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J of Chemical Tech Biotech - 2022 - Moreno Andrade - Biohydrogen Production From Food Waste and Waste Activated Sludge in
J of Chemical Tech Biotech - 2022 - Moreno Andrade - Biohydrogen Production From Food Waste and Waste Activated Sludge in
J of Chemical Tech Biotech - 2022 - Moreno Andrade - Biohydrogen Production From Food Waste and Waste Activated Sludge in
Received: 23 June 2022 Revised: 3 August 2022 Accepted article published: 12 September 2022 Published online in Wiley Online Library: 30 September 2022
Abstract
BACKGROUND: Food waste (FW) and waste activated sludge (WAS) are complementary substrates that improve H2 production
by dark fermentation. However, there is little experience in the process performance in the long-term operation of reactors
co-processing FW–WAS. This study aims to determine the optimal FW–WAS ratio in batch H2 production and then feed this
FW–WAS ratio to an anaerobic sequencing batch reactor (SBR) to evaluate the influence of three organic loading rates (OLR)
– 15, 22 and 45 g volatile solids (VS) L−1 d−1 – on H2 performance and microbial composition.
RESULTS: Batch tests showed that the FW–WAS ratio of 90–10 increased 22% of the H2 production compared to the individual
FW. In the SBR operation, the OLR significantly influenced H2 performance, reaching the highest productivity of 733 ± 282
mL H2 L−1 d−1 at an OLR of 22 g VS L−1 d−1. The cooperative lactic acid cross-feeding between Olsenella and Megasphaera
resulted in the highest H2 productivity at an OLR of 22 g VS L−1 d−1. OLR promoted the prevalence of different taxa of hydro-
lytic bacteria, where Enterococcus and Veillonella were positively correlated, with the highest substrate hydrolysis of 50% at an
OLR of 15 g VS L−1 d−1. Prevotella, a genus with a wide spectrum of hydrolytic enzymes, was predominant in the SBR operation
regardless of the OLR.
CONCLUSION: The SBR operation at OLR of 22 g VS L−1 d−1 improved H2 production by applying a 90–10 FW–WAS ratio. The
change in OLR promoted different taxa of hydrolytic species in the SBR; however, Prevotella spp. prevailed at the three OLRs.
© 2022 The Authors. Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society
of Chemical Industry (SCI).
Keywords: hydrogen; Megasphaera; organic loading rate; Prevotella; sequencing batch reactor
© 2022 The Authors. Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical
Industry (SCI).
This is an open access article under the terms of the Creative Commons Attribution-NonCommercial License, which permits use, distribution and
reproduction in any medium, provided the original work is properly cited and is not used for commercial purposes.
10974660, 2023, 1, Downloaded from https://analyticalsciencejournals.onlinelibrary.wiley.com/doi/10.1002/jctb.7238 by Birla Institute of Technology & Science, Wiley Online Library on [09/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Biohydrogen from codigestion of food waste and waste activated sludge www.soci.org
Wastewater treatment plants generate large amounts of waste The inoculum used was an anaerobic sludge that was provided
activated sludge (WAS), which also has the potential to produce by a brewery. This sludge was pretreated by drying at 105 °C for
H2 by dark fermentation. However, due to its low carbohydrate/ 24 h, ground and sifted to obtain a particle size <65 mm, select-
protein ratio (<0.1) and high content of non-biodegradable mate- ing the H2-producing microorganisms according to several
rials, the resulting H2 yields are low: below 30 L kg−1 VS.6-8,11 authors.16-19 The characterization of the pretreated inoculum
Despite this, WAS possesses interesting properties for its co- showed the next values in g/ginoculum:total solids (TS)
processing with FW, such as high alkalinity and trace metals act- 0.98 ± 0.01, VS 0.69 ± 0.02, COD 2.13 ± 0.3, carbohydrates 0.07
ing as micronutrients.12 The co-processing of FW with WAS has ± 0.01 and proteins 0.14 ± 0.03.
been demonstrated to improve the H2 production rate compared
to the processing of the individual wastes.11-14 Codigestion of Hydrogen potential production test
WAS with other organic wastes has demonstrated to improve Different combinations of FW–WAS (% VS) were evaluated to test
sludge dewaterability, increase buffer capacity, accelerate initial their effects on hydrogen potential production (HPP) at
biogas production time and balance C/N ratio.10 10 g VS L−1: 90–10, 80–20, 70–30, 60–40, 50–50, 30–70 (ratios
Kim et al.14 determined an optimal FW–WAS ratio of 87–13%, are expressed on a VS basis). Treatments with individual wastes
which increased the H2 production compared to the individual of FW and WAS (100–0 and 0–100) were used for benchmarking
processing of FW. Later, another study confirmed that a slight later. The HPP test was carried out by using an Automatic Meth-
addition of WAS (10:1 on a chemical oxygen demand basis) signif- ane Potential Test System equipment (AMPTS II, Bioprocess Con-
icantly enhanced the H2 fermentation performance.11 On the trol, Sweden). The standardized protocol for determining
other hand, Liu et al.13 reported that the co-processing of FW with biohydrogen potential reported by Carrillo-Reyes et al.19 was used
WAS did not improve the H2 yield. These contradictory results as a guideline. Batch reactors with a total volume of 600 mL and a
may be related to the feedstocks’ initial characteristics such as working volume of 460 mL with 140 mL of headspace were used.
chemical oxygen demand (COD), volatile solids (VS), carbohydrate Nutrients and alkalinity buffer were added according to Mizuno
content and C/N ratio, which vary depending on their origin, as et al.,20 and deoxygenated water was added to fill the total vol-
aforementioned. The C/N ratio is an important parameter since, ume. The initial pH was adjusted to 7.0 using a solution of
generally, FW has a higher C/N ratio than WAS, and co- 0.1 mol L−1 NaOH according to Ramos et al.,18 and each batch test
fermentation can be adjusted to an optimal C/N value (15–30); was inoculated with 0.7 g of the pretreated inoculum. Intermittent
the production of soluble proteins, carbohydrates and short-chain mixing at 120 rpm (1 min for every 3 min during the experiment)
fatty acid is enhanced consequently, and the dewaterability of was applied. Incubation was at a constant temperature of 37°C. All
anaerobic digestate was improved.10 treatments were run in triplicate. Endogenous H2 production by
Previous studies have demonstrated the convenience of the the inoculum alone was subtracted from all treatments in the
FW–WAS co-processing for improving H2 production; however, HPP calculation.
all the studies were limited to batch tests.11-14 In continuous
reactors, there could be an inoculum adaptation, substrate Reactor experimental set-up
depletion or accumulation of putative toxic compounds, among The FW–WAS ratio for which the highest HPP was reached was
other phenomena present in batch fermentations. Therefore, applied to H2 production in a sequencing batch reactor (SBR).
the potential of H2 production previously reported during the The SBR was constructed as an acrylic cylinder with a reaction vol-
co-processing of FW–WAS could be improved in continuous ume of 2 L, a working volume of 1.5 L and headspace of 0.5 L, and
reactors. The organic loading rate (OLR) is a key parameter for an exchange volume of 50%. The reactor was inoculated with 20 g
H2 production from FW in continuous bioreactors.15 OLR influ- anaerobic sludge pretreated at 105 °C for 24 h, inhibiting metha-
ences the hydrolysis of particulate substrate, removal, and con- nogenic microorganisms. The inoculum was added once at the
version of carbohydrates, consequently leading to the efficient initial operation of the reactor. Initial activation of the inoculum
production of H2 and VFA. As a result, this study aims to deter- was obtained in ten operation cycles (reaction time 12 h) using
mine the optimal FW–WAS ratio for the improvement of H2 pro- 15 g L−1 glucose and mineral medium: 41.6 g NH4Cl, 4 g
duction in batch tests and then to determine the effects of the K2HPO4, 2 g MgCl2.6H2O, 1.6 g FeSO4·.7H2O, 40 mg CoCl2.6H2O,
OLR on H2 productivity and microbial composition in a discon- 40 mg MnCl2.4H2O, 40 mg KI, 8 mg NiCl2.6H2O, 8 mg ZnCl2.
tinuous reactor operated for 110 days with the optimal After the inoculum activation, the experiments applying a fixed
FW–WAS ratio. feedstock at 15 g VS L−1 (FW–WAS ratio of 90–10) were carried
out. Reaction time was 12, 8 and 4 h, related to the OLR tested
(15, 22 and 45 g VS L d−1, respectively). The fill, settle and draw
EXPERIMENTAL phases were 5, 60 and 5 min, respectively. The reactor had deflec-
Feedstocks and inoculum tors in the walls assuring a complete mixing. A temperature con-
FW was obtained from a university cafeteria daily for 2 weeks; troller based on a recycling water pump was used to maintain a
only the fermentable matter was preserved at −20°C (bones constant temperature of 37 ± 1°C inside the reactor (Thermo Sci-
and inert materials such as plastic or paper were discarded). The entific, Waltham, MA, USA). pH was maintained at 5.5 by a control-
daily samples were mixed, homogenized and mashed with a ler (pH 140 series, EUTECH Instruments, USA) using a combined
blender (1 HP grinder JR MJ22, Torrey Mexico), obtaining a parti- electrode (BNC, Sensorex), supplying NaOH 1 mol L−1. The stirrer
cle size <0.5 mm. This mixture was stored for further experiments and pumps for filling and drawing were timed and controlled by
at −20°C to avoid its auto-fermentation. WAS was obtained from a software programmed in LabVIEW (National Instruments, USA)
conventional municipal wastewater treatment plant after dewa- using a USB6008 data acquisition card (National Instruments,
tering with a press and stored at 4°C; no further pretreatment USA) connected to a personal computer.
was applied. The characteristics of FW and WAS are listed in The biogas flow rate was measured online using a flowmeter
231
Table 1. (ADM 1000, Agilent, Santa Clara, USA). The accumulated biogas
J Chem Technol Biotechnol 2023; 98: 230–237 © 2022 The Authors. wileyonlinelibrary.com/jctb
Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).
10974660, 2023, 1, Downloaded from https://analyticalsciencejournals.onlinelibrary.wiley.com/doi/10.1002/jctb.7238 by Birla Institute of Technology & Science, Wiley Online Library on [09/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
www.soci.org I Moreno-Andrade, MJ Berrocal-Bravo, I Valdez-Vazquez
volume was obtained with respect to time by numerical integra- RESULTS AND DISCUSSION
tion implemented in LabVIEW. Biogas samples were taken daily Feedstocks (FW and WAS) characterization
to evaluate the percentage of H2. Table 1 shows the characterization of FW and WAS. The moisture
The cumulative H2 production (H) of the experimental data was content of both residues was higher than 60%, making them suit-
fitted to a modified Gompertz equation (Eqn 1): able for the wet anaerobic digestion process. FW was composed
of 96% easy-to-degrade material with low alkalinity. These two
R max characteristics most likely result in the quick accumulation of
Hðt Þ=H max exp −exp ð⊗−tÞ+1 ð1Þ
H max VFA, acidification and, finally, inhibition of dark fermentation. On
the other hand, WAS had alkalinity threefold higher than
where H(t) (mL H2 L−1) is the total amount of hydrogen produced FW. The co-processing of FW with WAS indeed increases the sys-
during the experiment (h), Hmax (mL) is the maximum amount of tem's buffer capacity and reduces the process inhibition result of
hydrogen produced, Rmax (mL H2 h−1) is the maximum hydrogen the VFA accumulation. Also, WAS may be dosed during FW fer-
rate and ⊗ (h) is the lag time before the exponential hydrogen mentation for pH control between 5.5 and 7.0, optimizing H2
production. production,18-19 which would avoid the requirements for costly
alkalis. Trace metals were significantly higher in WAS. Some of
Analytical analysis these metals are necessary for metabolism, cellular growth, and
Biogas composition (CH4, CO2 and H2) was analyzed using an SRI activation and function of enzymes and coenzymes in dark fer-
8610C gas chromatograph (SRI Instruments, USA) equipped with mentation for hydrogen production.25 In particular, Fe and Ni
a thermal conductivity detector and a 30 m long (0.53 mm ID) are essential for the biosynthesis of hydrogenases, which are
Carboxen-1010 PLOT column. The operating conditions were set responsible for the reduction of protons, resulting in the forma-
as follows: the carrier gas was nitrogen at a flow rate of tion of H2.26 Also, WAS has a higher concentration of Ca and Al,
4.5 mL min−1; the temperature of the injector was 200 °C; the col- which are metals that help growth and cell retention, so they
umn temperature was 100 °C; and the temperature of the detec- are necessary to avoid the washout of cells from continuous
tor was fixed at 230 °C. bioreactors.27
Contents of VFA (acetic, butyric, propionic and valeric acids) and
solvents (ethanol and butanol) were quantified using a gas chro-
Hydrogen potential production test
matograph (Varian model 3300, CA, USA) coupled to a flame ion-
Figure 1 shows (A) lag time (⊗), (B) Rmax (maximum hydrogen pro-
ization detector and equipped with a 15 m long (0.53 mm id)
duction rate) and (C) Hmax (total amount of hydrogen produced)
Zebron ZB-FFAP column. The injector and detector temperatures
for the individual wastes and the FW–WAS ratios under evalua-
were maintained at 190 and 210 °C, respectively. Column temper-
tion. In general terms, the co-processing of FW–WAS improved
ature was maintained at 45 °C for 1.5 min, after which it was
the fermentation performance. The first beneficial effect of WAS
increased to 135 °C at a rate of 8 °C min−1. The carrier gas was
was the immediate reduction of the lag time (⊗) from 17 h in
nitrogen at 9.5 mL min−1. The lactate content was determined
the individual FW to 5 h for the FW–WAS ratios between 70–30
by ion chromatography using a Dionex ICS-1500 system with an
REIC IonPac AS23 250 × 4 mm column. The eluent, 0.8 mmol L−1
NaHCO3, was mixed with 4.5 mmol L−1 Na2CO3 using an isocratic
flow of 3 mL min−1 at 30 °C.
The COD was measured spectrophotometrically using Hach Table 1. Physicochemical characterization of the feedstocks
methods according to the manufacturer's instructions (HACH,
Parameter FW WAS
CO, USA). TS and VS were determined according to standard
methods.21 Total carbohydrates were measured by the phenol- TS (g/g) 0.37 0.16
sulfuric acid method.22 All the results were analyzed by an ANOVA VS (g/g) 0.35 0.09
with a post-hoc Tukey test with Rstudio (Desktop 2022.07.2+576) VS/TS 95.6 56.2
to compare them among treatments. Alkalinity (mg CaCO3 L−1) 160 535
CODtotal (mg g−1 TS) 1212 1200
Microbial community analysis CODsoluble (mg g−1 TS) 356 168
During the SBR operation, cell samples were collected to char- Carbohydratestotal (mg g−1 TS) 198 42
acterize the microbial composition and preserved at −4°C Carbohydratessoluble (mg g−1 TS) 152 5
pending analysis. Genomic DNA was extracted from cell sam- Proteinstotal (mg g−1 TS) 236 119
ples using the PowerSoil DNA isolation kit (MO BIO Laborato- Proteinssoluble (mg g−1 TS) 57.3 —
ries, Carlsbad, CA, USA) according to the manufacturer's Density (kg L−1) 1.04 0.91
instructions. The DNA concentration was quantified by spec- pH 3.9 8.4
trophotometry using a NANODrop 2000c (Thermo Scientific, Calcium (mg L−1) 7.3 197
USA). The extracted DNA was submitted to RTL Genomics Aluminum (mg L−1) 1.1 31
(Lubbock, TX, USA) for Illumina MiSeq sequencing using the Iron (mg L−1) 0.5 56
universal primers 515F (5´GTGCCAGCMGCCGCGGTAA) and Zinc (mg L−1) 1.4 1.7
806R (5GGACTACHVGGGTWTCTAAT) of the 16S rDNA gene. Cupper (mg L−1) 0.01 1.0
The pipeline procedure for the sequence analysis and further Manganese (mg L−1) 0.2 0.7
analysis of the identified operational taxonomic units have Nickel (mg L−1) 0.01 0.5
been explained previously.23 Pearson's correlations between Potassium (mg L−1) 27 14
the bacterial populations and process parameters were carried Sodium(mg L−1) 127 78
232
wileyonlinelibrary.com/jctb © 2022 The Authors. J Chem Technol Biotechnol 2023; 98: 230–237
Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).
10974660, 2023, 1, Downloaded from https://analyticalsciencejournals.onlinelibrary.wiley.com/doi/10.1002/jctb.7238 by Birla Institute of Technology & Science, Wiley Online Library on [09/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
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Figure 1. Kinetic parameters and H2 production performance for each of the FW–WAS ratios in batch test: (A) lag time; (B) Rmax; (C) Hmax; (D) metabolite
production at different FW–WAS ratios. The dotted line represents the adjustment to a fourth-order polynomial equation.
and 30–70 (P < 0.001). Rmax had contrasting values for the individ- Hydrogen production from FW–WAS codigestion in
ual wastes, almost ten times higher for FW than WAS, with a the SBR
decreasing trend as WAS increased in the FW–WAS ratios. Hmax The inoculum was activated with glucose according to Castillo-
showed a similar decrease as WAS increased in the FW–WAS Hernández et al.,17 and the FW–WAS ratio of 90–10 was then fed
ratios; nevertheless, the 90–10 ratio showed a higher Hmax than to the SBR. The reactor was operated for 110 cycles at different
the individual wastes and the other FW–WAS ratios (P < 0.01). OLRs: 15 g VS L−1 d−1 (cycles 10–40), 22 g VS L−1 d−1 (cycles
The individual WAS had a very low Hmax, a result of its low avail- 50–80) and 45 g VS L−1 d−1 (cycles 80–110). Figure 2 shows the
ability of carbohydrates compared to FW. VFA production was variations in compositions of H2, CH4 and CO2 during the SBR
notably higher in the 90–10 ratio compared to the other treat- operation. The H2 percentage averaged 46 ± 15% during the
ments. It is important to highlight that WAS addition did not glucose activation, decreasing with the substrate change to
change the composition of the main produced VFA (Fig. 1D), FW–WAS. The change in OLR influenced the H2 percentages; the
which were acetate and butyrate, both related to H2 production.26 OLR of 22 g VS L−1 d−1 resulted in the highest H2 percentage of
Nonetheless, WAS addition reduced the amount of ethanol, which 33 ± 8% (Fig. 2), while the increase in OLR resulted in the lowest
possibly was produced by the activation of solventogenesis in the H2 percentage of 14 ± 8% (P > 0.05).
H2-producing bacteria, resulting from VFA accumulation in ratios
with higher content of FW.
These results agreed with those obtained by Kim et al.,14
who proposed an optimal codigestion FW–sewage sludge Table 2. Volatile solids and carbohydrates removal in H2 potential
ratio of 87–13% for improvement of the H2 production in production test
comparison with the individual FW. A small dose of WAS
Mixture ratio VS Carbohydrate
improved the H2 production, most likely due to its contribu-
FW–WAS (%) removal (%) removal (%)
tion of alkalinity, which stabilized the pH of the system, and
micronutrients like Ni and Fe, which are important for the 100–0 53 ± 2.1 93 ± 0.5
biosynthesis of enzymes such as hydrogenases, responsible 90–10 51 ± 1.6 95 ± 1.2
for H2 production.14,28,29 80–20 49 ± 2.2 91 ± 2.0
Table 2 shows the removal of VS and carbohydrates. The effi- 70–30 42 ± 4.3 88 ± 4.0
ciency of VS removal decreased as WAS increased in the ratios. 60–40 44 ± 3.8 95 ± 3.7
VS removal was in the same order as that previously reported 50–50 36 ± 5.1 89 ± 1.5
for similar FW–WAS ratios.11-13 Carbohydrate removal averaged 30–70 23 ± 7.2 90 ± 3.5
91.6% in all the treatments, independent of the FW–WAS 0–100 12 ± 5.3 92 ± 2.3
233
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10974660, 2023, 1, Downloaded from https://analyticalsciencejournals.onlinelibrary.wiley.com/doi/10.1002/jctb.7238 by Birla Institute of Technology & Science, Wiley Online Library on [09/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
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mial equation. (C) Metabolite production at different OLRs in the SBR system. of 25–35 g VS L−1 d−1; however, optimization experiments need
wileyonlinelibrary.com/jctb © 2022 The Authors. J Chem Technol Biotechnol 2023; 98: 230–237
Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).
10974660, 2023, 1, Downloaded from https://analyticalsciencejournals.onlinelibrary.wiley.com/doi/10.1002/jctb.7238 by Birla Institute of Technology & Science, Wiley Online Library on [09/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
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ally, H2 production under this condition was affected by the a fact that needs further research.
J Chem Technol Biotechnol 2023; 98: 230–237 © 2022 The Authors. wileyonlinelibrary.com/jctb
Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).
10974660, 2023, 1, Downloaded from https://analyticalsciencejournals.onlinelibrary.wiley.com/doi/10.1002/jctb.7238 by Birla Institute of Technology & Science, Wiley Online Library on [09/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
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wileyonlinelibrary.com/jctb © 2022 The Authors. J Chem Technol Biotechnol 2023; 98: 230–237
Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).
10974660, 2023, 1, Downloaded from https://analyticalsciencejournals.onlinelibrary.wiley.com/doi/10.1002/jctb.7238 by Birla Institute of Technology & Science, Wiley Online Library on [09/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
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Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).