Page 6 of 25) COMPLIANCE MATRICES - TECHNICAL SPECIFICATION OF HYDRAULIC TONGS: Participating bidder is required to provide acceptance against each clause’ (a) CATEGORY. I: TECHNICAL SPECIFICATION OF 20" HYDRAULIC POWER CASING TONG WITH HYDRAULIC. POWER UNIT (ELECTRIC DRIVEN) Sr. No. Specifications ‘Acceptance of the \clause/ Commentary| by the bidder 1.0 | Scope & Application ‘Scope: The specification of hydraulic power casing tong covers the 1.1. | minimum requirements and guidelines for fabrication, procurement, inspection and testing, Application: Hydraulic casing tongs are used for making-up or breaking out 12 | of casings or pipes. These tongs are hydraulically driven 2.0 | General Features: Hydraulic casing tong shall be new and of recent manufactured (not older 2.1 | than one year on the date of shipment / inspection whichever is later). The equipment shall be properly balanced on its installation and during 22 operation The manufacturer shall be Nationally / Internationally reputed for the 2.3 | required product of good quality or the manufacturer shall be a proven source for the product and quality to ONGC 3.0 | Technical Features: 3.1 | Latest codes & standards shall form part of this specification. 3.2 | Technical Parameters: ‘A.complete set of Hydraulic Power Casing Tong with Hydraulic Power Unit shall consist of following two major components. i. Casing Tong, ii, Hydraulic Power Unit (Electric driven). Casing Tong: 3.2.1 | the New & Unused Hydraulic Power Casing Tong for Casing Pipe shall meet the following specification: 3.2.1.1 | Casing tong shall handle tubular sizes in the range 8 5/8" to 20". Casing tong shall have minimum rated torque capacily of 30,000 #.Ibs in $2.12 | ow Gear & 7,500 ftlbs in High Gear 3.2.1.3 | Casing Tong shall not exceed maximum operating pressure 3000 psi Casing tong shall have rotating speed 15-30 rom in high gear and 5-10 rom 3214 in Low Gear. For Casing Tong, hydraulic oil requirement range shall be’ GPM: 25-65 and Operating pressure: 1000-2500 psi, 3.21.5 3.2.2. | Hydraulic Power Unit (Electrically driven):(Page 7 of 3.2.2.1 Hydraulic Power Unit shall have a Tank capacity (min,) of 70 gallons (265 litres), The hydraulic oil reservoir shall be complete with batfles, drain level indicator, fiter and breather assembly, suction strainer and retum line filter. 3.2.2.2 Hydraulic Power Unit Electric Motor shall have following features: i. Flameproof and weather proof AC motor: 60 HP (min.) ii, 440 Volts, ji, 50 Hz. iv. 3 phase. Vv. Permissible variation in voltage and frequency: (+ 6%), (+ 3%) respectively. vi. RPM: 1500. vi, Motor shall be capable to drive dual type hydraulic pump and enable to deliver the required output torque by the tong, vii, Starter shall also be flame proof. ix. Flame proof cable terminal box. Note: a. Allthe Electrical Motors, DOL Starters, Push Button Stations, cable glands and other Electrical items shall be Flameproof, Weatherproof and, type as defined under Regulation 107 of OMR-2017 and shall also meet the requirement stated in the Gazette Nolification dated|8h October 2017 issued by DGMS. b. Flame proof and weather proof Savitrel cage AC induction motor IE2 efficiency with IP 55 degree of protection class Finsulation Temperature: fise limited to class B, Flame proof terminal box, compression type cable glands Motors shall be cerfified by PESO/CMRI/IECEX/ATEX for operation in Hazardous Area Zone | and Zone 2 / Class 1 Div. 1 and Group D. Standards: IEC: 60079-1 and IS: 12615 Motors shall be supplied with thermostat or space heaters for anti- condensation. 3.2.2.3 Hydraulic power unit shall be provided with suitable Tube and Shell type water cooled heat exchanger for cooling of Hydraulic oi 3.2.2.4 Minimum Hydraulic Output Range GPM: 25-65 and Pressure: 1000-2500 psi 3.3 | Constructional Features: 3.3.1 | Casing Tong: The hydraulic casing tong shall have quick change siding die head to 3.3.1.1 | facilitate when different casing pipes sizes in the range 8 5/8" to 20" ore to berun, The casing tong shall be equipped with interlock safety device that shall 3.3.1.2 prevent the tong from running when the tong door is open. 33.143 | The hydraulic power casing tong shall be equipped with chain bridle “S18 | (equipped with turn buckles) to suspend the tong in a proper plane. 4.3.1.4 | 10s shall be equipped with the Swivel Joints with suitable connections for hydraulic hose.Page 8 of 25) The power tong shall be suitable for fitting the following size of Head / 33.1.5 Jaws: 8%", 9%", 97%", 10%", 1194", & 13%", 20". 3.3.2. | Hydraulic Power Unit (Electric driven): Hydraulic inlet pressure hose shalll have min. 1" LD. and retum hose shall 3.3.2.1 | have 1'4" ID. with pressure rafings of 5,000 psi & 1,500 psirespectively. Both the hoses shall be min, 60 ff. long, Hydraulic inlet and retum pressure hoses shall have self-sealing, quick $3.22 | release adopter union type end connections Hydraulic Power Unit shall be mounted on heavy duty skid with provision for lifing and keeping hoses. It shall be equipped with un-loader valve, check valve, relief valve and pressure gauge. 3.3.2.4 It shall be equipped with explosion proof fluid temperature sensor and fluid $3.25 | tevel sensor for automatic shut off of power Unit Fire resistant, low smoke screened EPR insulated & HOFR elastomer CSP sheathed flexible copper cables of length 50 metres (minimum) with cable 3.3.2.6 | connector 125 Amps 4 pole (3 + E) of make Rig-Hill or equivalent shall be provided with 3 phase flame proof (FLP) push button starter with hydraulic power unit The hydraulic power unit shall be equipped with a remote Flame Proof (FLP] push button switch with screened EPR insulated & HOFR elastomer CSP sheathed flexible copper cable of 20m length {minimum} enabling it to be operated from a remote location 3.3.2.7 Allnecessary items shall be provided for installation and operation of 3.3.2.8 hydraulic power unit. 3.4 | Accessories The hydraulic casing tong shall be equipped with Torque gauge assembly 3-41 | 6+ Rating 0-35000 ft - Ios and requisite load cell with hose and D shackles It shall have a double Spring Hanger Assembly, Hydraulic Lift Cylinder 3.4.2. | Assembly for 24” Height setting/ adjustment (Up & Down) of the Hyaraulic power casing tong at the required position of pipe. Two-Set of Die Head/jaws with dies to handle 9 5/8", 13 3/8” and 20° $43 | casing shall be provided Material: Vendor fo ensure that material of construction offered for different 3.5 | Components of Hydraulic casing tong shall be compatible with specified operating conditions and Parameters and shall be suitable for the intended service, except as required or prohibited by the Data Sheet / Indenter or the relevant codes & standards Data Sheet: 3.6 | Allinformation in the data sheet shall be furnished completely by the vendor along with the BID as per Annexure-| enclosed. 3.7 _ | Painting:(Page 9 of The equipment shall be sand blasted to white metal and primed with zine and finished with two coats of epoxy paint to prevent against corrosion. 3.8 Marking: Aname plate (Engraved / Embossed) bearing the following information shall be provided on the body of power tong and power unit: a) Name of the manufacturer b) Model No. ¢} Serial No. d) Year of manufacturer e) Casing Tong Size Range (in, f)_ Maximum Hydraulic System Working Pressure (ps) g} Any other information. ‘MISCELLANEOUS: All the following essential requirements shall be as mentioned in the tender documents. If not mentioned in the tender documents then as per the Data Sheet filed by the vendor: 41 Documents to be submitted along with the (Offer): Literature, Manual, Drawings & other relevant Documents etc. The vendor/manufacturer shall provide technical literature confirming the technical specification of the quoted hydraulic casing tong and hydraulic power unit (electrical driven} for evaluation along with the bid, 42 ‘Along with the Supply of the equipment/item/unit: a) The vendor/ manufacturer shall provide 02 sets (hard copy) of technical literatures, Maintenance/ operations manual & drawing & spare part catalogue indicating part no, material (general description} of the quoted Hydraurc casing tong & Hydraulic power unil (electric Driven) with shipment. Soft copy should be shared on demand from indenter. ») Warranty & guarantee certificates, Material test certificates, and Inspection & Testing reports. @) Packing list, Start up or commissioning spare porls/consumables Ist etc. 4) All performance test certificates as applicable. €) Certificate of suitability for Zone 1 and Zone 2 / Class-I, Division 1 and Group D Hazardous Ol Mines area for the supplied Motor and Starter. 43 Warranty & Guaranty: As per tender document. 44 After sales service and spares: Vendor/manufacturer shall also furnish a list of operational spares for the quoted hydraulic casing tong & hydraulic power unit (Electric driven) for continuous duty operation of 2 year along with their part ne., quantity & unit rate in the bid documents. 45 Manufacturing test cerlificates. 46 Packing: All untapped openings shall be provided with metal closure with full rubber gaskets & bolted before shipment and as per manufacturer standard practice ensuring safeguard of equioment from any possible damage in transit or conforming to the relevant standards. 47 Inspection Procedure:(Page 10 of 25) ‘AS per specifications and relevant codes / standards, QAP duly approved by the ONGC shall be part of PO. The inspection shall be caried out by inspecting agency as per approved QAP. ANNEXURE-1 DATA SHEET (TO BE FILLED BY VENDOR) Manufacturer's Name Model No. Year of Manufacture Casing Tong Size Range (inches) Maximum Hydraulic System Working Pressure (psi) . Hydraulic System Flow Rate Torque Capacity [Ib.f.) minimum: High Gear / Low Gear . Rotating Speed (rpm) - High Gear / Low Gear . Hydraulic Power Unit Motor Features 10. Unit Tank Capacity 11. Overall Dimensions 12. Weight 5.0 (Sign & Stamp of the bidder)