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Technical Articles

Prasanna Desikan
August 24, 2023 | 8 minute read

2 Step Stock Transfer in EWM


Kanban

Follow  1  4  1,366

It is always true that, when observed, the overall solution and the concepts used
 Like in all Warehouses will be the same. But there are always variations in which the
process executed on the Warehouse floor. It is one such variation that I would like
to share in this blog.
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Through this blog, one will be able to understand the below:

1. 2 Steps Stock Transfer in EWM Kanban– Configuration Steps and Execution


2. The need for a New Document Type and New WPT
3. Partial Pick during Kanban

This blog is with the assumption that you have setup the Warehouse to function
already. Steps below will be concentrated only towards Kanban process related
setup.

Note – In my process, both the Source and Destination Slocs are EWM managed.

Process Flow that will be explained in this blog:

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 1/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

Overall Process

Step – 1: I have configured the 2 step Kanban Process using the “Delivery Option”.
There is a new method that SAP has introduced, not long back, using Warehouse
Task. The use of this method, technically called as the Control Type, is defined in
the below configuration node.

Control Type Menu Path

Control Type Config


https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 2/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

As noticed in the screenshot above, the Control Type – 7 is used. Type – 8 can be
used for Warehouse Task Option (I haven’t tried that option though, yet).
Movement Type is 313, which is triggered during the Step – 1 of the 2-Step
Kanban Cycle. Now comes the question on the 2nd Step and defining that in our
configuration.

Step – 2: The system is now informed of the Movement Types and the ERP
Document Type to be used for Outbound and Inbound Deliveries.

Delivery Type Determination

Delivery Type Determination Config

Step – 3: This is where the little deviation that I had to do in specific for my client.
I had to auto create the WT at both Inbound and Outbound automatically
including the auto post of GR and GI. This is in conflict to the other configuration
in place for the regular Vendor GR and Customer GI, which will use the same
Document Type in ERP and EWM.

This made it difficult for me to play around with PPF to automate WT/ GR and GI
creations only for Kanban and to leave out other GR and GI processes for manual
execution by the Warehouse Operator.

This left me with no option but to use a different Document Type in both ERP and
in EWM. I had an unused Document Type that I havent used in any of my
processes – HID and HOD.

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 3/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

Also, in the EWM side, I had 2 Standard Document Types that I haven’t used for
any of my other processes, which is IPS and OUTS.

Respective configurations for HID/ HOD and its link with EWM Document Types
are as below:

SCM Extended Warehouse Management –> Interfaces –> ERP Integration –>
Delivery Processing –> Map Document Types from ERP System to EWM

Doc Type Mapping

SCM EWM –> Interfaces –> ERP Integration –> Delivery Processing –> Map Item
Types from ERP System to EWM

Item Type Mapping

Standard EWM Document Types used are shown below. I havent changed
anything other than its description and hence I don’t see a need to show the
details inside the Document Types.

SCM Extended Warehouse Management –> Goods Receipt Process –> Inbound
Delivery –> Define Document Types for Inbound Delivery Process

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 4/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

Defining Doc Types for IBD

SCM Extended Warehouse Management –> Goods Issue Process –> Outbound
Delivery –> Define Document Types for Outbound Delivery Process

Defining Doc Types for OBD

Step – 4: All the configuration that is done till now will manage the IBD and OBD
creation separately but the trigger of IBD once the GI is done is for OBD is not
managed yet. For this we will have to activate a Workflow in the system. Below are
the details.

T-Code: SWE2

IBD Creation WF
https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 5/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

Above are the configurations needed to be in place for Kanban to work. When the
Kanban Control Cycle is setup, one will have to maintain the Container Qty that
needs refilling by the WH Operator.

When the Container is marked as Empty, WT is generated for the Container Qty
as in the Control Cycle.

In an ideal world, it will work when the stock is present in the source bin, but this
is not always the case in the real world. If the stock is less than the Container Qty
in the source Storage Bin, the WT will be created for the Qty that is available.
When this is the case, GI cannot be posted as the pick Qty is less than the OBD
Qty.

Hence, we will have to use the concept called “Pick Denial”. When the WT creation
Qty is less than the Available Qty, the Pick Denial which was set during WT
creation is triggered. This will reduce the OBD Qty in EWM and in ERP to the WT
Qty. This will now allow auto GI in hence the 2nd Step of Kanban is continued.

When the above is configured, it will allow the WH Operator to continue with his
pick Qty and the Production will not have to stop their process due to stock non
availability.

Step – 5: Below are the steps to configure Pick Denial

SCM Extended Warehouse Management –> Goods Issue Process –> Pick Denial –
> Activate Pick Denial at Warehouse Number Level

Pick Denial Activation at WH Level

SCM Extended Warehouse Management –> Goods Issue Process –> Pick Denial –
> Specify Pick Denial at Warehouse Process Type Level

Activate this for the WPT that you are planning to use for Kanban Goods Issue.

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 6/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

Pick Denial Activation at WPT Level

SCM Extended Warehouse Management –> Goods Issue Process –> Pick Denial à
Assign Internal Exception Codes to Exception Codes

Assigning Internal Exception Codes

Cross verify the configurations of Exception Code PD01 assignment to your


Warehouse along with the below values (though should be present by default).

Exception Code Check 1

Exception Code Check 2

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 7/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

Exception Code Check 3

Now, in the WF above, SAP has provided it to work as a Dialog Step. So once the
WT is created with less Qty, this WF will be triggered in the backend but will NOT
get completed unless there is some manual intervention, which will NOT happen.
Hence the WF needs to be updated as below.

WF Automation

Once all the above configurations are done, you will be able to complete the 2
Step Kanban Pick Cycle with Pick Denial.

Process Steps:

As mentioned above on the assumption that the Warehouse is already setup to


work, I will NOT be showing the Master Data used other than that is in specific for
Kanban.

Kanban Control Cycle:

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 8/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

Kanban Control Cycle

Once the Control Cycle is setup and the Kanban Board is updated with status as
WAIT for the Container. Based on Status configuration, the status sequence may
vary. Am going with the standard flow here, where the status will change from
WAIT –> EMPTY –> IN TRANSIT –> FULL. If it’s a 1 step Kanban, IN TRANSIT
status will be skipped.

Kanban Board

Let’s work with Container 32.

Step – 1:

Mark the Bin as Empty either using the App – Set Kanban Container Status (Can
be used in any supported HHD) or using the Transaction PK13N, if executed using
desktop or tab. As an alternative, if your Warehouse uses RFUI application, you
can try mapping the standard program provided by SAP for Container Status
Change – TCODE: PKRFBC.

The behaviour is however the same way whichever way you choose to perform
the action.

The Kanban Container once marked Empty, an OBD is generated automatically to


pick the items. Since I have used a different OBD Doc Type along with a WPT that

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 9/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

is specifically configured for this, I have maintained PPF condition to generate WT


at once it gets distributed.

Kanban Container Info

As noticed above, OBD is now created for the 2 Qty as mentioned in the Control
Cycle. However, I currently hold only 1 Qty as stock in the Warehouse. Since I have
also configured Pick Denial, WT would have been created for 1 Qty and the OBD in
EWM and ERP is should also be reduced to 1 Qty. Can be noticed in the
screenshots below:

EWM OBD:

EWM OBD

ERP OBD:

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 10/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

ERP OBD

WF triggered:

Pick Denial WF Trigger

PPFs triggered:

PPFs Triggered

Once the Pick is confirmed and the GI posted (via PPF trigger as the WH Operator
cannot come to the PC to do a PGI for this OBD, all should happen either on the
WH Floor or automatically), the Container status will now turn to IN TRANSIT and
an IBD is created automatically to place the item in the PSA.

In Transit Status

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 11/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

IBD Doc Number in Container Info

WT Info

Once the above WT is confirmed, the stock is placed in the PSA and the status of
the Container is changed to FULL automatically.

FULL Status

References:

https://help.sap.com/docs/SAP_S4HANA_ON-
PREMISE/49d0972a760b4646918ce9fddb034d64/bfd0f863bb1c4598a262a4fa

https://blogs.sap.com/2023/08/24/2-step-stock-transfer-in-ewm-kanban/ 12/15
12/29/23, 1:26 PM 2 Step Stock Transfer in EWM Kanban | SAP Blogs

10b46765.html?version=2021.002

https://help.sap.com/docs/SAP_S4HANA_ON-
PREMISE/49d0972a760b4646918ce9fddb034d64/e75ebd534f22b44ce100000
00a174cb4.html?locale=en-US

https://help.sap.com/docs/SAP_S4HANA_ON-
PREMISE/2d95c3180a974e0aad07556ee4d28e94/a6a50a0b6aa54e338ba886f
06d68b00b.html?locale=en-US

Appreciate feedback and happy to correct.

Thanks,

Prasan

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Assigned Tags

EWM - Goods Movement

EWM - Delivery Processing

EWM - Interfaces

EWM - Radio Frequency

EWM - Warehouse Order Processing

MAN Production Planning (PP)

SAP Extended Warehouse Management

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Navedali Chaudhary
August 25, 2023 at 9:35 am

Very Informative blog with practical useability. Good Work.

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