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Ameren - Symptoms & Causes
Ameren - Symptoms & Causes
Purpose
While Ameren Corporation’s safety record has improved over the long run, recent history reveals
that the number of life-changing safety events at Ameren has increased, where a life-changing event
is defined as a death or permanent injury to an individual. The purpose of this safety improvement
inquiry is to comprehensively formulate the underlying problem so that a comprehensive solution
can be discovered and implemented and that life-changing safety events can be eliminated from
Ameren.
Ameren’s Chief Executive Officer, Tom Voss, believes it is best for all of us to treat the recent
increase in the number of life-changing safety events as a systemic issue instead of as isolated
incidents. Towards this end, Ameren has launched this inquiry to discover a comprehensive
formulation of the problem. We are committed to then taking steps to eliminate life-changing
safety events.
The paragraphs below provide an overview of the process steps and how these process steps
contribute to not only comprehensively formulating the problem, but also to developing and
implementing solutions.
Process
Sponsored by Tom Voss and led by Dennis Weisenborn, a diverse group of over 50 leaders were
assembled from around the company. To facilitate execution of the process, these individuals were
asked to join five teams running in parallel. The teams then went through the process depicted in
the graphic below:
FIND Phase
In the FIND Phase, several individuals from Ameren with experience facilitating were asked to
receive training on facilitating the process (which is called Collaborative Structured Inquiry—CSI
—and was developed at Washington University in St. Louis). Dennis then reached out to assemble
a diverse set of leaders from around Ameren that collectively are likely to possess information and
knowledge that span the issue and are likely to be involved in implementation. The process requires
as much diversity as possible in a team, yet teams are limited in size as they should not exceed 15
individuals. With this in mind, the specific team that developed this report is composed of:
Name Position
Tim Barren Machinist Repairman, Rush Island
Tim Brower Sr. Safety Supervisor, Supply Service
Bob Flatley Superintendent, MO Substation/Relay
Kevin Glaspy Electric/Gas Supervisor, AIU Division IV
Gabe Jones Journeyman Lineman, AIU Division I
Steve Mooney Machinist Repairman, UEC Labadie
Jeff Myers Managing Supervisor, AIU Safety Administration
Adam Peipert Sr. Assistant Storekeeper, Supply Service
Carlton Richardson Stores Supervisor, Supply Service
Roy Smith Maintenance Supervisor, Newton, AER
Michael Wright Superintendent, Buidling Services
Karen Boulanger Project Manager-Integration, AIU (facilitator)
Patty Carrig Managing Supervisor, Emp. Dev. System Trng. (facilitator)
The process was built around the terminology of symptoms (an evidence of a disorder or
opportunity), problems, and solutions. The process is launched around a vital and organizationally
important symptom, which is referred to as the “spark” that launched the inquiry. In the case of
Ameren, Tom Voss identified the spark as the number of life-changing safety events at Ameren
has increased. The process is designed to discover and identify other symptoms correlated with the
spark as well as ultimately all of the root causes generating these symptoms. Such a comprehensive
formulation then provides the basis for thinking about solution components leading to a successful
implementation that treats root causes, thereby eliminating the symptoms.
FRAME Phase
The FRAME Phase identified a web of symptoms to characterize all symptoms correlated with the
spark. To do so, participants were asked to identify all symptoms correlated with the spark based
on their knowledge, information, and personal experience. For each symptom to be included in the
web, participants had to identify data, analysis, or vignettes to justify its inclusion. A key feature of
the web of symptoms is that the entire team had to reach consensus on the web of symptoms. It was
vital during this stage for participants to not discuss root causes or solutions. As indicated in the
diagram above, upon completion of the FRAME Phase this document will be shared to receive
feedback from co-workers across the company.
FORMULATE Phase
The FORMULATE Phase will identify an underlying set of root causes that produce the web of
symptoms identified by the FRAME Phase. A key feature of the list of causes is that the entire
team must reach consensus, relying on data, analysis, and vignettes, that each cause is related to one
or more of the symptoms. It is vital during this stage that participants not discuss solutions. As
indicated in the diagram above, upon completion of the FORMULATE Phase this document will be
shared to receive feedback from co-workers across the company. At this point in the process, the
work product of the parallel teams will be consolidated into a single document containing a
comprehensive problem formulation.
SOLVE Phase
The SOLVE Phase involves discovering solutions acceptable to all constituents that Ameren can
undertake to treat causes that underpin symptoms. Here again, the entire team must reach
consensus on the set of solution components to solve the problem. As indicated in the diagram
above, upon completion of the SOLVE Phase this document will be shared to receive feedback
from co-workers across the company.
IMPLEMENT Phase
In the IMPLEMENT Phase, the teams will be restructured along business segment lines to facilitate
developing an effective implementation plan based upon the set of solution components.
D-Leadership 1. Inconsistent -varying opinions from not seeing Safety programs to keep the
safety strategy. any fresh safety initiatives in a momentum going from Safe Start to
work location to seeing too many current. No fresh safety initiatives. No
safety program, initiatives, etc. focused effort. No corporate wide
-varying opinions on whether focus. Target Zero was a long time
some safety programs should be ago. Too many new safety programs.
customized to a work group or Was it corporate wide? No new
segment programs to keep the company
focused. Target Zero was company-
-Standards Dept. sees tool wide. No corporate wide safety
duplication and inconsistency initiatives. Those were the only things
-multiple groups using – we have all these different books.
different safety approaches to The absence of any corporate
solve problems, eg ground rod programs. The flavor of the month –
drive development too many. Some people are trying to
come up with new safety things, focus
on what we have, and not saturate us.
We have the silo effect. What we are
doing here we have one group,
initiative, another group that isn't doing
anything, and another group doing
their own thing. The absence of focus,
inconsistency of safety initiatives.
Inconsistent safety initiatives. Rules to
Live By we all have different – vendors
vs. internal, contractors, ED vs.
Generation. We should have all things
that we should be doing consistently.
Hard hat areas. Totally disagree, too
broad of a statement. Too broad of a
trying to bring everyone under the
same umbrella that do different work
(relay, stores, lineman). ED MO – has
a black book of multiple unions that
used to be 5 books to make it simpler
for everyone. You have to go to 5
books to find out what the rule is.
Trying to take the broad approach
where it doesn't fit. Better training to
manager level saying these are the
guidelines we need to follow –
guidelines that fit your group.
Consistent safety approach, instead of
an inconsistent approach. Safety
books, working rules. Inconsistent
safety strategy. Different safety
programs at each plant. Too much
safety in some areas, and not enough
in others. If you travel from plant to
plant you see the consistencies. It is
different in every plant in Illinois,
districts, etc. AER traveling between
each group it is like different
companies. No I don't agree. I don't
think it is a symptom, it is a strength.
We have three different ones, but if
you ask them why they don't have any
good reasons while we should. The
bottoms up approach which tailors to
each group. Inconsistent safety
strategy can be effective – Safe Start.
Flexibility among your work groups
and if you had some strategy to
customize it to your group. If the
strategy it weeds out the bad things
but keeps in the good things.
Inconsistency does happen – all
power plants are going to wear hard
hats under your welding hoods –
disgruntled employees – Ameren MO
publishes the Ameren with a welder
with no hard hat under his welding
hood. Inconsistency – a policy needs
to consistent. That could have been a
mistake in the picture, etc. Our jobs
are all different, our challenges are
different, should that be regulated, and
consistent. We are all different
companies with different business
needs. Different needs, but good safe
work practices are good for everyone.
All wear PPE, steel toed boots, etc.
where is the guidance that a local
garage can do what they want to do.
There has got to be some guidance
from Ameren. Certain things you want
to have from a corporate level but it
also needs to have flexibility.
Evidence of that – ladder safety.
Everyone knows the safe way to use a
ladder, but we have different
interpretations. If it good it should be
good. Consistent corp safety policies.
That is going to be the minimum we
need to do. It could be a positive or a
negative. Observation of
inconsistence, and the existence. We
all agree upon is that there is an issue.
Some say too much flavor of the
month, and the other saying we don't
have any.
D-Leadership 2. Line of Sight -One group makes a decision on Someone is making decisions on one
one end and doesn’t end and not communicating with other
communicate with other groups groups on how it affects them.
and how it affects them
Causes Evidence Category
1 We do not have an effective succession plan Current hiring practice (don’t Process
(skilled craft) due to budget constraints, fill until vacant); journeymen Leadership
regulatory environment, leadership focus and to apprentice ratio; call out
skilled workforce availability. list contains emps that don’t
have the skills for the job
(A-1, A-2, A-3; B-3, B-4, B-8, B-9, B-11, B-12; C-1;
C-2; D-1)
2 Employees have a lack of buy-in to a safety We’ve always done it this Behavior
culture change due to a lack of accountability by way.
peers, supervisors and senior leadership. Employees not wearing PPE.
Lack of participation in safety
(B-1, B-3, B-5, B -6, B-7, B-8, B-9, B-10, B-11) programs.
Not wearing safety vests.
No accountability of
supervision.
Informal leader issues.
3 A lack of accountability for personal safety may Mistrust, history of past Behavior
be perceived as being more convenient and practice, no fear of
easier. retribution, won’t admit they
are wrong, fear of unknown
(A-3; B-1, B-2, B-3, B-5, B-6, B-8, B-9, B-10, B-11, consequences, non-
B-13) confrontational culture,
human nature, no reward,
OSHA violation, peer
pressure, fear of retribution
4 Employees make mistakes because feeling Feeling rushed is indicated on Resources
overwhelmed, distracted and frustrated due to: incidents reports, not enough Behavior
perceived lack of resources to perform the work, help, do too much with less,
reduced overtime, and same amount of work more people in the past,
with fewer employees to perform. change, less safety incidents
during storms because of
(A-2, A-3; B-3, B-9, B-12) heightened sense of danger,
less complacency during
storms, heightened
awareness, different mind-
set
6 Unsafe behaviors occur because employee So many accidents happen Behaviors
awareness levels are not where they should be every day on routine jobs. Education
due to complacency. Reacting in automatic mode.
Safe Start
(B-1, B-3, B-5, B-8, B-10) Complacency
Self-triggering
8 Leadership puts people (cowboys) on the job Some employees enjoy Leadership
that are willing to accept and take unnecessary taking risks.
safety risks to get the job done due to residual Generational
culture, incentives, or not knowing. Supervisors do this to get the
job done, increase
productivity, customer
(A-2, A-3; B-1, B-3, B-8; C-1, C-2) service, reliability, availability
Reward/incentive for
supervisor
Individual pride
Sense of accomplishment
Reputation as the go-to guy –
they like that
Supervisors rewarding
certain behaviors and knows
the job will get done right.
A known risk and willing to
take it.
Leadership acknowledges it.
9 People don’t trust leadership to do what they People don’t believe safety is Leadership
say they will do because of inconsistent safety # 1 priority.
accountability. Lack of trust
Inconsistent discipline from
one group to the next
(B-3, B-5, B-6, B-8, B-9; C-1) VPQ shows trust in own
organization (group/dept)
but not outside their
organization
Not carried out in the actions
of discipline
Inconsistent accountability
Should be no risks at all
Achieve job safely.
Major storms – safety msg
Customer response
Conflict in KPIs
10 Lack of commitment to leadership development What gets supv ready for Education
(e.g., crew leaders, safety committee leaders, their job? Leadership
supervisors, etc.) due to no long-term plan, no Inconsistent from one line to
senior leadership commitment, and an the next
inconsistent approach. Inconsistent training
approach.
(A-2, A-3; B-3, B-5, B-6, B-8, B-9, B-11; C-1, C-2; No real plans
D-1, D-2) We have programs
No clear expectations
Every 3-4 years we change
course
People in charge but with no
training.
No commitment from upper
management to
development in general.
limited resources because no
commitment
no money
no staffing to support
upper mgmt is not behind it.
11 Lack of safety alignment between contract Union newsletter didn’t align Leadership
employees, contract leadership and with union practice.
management leadership.
(B-3, B-5, B-6, B-8, B-9, B-10, B-11; C-1, C-2; D-1)
12 Our reward and incentive programs are Easy and measurable Process
completely based on downstream indicators.
13 We don’t properly analyze the risk along with Safety issues Process
the benefits when we utilize technology. Cell phones on the job
MDTs in trucks
(A-2; B-1, B-2, B-7) Blackberries; GPS devices