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Discharge of Conditions - P - 2016 - 00474 Approval in Principle - AIP Nurton Bridge
Discharge of Conditions - P - 2016 - 00474 Approval in Principle - AIP Nurton Bridge
Received 24.03.2016
NURTON BRIDGE
APPROVAL IN PRINCIPLE
REVISION (1.0)
JANUARY 2016
Technical Approval of Highway Structures January 2016
1. NAME OF SCHEME
Road number (TBC), 10.8 metre wide single carriageway crossing the Trent and Mersey
canal west of Burton, east of Tatenhill village.
None.
2. SITE DETAILS
3. PROPOSED STRUCTURE
The proposed structure is to be a road bridge crossing the Trent and Mersey Canal,
providing access to a new development called Branston Locks.
The new bridge is to consist of a single span reinforced concrete deck supported on
reinforced concrete cap beam and sheet pile abutments. The widened carriageway cross
section will consist of a 10.8 metre wide single carriageway with a 3.5 metre wide
combined foot/cycle way to the south side and a 2.5 metre wide footway to the north side.
All services will be carried in the footways of the new structure.
The clear span of the bridge between abutment faces will be approximately 16.130
metres, with a 16.5 degree skew.
The wingwalls are to comprise of sheet piles and are to be structurally separate from the
abutment sheet piles. Following consultation and outline approval by the Canal and River
Trust, (CRT), the exposed faces of both the wingwalls and abutments are to be clad in
masonry to match as closely as possible the adjacent Branston Canal Bridge.
The single span integral bridge is to be cast onto reinforced concrete capping beams
supported by load bearing sheet piled abutments. The structure is to have a design
working life is to be 120 years (working life category 5).
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Superstructure – Composite concrete deck consisting of ‘TY11’ series precast beams and
cast insitu reinforced concrete forming a traditional filler beam deck. The spaces between
the ‘TY11’ beams will accommodate services prior to forming the filler beam deck.
Substructure – Cast insitu reinforced concrete cap beam and sheet pile foundations.
Approach retaining walls either side of bridge to be sheet pile walls clad in masonry and
sloped embankments.
The sheet piles forming the abutments are to be designed to provide vertical support to
the bridge deck, and lateral resistance to earth pressure, thermal and longitudinal loads.
Allowance for corrosion of the sheet piles will be made with reference to standard
published wastage rates for steel in contact with soil.
Sheet piles will be toed into Mercia rock mass approximately 11.0m below existing bridge
Towpath level.
The clear straight span between abutment walls will be approximately 16.13 metres,
(16.830 metre skew span). Based on precast beam manufacturer’s guidance a minimum
length of 500mm should be included to accommodate the integral bridge bearings. Based
on a 950mm cap beam width it is intended to use a minimum bearing distance of 500mm
for each bearing.
Thus the bridge deck will have a single straight or square span of approximately 16.83
metres, skew angle of 16.5º, (difference of 16.5º normal to the foundations), and a skew
span of 17.5 metres.
Integral deck and abutment is to have no expansion joints or bearings. Global thermal,
braking and traction effects are to be resisted by the soil behind the abutment sheet piles,
which will be designed for increased K* lateral pressure in accordance with BA 42/96 –
Design of Integral Bridges. The transition between the approach embankment and the
bridge deck will be formed using a proprietary geogrid in two layers within the compacted
fill. The geotextile will be fixed to the back of the piles using a bodkin connection below
cap beam level. The geotextile transition will maintain the retained soil stability while the
structurally integral bridge superstructure/abutment is allowed to move via flexure of the
sheet piles.
Consequence class to be CC2 (Medium) in accordance with Table B1, BS EN 1990; 2002.
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Parapets are to be a minimum of 1.1 metre high, (1.4 metre high for combined cyclist /
pedestrian footway), concrete normal containment N2, level B impact severity level.
The external exposed faces of the parapets are to be brick faced and the parapets will be
topped with reconstituted stone copings.
Road restraint barriers are also required on the approaches and departures to the bridge,
consisting of N2 containment and W2 working width. The N2 road restraint barrier
transition to parapets is to be confirmed.
As the road speed will be less than 50 mph in accordance with TD19/06 an in-house
assessment has been undertaken to verify the Vehicle Road Restraint System
requirements. The internal faces of the parapets are to be brick faced and the parapets
will also include stone copings.
Inspection and future maintenance to the bridge deck surface is to be by single way
working controlled by temporary traffic signals or stop/go boards in accordance with
Chapter 8 of the Traffic Signs Manual. Inspection and future maintenance to the bridge
deck soffit and abutments may require permission from the Canal and River Trust.
3.8.2 Access
Deck: Composite pre-stressed precast concrete TY11 beams and insitu reinforced
concrete deck, protected by sprayed waterproofing, indicator mesh and topped with
bitmac road and kerb construction.
Concrete to the deck and superstructure to be strength class class C40/50 IIA (6-20% fly
ash) or IIB-S (21-35% ggbs) to B.S. 8500-1:2006. Exposure classes considered – XD1 to
deck soffit and XD3 to parapets.
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Abutments : S240GP PU32 sheet piles, with sections coated in two coats of cut back
bitumen emulsion, and otherwise surmounted with a concrete capping beam, integral with
deck slab. All visible faces clad in masonry class B engineering brick to match nearby
Branston Canal Bridge. The PU32 sheet piles may be upgraded with additional steel
sections as required during the detailed design to meet required pile stiffness
requirements.
Wingwalls : S240GP PU32 sheet piles, with sections coated in two coats of cut back
bitumen emulsion. All visible faces clad in masonry class B engineering brick to match
nearby Branston Canal Bridge.
Concrete to the abutments and foundations to be C32/40 IIA (6-20% fly ash) or IIB-S (21-
35% ggbs) to B.S. 8500-1:2006. Mass concrete fill to be ST1 to BS8500. Exposure
classes considered –XC2 to foundations, and XD3 to abutments.
Reinforcement to be grade B, Fy=500N/mm² type B or C to comply with B.S. 4449:2005
Finishes - The finishes to the concrete surfaces are to be as follows :-
Foundation buried formed surfaces – F1
Foundation buried unformed surfaces – U1
Abutment walls exposed surfaces – F3
Abutment walls hidden surfaces – F1
Deck – vertical exposed surfaces – F3
Deck – vertical hidden surfaces – F1
Deck – horizontal exposed surfaces – U3
Deck – horizontal hidden surfaces – U1
Deck – surfaces to receive waterproofing – U5
All exposed concrete surfaces are to be impregnated in accordance with DMRB standard
BD 43/03.
Waterproofing – The deck slab will be waterproofed using a permitted waterproofing
system in accordance with clause 2003 of the Specification for Highway Works and to the
requirements of BD 47/99. Where required to protect the waterproofing system indicator
mesh will be used.
3.10 Risks and hazards considered for design, execution, maintenance and demolition.
Consultation with and/or agreement from Principal Designer.
The risks and hazards to both the general public and the workforce during the
construction, operation and maintenance of the bridge will be fully considered in the
Design Risk Assessment and reviewed regularly during the detailed design phase.
The key risks considered are :-
• Working at height
• Working over and adjacent to water
• Stability of structures during construction
• Safety of pedestrians during construction
• Construction methods
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Description New steel beam and concrete composite deck slab Bridge.
Cost £1.5M August 2015 (Spons price database book with inflation factor )
Duration 26 weeks
Summary Scheme rejected on practical construction issues by Canal River Trust
based on scheme archive information because of the need to support
formwork over the canal in order to cast insitu parapet plinths.
c. New All Steel Bridge.
Description New all steel beam Bridge using steel deck and parapets.
Cost £1.3M August 2015 (Spons price database book with inflation factor)
Duration 20 weeks
Summary Scheme rejected due to aesthetic issues as bridge would span over canal
conservation area and would not blend with existing environment.
d. New Filler Beam Deck with Reinforced Concrete Spread Foundations.
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Vehicular and pedestrian access along the new road and over the canal will not be
maintained during the construction of the bridge. The Construction Programme for the
works is to be discussed by the Main Contractor with the Canal and River Trust in order to
agree canal and towpath closures requirements to suit.
No existing services are to be diverted, new services will be laid through bridge deck but
this has yet to be agreed.
The canal embankments adjacent to the bridge will be sheet piled prior to construction of
the bridge proper subject to agreement with the Canal and River Trust. The new sheet
piled abutments and wingwalls will be set back approximately 4.0 metres from the existing
canal embankments to prevent any surcharge loading.
4. DESIGN CRITERIA
4.1 Actions
4.1.3 Loading relating to normal traffic under AW regulations and C&U regulations
Load Models 1 & 2 in accordance with BS EN 1991-2 ; 2003 and associated National
Annex.
4.1.6 Loading relating to Special Order Traffic, provision for exceptional abnormal
indivisible loads including location of vehicle track on deck cross section.
Not applicable
The abutments are beyond 4.0 metres of the canal embankments so do not need to be
designed for accidental loading due to boat impact.
For the purpose of temporary works design, density of fresh concrete to be taken as γ =
26 kN/m³.
No special requirements
4.2 Heavy or high load route requirements and arrangements being made to preserve
the route, including any provision for future heavier loads or future widening
Not applicable
4.3 Minimum headroom provided (including allowance for vertical sag compensation
and maximum deflection of structure)
Minimum headroom to be 2.700 metres above towpath, (including allowance for deflection
of deck and settlement of supports), based on guidance from the Canal and River Trust.
Minimum lateral clearance to abutment wall faces from the canal embankments to be 2.0
metres, based on guidance from the Canal and River Trust.
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Although not part of the bridge design a Departure from standard for the Vehicle Restraint
System, (VRS), is proposed on the south east approach to accommodate an adjoining
pedestrian ramp and stair access. The VRS will be reduced in length from 30m to
approximately 15m. The VRS departure is to be submitted separately to the bridge design
with a CAT 0 design and check certificate for the VRS foundation designed to BD70/03.
4.7 Proposed methods for dealing with aspects not covered by Standards and
documents in 4.5
Where standards and documents stated in 4.5 do not accommodate the design then
Canal and River Trust standards will be used as guidance.
None
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5. STRUCTURAL ANALYSIS
Superstructure
The deck superstructure will be modelled as a two dimensional (2D) plane frame grillage
using computerised analysis software package STRAP. Applied loading will be
apportioned to the grillage members using the STRAP pre-processor software for bridge
decks. The STRAP Bridge Module will be utilised to analyse the deck in accordance with
the Eurocodes using the relevant Dynamic Load Models.
A torsionless grillage analysis will be used to model the bridge in both the pinned
supported and fixed end states to obtain the worstcase parameters, (flexure, shear and
deflection), for the design of the bridge deck as a conservative approach.
Substructure
Substructure and foundations will be analysed using propriety soil structure interaction
software Prosheet provided by Arcelor Mittal for preliminary design, which is similar to
software packages utilised by SCI 163 “Integral Steel Bridges – Design Guidance” to
establish boundary stiffness parameters. Detailed design will utilise simple elastic hand
calculations and computer spreadsheets, using output data from the fixed end
superstructure grillage in conjunction with all relevant loads determined for braking,
thermal movement and accidental load effects will be utilised to develop a design
envelope of load effects. Consideration will be given in the design of the effect of the
staged construction sequence.
As a detailed check on the above approach the structure will be modelled via STRAP as a
plane frame, ( goal post portal structure ), using suitable spring supports to simulate soil
stiffness parameters. This Winkler Spring Model approach is also valid in accordance with
SCI 163 “Integral Steel Bridges – Design Guidance”.
See Appendix C, idealised structure diagrams for deck analysis and foundation design.
Gross element stiffness will be used and element properties will be based on uncracked
sections. The following properties will be used in the calculation of element stiffness :-
Esteel = 205 kN/mm² , Econc = 31 kN/mm² (concrete grade C40/50 short term).
For thermal deformation, settlement, shrinkage and effects of creep, a reduced stiffness
corresponding to the cracked section is to be used.
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5.4 Proposed earth pressure coefficients (ka, ko or kp) to be used in the design of earth
retaining elements.
Grade 6N granular backfilling material will be used in compliance with BS EN 14475 and
the Manual of Contract Documents for Highway Works, Series 600; φ’k and
γ’ to be determined by material testing in accordance with table 6/1 of Series 600.
Site specific geotechnical data has been developed, and a full geotechnical report
detailing all relevant data is included with this document.
Where site specific values for earth pressure coefficients cannot be obtained then the
material will be assumed to have a minimum internal angle of friction of 35 degrees and
the following values will be used, Ko=0.6, Ka=0.27 and Kp=3.0 based on tables from
Eurocode 7 and guidance from BA 42/96.
6. GEOTECHNICAL CONDITIONS
A detailed geotechnical report is attached to this document. The conceptual design has
been based on the geotechnical report issued see Appendix D.
All piles were tested until refusal with an equivalent 130 Tonne rated vibratory hammer at
depths between 10 – 11.5 metres below towpath level. On this basis each pile had an
ultimate tested capacity in excess of 1275 kN which will give an equivalent minimum
ultimate support to the bridge deck of 2125 kN/m.
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6.4 If the geotechnical report is not yet available, state when the results are expected
and list the sources of information used to justify the preliminary choice of
foundations
A pile testing report is included based a series of pile tests undertaken in the footprint of
the west bridge support area.
7. CHECKING
The check shall be carried out by modelling the structure in 3D using STRAP. Restraint in
the horizontal and vertical directions shall be provided by applying springs at each node of
the sheet piled substructure.
Standard Penetration Test, (SPT), results from the boreholes at the bridge location will be
used to calculate the compressibility of the soil using accepted correlations and then
converted to spring stiffness’s.
Not applicable
7.3 Erection proposals or temporary works for which the Contractor will be required to
arrange an independent check listing parts of the structure affected with reasons for
recommending an independent check
Not applicable
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Signed …………………………………………………………………………………….
Name ……………………………………………………………………………………..
Engineering Qualifications………………………………………………………………
(Project / Design / Scheme Engineer)
Signed ……………………………………………………………………………………
Name ……………………………………………………………………………………..
Position held………………………………………………………………………………
(Director or Principal Engineer)
Organisation ……………………………………………………………………………..
Date ……………………………………………………………………………………….
Signed: ………………………………………………………………………………………
Name: …………………………………………………………………………………………
Position: ……………………………………………………………………………………….
Date: ……………………………………………………………………………………………
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BS 8006-2 ; 2011 Strengthened / Reinforced soils and other fills - Soil nail design
BS EN 1317-1 ; 1998 Road Restraint Systems – Part 1 Terminology and general criteria
for test methods
BS EN 1317-2 ; 1998 Road Restraint Systems – Part 2 Performance classes, impact test
acceptance criteria and test methods for safety barriers
BS EN 1317-3 ; 2000 Road Restraint Systems – Part 3 Performance classes, impact test
acceptance criteria and test methods for crash cushions
DD ENV 1317-4 ; 2002 Road Restraint Systems – Part 3 Performance classes, impact
test acceptance criteria and test methods for terminals and transitions of safety barriers
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BS EN 1993-1-3 ; 2006 Eurocode 3 – Design of steel structures – Part 1-3 : General rules
– Supplementary rules for cold formed members and sheeting
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Execution Standards
Miscellaneous
Circular Roads No 61/72 Routes for heavy and high abnormal loads (refer to the website
http://www.esdal.com)
Managing the accidental obstruction of the railway by road vehicles, February 2003
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Volume 2 Notes for Guidance on the Specification for HighwayWorks (March 1998,
including amendment March 2009)
Volume 3 Highway Construction Details (March 1998, including amendment March 2009)
The Design Manual for Roads and Bridges (DMRB) (Non-conflicting with Eurocodes)
GD 01/08 Introduction to the Design Manual for Roads and Bridges (DMRB)
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BD 35/06 Quality Assurance Scheme for Paints and Similar Protective Coatings
BD 70/03 Strengthened/Reinforced Soils and Other Fills for Retaining Walls and Bridge
Abutments
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Traffic Engineering and Control, Standards and Advice Notes (TD and TA Series)
TD 36/93 Subways for Pedestrians and Pedal Cyclists, Layout and Dimensions
TD 89/08 Use of Passively Safe Signposts, Lighting Columns and Traffic Signal Posts to
BS EN 12767
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APPENDIX C
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