For Auto Technology Engineering Co., Ltd.

INJECTION PUMP TEST SPECIFICATIONS with DST-1 098000-141#

INJECTION ORDER A-B-C-D

INJECTION PUMP 098000-141#
INJECTION INTERVAL 90°

MANUFACTURER MITSUBISHI RATED VOLTAGE 24 V

ENGINE TYPE 4D34T SPV AIR GAP 0.064 ± 0.005 mm

VEHICLE MODEL CANTER ROTATION Clockwise viewed from drive

side
TEST BENCH ZEXEL 20NP

NOTE : Using the check harness and apply exact 12 V / 1 A for SPV AIR GAP Measurement.

1 . SETUP CONDITION
1) Nozzle 093400-7420 5) High Pressure Pipe Ø2 × Ø6 × 840 mm

2) Nozzle Opening Pressure 17.7 ± 0.2 MPa ( 180 ± 2 kg/cm2) 6) Fuel Temperature 41 - 43 °C (105.8 - 109.4 °F)

3) Test Oil SAE J967 (ISO4113) 7) Power Voltage 28 ± 0.1 V

4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2) 8) EDU Voltage Spec. 24 V

2 . RUNNING
Pump Speed Condition Remarks
(rpm)

200 No fuel leaks, no abnormal noise, Drive more than 2 minutes.

and no abnormal temperature rising.
1200 Drive more than 5 minutes.

3 . FUEL TEMP
Pump Speed Sensor Resistance Remarks
(rpm) (k ) (Outlet Fuel Temp. : 40 ± 5 °C)

200 1.2 ± 0.7

4 . NE SENSOR
Pump Speed Sensor Output Voltage Remarks
(rpm) (V)

50 0.1 or more

5 . INTERNAL PRESSURE
Pump Speed Feed Pressure Remarks
(rpm) (MPa)

1800 1.55 - 1.70 (15.8 - 17.3 kg/cm2)

6 . OVER FLOW
Pump Speed Overflow Quantity Remarks
(rpm) (L/min)

2000 1.8 - 2.8 The sub overflow valve belonging to the pump
should be used for checking.

2004.01.14
 For Auto Technology Engineering Co., Ltd. 098000-141#

7 . CAM ANGLE - 1 (PRESET)

Pump Speed Target Quantity Remarks
(rpm) (mm3/st) (Outlet Fuel Temp. : 43 ± 2 °C)

500 34.0 ± 4.0

NOTE : When the correction value is raised by 1 level, the injection quantity is increased approx. 0.04 - 0.06 mm3/st·cyl.

8 . CAM ANGLE - 2 (AUTO)

Pump Speed Judging Standard Remarks
(rpm)

500 To display "OK" Use 1.89 (°PA) when the offset data is input.

NOTE : Never forget removing pressure sensor from piping.

9 . Q ADJUST
Pump Speed Target Quantity Max. Spread In Delivery Outlet Fuel Temp. Remarks
(rpm) (mm3/st) (mm3/st) (°C)

100 31.4 ± 5.0 — 40.0 ± 2.0

100 103.4 ± 6.0 — 40.0 ± 2.0
325 9.3 ± 2.0 3.5 40.0 ± 1.5
325 89.3 ± 3.0 — 40.0 ± 1.5
500 12.2 ± 2.0 3.0 42.0 ± 1.5
500 86.7 ± 2.5 — 42.0 ± 1.5
800 16.9 ± 2.0 — 45.0 ± 2.0
800 122.5 ± 2.0 4.5 45.0 ± 1.5
1350 23.1 ± 2.0 — 50.5 ± 2.0
1350 131.1 ± 2.0 5.5 50.5 ± 1.5
1475 23.1 ± 5.0 — 52.0 ± 4.0 Check point
2250 7.0 or less — 59.0 or less Check point

10 . TIMER ADJUST Timing Control Valve (TCV) resistance : 45.0 ± 0.4

Pump Speed Target Timer Angle Remarks

(rpm) (°PA)

1800 18.0 or more Check point

1475 5.0 or more Check point

800 4.4 ± 3.4 Check point

500 18.0 or more Check point

500 0.1 or less Check point

200 10.0 or more Check point

100 2.5 or more Check point