Transmission, Transfer Gears, and Differential - Install (RENR3366-07)

SMCS - 3030, 3159, 3258 i01309805

PPW
Installation Procedure
Table 1 202 -C7E
4 /0 55F
Required Tools
07: 4 /2 9 E
06:
Tool Part Number Part Description Qty 2
RE 07+
A 6V-3145
NR
Load Leveler
08: 1

B 0S-1626 ©2
Bolt 336 00 3

B 5P-8248 024
Washer 6 6

C 6V-0006 PliersCat 1
erp
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Note: Check all of the components for wear or for damage. Replace the
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components, if necessary. Clean all of the components with a cloth that is free of
loose material (lint). c.

Illustration 1 g00647522

1. Attach Tool (A) to the transmission. Secure Tool (A) to the hoist. Position the
transmission, transfer gears and differential onto the axle housing assembly, as
shown. The weight of the transmission, transfer gears and differential is
2223 kg (4900 lb).
:
 PPW
202 -C7E
4 /0 55F
07: 4 9E
Illustration 2 06: /22 g00647527

RE 07+
NR 08:
2. Install two full nuts (15) and the washers that hold the differential and bevel

©2 336 00
gear to the rear axle housing. Tighten full nuts (15) to a torque of

024
430 ± 60 N·m (317 ± 44 lb ft).
6
Cat
3. Install 26 full nuts (14) and the washers that hold the transmission in position.
erp
Tighten full nuts (14) to a torque of 430 ± 60 N·m (317 ± 44 lb ft).
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4. Remove Tooling (B) from location (X). Location (X) occurs three times around
the circumference of the transmission.
c.

Illustration 3 g00645665

5. Connect hose assembly (13) to the bottom of the transmission.

:
 PPW
202 -C7E
Illustration 4
4 /0 55F
g00645662

07: 4 9E
06: /22
6. Connect hose assembly (12) to the transmission.

RE 07+
NR 08:
©2 336 00
024 6
Cat
erp
illa
r In
c.
Illustration 5 g00645660

7. Connect hose assembly (10). Connect wire harness (9) at the electrical
connection. Install two clips (11).
:
 Illustration 6 g00645656

8. Connect two wire harnesses (7) at the electrical connections. Install bolt (8)
and the hard washer.

PPW
202 -C7E
4 /0 55F
07: 4 9E
06: /22
RE 07+
NR 08:
©2 336 00
Illustration 7 g00644984

024 6
9. Connect wire harness (4) to speed sensor (6). Tighten the nut clockwise with

Cat
Tool (C) (not shown) and insert lockwire (5) to the next hole in the clockwise
direction.
erp
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r In
c.

Illustration 8 g00644981

10. Install the clip (not shown) that is under the guard. Position guard (2) on the
speed sensor. Install the spacer, the grommet, the hard washer, and bolt (3).
Install bolt (1) and the washer.
:
 Illustration 9 PPW g00647568

202 -C7E
Note: Refer to Power Train, Testing and Adjusting, "Differential and Bevel
Gear - Adjust" for the correct procedure to adjust pin (19).
4 /0 55F
07: 4 / 9
11. Install O-ring seal (18) on pin (19). Install pin (19) in the axle housing assembly.
2 E
06: 2
RE 07+
NR 08:
©2 336 00
024 6
Cat
erp
illa
r In
c.
Illustration 10 g00647529

12. Install the shim pack, cover (17), two bolts (16), and the washers.

13. Fill the transmission and the transmission tank with oil. The capacity of the
transmission tank is 95 L (25 US gal). The capacity of the transmission system
is 246 L (65 US gal). Refer to the Operation and Maintenance Manual,
"Transmission Tank Oil - Change" for the correct procedure.

14. Fill the axle housing assembly with oil. The capacity of the axle housing
assembly is 222 L (59 US gal). Refer to the Operation and Maintenance
Manual, "Differential and Final Drive Oil - Change" for the correct procedure.
:
 End By:

a. Install the axle shafts. Refer to Disassembly and Assembly, "Axle Shaft -
Install".

b. Install the main drive shaft. Refer to Disassembly and Assembly, "Drive Shaft
(Main) - Install".

PPW-C7E55F9E
2024/04/22
07:05:59+08:00
i01309805
© 2024 Caterpillar Inc. PPW
202 -C7E
4/0 55F
4/2 9 E
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