UNIT OF COMPETENCY: Install formwork content

MODULE TITLE: Installing formwork content

INTRODUCTION: This module covers the knowledge, skills, behavior, and motivations required in
selecting and preparing materials and tools for installing formworks, laying out/assembling scaffolds and
braces.

SUMMARY OF LEARNING OUTCOMES:

Upon the completion of this module, the trainee/student must be able to:

1. Select and prepare materials ang tools for installing formworks

LO 2. Layout/assemble scaffold and braces

LO 3. Set/fix form panel of building components

LEARNING OUTCOME SUMMARY

LEARNING OUTCOME 1 LO1. Selecting and preparing materials and tools

for installing formworks

CONTENTS:

 Understanding project requirements

 Material selection
 Tool selection
 Material and tool preparation
 Following safe work practices

CONDITION: 4. Personal protective equipment

The student/trainee must be provided with the Hard hats
following: Safety glasses
1. Equipment Gloves
Concrete saws Boots
Sanders
Power drills
Forklifts 5. Training materials
Safety Protocols
Installing formwork manual
2. Tools Selection and Use of Tools and Equipment
Hammer Formwork Assembly Techniques
Saw
Drill
Level
Tape measure
Square
Pliers
Safety gear
 3. Materials/Supplies
Formwork panels
Ties
Wedges
Bracing

ASSESSMENT METHODS:
 Written/oral
 Interview
 Direct observation

Introduction:

This lesson presents the brief explanation of tools, equipment and materials use on Installing
formworks and why it is important to learn safety installation.

Learning Objectives:

After reading the information sheet, you must be able to:

1. Identify the tools, equipment and materials use on installing formworks,

2. Enumerate the formwork assembly techniques, and;

3. Apply the knowledge you have learn safety installation of formworks.

Installing formwork is a crucial step in concrete construction, and proper installation ensures the safety
and quality of the final product. Understanding project requirements for installing formwork is crucial for
ensuring a successful and safe construction project.
UNDERSTANDING PROJECT REQUIREMENTS

1. Project Documents

Thoroughly review and understand the project drawings, specifications, and formwork details
provided by engineers and architects. Project documents are absolutely crucial for installing formworks
properly and safely. Here are some key reasons why:

 Technical specifications - They provide detailed specifications for the formwork, including
material types, sizes, connections, and loads they must support. This ensures accuracy and
consistency throughout the installation process, minimizing errors and rework.
 Design drawings - They show the exact layout and configuration of the formwork, including its
positioning, bracing, and tie-ins. This visual reference eliminates ambiguity and guides the crew
for proper assembly.
 Erection procedures - They outline the step-by-step process for erecting the formwork, including
sequence, safety precautions, and specific techniques for different components. This ensures a
logical and controlled installation, reducing risks and potential accidents.

2. Site Conditions

Assess the site for any challenges like uneven ground, obstructions, access limitations, and
weather conditions that might affect installation. Unexpected site conditions can lead to delays, changes
in design, and increased costs. Thoroughly assessing the site upfront helps avoid these issues.
Understanding the soil type, topography, and potential for hazards like flooding or earthquakes is crucial
for designing and constructing safe and stable buildings.

3. Safety

Prioritize safety by following all regulations, using proper personal protective equipment (PPE),
and implementing fall protection measures.

 Hard hats - Protect the head from falling objects, bumps, and electrical shock.
 Safety glasses - Protect the eyes from flying debris, splashes, and harmful radiation.
 Gloves - Protect the hands from cuts, abrasions, chemicals, and heat.
 Boots - Protect the feet from punctures, crushing injuries, slips, and falls.

4. Material Selection

Choose the appropriate formwork type (timber, steel, aluminum, etc.) based on design
requirements, load capacities, and reusability needs. Choosing the right material for your formwork is
crucial for a successful project. Several factors influence the selection, and the ideal material depends on
your specific needs. Here's a breakdown that can help you decide:

Common Formwork Materials

  Timber - Traditional, readily available, and easy to work with. However, it absorbs water, needs
treatment, and may warp. Limited reusability compared to other options.
 Plywood - Offers smooth finishes, is lightweight, and comes in large sheets for faster
construction. More reusable than timber but susceptible to moisture damage.
 Steel - Strong, durable, and can handle heavy loads. Offers excellent reusability but is heavy,
expensive, and requires specialized skills for working with.
 Aluminum - Lighter than steel and easier to handle, but less strong and more expensive. Good
for intricate shapes and repeated reuse.
 Plastics - Lightweight, waterproof, and offer good surface finish. Limited availability in larger sizes
and may not handle complex shapes. Reusable depending on type.
 Magnesium - Lightweight, strong, and dimensionally stable. Similar to aluminum in cost and
application, but less readily available.
 Fabric - Used for specific applications like curved surfaces or retaining walls. Offers flexibility but
requires specialized knowledge and techniques.

Factors to Consider for Material Selection

 Project type and size - Complex structures might require stronger materials like steel, while
simpler projects can utilize plywood or timber.
 Number of reuses - If you plan to reuse the formwork frequently, steel, aluminum, or plastic
might be better choices.
 Budget - Consider the initial cost of the material and its reusability to get the best value.
 Labor costs - Working with certain materials (like steel) might require specialized labor,
impacting costs.
 Surface finish requirements - Some materials like plywood offer smoother finishes, while others
might need additional treatment.
 Environmental conditions - Consider factors like exposure to moisture, temperature, and
chemicals when choosing material.
 Safety - Ensure the chosen material is strong enough to withstand the loads and meets safety
regulations.

5. Equipment

Ensure you have the necessary equipment for material handling, erection, and dismantling of
the formwork system.

Concrete Saws

Cutting formwork materials: Precise cuts are often needed for panels, beams, and other components to
fit the desired shape and dimensions. Concrete saws offer clean, efficient cuts in various materials like
wood, plywood, and even some types of plastic formwork.

Making adjustment on-site: Unexpected situations or minor errors might arise during installation.
Concrete saws allow for quick adjustments to formwork pieces without compromising structural
integrity.

Sanders
Smoothing surfaces: Removing imperfections and ensuring a smooth finish for the concrete surface is
crucial. Sanders help achieve this by smoothing out any rough edges, uneven cuts, or protrusions on the
formwork, leading to a better final product.

Preparing for coatings: In some cases, formwork might require specific coatings or sealants. Sanders help
prepare the surface by removing any dust, debris, or imperfections that could affect the adhesion or
effectiveness of the coating.

Power Drills

Fastening formwork components: Power drills expedite the process of connecting different formwork
elements like panels, walers, and braces. They allow for efficient screw driving, making the assembly
process quicker and less labor-intensive.

Creating holes for fixings: Depending on the design, formwork might require holes for tie rods, anchors,
or other fixings. Power drills facilitate drilling accurate and consistent holes for these purposes.

Forklifts

Handling heavy materials: Formwork often involves large and heavy panels, beams, and other
components. Forklifts provide safe and efficient movement of these materials around the construction
site, reducing manual handling risks and expediting the installation process. Reaching higher locations:
For tall structures or elevated formwork placements, forklifts provide the necessary reach to safely lift
and position heavy components, ensuring proper placement and minimizing worker strain.

UNIT OF COMPETENCY: Layout/assemble scaffold and braces

MODULE TITLE: Laying out/ assembling scaffold and braces

INTRODUCTION: This module covers the knowledge, skills, behavior, and motivations required in
selecting and preparing materials for laying out/assembling scaffolds and braces.

LEARNING OUTCOME 2 LO2. Layout/assemble scaffold and braces

CONTENTS:

 Planning scaffolding layout

 Use the right type of scaffolding
 Assemble the scaffolding on level ground
 Secure the scaffolding to the structure
 Disassemble the scaffolding in reverse order of assembly
CONDITION: 4. Personal protective equipment
The student/trainee must be provided with the Hard hats
following: Safety glasses
1. Equipment Gloves
Concrete saws Boots
Sanders
Power drills 5. Training materials
Forklifts Safety Protocols
Installing formwork manual
2. Tools Selection and Use of Tools and Equipment
Hammer Formwork Assembly Techniques
Saw
Drill
Level
Tape measure
Square
Pliers
Safety gear

3. Materials/Supplies
Formwork panels
Ties
Wedges
Bracing

ASSESSMENT METHODS:

 Written/oral
 Interview
 Direct observation
Introduction:

This lesson presents the brief explanation of techniques on laying-out and assemble scaffold and braces
on installing formworks.

Learning Objectives:

1. Identify and explain the procedures for working with scaffolds and braces.

2. Read and interpret scaffold assembly diagrams and instructions.

3. Properly lay out scaffold components

Laying out and assembling scaffolding and braces can vary depending on the specific type of scaffolding
you are using, the size and complexity of the structure, and any local regulations or best practices.

LAYING-OUT AND ASSEMBLING SCAFFOLDING AND BRACES PREPARATION

GATHER YOUR MATERIALS

Make sure that you have all the necessary components, including frames, braces, platforms,
planks, ladders, and fasteners. Familiarize yourself with the names and functions of each piece.

 Frames - The vertical and horizontal supports that form the core structure of a scaffold. Frames
are the backbone of the scaffold. They come in various prefabricated form or can be built using
tubes and couplers. These frames are connected vertically and horizontally to create the desired
height and reach of the scaffold.
 Braces - Diagonal elements that provide stability and prevent the scaffold from swaying or
collapsing. Braces are crucial safety components. They are installed diagonally between frames,
typically at specific intervals, to create a rigid structure that resists lateral forces (wind, worker
movement).
  Platforms - The working surfaces where workers stand and perform their tasks. Platforms are
typically made of wooden planks or metal decks laid across ledgers (horizontal beams) secured
to the frames. They provide a stable and secure work area at the desired level.
 Planks - Individual wooden boards used to create the platform surface. Scaffolding planks are
specifically designed for strength and slip resistance. They are laid side-by-side on the ledgers to
create a continuous, even platform.
 Ladders - Portable climbing structures used to access different levels of the scaffold.
 Fasteners - Various hardware used to hold and clamp scaffold components together securely.

CONSULT MANUALS AND GUIDELINES

Refer to the manufacturer's instructions for specific scaffolding system. Follow all safety
regulations and best practices in your area.

CLEAR THE WORK AREA

Remove any obstacles that could hinder assembly or pose a safety hazard. Ensure the ground is
level and stable.

START WITH THE BASE

Assemble the base frames according to the instructions, including attaching castors (if
applicable) and diagonal braces for stability. Use a spirit level to ensure the base is level.

BUILD THE UPRIGHTS

Attach the vertical uprights to the base frames, following the correct sequence and using the
designated connectors. Tighten all fasteners securely.

ADD CROSS BRACE

Install horizontal and diagonal cross braces as specified in the instructions. These provide rigidity
and stability to the structure.

LEVEL AND CHECK

Continuously check the structure for levelness and stability as you build. Make adjustment as
needed.
 ADD PLATFORMS AND PLANKS

Once the frame is complete, install the platforms and working planks according to the
manufacturer's recommendations. Ensure they are securely fastened and can support the expected
weight.

ACCESS LADDER

Provide a safe and secure access ladder, properly secured to the scaffold.

DOUBLE-CHECK EVERYTHING

Before using the scaffolding, double-check all connections, braces, and platforms for tightness
and stability.

USE FALL PROTECTION

Always wear appropriate personal protective equipment (PPE), including a harness and lifeline,
when working on scaffolding.
 NEVER OVERLOAD

Stay within the weight capacity limits of the scaffolding and avoid unevenly distributing loads.

SEEK PROFESSIONAL HELP

If you are unsure about any aspect of assembling or using scaffolding, seek help from a qualified
professional.

QUIZ

TRUE OR FALSE: Read each question carefully and pay attention to all details. Choose the CORRECT
answer for each question and mark your choice clearly on the answer sheet provided. (1 point each)

1. The following materials are use to install scaffolding and braces including frames, braces, platforms,
planks, ladders, and fasteners

A. True

B. False

2. Consult manuals and guidelines refer to the manufacturer's instructions for specific scaffolding system.
A. True

B. False

3. Install horizontal and diagonal cross braces provide rigidity and stability to the structure.

A. True

B. False

4. Continuously check the structure for levelness and stability and make adjustment if needed

can be a time consuming to a workers

A. True

B. False

5. Before using the scaffolding, double-check all connections, braces, and platforms for

tightness and stability.

A. True

B. False

6. Stay within the weight capacity limits of the scaffolding can cause physical hazard.

A. True

B. False

7. Clamp used to hold and clamp scaffold components together.

A. True

B. False

8. Remove any obstacles that could hinder assembly or pose a safety hazard. Ensure the ground is level
and stable.

A. True

B. False

9. Braces is the vertical and horizontal supports that form the core structure of a scaffold. A. True

B. False

10. Laying out and assembling scaffolding and braces can vary depending on the specific type

of scaffolding you are using.

A. True

B. False
ANSWER KEY:

1. A

2. A

3. A

4. B

5. A

6. B

7. B

8. A

9. B

10. A