stop, right
212GS LS static (home position light barrier for the side wall)
214GS LS static (home position light barrier for the vacuum bar)
216GS Adapter board for the full and empty detection (at the 206GS)
218GS Adapter board for the cassette stop switch, left
220GS Adapter board for the cassette stop switch, right
222GS LS static (light barrier for the X position clamping)
226GS Adapter board for the film type detection
228GS Slotted light barrier plug, bottom (cassette position detection)
230GS LS static (home position light barrier for the cam disc)
232GS LS static (cam disc motor in load position)
234GS IO LS board (driver board for the Y size LED)
236GS IO driver board
238GS IR reflection LS 1+-0.5mm (film transport detection light barrier)
240GS Y format (Y format transmitter)
242GS IR receiver (Y format 1)
244GS IR receiver (Y format 2)
246GS IR receiver (Y format 3)
248GS IR receiver (Y format 4)
250GS Y- format (feed gate transmitter)
252GS IR receiver (feed gate, left)
254GS IR receiver (feed gate, right)
256GS LS static (light barrier for the feed gate, open)
260GS IOB step progr. (stepper motor board for the vacuum bar)
262GS IOB step progr. (stepper motor board for the rollers)
264GS IOB step 4A progr. (stepper motor board for the cam disc)
266GS IOB step 4A progr. (stepper motor board for the side wall)
268GS Display board
270GS SI distributor (fuse distributor)
272GS Real time clock
280GS LCD display

Frame -300-
302GS SI distributor (fuse distributor)

Cross-transport -350-
350M1 Stepper motor (cross-transport motor)
352GS IOB step progr. (stepper motor board for the cross-transport)
354GS IR reflection LS 7+-3mm (film transport detection light barrier for home position)
356GS IR reflection LS 7+-3mm (film transport detection light barrier for end position)

Power section -400-

400C1 Electrolytic capacitor 10000uF/63V
400D1 Rectifier
400D2 Rectifier
400M1 Vacuum pump (tandem pump)
400M2 Fan, left
400M3 Fan, right

Register 6.4/2 13.08.94, Version 2

DD+DIS059.94E CURIX CAPACITY plus

Short term Designation

400MC1 Line filter
400MG1 Solenoid valve (pressure valve)
400R1 2.2kΩ/2W
400S1 Machine main switch
400S2 Vacuum switch on 400M1
400SI1 Machine fuse
400SI2 Fuse for 30V AC
400TR1 Combination transformer 200-230V
400TR2 30V transformer
400TR3 30V transformer
404GS Triac board
406GS IO driver board
408GS IOB 8V/5A (IO bus distributor)
410GS Power supply board 24V/5A
414GS SI distributor (fuse distributor)
420GS Power supply 8V/5A

Transport and alignment path -500-

500M1 Stepper motor (transport motor)
500M2 Stepper motor (lift belt motor)
502GS SI distributor (fuse distributor)
504GS IOB step progr. (stepper motor board transport section motor)
506GS IOB step progr. (stepper motor board for the lift belt motor)
508GS IR reflection LS 7+-3mm (film transfer position)
510GS LS static (light barrier lift belt home position)

Linear drive -600-

600M1 Stepper motor (linear drive motor)
602GS IOB step 4A progr. (stepper motor board for the linear drive motor)
604GS LS static (linear drive motor in home position)

Robot -650-
650M1 Stepper motor (exit roller motor)
650M2 Stepper motor (separating motor)
650S1 Proximity switch (suction cup position)
660GS IO Fima AD
662GS Detection head
664GS IOB step progr. (stepper motor board for the separator motor)
666GS IOB step progr. (stepper motor board for the exit roller motor)
668GS Reflection LS empty detection
670GS Double-film sensor
672GS IR reflection LS 1+-0.5mm (film transport detection)
674GS LS static (home position light barrier separating)
676GS Adapter board

Lift -750-
750M1 Stepper motor (lift belt motor)
750M2 Stepper motor (light trap motor)
752GS LS static (home position light barrier lift belt)
754GS IOB step progr. (stepper motor board for the lift belt motor)
756GS IO Smot-low-level (motor control board for the light trap motor)
758GS IR reflection LS 7+-3mm (film transfer, right)
760GS IR reflection LS 7+-3mm (film transfer, left)

13.08.94, Version 2 Register 6.4/3

CURIX CAPACITY plus DD+DIS059.94E

Short term Designation

762GS LS static (light barrier for light trap open)

Steam gate -800-

800M1 Stepper motor (steam gate motor)
802GS IO Smot-low-level (motor control board for the steam gate motor)
804GS LS static (light barrier for steam gate open)
806GS LS static (light barrier for the steam gate, closed)
850M1 Stepper motor (steam gate motor)
852GS LS static (light barrier for steam gate closed)
854GS LS static (light barrier for steam gate open)
856GS IO Smot-low-level (motor control board for the steam gate motor)

2. Short terms for type 5101 (dispenser)

Short term Designation

100S1 Keyboard (removal key)
100MG1 Lift solenoid (magazine unlocking, left)
100MG2 Lift solenoid (magazine unlocking, right)
106GS LS static (light barrier magazine unlocking)
108GS LS static (light barrier dispenser flap closed)
110GS Light barrier (magazine present)
112GS IO driver board
114GS Display (magazine section)

Register 6.4/4 13.08.94, Version 2

5100/5105 DD+DIS024.92E

Part codes, complete system, left side frame

subassembly -100-

16.04.92 Version 1 Register 6.4/5

DD+DIS024.92E 5100/5105

Part codes, cassette unit

subassembly -200-

Register 6.4/6 16.04.92 Version 1

DD+DIS038.93E CURIX CAPACITY plus

Reference diagram of the power section

Assembly -400-

08.06.93, Version 2 Register 6.4/7

CURIX CAPACITY plus DD+DIS038.93E

Reference diagram transport and alignment path

with steam gate
Assembly -500-

Register 6.4/8 08.06.93, Version 2

5100/5105 DD+DIS024.92E

Part code, linear unit

subassembly -600-

16.04.92 Version 1 Register 6.4/9

DD+DIS024.92E 5100/5105

part codes, dispenser

subassembly 5101/100

Register 6.4/10 16.04.92 Version 1

5100/5105 DD+DIS024.92E

Part codes, frame

subassembly -300-

Note: In this drawing, subassembly is shown from rear

16.04.92 Version 1 Register 6.4/11

DD+DIS024.92E 5100/5105

Part codes, transverse carrier

subassembly -350-

Note: in this drawing, subassembly is shown from rear.

Register 6.4/12 16.04.92 Version 1

5100/5105 DD+DIS024.92E

Part codes, frame

subassembly -700-

Note: In this drawing, subasssembly is shown from rear.

Einlaufstrecke = Feeder

16.04.92 Version 1 Register 6.4/13

DD+DIS024.92E 5100/5105

Part codes Lift

subassembly -750-

Note: In this drawing, subassembly is shown from rear.

Register 6.4/14 16.04.92 Version 1

DD+DIS059.94E CURIX CAPACITY plus

Reference diagram: Feed section

Assembly -800-

Note: Reference diagram: rear view of the assembly

07.07.94, Version 2 Register 6.4/15

CURIX CAPACITY plus DD+DIS059.94E

Reference diagram: Robot

Assembly -650-

Register 6.4/16 07.07.94, Version 2

DD+DIS058.94E CURIX CAPACITY plus-RAPID FEEDER

Section 6.4: Reference Diagrams

Reference List

List of contents

1. Short terms for type 5102 (Rapid Feeder) ..............................................................................6.4/1

07.07.94, Version 2 Register 6.4/I

DD+DIS058.94E CURIX CAPACITY plus-RAPID FEEDER

1. Short terms for type 5102 (Rapid Feeder)

Short term Designation

Frame (complete machine) assembly -100-
100M1 Exit roller motor
100M2 Sorter motor
100M3 Vacuum pump
100MG1 Solenoid valve for the 1st and 2nd suction cup
100MG2 Solenoid valve for the 3rd suction cup
100S1 Vacuum switch
110GS Single triac board
112GS Driver board
114GS IO Fima AD
116GS IO DC motor board
118GS Fuse distributor
120GS IO DC motor node
122GS Driver board
124GS Stepper motor control board
126GS Hall sensor for double-film, left
128GS Hall sensor for double-film, right
130GS Ultrasonic receiver, left
132GS Ultrasonic receiver, right
134GS Light barrier for the lift carriage, top
136GS Light barrier for the lift carriage, bottom
138GS Magazine full detection light barrier
140GS Home position light barrier for the vacuum carriage
142GS Ultrasonic transmitter, left
144GS Ultrasonic transmitter, right

Vacuum carriage assembly -200-

200M1 Vacuum carriage motor
200M2 Friction wheel motor
200M3 Shaker motor
200S1 Hall sensor for the active suction cup
210GS Vacuum carriage control board
212GS Light barrier friction wheel home position
214GS Adapter board
216GS Light barrier for the film transfer

Lift carriage assembly -300-

300M1 Lift carriage motor
300MG1 Lift carriage unlocking solenoid
310GS Lift carriage control board

Hood assembly -400-

410GS Display board

Accessory pack for the transport section of the Film Handling Module
assembly -500-
510GS Light barrier for the sorter in Rapid Feeder direction
520GS Light barrier for the sorter in alignment path direction

07.07.94, Version 2 Register 6.4/1

CURIX CAPACITY plus-RAPID FEEDER DD+DIS058.94E

Reference diagram: Frame

Assembly-100-

Register 6.4/2 07.07.94, Version 2

DD+DIS058.94E CURIX CAPACITY plus-RAPID FEEDER

Reference diagram: Frame

Assembly-100-

07.07.94, Version 2 Register 6.4/3

CURIX CAPACITY plus-RAPID FEEDER DD+DIS058.94E

Reference diagram: Frame

Assembly-100-

Register 6.4/4 07.07.94, Version 2

DD+DIS058.94E CURIX CAPACITY plus-RAPID FEEDER

Reference diagram: Vacuum carriage

Assembly-200-

07.07.94, Version 2 Register 6.4/5

CURIX CAPACITY plus-RAPID FEEDER DD+DIS058.94E

Reference diagram: Lift carriage

Assembly-300-

Register 6.4/6 07.07.94, Version 2