Hobart WW Service-Manual FX-18-01-Visio-series en UK 0618-0122

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Warewashing

Dishwasher
FX-18-01
Service Manual EN
Control: VISIOTRONIC 18-01
Starting with serial number:
8669 00001
USB stick with FX machine soft-
ware: 04-006388-001
Firmware: 04-006025-001
Software revision: ≥
001.0001.000
14. Januar 2022
EN FX-18-01 Service Manual

Publisher

HOBART GmbH
Robert-Bosch-Str. 17
77656 Offenburg

Tel +49(0)781.600-0
Fax +49(0)781.600-23 19

E-Mail: info@hobart.de
Internet: www.hobart.de

Product disclaimer

Installations and repairs carried out by non-authorized technicians or using


non-genuine spare parts, and any technical alterations to the machine not
approved by the manufacturer will invalidate the manufacturer's warranty and
product liability.

HOBART reserves the right to make changes or improvements to its pro-


ducts without prior notice.

Detailed information can be obtained from your specialist dealer or from:

SERVICE Tel. 01803 45 62 58


Internet: www.hobart.de
E-Mail: info@hobart.de (within Germany)

© HOBART GmbH, Offenburg 2022

2 SM-22772-002-EN / 14.01.22 HOBART


Service Manual FX-18-01 EN

Revision:

October 2017: - New typesetting in InDesign

September 2018: - Editing of chapters 4-6,8-14, 17, 19

- Chapter 8.3.2 updated

- Chapter 8.11.7 added

- Chapter 10.14 removed

- Chapter 12.1.3 added

April 2021: - Editing of chapters 6.13, 8.10, 8.11, 9.4, 14.1, 15.3

- Chapter 9.8 added

- Chapter 20 added

Mai 2021: - Chapters 15.3, 19 updated

June 2021: - Chapters 6.12, 8.11, 14.1, 15.3 updated

- Chapters 20.9, 21 added

HOBART SM-22772-002-EN / 14.01.22 3


EN FX-18-01 Service Manual
Table of Contents

Page Chapter Content

7 1. Notes on the documentation


7 1.1. Application
7 1.2. Layout of the documentation
7 1.3. Representation conventions

9 2. Safety instructions and regulations


9 2.1. Safety instructions and warning notices
9 2.2. Basic safety instructions
9 2.3. VDE measurement after new installation/repair
10 2.4. Personnel qualification
11 2.5. Product-specific hazards
11 2.6. Property damage

12 3. Models
12 3.1. Model overview
12 3.2. Explanation of machine designation
12 3.3. Features PROFI / PREMAX
13 3.4. Programme data/icons
14 3.5. Technical specifications
15 3.6. Installation dimensions

17 4. Installation (see also chapters 6.8-6.9)


17 4.1. Electrical connection
17 4.2. Water connection
17 4.3. Installation
17 4.4. Drain
18 4.5. Chemical container

19 5. Controls/ login
19 5.1. Off button / start button / display
20 5.2. Controls temperature monitoring / programme selection
21 5.3. Controls menu selection / display navigation
22 5.4. Explanation of the controls Factory setting / factory reset
23 5.5. Explanation of the controls Display test / BAE Function test

24 6. Commissioning /Settings
24 6.1. Language
25 6.2. Setting the date and date format
25 6.3. Set the time
25 6.4. Set power consumption calculation
25 6.5. Select reverse osmosis
26 6.6. Set water hardness when S11 is at "1"
26 6.7. Fill salt container with coarse-grained regenerating salt 2-8 mm
26 6.8. Connect chemical container
27 6.9. Filling chemical hoses
27 6.10. WiFi availability in the customer menu
27 6.11. Machine On/Off
28 6.12. General symbols

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Service Manual FX-18-01 EN
Table of Contents

Page Chapter Content

28 6.13. Important switching functions

31 7. Hydraulic diagrams
31 7.1. Explanations in respect of the hydraulic diagrams
32 7.2. Hydraulic diagrams FX/GX
34 7.3. Hydraulic diagrams FP/GP

36 8. Components
36 8.1. Water break (01-297510-1 -2/Service kit 01-297695-1).
37 8.2. Pressure transmitter B3/B4 01-539157-001 (00-775866-202 can also be used in ..................
the case of servicing)
39 8.3. Dosing units/chemicals
47 8.4. Water softening system with one-column softener 01-515030-001
49 8.5. Boiler/boiler connection chamber
51 8.6. Wash tank/ temperature sensor/ rinse pump/ drain pump
54 8.7. Wash pump
55 8.8. GENIUSX² / FLIPPER
57 8.9. Wash arms/rinse arms
58 8.10. Door
64 8.11. Drying unit 04-006060-001 (see also Appendix B)

72 9. Control
72 9.1. Motherboard 04-006176-001
74 9.2. Additional PC Boards / Position
76 9.3. Pin assignment PC boards
78 9.4. Firmware
80 9.5. Loading the firmware via the service menu
84 9.6. Machine type selection after firmware update
84 9.7. Replacement of PC boards
86 9.8. Operating and display unit (BAE) with touch display

91 10. Programmes
91 10.1. Filling programmes
91 10.2. Short/standard/intensive-permanent programme
92 10.3. ECO programme
92 10.4. ECO programme 1.9l (only Bäko line)
93 10.5. Cold programme at boiler temperature <35° GX / GXC / GP / GPC
93 10.6. Cold programme at boiler temperature >35° GX / GXC / GP / GPC
94 10.7. Intensive with water exchange programme
94 10.8. Cutlery programme
95 10.9. Coffee cup programme (only Bäko line)
95 10.10. Hygiene (H) with hygiene tabs / descaling programme
96 10.11. Basic cleaning programme
97 10.12. Thermal disinfection programme (THD)
97 10.13. Pump-out programme (Self-cleaning)

98 11. Menu navigation total overview


99 11.1. Status level

HOBART SM-22772-002-EN / 14.01.22 5


EN FX-18-01 Service Manual
Table of Contents

Page Chapter Content

100 11.2. Information level

101 12. Menu navigation customer menu


101 12.1. Customer menu Chef Login via Machine ON or via the escape key Login CODE 1111
105 12.2. Setting up WiFi

109 13. Menu navigation external chemicals


109 13.1. External chemicals Login 9999

111 14. Menu navigation service settings


111 14.1. Menu navigation service login 0022

122 15. Fault messages


122 15.1. General description
122 15.2. Representation of fault messages
123 15.3. Possible fault messages

155 16. Connection to partial / full desalination


156 17. Connection to RO-I systems ROI-18-01 (Example GXCROI-11B)
156 17.1. Machine parameters
157 17.2. RO installation kit

158 18. Return to language selection


159 19. Appendix A: Assembly instructions sensor-suction lance-kit
166 20. Appendix B: VAPOSTOP² / TOP-DRY (fault messages)
166 20.1. Procedure / process
166 20.2. Update software
167 20.3. Check programme selection
168 20.4. Check wiring of drying unit
168 20.5. Procedure in case of fault message 065/067/068/069 (drying unit heater/temperature .........
sensor)
169 20.6. Procedure in case of internal fault message 066 (drying fan restricted or faulty)
169 20.7. Reactivation of drying unit
169 20.8. Information about change of parameter S54 via the display
170 20.9. Description reactivation

171 21. Appendix C: Bottle washing


171 21.1. Product designation
171 21.2. Customer benefit
171 21.3. Description of the product
172 21.4. Assembly instructions
172 21.5. Setting of the wash programme
172 21.6. Rack loading
172 21.7. Cleaning the nozzle insert
173 21.8. Components/spare parts kits

6 SM-22772-002-EN / 14.01.22 HOBART


Service Manual FX-18-01 EN
Notes on the documentation

1. Notes on the documentation Symbol Meaning


Beware of being crushed or knocked
1.1. Application

This document contains the most important information Beware of caustic substances
about repair applications and fault messages which can be – Caustic substances can destroy
looked up by the service technician during his assignment. the skin on contact. All acids
and leaches are categorised as
caustic (rinse aid and detergent).
1.2. Layout of the documentation Observe PPE

Referenced documents are all instructions that describe the Beware of hot surfaces
installation, operation, maintenance and repair of the device, – Caution, risk of burns! Boiler (also
as well as additional instructions for all accessories used. boiler draining via hose), wash
tanks, the drying unit or the inside
For the operator: machine casing exhibit hot sur-
faces even after the machine has
– Comic Card (brief instructions)
been switched off.
– Operation Manual
Beware of hazardous substances
For the specialised tradesman: – In this area, the necessary rules
of conduct and precautions must
– Installation Instructions
be heeded. This warning sign is
– Service Manual among others depicted on the
descaling agent Radikalk. It may
– Troubleshooting List
react with other agents.
– Wiring Diagram
Beware of hand injuries
– Spare Parts Catalogue
– Hands can be crushed, pulled in
or otherwise injured. For example:
1.3. Representation conventions Injuries caused by sharp-edged
sheet metal parts or cable ties;
during the transport of the ma-
1.3.1. Symbols used chine or when tilting the machine.
Before tilting it, completely empty
the machine (also chemicals),
Symbol Meaning then carefully tilt the machine to
the left.
Beware of hazardous electrical
voltage Beware of slipping
– Caution should be exercised – Danger of slipping on wet floor,
where this warning sign is used. e.g., caused by leaked detergent
Mortal danger due to conductive / liquid rinse aid residues or
parts connected to mains voltage! moisture in general. Or by tilting
the machine.
– For all electrical work, disconnect
the machine from the mains sup-
ply and check absence of voltage.
See also the 5 safety rules on
page 5. Do not pinch the wires
when attaching the sheet metal
panelling.
Beware of explosion

HOBART SM-22772-002-EN / 14.01.22 7


EN FX-18-01 Service Manual
Notes on the documentation

Symbol Meaning
Beware of hazard area
– During operation this warning sign
is used at danger points requiring
particular attention and caution.
When handling chemicals, observe
the safety information and dosing
recommendations printed on the
packaging.
– Wear protective clothing, safety
gloves and safety goggles when
handling chemicals.
Useful additional information and tips

Pull out the mains plug before ope-


ning the machine

Wear safety goggles

Wear protective helmet

Wear working gloves

Some examples for the use of the


PPE:
Drilling, grinding, abrasive cutting
Working on the dosing technology/
chemicals
Working with descaling agents
Installation/dismantling, repair of the
machine

1.3.2. Representation in the text

Representa- Meaning
tion
INFORMATI- Information important to machine
ON operation, not a warning notice
 Step
 Outcome/result
– Listing 1nd level
• Listing 2nd level

8 SM-22772-002-EN / 14.01.22 HOBART


Service Manual FX-18-01 EN
Safety instructions and regulations

2. Safety instructions and regula- 2.2. Basic safety instructions


tions
2.2.1. Product safety

2.1. Safety instructions and warning The machine conforms to state-of-the-art technology and
notices the recognised safety regulations. Nonetheless, hazards
may occur.
► During machine operation, observe the general safety
instructions and warning notices that precede each Operate the machine only if it is in perfect working order
action. and in compliance with the operation manual.

All modifications and alterations to the product are reserved


2.1.1. Hazard levels for persons authorised by HOBART. Parameterisation is
password-protected.
The hazard level is part of the safety instructions and is
denoted by the signal word. Potential consequences are 2.2.2. Five safety rules
differentiated by the choice of signal word.
1. Isolate
DANGER Imminent danger: 2. Secure against unintentional restart
results in serious physical injury or
death 3. Verify that the device is de-energised

potentially hazardous situation: 4. Earth and short-circuit


WARNING
can cause serious physical injury or 5. Cover adjoining live parts or cordon off neigbouring
death live parts
CAUTION potentially hazardous situation: These five safety rules are to be applied before working on
can cause minor physical injury machines in the order mentioned below. After the work is
done, they are called off in reverse order.
NOTICE potentially harmful situation:
can cause damage to the product
or other objects 2.3. VDE measurement after new instal-
lation/repair

2.1.2. Layout of warning notices After a new installation and after a repair, it is recommended
to carry out a measurement according to DIN VDE701/702.
See also service manual BGVA3. Checking all pertinent DIN
Warning notices are depicted with warning symbols and
VDE regulations is to be carried out in three steps.
signal words in the corresponding safety colours.
– Inspecting: for instance visual inspection of clamping
CAUTION units, contacts, PE contacts, possibly crushed cables
– Measuring: for instance
Nature and source of the hazard
Explanation on the nature and source of the • continuous connection of the protective earth
hazard conductor system (low Ω)
► Measures for averting the hazard • Loop resistance RS,IK (only carry out if there is no
ELCB, will trigger!)
► Additional measures for averting the ha-
zard, where applicable • Contact voltage UB (at FI/RCD)
Residual current measurement
– Testing: for instance pull-off test of the plug-in con-
tacts on the radiator and replacing them if necessary.
Check PE contacts

HOBART SM-22772-002-EN / 14.01.22 9


EN FX-18-01 Service Manual
Safety instructions and regulations

2.4. Personnel qualification


► Observe the regulations on occupational health and
safety.
► Carefully read through the Operation Manual before
use.
► Carefully read through the Service Manual before use.

Activity User group Qualification/training


Installation Qualified personnel Hobart Service or an electrically qualified person trained by
Hobart or a competent person acc. to the German technical
regulations for occupational safety (TRBS 1203) trained by
Hobart.
Trainees Only under appropriate supervision and examination
Commissioning Qualified personnel Hobart Service or an electrically qualified person trained by
Hobart or a competent person acc. to the German technical
regulations for occupational safety (TRBS 1203) trained by
Hobart.
Trainees Only under appropriate supervision and examination
Work on the electri- Qualified personnel Hobart Service or an electrically qualified person trained by
cal system Hobart or a competent person acc. to the German technical
regulations for occupational safety (TRBS 1203) trained by
Hobart.
Work on refrigerati- Qualified personnel Category 1 expert certified in accordance with:
on systems
– Ordinance (EU) No. 517/2014 Article 10
– Implementing regulation (EU) 2015/2067
– German Chemicals Climate Protection Ordinance §5
(ChemKlimaSchutzV)
Operation Operating personnel and Only under supervision and after instruction by the operator on
persons over the age of 14 the basis of the operation manual, instructions on dangers.
Handicapped individuals Their qualification must be assessed by the operator in the
particular case.
Persons up to 13 years old Persons under the age of 13 are not suited to operate the
machine.
Maintenance, repair Qualified personnel Hobart Service or an electrically qualified person trained by
Hobart or a competent person acc. to the German technical
regulations for occupational safety (TRBS 1203) trained by
Hobart.
Trainees Only under appropriate supervision and examination

10 SM-22772-002-EN / 14.01.22 HOBART


Service Manual FX-18-01 EN
Safety instructions and regulations

2.5. Product-specific hazards ► Disconnect the machine from the mains prior to
cleaning and maintenance work.
Avoid body parts being crushed or knocked: ► For cleaning, wear protective equipment (gloves, sa-
fety goggles, protective clothing) when touching parts
► Observe the instructions on the packaging for sto-
contaminated by wash water
rage, lifting or transporting.
► The drying unit can also display high temperatures!!
• Make sure the machine does not overflow when
being filled. Avoid slipping
► Have the machine connected to the power supply by
qualified personnel. Do not damage the connection Moisture can build up on the floor in front of the machine.
cable while unpacking! ► Provide a floor covering that is guaranteed to be non-
► Have additional dosings tanks mounted by qualified slip in case of moisture.
personnel.
Residues on the washware, hygiene regulations not
Avoid fire risk: maintained.

► Never reuse non-functional connectors ► Hygiene regulations must be observed and/or de-
monstrated in accordance with the national provisi-
► Do not allow water to flow over live components. ons.
• Make sure the machine is correctly stored.
• Make sure the machine does not overflow when 2.5.1. Additional hazards
being filled.
Potential hazards caused by operating resources to be used
► Have the machine connected to the power supply by
can be found in the enclosed safety datasheets. Workplaces
qualified personnel.
must be marked accordingly.
► Have all modifications to the machine carried out by
qualified personnel.
• For example, the electric line can for instance be 2.6. Property damage
overloaded if the wrong software or the wrong
machine programme number are loaded or if Avoid frost damage
wrong locking parameters are set, thus causing a
fire hazard. Temperatures below 0°C during transport/storage cause
function impairments.
• Parameters must therefore be checked and cur-
rent consumption measured. ► Prior to installation, store the machine at room tempe-
rature (min. 15°C) for 24h.
Avoid chemical burns, sensitisation of the skin,
poisoning: Avoid water damage
► Wear protective equipment (gloves, safety goggles, ► Do not operate the machine without supervision.
protective clothing) when handling chemicals.
Avoid environmental hazards
► Use only suitable chemicals. Observe the
manufacturer's data. ► Dispose of the machine correctly and in accordance
with environmental regulations.
► Have chemical deficiency sensor set by authorised
trained service technicians.
► Do not open the door during operation, wait for the
cycle to finish.
► Disconnect the machine from the mains prior to
cleaning.
► For cleaning, wear protective equipment (gloves, sa-
fety goggles, protective clothing) when touching parts
contaminated by wash water.

Avoid burns, scalds (to the hands)


► Do not open the door during operation or the evapo-
ration phase, wait for the cycle to finish.

HOBART SM-22772-002-EN / 14.01.22 11


EN FX-18-01 Service Manual
Models

3. Models CV Cruise vessel version


L Large/bakery version (40 mm deeper)
3.1. Model overview
NAV Navy version
FX - 10 B Mar Marine version
FX - 13 B S Machine with integrated softener
FX - 40 B
FX - 80 B Bäko Specially labelled Bäko version
FX - 90 B TD Thermal disinfection
FX CV - 5009 B
FX L - 10 B Digit Sales digit

FX L - 81 B
B Second design
FX L S - 10 B
FX L S Bäko - 10 B 3.3. Features PROFI / PREMAX
FX S - 10 B
Profi FX/ Premax
FX S TD - 10 B GX/GP FP
FX-B-SEF are special models, for example USB port X X
(marine version 230/50/2)
Data readout via USB X X
FP - 10 B
Automated documentation X X
FP CV - 10 B
Plain text display Touch- X X
FP S - 10 B screen
FP-B-SEF are special models Scrolling mode X X
Example FX-90B (Australian version)
GX - 10 B
Standard water consumpti- 2.0l 1.0l
GX S - 11 B on/ rack
GX C - 11 B
GXC ROI - 11 B Film keypad blue black

GP - 10 B Drying assistant --- X

GP S - 10 B Vapostop --- X
GPC ROI - 10 B
Softener Option Option
3.2. Explanation of machine designation
Turbidity sensor X X
F Front door machine Clip-in rinse arms X X
G Glasswasher Integrated chemical contai- Retrofit Retrofit
ner
Vacancy detection (che- X X
P Premax version
mistry with detergent lances
X Fine filter system Genius X² or integrated chemical
containers (option))
Double rack insert Retrofit Retrofit
C Compact version (on G machines 700 high)

12 SM-22772-002-EN / 14.01.22 HOBART


Service Manual FX-18-01 EN
Models

Strainer detection X X
Filter system Genius X² Genius X²
Standby position of front X X
door

3.4. Programme data/icons

GX GP FX FP FXCV FPCV Bäko& FXSTD


FXNB
1 Short (for minor soil) 60 90 80 100 100 90
2 Standard (for normal soil) 90 180 150 190 190 180 460
3 Intensive (for normal soil/extended 120 4l 250 250 Austria
rinsing)
4 ECO***** (Economy programme for 170
light to normal soil)
5 Cold (for normal soil and glass coo- 120** Q4
ling) 2018
6 Intensive with water exchange pro- 360*** 360/no
gramme (for heavier soil With tank detergent
water exchange)
7 Duration (for heavy soil) Max. 20 min**** Max. 20
min
8 Cutlery (For thorough Cutlery cleaning) 360 360 with
steam
9 Hygiene (for machine cleaning) ~10 minutes X/off ~10
minutes

Basic cleaning (for removing stubborn 360 360


deposits)
Descaling (for descaling in the wa- ~10 minutes ~10 minutes
shing chamber)
Coffee cups (for coffee utensils with X
increased detergent dosing)

180 seconds additional run time (for three-phase connection


/ for single-phase connection with 16A and in whisper mode **** Wash cycles will continue (for a maximum of 20
210s) for VAPOSTOP and TOP-DRY for all Premax GP and minutes) until the operator activates the rinsing by pressing
FP after all normal cycles. the Start button 3

*The descaling programme can only be selected via the ***** Cycle sequence: • Normal wash • Rinse with hot
service menu (machine must be "switched on" and opera- water, reduce liquid rinse aid dosing to 1 s (i.e. ~ 0.18 g
tive). To log in, use the code 0022. Select the menu item / l) • Heat boiler to 100 ° C • Steam enters (0.04 kg) the
Descale, then "Go", and confirm. The descaling programme washing chamber • Condensation phase
will then start automatically
Cold rinse • For the tank temperature there is an additional
** This is also the case with the GXC(ROI)-11B thermostop • Cold rinse volume 4 l • Cooling effect of the
*** Wash for 125 s, pump out completely, rinse 3 times cold rinse: At 18°C water supply, the glass temperature
with the wash pump, 3.5 L at 70°C, followed by 10 sec. can be reduced to approx. 38°C
intensive rinsing with circulation of water from the tank (no
detergent dosing). The detergent dosing takes place during
the next wash cycle

HOBART SM-22772-002-EN / 14.01.22 13


EN FX-18-01 Service Manual
Models

3.5. Technical specifications

Features Visiotronic controls 18-01


USB interface
Soft start
thermostop-induced wash time extension
Wash water pump
Self-cleaning programme in case of tank draining
Built-in softener as option
Rack output/h (theoretical) FX 40 720plates/h, GX/GP 60, FP 45
Rack size 500 x 500 mm (540 x 500) (can also be used as double rack machine)
Rack height 425 mm (without double rack),
with double rack 110 mm bottom / 250 mm top.
GXC: 305 mm
Type of protection IP X4
Fresh water supply Minimum flow pressure 0.5 bar upstream of the solenoid valve, maximum pressure 10
bar
Minimum flow pressure on machines with integrated softener: 0.8bar.
Water hardness On machines without softener 0 - 3°d, on machines with softener max. 30°d
Flow rate filling valve 5 l/min
Rinsing water volume Standard: 2.0 l, / intensive with water exchange: 10.6l / intensive programme for
glass rinsers 4.0l / Eco programme 1.0l / turbidity sensor 2l, or 2.5l, or 3.5l, TD 5.2l
Maximum rinsing water 4.2l
volume
Boiler content 6.8l
Boiler heating 6.2 kW (3P 16A); 1.4kW (1Ph 13A); 2.1kW (1Ph 16A); 4.1kW (1Ph 25A)
Boiler temperature See "A" parameter in the parameter list
Tank capacity / tank heating 10.6l / Tank heating 2kW
Pump motor Output 0.48 kW

Circulation capacity 180l/min


Sound volume 60.5 dB (A) / stand-alone 61.5 dB (A)

14 SM-22772-002-EN / 14.01.22 HOBART


Service Manual FX-18-01 EN
Models

3.6. Installation dimensions

3.6.1. GXC/GPC

with integrated osmosis

3.6.2. GXCROI-11B / GCPROI-10B

HOBART SM-22772-002-EN / 14.01.22 15


EN FX-18-01 Service Manual
Models

3.6.3. FX / FP / GX / GP

3.6.4. FXL

16 SM-22772-002-EN / 14.01.22 HOBART


Service Manual FX-18-01 EN
Installation (see also chapters 6.8-6.9)

4. Installation (see also chapters 4.2. Water connection


6.8-6.9)
The machine must be operated with drinking water
quality. Proposed limits conductance:
80 µS for cutlery and 100 µS for glasses, 200 to 400
4.1. Electrical connection µS for porcelain.

Risk of electric shock Machine without softener:

Failure to connect properly to the pow- Connection to soft, as warm as possible water up to max.
er supply can cause mortal danger 1°d total hardness (0.5 mmol/l, max. 60°C) possible. Con-
from electric shock. Have the machine nect machines with separate cold rinse to soft cold water.
connected to the power supply only by
qualified personnel!!!!!!!! Machines with softener:
NOTE: To guarantee the electrical safety If possible, the machine should be connected to as warm
of the machine, it must be connected to a as possible water (max. 50°C). Connect machines with
protective conductor system installed as separate cold rinse to cold water. Softener/machine must
specified. In addition, the machine must be adjusted to the water's degree of hardness.
be connected on site to the equipotential
bonding connection. The connection screw The flow pressure on all machine types must range between
intended for this purpose is located beside 0.5 (0.8 bar on "S" machines) and 10 bar. Provide a pressure
the cable inlet. reducer at flow pressures above 10 bar. Screw cap nut G
These fundamental safety requirements 3/4“ together with on-site stop cock. Do not kink or cut
and the professional design of the on-site inlet hose. A possible extension must be carried out with a
installation must be verified by a qualified suitable pressure hose e.g. 324088-1. Low temperatures
electrician. ≤ 5°C can lead to frost damage to water-carrying compo-
nents during transport/storage. Machine storage at room
Hobart does not accept any liability for temperature (min. 15°C) for 24h.
damage caused by improper installation!
Any applicable local installation instructions
must be observed! 4.3. Installation
The electric fuse protection and feed cable
cross section must be designed according As a protection against penetrating water, the machine
to the type plate. must be sealed towards the wall. If this cannot be ensured
or the machine is installed free-standing in the room, the
The electrical as-delivered condition of optionally available back covering (04-006196-001 FX / GX
the respective machine can always be 04-006278-001 FXL) must be fitted.
referenced from the cover sheet (circuit
diagram) on the type plates and in the Align machine horizontally with the aid of a spirit level by
cover plate on the back of the machine. turning the levelling feet until the door handle is flush with
the BAE.
The mains cable must be connected via a
cut-out device (main switch or accessible
plug device). 4.4. Drain
Connection values and current consumpti-
on must be checked after reprogramming!! The connection between all machines (except GXC) and
Measurements according to DIN VDE 0701 the on-site drain may not exceed a maximum height of
/ 0702 If the connection is changed, this 0.75 m and 0.60 m for GXC / GPC. Do not kink or lay
must also be changed and noted on the the drain hose loose on the ground (Remove the dummy
type plate!! For FP machines, the machine cap in the siphon).
programme number (machine type) must
be changed.

HOBART SM-22772-002-EN / 14.01.22 17


EN FX-18-01 Service Manual
Installation (see also chapters 6.8-6.9)

Installation chemical container see also chapters 6.8

4.5.2. Filling integrated chemical reservoir (opti-


onal)

On machines with retrofitted, integrated containers, the


instruction to fill the chemical containers appears.
► Open the frontal covering forwards.
► Fill the colourless container with detergent to the
"MAX" mark using a funnel. Do not overfill the contai-
ner!
► Fill the blue container with rinse aid to the "MAX" mark
The connection between the GXC, GPC machine and on-site using a funnel. Do not overfill the container!
drain may not exceed a maximum height of 0.60 m.

4.5.3. Machines with built-in reverse osmosis

For machines with built-in reverse osmosis (example


GXCROI-11B):

1. The hoses for the input water and permeate water must
max. 0.60 m

be installed.

2. The correct capillaries must be determined and replaced,


if necessary.

3. Safety device for the drain according to DIN EN 1717 for


reverse osmosis systems consisting of strainer, syphon
and piping. Part number: 01-539385-001.

4.5. Chemical container

4.5.1. External chemical canisters

On machines without integrated chemical container, an


instruction to insert the suction hoses into external canis-
ters appears.

Suction height of dosing pump: max. 1.5 m.


► Place suction hose without colour marking at the
suction valve down to the bottom of a detergent
container.
► Place suction hose with blue marking at the suction
valve down to the bottom of a rinse aid container.
► Tap the tick symbol.

Instruction "Close the machine door" is displayed.


► Close door and tap the tick symbol.

Suction hose filling is activated and visualised in the display


by a time bar.

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Service Manual FX-18-01 EN
Controls/ login

5. Controls/ login

5.1. Off button / start button / display

➁ ➀ ➆ ➇ ➈ ➉ 11

➀ START key Pressing this button switches the machine on (in the case of a new installation, commissioning takes
place first). By pressing it again, a previously selected programme can be started.
The button indicates the current operating status through different colours.
GREEN (increasing sectors) = machine is being filled and is heating
GREEN (permanent) = machine is in standby mode
BLUE (sectors) = wash programme running
Half RED / Half BLUE = Machine is in Login Mode via the escape key
RED (permanent) = critical fault (see chapter 12.3)
GREEN/RED (alternating) = uncritical failure (see 12.3)
Pressing and holding (3 sec.) activates the automatic drain and self-cleaning programme (when the
machine is on) and the machine switches off afterwards. From firmware version 001.0016.000, an
additional bar is shown. To start the pump-out programme, this must be acknowledged (if S220 = 1).
After switch off, however, the machine is not voltage free!

➁ STOP key With this button the machine can be switched into off mode at any time. Active programmes are abor-
ted. The LED of the cancel button is actuated outside the operating states "Machine OFF" and "STAND-
BY".
In machine OFF mode, it is possible to skip back in the menus by one menu level, respectively.
Pressing and holding the button for 5 sec takes you to the login level

(half red / half blue start button ➀)


1111 Chef login
9999 External chemicals
0022 Service settings.
After switch off, however, the machine is not voltage free!
If S50 (demo mode) is on "1", two further logins are possible
1001 = Demo mode with commissioning
2002 = Fault codes with description

➂ DISPLAY Display (surrounds the positions 4 - 11)

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EN FX-18-01 Service Manual
Controls/ login

5.2. Controls temperature monitoring /


programme selection

➁ ➀ ➆ ➇ ➈ ➉ 11

➃ Temperature mo-
nitoring
If the machine is ready for operation, the washing and rinsing temperature can be displayed with
the ➃ key.
Depending on S120, the temperatures are displayed as static value (from the last wash cycle) or as
current value.
Example 1 (S120 to 0 or 1) Example 2 (S120 to 2 or 3)

➄ Programme se-
lection
At the programme selection level, the activated programmes, the respective runtime and the correspon-
ding symbol are displayed. Example:
Programme selected Programme selection new selection

➄ Change of menu
levels
1. Confirmation (save button)
2. Return
3. Fault acknowledgement

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Service Manual FX-18-01 EN
Controls/ login

5.3. Controls menu selection / display


navigation

➁ ➀ ➆ ➇ ➈ ➉ 11

➅ Menu selection By pressing the key ➅ at the home level (ready for operation mode), the user gets to this selection. The
selection enables access to
Customer menu (Chef-Login),
Service menu (Service-Login) and
Information

Menu selection Login level Information menu machine type, etc.

➃ Display- The navigation buttons are displayed as soon as it is possible to navigate in the corresponding direction.
-11 navigation buttons
Display-
If a text or screen limit is reached, navigation is stopped unless a deviating behaviour is specified in the
menu descriptions. When one of the navigation buttons is held, navigation in the same direction continu-
SET buttons es automatically after two seconds at 2Hz cycles.
The setting buttons are displayed as soon as it is possible to change a value.

Holding button ➃ 1,2,3…98,99,1,2,3....

Holding button ➅ 99,98,97…3,2,1,99,98…


When one of the SET buttons is held, changes in the same direction continue automatically after two se-
conds at 2Hz cycles. After another eight seconds, the forward-switching cycle is automatically increased
to 100 Hz within 20 seconds.

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EN FX-18-01 Service Manual
Controls/ login

5.4. Explanation of the controls Factory


setting / factory reset

➁ ➀ ➆ ➇ ➈ ➉ 11

➁ Factory setting By simultaneously pressing the keys ➁ + ➀ + ➅ for ≥ 5 seconds, the machine can be reset to a so-
called factory setting at a later time. Thereby, the following actions are carried out:
+
The original parameter set (programme numbers 001, 002, ...) is reloaded.

+ ATTENTION: If the programme number to be loaded is larger than the programmes available in the
➅ current firmware, the machine 001 is loaded.
• The language is set to English. (S72 = 2)
• The factory-set device code (A117) is written.
• The serial number (A118) defined by the manufacturer is written
• Remanent data is retained.
The following data is not changed at the factory reset:
• Data for daily and weekly programme (is regulated via S78 if active)
• The last active wash programme
• Service info (A137)
• Date of the last USB / WiFi connection
• The internal flag enquiring whether the calibration of the turbidity sensor was ok
• Fault memory
• Time for the osmosis count
• Relay delay times
• Hygiene report data
• Offset values for the zero point adjustment (A56 and A96)
A successful factory reset is confirmed by a brief activation of the signal sensor.

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Service Manual FX-18-01 EN
Controls/ login

5.5. Explanation of the controls Display


test / BAE Function test

➁ ➀ ➆ ➇ ➈ ➉ 11

BAE function test Pressing the buttons ➃ + ➀ + ➁ simultaneously for ≥ 5 seconds starts the BAE function test.

+
Holding the escape key ➁ for ≥ 5 seconds switches off this function test.
➀ In addition, the function test is closed if no key is pressed for one minute.
+
The opening or closing of the function test is confirmed via the signal transmitter by a double
➁ short-term activation. An activated BAE function test is additionally indicated by alternate flashing
of the start buttons red, green and blue.

1. Test the start buttons LEDs and the display buttons (➃ - ➈)


In the display, the key surfaces of the keys are separated by lines
2. Depending on the buttons (➃ - ➈), the start buttons LEDs are activated one after the other
for the time of actuation.
3. LED escape key: By pressing the button ➉ or ➁, the LED of the escape key ➁ is actua-
ted for the duration of the operation.
4. Signal sensor test: Pressing the button 11 activates the signaling device for the duration
of the operation.
5. Display test: Pressing the ➀ button above shows a checkerboard pattern in the display
for the duration of the operation. By pressing the key ➀ below, all pixels of the display are
activated for the duration of the operation.

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EN FX-18-01 Service Manual
Commissioning /Settings

6. Commissioning /Settings

6.1. Language

On machine delivery, the switching function S73 (Request


for commissioning) = "1".
On first actuation of the ON button ➁ (in switched-off state)
the language selection is displayed (is preset to ENGLISH).
Set language: switching parameter = S72

Select the desired language with the buttons ➃ or ➅.


Finally confirm the selected language with the button ➄.


➀ ➁ ➂

Overview of all available languages

S72 Language S72 Language S72 Language


1 German 11 Dutch 21 Slovakian
2 English 12 Italian 22 Spanish
3 French 13 Japanese 23 Turkish
4 Danish 14 Korean 24 Hungarian
5 Norwegian 15 Croatian 25 Thai
6 Arabic 16 Polish 26 Chinese
7 Chinese 17 Portuguese
8 Czech 18 Rumanian
9 Suomi 19 Russian
10 Greek 20 Swedish

If German is the language selected (S72 = 1), parameter


S137 is set to 1. This makes the WiFi-settings available in
the customer menu

The selected language is saved by the key ➄, the parameter


S72 is set accordingly and the next menu item is displayed.

All subsequent menu items are displayed in the selected


language

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Service Manual FX-18-01 EN
Commissioning /Settings

6.2. Setting the date and date format 6.4. Set power consumption calculation

➆ ➃ ➃

➇ ➄ ➄

➈ ➅ ➅

The date is pre-defined by the manufacturer (Parameter The power consumption calculation requires the correct
S74 = date format) connection power.
The date format can be set with the key ➇. Depending on the selection, parameter S20 is set auto-
matically. The following assignment applies here
With the keys ➆ or ➈ a selection can be made between
day, month, year A207 ➔ S20 = 1 / A208 ➔ S20 = 2 / A209 ➔ S20 =
3 / A210 ➔ S20 = 4
Use the keys ➃ or ➅ to set the day, month, year.
If at least 2 A-parameters have a value > 0, then a selection
Each step must be confirmed with the key ➄. option is shown on the display. The key ➄ confirms the
Confirming the last value (key ➄) displays the next menu current selection and sets the parameter S20.
item.
6.5. Select reverse osmosis
6.3. Set the time


➆ ➃

➇ ➄

➈ ➅
With the keys ➃ or ➅ you can choose between the following
The time is pre-defined by the manufacturer. (Parameter options:
S75 = time format).
– RO-I (only applies to RO-I-18-01 / Example GXROI-
The time format can be set with the key ➇. 10B)
– No reverse osmosis
With the keys ➆ or ➈ you can choose between hours,
minutes. – RO-S

Use the keys ➃ or ➅ to set the hours, minutes. – Other reverse osmosis

Each step must be confirmed with the key ➄. By means of the key ➄, the parameters S19, S82 are
set according to the selection made and the next menu
Confirming the last value (key ➄) displays the next menu item is displayed.
item.

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EN FX-18-01 Service Manual
Commissioning /Settings

6.6. Set water hardness 6.8. Connect chemical container


when S11 is at "1"


Depending on the set value of the switching function S125,
➄ a corresponding text is displayed

Blue mark always in the liquid rinse aid container.


➅ Example external container

Use the keys ➃ or ➅ to set the previously measured total


German hardness.

Example: measured 13 ° d, setting + 2 ° d more = 15 ° d
(30°d are set by the manufacturer). ➄
1°dH thereby corresponds to 0.1783 mmol/l

Confirming the last value (key ➄) displays the next menu
item.

6.7. Fill salt container with coarse-grai-


ned regenerating salt 2-8 mm

The display is only shown if the parameter setting is S11


= 1. This display is not shown for S11≠1.

After filling in the regenerating salt, wipe off any spilled


salt grains and remove completely. Then fill with water, if
necessary stir a little.

By pressing the key ➄ the next menu item is displayed.


By pressing the key ➄ the next menu item is displayed.

For installation of suction lances, see chapter 8.3.4

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Service Manual FX-18-01 EN
Commissioning /Settings

6.9. Filling chemical hoses The selected item is saved via the key ➄, the display chan-
ges to the next menu item
The door must be closed (is checked via the door switch
S1 input E01)
6.11. Machine On/Off


When S1 has switched (the door is closed), the display
changes to the bar graph Use the keys ➃ or ➅ to select whether the machine should
The bar graph is tuned to the longest time. The chemical be switched on or off.
hoses are filled automatically. The key ➄ confirms the selected display field and executes
DA3 (Detergent dosing pump M4) for the time T87 the following function:
DA4 (Liquid rinse aid dosing pump M3) for the time T88 • Machine on ➔ The machine is switched to machi-
ne mode "ON". If the given conditions for starting a
filling programme are given, this is carried out.
• Machine off ➔ The machine is switched to ma-
chine mode "OFF".

After filling, the value of the previously set date is set as


the date of commissioning. S73 is set to "0" and the next
menu item is displayed.

6.10. WiFi availability in the customer


menu

This menu item only appears if S72 ≠ 1, S139 = 1 and


S133 = 1. In this case, not German was selected. It must
now be decided whether the WiFi-settings are available in
the customer menu or not.
If the option No (key ➅) is selected, parameter S137 is
set to 0. As a result, the menu item WiFi is not displayed
in the customer menu. If Yes is selected (key ➃), S137 =
1. The WiFi-settings are displayed in the customer menu.

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EN FX-18-01 Service Manual
Commissioning /Settings

6.12. General symbols 6.13. Important switching functions

Other symbols S1 = hood 0 = function off/1 = function on


start
Timer
S3 = B1 Boiler 0 = function off /1 = function on
thermostop
Login S4 = thermo 0 = thermostop wash tank off
stop wash tank: 1 = wash time extension until setpoint is
Temperatures (important reached
on machines
With switch position S4=2 (previously 1
with cold rinse
and thus always active), the thermostop
programmes)
Info/service tank is only carried out during the cold
programmes and during the first wash
programme after a cold programme.

Return S8 = Interlock 0 = function off / 1 function on


tank heating
wash pump
Fault S9 = Locking 0 = function off /1 = function on
device tank
heating - boiler
Wash/rinse tempe- heating
rature S11 = softener 0 = function off/1 = function on
S18 = Impeller 0 = Function off / 1 = Function on
Sound off/on sensor
S19 = external 0 = function off/1 = function on
demineralisa-
Scroll menu tion
S20 = Con- 1 = Connection value A207
nected load / 2 = Connection value A208
Change value
boiler capacity 3 = Connection value A209
4 = Connection value A210

Accept value S21 = signal in 0 = negated (default) 1 = not negated


case of chemi- Use the signal "0" for cleaning lances /
cal deficiency internal containers

Information S22 = Thermo- 0 = Function off


label function 1 = Europe
2 = Thermolabel (higher temperature
setting)
Menu
S23 = Deter- 0 = no actuation
gent pump 1 = actuation Hobart
Programme symbol control M4
2 = Actuation parallel to the rinse pump
see also S131 M2
3 = Actuation parallel to wash pump M1
Service
4 = Actuation parallel to filling valve Y1
S24 = Control 0 = no actuation
Drying liquid rinse aid
1 = Actuation HOBART
pump M3
2 = Actuation parallel to the rinse pump
see also S131
WiFi connection M2
3 = Actuation parallel to wash pump M1
4 = Actuation parallel to filling valve Y1
Switchover is possible via the programme representa-
tion in the customer menu (see chapter 11.3.1 Display
settings) or with the switch parameter S140-S158 (in the
service menu via login 0022).

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Service Manual FX-18-01 EN
Commissioning /Settings

S44 = Locking 0 = Drying- Tank- Boiler heating all heat S53 = turbidity 0 = function off/1 = function on
drying unit simultaneously sensor
heater
1 = Boiler heating is off while the drying S54 = Zeo dry- 0 = Drying function conditionally off
unit heater is on (FP) ing / Vapostop (heatings are switched on nevertheless) /
1 = Function on / 2 = Complete shutdown
2 = boiler heating and tank heating are off
of the Top Dry unit (At "2", reactivation
while the drying unit heater is on (GP)
is possible via the Service Login 0022
S47 turbidity 1 = Level1 < 1.75V / Level 2 < 1.50V "Reactivating Top Dry")
sensor res- / Level 3 < 1.00V
S63 = signal 0 = function off/1 = function on
ponse
2 = Level1 < 2.25V / Level 2 < 2.00V / sensor
Level 3 < 1.75V
S64 = automa- 0 = function off /1 = function on
3 = Level 1 < 2.75V / Level 2 < 2.50V / tic switch off
Level 3 < 2.00V after 6h
4 = Level 1 < 3.25V / Level 2 < 3.00V / S65 = inputs 0 = function off / 1 = detergent + rinse aid
Level 3 < 2.75V chemicals on / 2 = only detergent /
monitoring 3 = only rinse aid
S48 = Se- 1 = short (only when S25 = "1")
lection basic S66 = service 0 = function off/1 = function on
2 = Standard (only when S26 = "1")
programme interval
(the last selec- 3 = Intensive (only when S27 = "1", other- (Default value counter reading service
ted programme wise standard) interval C45)
is reactivated S67 = prompt 0 = function off/1 = function on
4 = eco (only when S28 = "1")
after machine for hygiene
on) 5 = automatically Standard programme
6 = automatically Standard S68 = strainer 0 = function off/1 = function on
7 = cold rinse programme (only when S31 monitoring
= "1") S69, 70, 71
8 = automatically Standard see chapter
9 = Intensive with water exchange (only if 9.2.2
S33 = "1") S72 = langua- 1 = German/ 2 = English/ 3 = French…..
10 = continuous (only when S34 = "1") ge See also page 24

11 = cutlery (only when S35 = "1") S73 = prompt 0 = no prompt for initial start-up/1 =
initial start-up prompt for initial start-up
12 = hygiene (only when S36 = "1")
S78 = Auto- 0 = function off/1 = function on
13 = basic clean (only when S37 = "1")
matic filling
14 = descaling (only when S38 = "1") programme
/ automatic
15 = coffee cups (only when S39 = "1" / commissioning
FXSBÄKO-10B) (setting date,
16 = Thermal disinfection TD (only when time must be
S40 = "1") additionally
entered)
S50 = demo If S50 is on 1, 3 further logins are pos-
programme sible: 1001 Commissioning and 2001 S79 = mask 0 = service contact address is displayed
Exhibition mode. Here, all fault message menu item in case of fault messages and at info
texts that are displayed externally are service hotline level / 1 = no service number.
available to choose from
S82 = reverse 0 = function off/1 = function on
2002 Here, all fault message texts that
osmosis
are displayed in the fault memory are
available to choose from S83 = soft 0 = function off/1 = function on
start
S51 = service 0 = function off/1 = function on
level for all ana- S89 = Tempe- 0 = No entry in the hygiene report in
logue values on rature moni- case of temperature undercut
display toring in the
1 = Wash and rinse temperature drops
hygiene report
S52 = perma- 0 = Function off / 1 = Menu item on / are logged in the hygiene report
nent tempera- 2 = Continuous temperature on
2 = Wash and rinse temperature under-
ture display
cuts are logged in the hygiene report and
message 070/071

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EN FX-18-01 Service Manual
Commissioning /Settings

S120 Tempera- 0 = The highest temperature of the last A76 = Sensitivi- 0 = sensitive
ture display last wash or rinse cycle is displayed ty display
70 = insensitive
cycle / current
1 = The current temperature is dis-
(concerns que-
played on AE1 and AE2
ry via tempera-
ture symbol) 2 = The highest temperature of the last
wash or rinse cycle is displayed
Caution in case
of continuous 3 = The current temperature is displayed
temperature on AE1 and AE2
S121 Display 0 = Display off
of cycle com-
1 = Display on
plete
S122 Activate 0 = Animation off
animations
1 = Animation on
filling and
evacuation
programme
S124 Internal/ 0 = Deactivated, there is no osmosis
external osmo- control
sis control
1 = Internal osmosis control
2 = External osmosis control
S131 dosing 0 = deactivated
liquid chemi-
1 = Control of the detergent and
cals*
liquid rinse aid pump
S134 Activate / 0 = Function OFF
deactivate WiFi
1 = function ON
S135 timely 0 = deactivated
interval for data
1 = every 4 hours
transmission to
the cloud 2 = every 2 hours
3 = every hour
4 = every 30 minutes
5 = every 15 minutes
S136 timely 0 = every 28 minutes
interval alive
1 = every 13 minutes
signal
2 = every 8 minutes
3 = every 3 minutes
4 = every 30 s
S137 Show 0 = function off
WiFi in custo-
1 = function on
mer menu
S209 = 0 = Function OFF
Standby mode
1 = function ON
display
S220 = Confir- 0 = function off
mation pump-
1 = function on
out programme
via acknow-
ledge key

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Service Manual FX-18-01 EN
Hydraulic diagrams

7. Hydraulic diagrams Y10.2 Softener valve boiler


Y10.3 Softener valve drain
7.1. Explanations in respect of the hyd-
raulic diagrams 1 Water supply hose
2 Water inlet water break1
B1 Temperature sensor boiler
3 Boiler
B2 Temperature sensor tank
4 Wash arms
B3 Pressure transmitter boiler
5 Rinse arms
B4 Pressure transmitter tank
6 Salt container2
B5 Turbidity sensor
7 Resin column2
B6 Temperature sensor washing chamber
(FXSTD)
1
Complete component water break
B6 Temperature sensor drying (only P models)
2
Complete component softener

E1 Heating boiler
E2 Heating tank
E3 Drying unit heater

M1 Wash pump
M2 Rinse pump
M3 Dosing pump rinse aid
M4 Dosing pump detergent
M5 Drain pump
M6 Vapour fan

S1 Reed switch door


S2 Flow meter water break1
S3 Reed switch tank strainer
S4 Salt deficiency switch2
S6 Detergent deficiency switch
S7 Rinse aid deficiency button
S8 RO-I leakage sensor
S9 RO-I low pressure switch

Y1 Filling valve

Y10.1 Softener valve salt dosing

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EN FX-18-01 Service Manual
Hydraulic diagrams

7.2. Hydraulic diagrams FX/GX

7.2.1. FX/GX GC without softener

7.2.2. FX/GX without softener

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Hydraulic diagrams

7.2.3. FXSTD

7.2.4. GXCROI

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EN FX-18-01 Service Manual
Hydraulic diagrams

7.3. Hydraulic diagrams FP/GP

7.3.1. FP / GP without softener

7.3.2. FP / GP with softener

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Service Manual FX-18-01 EN
Hydraulic diagrams

7.3.3. GPCROI

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EN FX-18-01 Service Manual
Components

8. Components Machine without softener/with softener

8.1. Water break (01-297510-1 -2/


Service kit 01-297695-1).

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 8.
► Do not pinch the wires when attaching the ➀ = Connection fresh water hose from filling
sheet metal panelling. valve

➀a = Flow meter

CAUTION ➁ = Connection for fresh water to the boiler


Injury hazard! ➁a = Connection for fresh water to the softener
► Pull out the mains plug before opening the
machine. ➂ = Connection is provided with a blind cap

➂a = Connection for the water for regeneration


Tasks waterbreak
1. Disconnect from drinking water network ➃ = Ventilation to wash tank

2. Water metering only in the case of waterbreaks with Hinweis: If the switching function S18 is on "0"
counter (pulse transmitter S2) when the filling val- (OFF), the water is not metered via
ve Y1 is open. LED 2 on the circuit board A1 then pulses (208 pulses approx. 1l of water),
flashes very fast. but is realised via the time needed to
3. Collect a store of water for regeneration also in a fill a certain area of the boiler. Based
transparent hose (always when Y1 is actuated). on the duration and the known volume
of the range to be filled, the volume
The pulse transmitter S2 (reed switch) on the small con- flow into the machine can be calculated
trol board is activated by the solenoid in the impeller. The The measurement starts as soon as the
connecting wires are connected with the reed switch via a filling programme has been started, the
two-pin insulation displacement termination. filling valve Y1 has been opened (DA05
= 1) and the voltage value of the pres-
The control counts the switching contacts of the reed sure transmitter B3 has reached the
switch. 208 pulses correspond to approx. 1 l water. value A198. From this time on, the time
In the course of maintenance/inspection it should be che- is measured that is necessary for the
cked whether the impeller sensor is working. This can be voltage value of the pressure transmitter
done in two ways. B3 to reach the value A199. This value is
then transferred to parameter A100.
1. The pulse transmitter can be checked with the service
menu see chapter 14.2.7.
2. Visual inspection whether the LED 2 on the mother-
board is pulsing fast (see chapter 11.2).

Hinweis: After respectively 20 minutes inactivity


in standby mode, the filling valve and
boiler valve are actuated for 0.8 sec.
(parameter S17). Fault message 031 /
032

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Service Manual FX-18-01 EN
Components

8.2. Pressure transmitter B3/B4 Pressure transmitter boiler B3


01-539157-001 (00-775866-202 Boiler / tank "empty" corresponds to approximately 0.5 V
can also be used in the case of tolerance +/-0.06 V. The filling valve is actuated when
standby mode is not yet reached (boiler full). At an output
servicing)
voltage of approximately 0.58 V, the boiler heating swit-
ches on (heats to fill start temperature 85°C).
HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the machi-
ne from the mains supply and check absence
of voltage. See also the 5 safety rules page
8. Do not pinch the wires when attaching the
sheet metal panelling.

Caution, risk of burns! Air chamber wash tank


01-515334-001 (Kit)
► Boiler (also boiler draining via hose), wash
tanks, drying units or the inside machine
casing exhibit hot surfaces even after the
machine has been switched off.

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

Description to Boiler connection


Function chamber 1, 04-006291-001 (kit):
1 = Rinse aid connection
Via the air chamber (in the boiler / wash tank), compressed 2 = Fresh water connection
air is transmitted via a transparent hose to the pressure 3 = Connection pressure transmitter
transmitter boiler (B3) wash tank (B4). The transmitters hose (B3)
convert the pressure applied into an analogue direct cur- 4 = Water input chamber
rent voltage (AE3 = pressure transmitter boiler B3 / AE4 5 = Air chamber
pressure transmitter tank B4).
Fitting O-ring: 00-276903-073
Login 0022 service settings
Parameter S51 = amend to "1"
Change value from "0" to "1"
Confirm value, store value, leave the menu.
Reset all analogue values on display, after the test S51
to "0"
AE1 = Boiler temperature B1
AE2 = Tank temperature B2
AE3 = Voltage value pressure transmitter boiler B3
AE4 = Voltage value pressure transmitter tank B4
AE5 = Voltage value turbidity sensor B5
AE6 = Temperature drying (FP/GP)
AE6 =Temperature FXSTD (Thermal disinfection)

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gramme.
B3 Filling off Steam Filling off ECO Filling off Heating on Voltage change filling
level level rinsing level monitoring
Message 032
Parameters A52 A53 A54 A55 A59

Hinweis: Service technicians may not change any


voltage values (only on instruction from
Hobart). After rinsing, the voltage value
(tank full) on all machines is approxi-
mately 0.14V higher. The hoses must
always be routed such that they rise and
are above tank or boiler level (no water
pocket so that the condensate flows
back)! Voltage values can deviate if this
is given by the turbidity sensor.

Pressure transmitter tank B4

B4 Tank Heating Intermediate Safety level Pumping level after the Pressure incre-
full On pump out pump-out programme ase in filling
(pumping fault message programme
021) Message 020
Parame- A78 A82 A84 A92 A93 A95
ters

Maintenance/replacement
When exchanging a transmitter / air chamber, pay
If the offset value is outside the tolerance of +/- 0.06V,
attention that the wash tank / boiler is empty. After-
a fault message is generated; see chapter 15.3 Fault
wards the voltage values must be checked in service
messages.
mode. For both transmitters these must be 0.5V in an
empty state. Pressure transmitters can also be used The flow rate is calculated for each filling process using 2
00-775866-202. defined levels in the boiler. (Time x volume).
Only use spring band clamps 01-246214-003 for fastening
the hoses.
It is possible to check voltage values in the service
menu. (Switch S51 to "1").

Do not blow into the pressure transmitter


to check!!!

AE3 for level boiler / AE4 for level wash tank. Provided
no fault is pending, the voltage values can be made visible
on the display (possible fault messages 014 / 015 / 016 /
017 / 050 / 051). (Pressure transmitter see chapter 15.3
Fault messages). Pressure transmitter see chapter 15.3
Fault messages).

8.2.1. Zero point adjustment pressure transmitter

In order to compensate the pressure transmitters' tole-


rances, the zero point is balanced. For this purpose, the
output value of the sensor is compared with the default
value of 0.5V.

Balancing is carried out at commissioning and after


every completely flawlessly executed pump-out pro-

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8.3. Dosing units/chemicals HLG-10 = 1.15g/cm³


HLB20 = 1.25g/cm³
HLU30 = 1.25g/cm³
8.3.1. Dosing unit HLU-31 = 1.25g/cm³
HLU-32 = 1.40g/cm³
HLA-40 = 1.30g/cm³
HAZARD Dosing amount
Mortal danger due to conductive parts Dosing of detergent for all models = preset to 3.0g/l / 0
connected to mains voltage! – 9.5g/l are possible
► For all electrical work, disconnect the Dosing of rinse aid = preset to 0.3g/l / 0 – 2.0g/l are
machine from the mains supply and check possible
absence of voltage. See also the 5 safety
rules page 8. Detergent dosing
Pre-dosing of detergent is carried out parallel to the rinse
► Do not pinch the wires when attaching the
pump M2.
sheet metal panelling.
Wash dosing is carried out after the Genius X² (coffee
cup programme + 2g/l more)
Beware of caustic substances!
Caustic substances can destroy the skin on Rinse aid dosing:
contact. All acids and leaches are categorised Pre-dosing of rinse aid is carried out after the end of the
as caustic (rinse aid and detergent). last wash step.

Wa s h d o s i n g o f r i n s e a i d i s c a r r i e d o u t a f -
ter the end of the wash programme
CAUTION (end of rinse). Additional dosing is carried out after the
cold/Eco or steam programme.
Injury hazard!
► Pull out the mains plug before opening the For hose filling and preset dosing amounts in g/l see Chef
machine. Login chapter 12.1.2 or External Chemicals Login 9999
chapter 13.1.1.
► Wear working gloves
Maintenance:
During maintenance, the hoses, the dosing units and the
connections must be checked. By way of precaution, the
► Wear safety goggles dosing hoses (hose inside, suction and pressure hoses)
must be replaced every year. Part number of dosing
hoses as material sold by the metre 01-515410-099.

Dosing units all machines Note: If there is a change in chemicals, rinse the
hoses several times with water, then fill the hoses
Detergent dosing unit M4: 01-515268-002 with chemicals and adjust the chemical deficiency
Flow rate: 3.0l/h (50Hz) 3.6l/h (60Hz) sensor.
Hose inside as service kit: 01-515268-012 yellow
carrier plate
01-515268-020 black carri-
er plate
Rinse aid dosing unit: 01-515269-006 M
Flow rate: 1.6l/h
Hose inside as service kit: 775608-003

The density of the connected chemicals can be


adjusted. Basic value 1.0g/cm³ each: There are 3
possibilities for this
1. Chef Login 1111 / chemical settings
2. Chemicals Login 9999 Important switches dosing technology S23 S24 S131
3. Service level 0022 / service settings / parame-
S23 = Detergent pump control M4
ters / A104 / A105
Rinse aid all 1.0g/cm³ 0 = no actuation

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1 = Actuation HOBART

2 = Actuation parallel to the rinse pump M2

3 = Actuation parallel to wash pump M1

4 = Actuation parallel to filling valve Y1

S24 = Control liquid rinse aid pump M3

0 = no actuation

1 = Actuation HOBART

2 = Actuation parallel to the rinse pump M2

3 = Actuation parallel to wash pump M1

4 = Actuation parallel to filling valve Y1

8.3.2. Retrofit kit dosing container


01-515190-001 part 1

Machines are generally supplied without chemical container;


retrofitting is however possible.

Retrofit kit dosing container 01-515190-001.

CAUTION
► This type of work may only be carried out
by authorised qualified personnel.
► Chemicals may escape during this work,
therefore wear the protective clothing inten-
ded for this type of work.

1 1x Container unit mounted 01-515190-001

2 2x Reed switch (red) 01-515276-001

3 4x Self-tapping screw 4x12 01-515222-001

4 1x Cable adapter 01-515281-002

5 1x Protective sheet 01-240283-003

6 3x Cable tie 00-165128-001


1 4 5 2 6 3
7 1x Installation guide 01-515398-001

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1 Separate machine from the mains.


Remove frontal covering.

2 Break off the two hose brackets from the electrical co-
ver. Remove plastic residues and burrs from the hole.

3 Thread both reed switches ➁ from the top rear into


the slots and then engage from the front. Align flush at
the bottom of the slots and secure with adhesive tape
from the front.

4 Loosen the plug in the frame and remove the cable


tie. Then return the plug to the main cable harness.
From there, route the plugs forward to the electrical
cover.

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5 Connect the reed switches (2) to the two plugs that


were routed to the front according to the text coding.
Secure all cables and the boiler dosing hose several
times along their length on the rear of the electrical
cover to prevent them from colliding with the drain
pump impeller.

6 Shorten the dosing hoses leading to boiler and tank


so they cannot kink or get jammed. Reconnect hoses.
Remount electrical cover and fasten with four screws
4x12.

7 Connect feed hoses from the containers with the


relevant dosing units. Secure the hoses with adhesive
tape againt shifting.

8 Fold over the self-adhesive strip of the protective


sheet ➄ so the adhesive side is pointing up. Pull
off covering paper. Stick protective sheet from the
bottom onto the pump roofing.

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9 Hook container unit onto tank. Pay attention that the


hooks on the side of the unit run underneath the co-
vering. Fasten unit with four screws 4x12 ➂. Check
the mobility of front cover and both cover lids.

10 Restart the machine. Activate the container functions


via the control panel. General information in respect of
operation can be found in the operator manual.

11 Select "Service Login". Entering PIN 9999 gives you


access to chemistry settings

12 In the main "Chemistry" menu select "Signal in the


event of a lack of chemicals". Then select the option
"0" and confirm

13 Select "Detergent / liquid rinse aid detection"

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14 Select the option "Detergent and liquid rinse aid detec-


tion" in the submenu. After the selection, return to the
previous menu using the return arrow

15 The conversion to the dosing container kit is now com-


plete.
Switch the machine off and on again to return to the
start screen.

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8.3.3. Chemicals monitoring Container full

Parameter chemicals monitoring (also possible via the


External chemicals login 9999).

Parameters chemicals monitoring


S21 Signal in case of chemical deficiency
0 = Signal in case of chemical deficiency "0"
(default)
1 = Signal in case of chemical deficiency "1"
S65 Detergent/rinse aid detection
0 = No detection active (default)
1 = Detergent and liquid rinse aid detection
active
2 = Detergent detection active Container empty
3 = Rinse aid detection active

Hinweis: A deficiency is only analysed if it has


been pending for several wash cycles.
A deficiency display will only go out once
the respective channel detects chemi-
cals for several wash cycles

Monitoring with reed switch (magnetic float switch


in chemical container)

➀ = Storage container
➁ = Float switch
1 = no deficiency / 0 = deficiency
➂ = Column for float
➃ = Float with magnet
S6 = detergent
S7 = liquid rinse aid

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8.3.4. Detergent / rinse aid lance kit numbers ➀ Plug connection detergent lance
04-006330-001 long / -002 short (for
base frame) ➀a Mating plug machine detergent
➁ Cleaning hose connector

HAZARD ➂ Black rubber grommet detergent

Mortal danger due to conductive parts connec-


➃ Float switch detergent S06 / E06
ted to mains voltage! ➄ Plug connection liquid rinse aid lance
► For all electrical work, disconnect the machine ➄a Mating plug machine liquid rinse aid
from the mains supply and check absence of
voltage. See also the 5 safety rules page 8. ➅ Connection of the liquid rinse aid hose:
► Do not pinch the wires when attaching the sheet ➆ Blue rubber nozzle liquid rinse aid
metal panelling.
➇ Float switch liquid rinse aid S07 / E07

Beware of caustic substances!


8.3.5. Detergent / liquid rinse aid lance installa-
Caustic substances can destroy the skin on contact.
tion
All acids and leaches are categorised as caustic
(rinse aid and detergent).
The following points should be observed during the ins-
tallation
– Apply the sticker to the rear cover plate
CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

It is possible to install detergent lances.

Detergent lance (black) 04-006166-001


 
Rinse aid lance (blue) 04-006166-002

 
– Insert the colour-coded lances (blue = liquid rinse aid
 
/ black = detergent) into the appropriate chemical
containers.
– Make sure that the float is as far down as possible
(ground clearance max. 1 cm)
– Insert the connecting cables into the slots provided
001-0003.000
 

For a detailed installation description see chapter 19.


Appendix A.

  The liquid rinse aid/cleaner deficiency error messages


are only displayed after a time delay of 900 s (T135). (NO
contact for 900 s open)

Service kits

04-006330-001 both lances (450mm)


04-006330-002 both lances (340mm)
04-006166-011 detergent lance 450mm
04-006166-012 rinse aid lance 450mm
 04-006166-013 detergent lance 340mm

04-006166-014 rinse aid lance 340mm

S6 / S7

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setting of 16°d at 14°d (see page 69)


– Fill salt container with 1.5 kg coarse-grained rege-
nerating salt (2 to 8 mm), afterwards top up with
water.
a a Special tool fastening nut softener 01-293500-1 repla-
cement kit softener cover: 01-515030-50
– Salt consumption per regeneration ca. 40 g
– Via parameter S65 chemical monitoring is actuated
S65 = 0 no query / S65 = 1 E06 and E07 are eva- Appropriate parameters
luated / S65 = 2 E06 is evaluated / S65 = 3 E07 is S11 = 0 = Off / 1 = On
evaluated.
– The parameter S21 (signal in the case of a chemical
deficiency) defines which signal should be evaluated
in the event of a chemical deficiency. Factory setting
"0" means, if no signal is present (position 1), a defici-
ency analysis should take place.

8.3.6. Detergent / liquid rinse aid lance function


/ fault messages.

– If one of the two or both tanks are empty (float switch


S6 / E06 and / or float switch S7 / E07 is in rest po-
sition (position 1), the internal reed contact is opened
(wire break-proof wired).
– A fault is only evaluated if this lower switching position
is pending for the time parameter T135.
– Message 036 Detergent deficiency
– Message 037 Rinse aid deficiency
– By pressing the button A2:S2, the display for 10
wash programmes disappears, but the message is
not acknowledged. With the machine off / on, the
display is shown immediately without waiting for the
10 washing operations.

Acknowledgement is only given when:


– DE6 = 1 (when S21=0) or
– DE6 = 0 (at S21=1 or S65 = 0)

For liquid rinse aid the following applies:


➀ Y10.2 Non-return valve boiler
– DE7 = 1 (when S21=0) or
– DE7 = 0 (at S21=1 or S65 = 0) ➁ Y10.3 Non-return valve drain

➂ Outlet soft water


8.4. Water softening system with one-
column softener 01-515030-001 ➃ Inlet hard water (fill water)

➄ Inlet regeneration / salt dosing


8.4.1. Commissioning ➅ Y10.1 Salt dosing valve

– Measure the total hardness of the raw water in °d with ➆ Salt deficiency switch S4
the measuring kit 00-607236-000.
Regenerate connection to the drain (via ventilation
– Define setting ranges: 1 to 35°d according to the ➇ valve)
measured raw water hardness. Example Define a

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Softener cover kit Maintenance/replacement:


Item number kit 01-515030-050 1. Completely pump out the machine, empty the wa-
shing pump sump and the water softener completely
with a wet vacuum cleaner.
2. Then separate from the mains
3. Dismantle front panel/plastic cover
4. Drain boiler by means of drain hose

5. Remove right hand side covers / unfasten softener

Softener capacity in l

Total hardness at 10°d at 20°d at 30°d


Capacity with one 3600l 1530l 630l
salt filling
Regeneration after 122l 51l 21l 6. Remove transparent water hose on the waterbreak
and hold into a bucket to drain; while doing so, open
the softener cover (there is no more salt water in the
CAUTION softener after this)

Beware of hand injuries


Hands can get crushed, pulled in or be injured
in another manner, for instance when trans-
porting the machine or due to the machine
tilting
► Before tilting it, completely empty the ma-
chine (also chemicals), then carefully tilt the 7. Dismantle the two hoses on the waterbreak
machine to the left.
8. Place machine on its left hand side
9. Dismantle bottom plate
CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

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10. Completely detach the softener with the special tool What needs to be measured where?
01-293500-1 Label all water softener valves (1, 2,
– Measure the raw water inlet hardness (total hardness
3). Then remove the plug.
in °d) directly at the on-site water tap.
– Measure the outlet hardness at the boiler drain hose
– Measure the raw water conductance in µS/cm at the
on-site water tap
– Measure the rinse water conductance in µS/cm at the
boiler drain hose
11. Pull out softener with the hoses
Alignment of the measured raw water hardness
with the machine setting; the following must be
ensured in the process
– that the hardness range set on the machine side is
adequate for the measured raw water
– that there is still salt in the storage container
– whether the operator has by mistake used salt tab-
lets; this is not permitted
After a replacement, retighten the fastening nut with – whether the salt container has been filled with water
the special tool (after 3 wash cycles). on start-up

8.4.2. Regeneration function Approximate guide values for a correct softener


function

Note If the softener functions correctly, the conductance of the


boiler water is higher than the raw water conductance,
– A manual initiation of regeneration is possible (by thus for instance 500 µS. 800 µS in the rinse water are
setting parameter C05 to "0"). absolutely normal as raw water conductance. However, if
– The salt deficiency indicator on the display only goes this value is drastically increased, e.g. 3000 µS (= 3
out after a while or after some wash cycles. mS), it can be assumed that the softener does not work
correctly!
– Regeneration can also take place during fill mode
– Salt deficiency is triggered in case of too low a salt Hinweis: If the above measurements drastically
content by the magnetic float switch, which switches deviate from the ideal values, the softe-
the salt deficiency switch S4 (reed switch) ner test programme must be activated
(see also page 69); remove the side pa-
nels beforehand. On no account may the
8.4.3. Procedure for softener testing softener test programme be run at the
start of the inspection, as it inevitably
During maintenance it is possible to read out via parameter causes salts to be washed in. Thoroughly
C11 how much water has been topped up since the start rinse the boiler after this procedure (fill
of the salt deficiency. With parameter C12 it is additionally and drain several times) to remove the
checked how often salt has been topped up in case of a high chloride content (causes corrosion).
salt deficiency (salt deficiency lamp on/off).
8.5. Boiler/boiler connection chamber
Required measuring kit

A measuring kit to determine the total hardness (°d) / carbona-


te hardness (part no. 00-607236-000). The manufacturer's HAZARD
use-by date must be observed.
Mortal danger due to conductive parts
A temperature-compensated conductance measuring de- connected to mains voltage!
vice 00-606909-000 (possibly also pH sticks 00-609927- ► For all electrical work, disconnect the
000). machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 8.

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Fitting O-ring: 00-276903-073


Caution, risk of burns!
Boiler (also boiler draining via hose), wash Exchange boiler connection chamber
tanks or the inside machine casing exhibit hot
1. Completely pump out machine
surfaces even after the machine has been
switched off. 2. Then separate from the mains

3. Dismantle front panel/plastic cover


8.5.1. Boiler design/volume
4. Drain boiler by means of drain hose
(Caution Risk of burns due to hot boiler water)
Standard heat output: E1 6.1kW 01-515258-001
(with O-ring) 5. Unclip the rinse pump M2 from the retainer plastic
bracket
O-ring separate: 01-240135-011
6. Remove the boiler from the side of the machine or alter-
Length: 355 mm natively push the boiler forward slightly
250V/ 3x2420Watt (=7260W) 7. When installing the boiler connection chamber, first
230V = 6100W tighten the lower two fixing nuts, then tighten the upper
fixing nut.

7
Boiler volume: 6.8l;
Standard rinsing volume: 2.0l (1.0l Eco) Replacing the boiler heating
possible rinsing volume: 4.2l
1. Completely pump out machine
2. then separate from the mains
3. Dismantle front panel/plastic cover
4. Drain boiler by means of drain hose (Caution Risk of
burns due to hot boiler water)
5. Unclip rinse pump from the catch and slide the boiler
to the left, disconnect plug contacts, dismantle
radiator
6. Check all plug contacts for good contact before
disconnecting them

Description of boiler connection chamber 1


(Kit 04-006291-001 with O-ring):

1 = Rinse aid connection

2 = Fresh water connection

3 = Pressure transmitter hose connection (B3)

4 = Water input chamber


New with notch     
5 = Air chamber

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Temperature sensors B1 / B2 Comparison values 8.6.3. Rinse pump M2


temperature / ohms

When replacing the sensor (00-775612-001) it is essential


to use heat transfer compound 603253!

0°C = 36.6kΩ / 10°C = 23.0kΩ / 30°C = 9.8kΩ / 50°C


= 4.6kΩ / 70°C = 2.3kΩ / 80°C = 1.7kΩ

8.6. Wash tank/ temperature sensor/ rin-


se pump/ drain pump

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 8.

Caution, risk of burns!


Hot boiler water can leak

8.6.1. Tank

Tank volume 10.6l Technical data:


Standard tank heating 04-006254-001 Part no. for 50Hz 01-515260-001
E2 1.8kW
Part no. for 60Hz 01-515260-002
Air trap tank 01-515334-001 Air cham-
ber, replacement kit Voltage 220-240V
Viton O-ring for air trap 276903-63 Current 0.6A
Output 0.14kW
8.6.2. Temperature sensor boiler/tank Condenser 4µF /400V (00-226568-002)

Flow rate 7.2s = 2.5l


Part no.
Temperature sensor boiler B1 = 00-775612-001 Maintenance The rinse pump is fastened by means of clip
in. The electrical connections are established via plug-in
Temperature sensor tank B2 = 00-775612-001 contacts.

Dismantling the rinse pump M2


Temperature sensor B1 / B2 Comparison values
temperature / ohms
HAZARD
0°C = 36.6kΩ / 10°C = 23.0kΩ / 30°C = 9.8kΩ / 50°C
Caution, risk of burns!
= 4.6kΩ / 70°C = 2.3kΩ / 80°C = 1.7kΩ
Hot boiler water can leak
Temperature measuring range: The NTC thermistors are
temperature-dependent semiconductor resistors. They Observe the hot boiler water when replacing the rinse
have a strongly negative temperature coefficient (TC). Min. pump M2.
-40°C max. +125°C. Possible fault messages temperature
sensor see chapter 12.3., page 87. Drain boiler by means of drain hose

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8.6.4. Drain pump M5


HAZARD
Drain system: Serves the brief pump out of soiled wash Mortal danger due to conductive parts
water after 20 sec (Genius X²) in the wash programme, the connected to mains voltage!
intermediate pumping as well as the complete drainage of
► For all electrical work, disconnect the
the wash tank. On the pressure side, the soiled wash water
machine from the mains supply and check
is routed via a hose system, afterwards via a ventilation
absence of voltage. See also the 5 safety
valve (4) to the on-site drain. Here, a green ball is pressed
rules page 8.
against the opening in the ventilation valve. After pumping
out, the green ball has to return to its starting position (due
to suction breakage) Caution, risk of burns!
Boiler (also boiler draining via hose), wash
tanks, drying (Premax) or the inside machine
casing exhibit hot surfaces even after the
machine has been switched off.

Dismantling the pump:

Unplug the electrical connections on the drain pump. Com-


pletely pump out machine. If one is available, use the wet
vacuum cleaner to empty the wash pump sump. Loosen
the fastening screws of the drain pump and pull the drain
pump out to the rear. During maintenance, always check
ventilation valve for soil and clean. Check mobility of the
green ball

1 Drain pump M5 8.6.5. Turbidity sensor 01-515020-1


2 Turbidity sensor B5
3 Ventilation valve S53 Turbidity sensor 0 = OFF / 1 = ON (at "0" the
4 Drain hose rinse time is extended by 1.2s)

The turbidity sensor is active during the following program-


Technical data: mes: Short, standard, coffee cups, ECO.
Part no. for 50Hz 01-515075-001 In the above mentioned wash programmes, the rinse and
(50Hz) pump out volumes are adapted depending on the measu-
Part no. for 60Hz 01-515075-002 rement result. The actual measurement starts after the
(60Hz) GeniusX², then the turbidity sensor is switched on and a
mean value is formed and then the sensor is switched off
Voltage 220-240V again.
Current 0.3A The more severe the turbidity of the wash water, the lower
the sensor's output signal. The sensor is only switched on
Output 40W for as long as it is required.
Installation position of the turbidity sensor
The pump out programme runs through in several steps

Step 1 Pump out (T70)


Step 2 Rinse (T42)
Step 3 Pump out (T71)
Step 4 Pause (T72)
Step 5 Pump out (T66)

Step 4 and 5 is repeated for parameter C56.

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Adjustable using S47

Testing the turbidity sensor via the service menu


– Pump out machine
– Refill machine
– Select service mode see page 71
– Calibration starts after the last filling step (must then
be 4V AE5)

If the calibration value deviates, only an internal fault analy-


sis is carried out, which has no influence on the machine.

Example 1 severe turbidity AE5 = 0.78V

Calibration of the turbidity sensor (only possible after


a pump-out programme, then S84 = "1")
– During the rinse time in the filling programme, the Example 2 mild turbidity AE = 1.92V
drain pump is actuated to rinse the sensor with clear
water and to bring it to operating temperature.
– Calibration always takes place in the filling program-
me after the last filling step.
– Calibration is effected via the control with a diode
current to a voltage value of 4V.

Measurement

Measurements are evaluated in 3 increments

S47 turbidity sensor response

1 = Level1 < 1.75V / Level 2 < 1.50V / Level 3 < 1.00V


2 = Level1 < 2.25V / Level 2 < 2.00V / Level 3 < 1.75V
3 = Level1 < 2.75V / Level 2 < 2.50V / Level 3 < 2.00V
4 = Level1 < 3.25V / Level 2 < 3.00V / Level 3 < 2.75V Maintenance or service

If the customer complains about a poor washing result,


≥ 1.5V turbidity 2.0l (6s) Rinsing (number of wa- the service technician can increase the sensitivity of the
shes with 2.0l parameter C99) turbidity sensor B5 with S47.
1.0V – 1.49V turbidity 2.5l (7.2s) Rinsing (number of If the messages 026 027 or 028 appear very frequently in
washes with 2.5l parameter the error memory, empty the machine, remove the turbidity
C100) sensor, clean it and replace it completely if necessary.
<1.0V turbidity 3.5l (10.2s) Rinsing (number
of washes with 3.5l parameter
C101)

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8.7. Wash pump


CAUTION
Wash water recirculation: With this system, the wash Beware of hand injuries
water is distributed to the top or bottom wash arm during Hands can get crushed, pulled in or be injured
washing. The wash water that is flowing back is filtered in another manner, for instance when trans-
through a strainer system and is taken via an integrated porting the machine or due to the machine
coarse strainer ring from the outer ring room of the suction tilting
piece through the main channel to the wash pump. During
recirculation of the wash water through the wash pump ► Before tilting it, completely empty the ma-
(suction effect), the flipper (see figure below) is closed. chine (also chemicals), then carefully tilt the
The tank strainer is monitored. (S77) machine to the left.

Output X2: 2 is controlled by means of a triac over four


power stages. After expiry of t4 or at S83 = 0, relay 2 CAUTION
bypasses the triac. The soft start function (as well as the
Injury hazard!
wash pump function) can be directly switched off via the
door switch contact! ► Pull out the mains plug before opening the
machine.
Hinweis: When replacing the WP system, the drain
pump must also be replaced. ► Wear working gloves

Designation of spare parts Part no. If the wash pump needs to be replaced, the machine (inclu-
ding boiler and softener) must be completely drained. When
Wash pump without drain pump 50 01-515070-001
installed, empty and dismantle the chemical containers.
Hz
Completely pump out machine If one is available, use the
Wash pump without drain pump 60 01-515070-002 wet vacuum cleaner to empty the washing pump sump
Hz
See also Removal of softener page 47
Condenser 10 µF 226568-30
Flat gasket 01-240178-001
Wheel 50Hz, 90mm 01-515462-001
Kit with slide ring seal
Special tool 01-240303-3
Transition socket for special tool 609939

Dismantling the wash pump

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 8.

Beware of caustic substances!


Caustic substances can destroy the skin on
contact. All acids and leaches are categorised
as caustic (rinse aid and detergent).

1. Dismantle front panel and plastic cover


2. Loosen the fastening screws of the drain pump M5
and pull the drain pump out to the rear. Step 2 is
optional.

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3. Using the special tool 01-240303-003 (and the cross-


over nut 00-603939-000) loosen the fastening nut.

Special tool
01-240303-003

Transition socket
00-609939-000

4. Detach right hand side covering


12. D
 etach additional fastening on the tank bottom (by
5. On "S" machines, detach the transparent hose on the means of rubber buffer)
waterbreak and drain completely.
6. Open softener cover; once more completely drain the
transparent hose / / alternatively, completely empty
the softener using a wet vacuum cleaner.
7. Refasten softener cover.
8. Place machine on its left hand side

13. Dismantle wash pump

9. Remove bottom plate

8.8. GENIUSX² / FLIPPER

Drain system: Serves to partly pump out soiled wash water


after approx. 10 sec (Genius X²) in the wash programme,
10. Unplug electrical connection of wash pump as well as to completely drain the wash tank. On the pressu-
11. Detach riser washing and riser drain re side, the soiled wash water is routed via a hose system,
afterwards via a ventilation valve to the on-site drain.

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During the self-cleaning programme, the flipper ➅ is open.


➆ Closed flipper (suction effect during
The flipper prevents the soil that has accumulated in the
wash process)
pump sump from being taken back into the circulation
system. ➇ Wash chamber

During maintenance, the unobstructed movement ➈ Pump-out chamber


of the flipper must be checked on all accounts. In ad-
dition, the fine filter must be cleaned daily. The ventilation Dismantling/ checking the flipper
valve must also be checked for soil.

Sectional drawing Genius X²


(Example during circulation)

➀ Tank covering strainer

➁ Fine filter

➂ Wash chamber

➃ Fastening nut suction piece


Maintenance Servicing
➄ Flat gasket
The smooth running and function of the flipper must be
➅ Open flipper (during pump out)
checked. During assembly, make sure that the fastening
screw does not fall into the pump sump.

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8.9. Wash arms/rinse arms

The following points must be checked during main-


tenance Restrictor part number
1. Smooth turning of the wash/rinse arms. 01-515434-1
2. Dismantle and clean the reducing washer
01-515434-001 in case of soil. Observe the correct
installation position during re-installation. The centre
of the recess points to 9 o'clock.
3. Dismantle and check the wash and rinse arms for soil
(if necessary rinse well and clean).
4. Check correct fit of the metal slide ring 775933-3.
5. Secure the rotating arm axle with Loctite 243 (part
no. 609684) in case of repair.

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8.10. Door Bracket gas spring and


➈ 01-515254-001
door switch

8.10.1. Door layout ➉ Guide door hinge 04-006292-001

HAZARD S1 = door switch / Reed switch


(Magnet is integrated in the door on the top left)
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the machi-
ne from the mains supply and check absence
of voltage. See also the 5 safety rules page
8. Do not pinch the wires when attaching the
sheet metal panelling.

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves. Hand injury when


removing the gas spring

Basically, there are two doors of different heights

FP / GP / FX / GX-10B: 04-006319-001
GXC-11B / GPC-10B: 04-006319-002

Components door
Door stopper 01-515329-
001
➀ Door: FP / GP / FX / GX-10B 04-006319-001
(left) with closed door
➀ Door: GXC-11B / GPC-10B 04-006319-002

04-006294-
Door handle complete Premax
➁ 001 (including
(black)
➂+➃)
04-006294-
➁ Door handle complete Profi (blue) 002 (including
➂+➃)
04-006294-
➁ Door handle complete BÄKO 003 (including
➂+➃)
➄a Hinge left 01-515027-001

➄b Hinge right 01-515027-002

➅ Door bolt

Spare parts kit door bolt with


➆ 01-515326-001
slide bearings:
04-006293-001
➇ Gas spring (including ➇a +
➇b + ➈)

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Door stopper with open door

Stand-by Position (right side)


After end of operation leave door on stand-by position
so that the remaining
steam can escape.

Picture shows the position with closed door.

It is important that in case of service / maintenance it


is checked, that this position is held with closed door to
avoid moisture from leaking onto the display.

Leaf spring spare parts kit 01-515036-012 adapted to the


gas spring FX-18-01

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8.10.2. Gas spring kit 04-006293-001 with remo-


val

Does the gas spring need to be exchanged

Example 1: If the door has to be removed due to a


defective Slide bearing.

Example 2: When the door is opened and it quickly


folds forward.

The following points must be observed:

Only dismantle/install the gas spring when the door is


closed.

Do not dismantle the rod of the gas


spring with a tool.

View of the gas spring from the left side


with the left side cover removed.
Plastic grid open (see red arrows).

Pull out the upper attachment (tab) of the gas pressure


spring from the plastic retaining pin of the bracket.

Open and dismount the black hinged spring bolt 01-


240236-001.
Slide bearings
Spring bolts

Release the black fork head from the door hinge.

Check slide bearings 01-240204-001 and replace if


necessary (always mounted outside).
Assembly is carried out in reverse order.

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8.10.3. Disassemble door / exchange slide bea-


rings

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the machi-
ne from the mains supply and check absence
of voltage. See also the 5 safety rules page
8. Do not pinch the wires when attaching the
sheet metal panelling.

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

Worn slide bearings become noticeable, e.g., when a


closed door moves slightly to the left / right. Or traces of
water can be seen on the outside of the lower door bolt.

The best option is to disassemble the gas spring first.


The figure shows the light brown slide bearing of the
door (example left side).

Part number slide bearing: 01-515302-001 (2x)


Slide bearing kit: 01-515326-001 including pivots

Screw on right and left door bolts using an Allen key


size 4.

Remove both hinges.

Remove the door.

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Exchange slide bearings on the right and on the left.

Slide bearing: 01-515302-001 (2x)

On this occasion, clean the door gap at the front


to make sure that the openings to the machine are
free of dirt. Clean the openings with cable ties.
Installation:
Always mount the door bolt closest to the machine
first.
Then reassemble in reverse order. In manufacturing
there is a defined torque for tightening the fastening
screws (5nm).

When servicing in this context, clean the door gap and


use cable ties to clean the holes in the washing chamber

8.10.4. Door handle

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the machi-
ne from the mains supply and check absence
of voltage. See also the 5 safety rules page
8. Do not pinch the wires when attaching the
sheet metal panelling.

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

View of the display and door handle (example: Profi


machine)

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Installation of the door handle

➀ Adhesive film
➁ Fastening screws at the front door handle
➂ Door handle
➃ Counter-holder door handle (in the door)
If it is necessary to replace the door handle (in order to
access the fastening screws of the door handle), the
adhesive film must be removed (it is sufficient to cut holes
in the foil).
Door handle after removing or cutting the film, remove
the Allen keys.

Door handle complete Premax (black): 04-006294-001


High gloss adhesive film black (separate) 04-006159-001

Door handle complete Premax (blue): 04-006294-002


High gloss adhesive film blue (separate): 04-006159-001

Door handle BÄKO: 04-006294-003


High gloss adhesive film black (separate): 04-006159-
005

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8.11. Drying unit 04-006060-001 Intensive with water X


(see also Appendix B) exchange
DURATION X
HAZARD
BASIC CLEANING X X
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the 8.11.3. Layout drying unit (one unit)
machine from the mains supply and check
absence of voltage. See also the 5 safety ➀ Power supply drying unit A7-G1 (with protective sheet)
rules page 8.
➁ Protection drying unit heater(s) K3 (with protective sheet)
"Beware of hot surfaces" ➂ Main PCB A1 and additional PCB 3A4
Caution, risk of burns!
➃ Drying unit heater E3-1 via L1 (in case of one-phase
operation)
➄ Drying unit heater E3-2 via L2
➅ Drying fan M6
CAUTION ➆ NTC temperature sensor dryer
Injury hazard! ➇ PE connection
► Pull out the mains plug before opening the
machine.
View of drying unit
► Hand injuries. Wear working gloves
► Pinching fingers when cleaning the fan
impeller

8.11.1. Service parameters drying unit

S44 = 2 Locking device drying unit heater with boiler


heating

S54 = 1 Drying / Vapostop


0 = Drying main function off (heaters switch neverthel-
ess)
1 = Drying function completely on Drying unit without cover
2 = Drying completely off (automatic with error 065-069)

S81 = 1 thermostop B6 drying


 
S93 = drying active in the short programme

8.11.2. Programme overview with 
drying unit heater function
Suction aperture
Programme FP-10B GP-10B
SHORT X
STANDARD X X
INTENSIVE X
ECO X
CUTLERY X X

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Blow-out opening with protective plate sorber, where the sorption mineral extracts the moisture
from the air and heats up as a result of the process. As a
result, hot dry air flows back into the washing chamber to
again absorb moisture.

Accordingly, during the drying process, the adsorption,


only the fan for the circulation is active. No heating is
necessary.

After the drying phase, the sorption mineral is completely


saturated with moisture. In regeneration, desorption,
the zeolite is heated by internal heating elements E3-1 /
E3-2. The stored moisture is returned to the ambient air.
The heating rate of the sorption mineral depends on the
8.11.4. General, basic function degree of saturation of the sorption mineral. This process
drying unit (see also Appendix B) step is monitored by an integrated temperature sensor B6.

The desorption is carried out parallel to the wash with the


HAZARD integrated heating elements E3-1 / E3-2 active, until
the temperature sensor reaches its set value. A labyrinth
Mortal danger due to conductive parts
prevents water from entering the sorber during the wash.
connected to mains voltage!
► Before the drying unit is mechanically
released from the machine, all connectors
of the unit must be removed. For all elec-
trical work, disconnect the machine from
the mains supply and check the absence
of voltage. See also the 5 safety rules on
page 8. When reinstalling, establish a PE
connection to the drying unit

"Beware of hot surfaces"


Caution, risk of burns!

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

It is a new drying unit located in the upper part of the


machine. Unlike previous units, no air is released into the
ambiance.

The fan motor M6 sucks air from the washing chamber and
presses it through a sorber. The sorber is a package filled
with a sorption mineral, in which heating elements and a
temperature sensor are located.
E3 2 x 2.7kW 19Ohm
The sorption mineral is a granulate that has the property
to absorb moisture and release it again. If you bring dry
sorption mineral in contact with moisture, it stores it and
heats up strongly!!!

This process of adsorption is ideal for the drying phase.


The moist washing chamber air is passed through the

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8.11.5. Main functions (see also Appendix B)

Fill

During filling, the sorption mineral is heated by the internal


heating E3-1 / E3-2 to operating temperature (80°C). The
heating is started up in several short heating phases. The
heating phases are followed by a short fan phase and a
break to dissipate the arising waste steam. The boiler will
preferably be treated in this "filling phase" in order to render
the machine ready for operation.

Main function

Standby Machine is ready for operation


Dryer

Output Filling
Boiler heating E1 85°C
Drying unit heater E3 80°C
Drying fan M6
Pause
8x Repeat or >=80°C
BAE Segments green filling

Washing and Desorption

With the start of the washing, the heating elements E3-1


/ E3-2 are activated in the sorption mineral until the set-
point temperature of 109°C is reached.

The drying unit heater E3-1 / E3-2 is no longer activated


in the current wash programme. The temperature in the
sorber is increased after switching off the heating elements
by a few Kelvin.

When E3-1 / E3-2 is switched off, the boiler heater E1 is


switched on (locked with the drying unit heater).

Reaching the drying temperature during the washing opera-


tion is a priority. If the set-point temperature is not reached
during the washing operation, the washing operation is
prolonged. The same applies to the boiler. If the washing
temperature in the boiler is not reached, the washing ope-
ration is extended (thermostop).

Steam discharge

After rinsing, the steam rinse follows when drying is selec-


ted. During this phase of the programme, the fan ensures
maximum circulation through the sorber with maximum
speed. As a result, the drying unit is cooled down relatively
quickly and the stored steam is conducted into the washing
chamber.

After the steam rinse the actual wash programme is fini-


shed. A fan symbol now starts to rotate quickly and a pro-
gress bar graphically shows the remaining drying time. The
user can interrupt drying at any time by opening the door.

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- - - End of wash programme - - -

Drying

During the drying phase, the fan continues to provide a


large air circulation at maximum speed. The already cooled
sorption mineral now adsorbs moisture and the drying pro-
cess begins. After drying, the 8-segment display will glow
continuously green and the progress bar will disappear. A
beep also signals the end of the programme.

- - - End of drying programme: - - -


Main function Side function

Output Washing Drain Rinsing Steam Dryer Extension Condensate Standby

Washing

Rinsing

Drying unit heater ca. 109°C

Drying fan

BAE Segments green filling Filled with green Filled with green

Wash programme Dryer 3 min Tür bleib geschlossen

* Steam rinsing only with activated drying

Reactivation:

If the drying function has been deactivated for a longer


period of time of max. 3 days, it must be reactivated via
the menu item Vapostop Top Dry Reactivation if it is to be
switched on again.

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8.11.6. Additional function Vapostop function is not affected by this function.


Possible fault messages: Error 065, 066, 067,
Drying extension
068, 069 (see chapter Fault messages). In this
(door remains closed after drying)
connection, S54 is automatically set to "2". If the
If the door is not opened by the operator after drying is messages are not older than 3 days, it can be
complete, the drying extension starts. The fan continues attempted to get the drying process going again by
to be driven at medium speed for a certain time or until a setting S54 to "1" and running several wash cycles
minimum temperature is reached. (see also Appendix B).
Prevention of Condensate
If the door remains closed, the condensate prevention be- 8.11.7. Measurement points diagnostic menu
gins. As a result, fogging of the dry wash ware with humidity (see also Appendix B)
is reduced. The fan is turned on again at certain intervals.
The following options are available to check the function of
Stand-by
the drying unit (only possible if S54 is on "1"):
When the condensate prevention is finished or the door has
been opened and closed, the stand-by phase of the drying • Test via the diagnostic point VAPOSTOP²/TOPDRY
unit starts. This is a 2-point control of the drying unit heater. (self-test):
The sorption mineral temperature is held in a defined target Login 0022 / Service settings / Diagnosis / Test
window to start from a constant temperature at the next VAPOSTOP²/TOPDRY / Yes
programme start. Performance fluctuations due to break
Function sequence :
times of different lengths are thus minimised.
Phase 1: Power supply fan (output 16) on. (Actuation 10
2-point control is always active outside the following func- seconds)
tions:
Phase 2: Power supply fan (output 16) and fan M6 (output
- Washing - draining - rinsing - steam rinsing - drying - drying 18) on. Fan PWM = 50% (actuation 10 seconds)
extension
Phase 3: Power supply fan (output 16) and output fan M6
- Condensate prevention - pump out (output 18) on. Fan PWM rising 20% to 40%. The speed is
monitored by a Hall sensor (DE15). Interruption when speed
a) Special function is less than 70Hz (actuation 10 seconds)
Subsequent airing Phase 4: Power supply fan (output 16) and output fan M6
If the wash programme is not completed, the heat is re- (output 18) on. Fan PWM rising 40% to 100% 5s. Then
continue with 100% 10s. The speed is monitored by a Hall
moved from the drying unit into the washing chamber. The sensor (DE15). Interruption when speed is less than 70Hz
fan is controlled while the door is closed until a defined (actuation 10 seconds).
threshold value is reached.
Phase 5: PWM signal 100% 10s. Phase 5: Phase 5 is executed
b) Safety functions: if the temperature sensor measures drying B6 (AE6) > 90°C.
Power supply fan (output 16) and output fan M6 (output 18)
Monitoring of drying unit heater on. Monitoring temperature sensor B6 (AE6). Continue with
After the drying unit heater has been switched on for a phase 6, if the temperature sensor measures drying B6
(AE6) < 90°C, otherwise abort after 10 minutes.
fixed duration, it is checked whether the sorption mineral
temperature has increased. Thus, a defect in the drying Phase 6: Fan off, Heater on (DO17) Switching condition: AI6
unit can be detected early. increase by 2°K. Duration: maximum 50 seconds. Control
Monitoring fan motor function: temperature AE6 must increase by 2 Kelvin within
50 seconds. Display at exit: "Test aborted, temperature
After the fan has been turned on for a fixed duration, it is sensor defective".
checked to see whether the sorption mineral temperature
has dropped. Thus, a defect of the fan can be detected Heater (DO17) off / Fan (DO18) on / PWM signal fan 100%
early. (Fan motor is additionally monitored via a Hall sensor / Duration: 10 seconds.
input 15. Full speed ca. 170Hz)
If the diagnostic function VAPOSTOP² / TOP-DRY has been
Lock – drying unit heater successfully completed, the message "Test successfully
When starting a wash programme, the temperature in the completed" appears
drying unit heater is checked. The drying unit heater is only
If the diagnostic function VAPOSTOP² / TOP-DRY has not
switched on when the temperature is less than or equal to
been successfully completed, the message "Test not
the maximum enable temperature. If the temperature is
successfully completed" appears
greater than the set parameter, the drying unit heater for
the current wash programme remains deactivated. The fan • Additional measurement points.

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Drying unit heater E3-1 / E3-2 (with message 065, 068,


069)
During the wash phase (washing starts) the heating con-
tactor K3 must switch if the set-point temperature has not
yet been reached.
Current consumption per radiator approx. 11.35A

Measurement points at the additional PCB 3A4

Resistance value of a radiator approx. 19.33 Ω

Fan M6 (with message 066)


Measurement point 1: At Machine On, the power supply
A7 G1 is supplied with 230V via output 16 (3A4 X1:1 / N).
Measurement point 2: The output voltage at the power
supply unit is 48V- versus 0V at A7 G1. If ok then measure Temperature sensor dryer B6 (message 068, 069)
the voltage at the plug of the fan motor M6 pin 3 (0V)
versus pin 4 (48V-). Measured values of the temperature sensor B6 in KΩ at
25°C = 12.00kΩ /
View of plug wire connections 0°C = 36.6kΩ / 10°C = 23.0kΩ / 30°C = 9.8kΩ / 50°C
= 4.6kΩ / 70°C = 2.3kΩ / 80°C = 1.7kΩ

Example at 22°C 12.23KΩ

Check fan noise:

After flushing is complete, the fan motor M6 is controlled


via output 18 with a PWM signal of 100% (approx. 170Hz).
With activated whisper mode 40% (153Hz).

Measurement points at the power supply A7G1

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If a defect is detected in the drying unit (heaters / fans /


temperature sensors) during the inspection, it is necessary
to replace them completely (very complex structure).

A special maintenance is therefore also not possible.

For this purpose, the special tool 01-240303-003 is re-


quired to release the locking ring in the interior top right.

8.11.8. Dismantling

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the machine
from the mains supply and check absence of vol-
tage. See also the 5 safety rules on page 8. All
electrical components of the drying unit must be
unplugged before dismantling! With mechanically
decoupled unit and connected heating, the elec-
trical safety is not guaranteed, in case power is
still supplied. When reinstalling, establish a PE Loosen the exhaust opening in the upper left hand interior
connection to the drying unit with a socket wrench.

Caution, risk of burns!


The surface of the drying unit can have
very high temperatures!!!

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

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8.11.9. Install drying unit CAUTION!!!

Regarding the plugs for the drying unit heaters


New O-rings must definitely be used:
(especially for single-phase machines), always plug
04-006080-001 O-ring suction the correct plug into the heater E3.1 / E3.2!!!!

04-006081-001 O-ring blow-drying unit Check that nothing is left on the drying unit after assem-
bly.
Before installing the new drying unit, completely clean the
surface of the top of the fan intake. It is recommended to Then carry out test run and check for tightness. Carry
screw in the fastening screws as far as possible before out 3 complete cycles in succession with active drying.
installing the unit (because of the thread cutting). Check drying result.

Place the intake connector of the fan of the drying unit in When reinstalling, establish a PE connection to the drying
the middle. unit.

Position the locking ring in the upper right corner of


the interior and tighten again with the special tool 01-
240303-003 to the locking position.

Ensure correct installation of the exhaust opening with


the correct position of the protective plate (slant points
to the rear curve).

When attaching the exhaust opening, first tighten the


screws (tighten the thread) and then fasten See Figures
1 and 2

Figure 1

Figure 2

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Control

9. Control LED 1 for door/hood switch: S1:


LED on = hood/door closed
9.1. Motherboard 04-006176-001 LED off = hood/door open
LED 2 for the impeller sensor S2:
CAUTION
LED = flickers with incoming water (pulses) with open
Injury hazard! filling valve Y1 (only softener models)
► Pull out the mains plug before opening the Status LED for processor function:
machine
LED flashes (1s on 1s off) = voltage available, proces-
sor running
DANGER LED on = Voltage present, processor not running
Mortal danger due to conductive parts LED off = no voltage available.
connected to mains voltage!
► For all electrical work, disconnect the Note:
machine from the mains supply and check When replacing a PCB, no firmware update is ne-
absence of voltage. See also the 5 safety cessary!!! Only after a display exchange.
rules page 8.
Only the fully equipped PCB 04-006176-001 is available
► Do not pinch the wires when attaching the
as spare part. (mounted in black plastic housing)
sheet metal panelling.
If new software is available due to a software change, the
Residual voltage see chapter 11.2 procedure as described in the service menu or service
software must be followed.

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Starting with serial number 8669 13271, the PCB was in-
serted with 2 interference suppression capacitors below T1.

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9.2. Additional PC Boards / Position

DANGER
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 8.
► Do not pinch the wires when attaching the
sheet metal panelling.

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine

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9.2.1. Additional PC Boards / assignment

The additional PC Boards are assigned to different func-


tions.

1A3 / 2A3 parts number: 04-006021-001


1A3 = softener
2A3 = not assigned

3A4 / 4A4 parts number: 04-006022-001


3A4 = drying unit
4A4 = RO-I 18-01

5A5 parts number: 04-006023-001


5A5 = Potential floating contacts (pot floating C.)

The floating contacts can each be assigned with a swit-


ching function S69, S70, S71 to different functions. See
following page

S69 relay K22 (DA22) X1


S70 relay K23 (DA21) X2
S71 relay K24 (DA22) X3

Connector 2-pin: 00-322791-002 / Pins: 00-298553-099

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9.2.2. Assignment of floating contacts on additio- 9.3. Pin assignment PC boards


nal PCB 5A5

0 Output deactivated 9.3.1. Assignment PCB A1 part 1


1 Output activated when machine is in standby mode
2 Output activated when filling programme or wash pro- Plug Pin Function
gramme (all) or pump-out programme are active A1 : X0 1 PE
3 Output activated when actual temperature tank or
A1 : X1 1 PE
boiler below setpoint temperature
A1 : X1 2 not assigned
4 Output activated when filling programme SHORT or
STANDARD…is active A1 : X1 3 L1 (supply)
5 T136 is started after every rinse time. During this time A1 : X1 4 not assigned
the output is activated.
A1 : X1 5 N (supply)
6 Output activated only when filling programme is active.
A1 : X2 1 L1
7 Output is activated when there is an information
message A1 : X2 2 not assigned
8 Output is activated when there is a failure A1 : X2 3 N
9 Output is activated when there is an information mes-
A1 : X3 1 M1 Wash pump N
sage or failure
10 Output activated when SHORT, or STANDARD, ... A1 : X3 2 not assigned
CUTLERY, or BASIC CLEANING or COFFEE CUPS is A1 : X3 3 M4 detergent dosing. N
active (not in the case of the hygiene or descaling
programme) A1 : X3 4 M2 rinse pump N
11 Output activated when pump-out programme is active A1 : X3 5 M5 drain pump N
12 Output activated when HYGIENE or DESCALING are A1 : X3 6 K1/E1 boiler contactor N
active
A1 : X3 7 M3 rinse aid dosing. N
13 Output activated when machine is on:
A1 : X3 8 Y1 filling valve N
(Filling programme, ready for operation, wash pro-
gramme, pumping programme, critical fault display, A1 : X4 1 M1 Wash pump L DA1
fault message when switching on the machine, fault
message before switching off the machine) A1 : X4 2 Bridge on X4/3 (Triac) DA1

14 Output activated when tank or boiler heating are active A1 : X4 3 Bridge on X4/2 (Triac) DA2

15 Tank lights: Output active when "Machine On (same as A1 : X4 4 M4 detergent dosing. L DA3
in 13)" and "Door Open". After that, time delay T208
is switched off. If T208 = 0 or "-", the output remains A1 : X4 5 M2 Rinse pump L DA7
active as long as "Door open" and "Machine on (same A1 : X5 1 M5 Drain pump L DA6
as 13)". T208 is triggered by "door closed" or "machi-
ne off". A1 : X5 2 K1/E1 Boiler contactor L DA8

A1 : X5 3 M3 rinse aid dosing. L DA4

A1 : X5 4 Y1 filling valve L DA5

A1 : X6 1 L1 from the terminal block X0 DA9

A1 : X6 2 E2 tank heating L

A1 : X7 1 S1 door switch 12V

A1 : X7 2 S1 door switch DE1

A1 : X7 3 not assigned

A1 : X7 4 not assigned

A1 : X7 5 S2 pulse transmitter 5V

A1 : X7 6 S2 pulse transmitter DE2

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A1 : X7 7 S3 strainer switch 5V A1 : X12 5 not assigned

A1 : X7 8 S3 strainer switch DE3 A1 : X12 6 not assigned

A1 : X7 9 B5 turbidity sensor AE5 A1 : X12 7 not assigned

A1 : X7 10 B5 turbidity sensor AA1 A1 : X13 1 not assigned

A1 : X7 11 B5 turbidity sensor 5V A1 : X13 2 not assigned

A1 : X13 3 not assigned

A1 : X14 1 Bridge to X14 / 2


9.3.2. Assignment PCB A1 part 2
A1 : X14 2 Bridge to X14 / 1

Plug Pin Function A1 : X14 3 not assigned

A1 : X8 1 B1 temperature sensor boiler AE1 B6 temperature sensor


A1 : X14 4
A1 : X8 2 B1 temperature sensor boiler GND Drying AE6

A1 : X8 3 B2 temperature sensor tank AE2 A1 : X14 5 B6 drying sensor GND

A1 : X8 4 B2 temperature sensor tank GND A1 : X15 1 Drying Tacho Hall A DE15

A1 : X8 5 B3 pressure transmitter boiler 5V A1 : X15 2 Drying Tacho Hall K DE15

A1 : X8 6 B3 pressure transmitter boiler AE3 A1 : X15 3 Drying PWM A AA2

A1 : X8 7 B3 pressure transmitter boiler GND A1 : X15 4 Drying PWM K AA2

A1 : X8 8 B4 pressure transmitter tank 5V A1 : X16 1 not assigned

A1 : X8 9 B4 pressure transmitter tank AE4 A1 : X16 2 not assigned

A1 : X8 10 B4 pressure transmitter tank GND A1 : X17 1 not assigned

S6 chemical deficiency - detergent A1 : X17 2 not assigned


5V
A1 : X9 1 A1 : X17 3 not assigned
S7 chemical deficiency liquid rinse
aid 5V A1 : X17 4 not assigned

A1 : X9 2 S6 chemical deficiency - detergent A1 : X17 5 not assigned


DE6 A1 : X17 6 not assigned
A1 : X9 3 S7 chemical deficiency liquid rinse A1 : X17 7 not assigned
aid DE7
A1 : X17 8 not assigned
A1 : X10 1 S4 salt deficiency switch 5V

A1 : X10 2 S4 salt deficiency switch DE4

A1 : X11 1 BAE 12V STB 9.3.3. Assignment additional PCB 1A3


A1 : X11 2 BAE 12V
Plug Pin Function softener
A1 : X11 3 BAE STB
Y10.1 softener valve
A1 : X11 4 BAE CAN H 1A3 : X1 1
Salt dosing L DA10
A1 : X11 5 BAE 0V
Y10.3 softener valve
A1 : X11 6 BAE CAN L 1A3 : X1 2
Drain L DA11
S8 leakage sensor ROI 5V
A1 : X12 1 1A3 : X1 3 not assigned
S9 min. pressure hose ROI 5V
Y10.2 softener valve
A1 : X12 2 S8 leakage sensor ROI DE8 1A3 : X1 4
Boiler L DA12
A1 : X12 3 not assigned
1A3 : X1 5 not assigned
A1 : X12 4 S9 min. pressure hose ROI DE9
1A3 : X1 6 Y10.1 softener salt dosing valve N

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1A3 : X1 7 Y10.3 softener drain valve N 4A4 : X2 2 not assigned


1A3 : X1 8 Y10.2 softener boiler valve N 4A4 : X2 3 not assigned (DA21 in)

9.3.4. Assignment additional PCB 2A3 9.3.7. Assignment additional PCB 5A5

Plug Pin No function Plug Pin Function floating contact


2A3 : X1 1 not assigned (DA13) Performance optimisation (DA22
5A5 : X1 1
2A3 : X1 2 not assigned (DA14) in)

2A3 : X1 3 not assigned Performance optimisation (DA22


5A5 : X1 2
out)
2A3 : X1 4 not assigned (DA15)
5A5 : X2 1 Extraction system (DA23 in)
2A3 : X1 5 not assigned
5A5 : X2 2 Extraction system (DA23 out)
2A3 : X1 6 not assigned (N)
5A5 : X3 1 Machine ON (DA24 in)
2A3 : X1 7 not assigned (N)
5A5 : X3 2 Machine ON (DA24 out)
2A3 : X1 8 not assigned (N)

9.4. Firmware
9.3.5. Assignment additional PCB 3A4

Plug Pin Drying function 9.4.1. Version

3A4 : X1 1 A7-G1 voltage supply L DA16 Hobart Number.YYYY.ZZZ


K3 (E3) drying unit heater L • Firmware basic number (Hobart Number)
3A4 : X1 2
DA17 • Release version number (YYYY)
• Development of version number (ZZZ)
3A4 : X1 3 not assigned
Example: 04-006025-001.0005.000
3A4 : X1 4 A7-G1 voltage supply N
04-006025-001 - Hobart Number (FX-18-01)
3A4 : X1 5 K3 (E3) drying unit heater N 0005 - 5. Release
000 - Release versions are always declared with 000
3A4 : X2 1 48V from A7-G1 DA18 out
3A4 : X2 2 not assigned
9.4.2. Folder structure on the USB flash drive
3A4 : X2 3 48V to A7-E3 DA18 in 04-006388-001 for the firmware

A firmware update is mandatory. When visiting the machine,


the firmware version must be checked and updated. The
9.3.6. Assignment additional PCB 4A4
programme number (machine type) must then be checked
and, if necessary, saved anew.
Plug Pin Function ROI • In order to avoid faults during the update process,
4A4 : X1 1 M12 pump ROI L (DA19) ideally an empty USB-2.0 flash drive (FAT32-
formatted) should be used, which contains a
4A4 : X1 2 Y8 filling valve ROI L (DA20) folder with the directory 04-006025, in which only
4A4 : X1 3 not assigned the file(s) is/are located (see illustration example
below with 3 different software versions).
4A4 : X1 4 M12 pump ROI N (N)
If this is not the case, please proceed as follows (if the
4A4 : X1 5 Y8 filling valve ROI N flash drive is empty, please format) with FAT32 (with
32kB):
4A4 : X2 1 not assigned (DA21 out)
• Create new folder (right click onto the USB folder)

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• Rename folder to 04-006025 I. Direct update


• Copy machine software to this folder; the bin file 1. Deenergise the machine.
must be available in the same root directory. It is 2. Insert USB flash drive.
required during an exchange.

9.4.3. Firmware update

Selection of the firmware update procedure.

As specified above, there are two procedures for a firmware


update without special service software: 3. Switch on the voltage supply.
1. Update via the service menu of the control with live 4. Confirm message “To update firmware insert USB
machine flash drive” with the tick icon.
2. Direct update

Done correctly, both procedures yield the same result.

The decisive criterion to select the procedure is the ques-


tion: Is it possible to deenergise the machine externally
without any effort?

This is given if
1. the fuse box is easily accessible
5. Select the firmware 0001.0016.004 via the arrow
and keys and confirm with the tick icon.

2. the machine is individually protected by fuses

If 1. and 2. is given, a direct update is possible.

The advantage of the direct update procedure is that


it is possible to update without additional step from
firmware version 04-006025-001.0008.004 (and
smaller) to the current firmware version 04-006025-
001.0016.004 (present).

If 1. or 2. or both are not given, the firmware update must 6. Confirm message "Starting firmware update" with the
be carried out via the service menu. tick icon.

Caution: Make sure that the USB stick for the update
contains the following files and directories. The
zipped files must be unpacked.
1. File "FX18BAEP.bin" in the root directory of the USB
flash drive
2. Folder "04-006025" in the root directory of the USB
flash drive
3. In directory 04-006025 the three firmware files
7. Wait until the progress bar in the following screen has
001.0010.000, 001.0013.000 and 001.0016.004
expired.

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8. A screen with the message "Loading..." is displayed. 9.5. Loading the firmware via the
Wait until it goes out. service menu
• When the control system is delivered, there is
already certain firmware on BAE and STE.

9. The message that the firmware update has been


completed is displayed.

Distinction:
New part -> delivery state
"Old part" -> software update via menu
• This firmware allows the control system to be
turned on without any outputs being activated.
• In order to be able to use the system in combina-
10. Now remove the USB flash drive. Then confirm the tion with the dishwasher, a firmware update is
message with the tick icon. mandatory. This is indicated accordingly on the
machine display.
11. The screen changes to the service menu.
• Old part software update via menu:
12. Caution: For machines with special options (indi- the update process should in this connection be
cated as SEF on the nameplate), always check the carried out as follows.
parameter settings in the service menu. To do so,
9.5.1. Machine login "On"
change to the parameter menu in the service menu.
• By pressing the button 6 at the home level (ma-
II. Firmware update via the service menu chine ready for operation), the user gets to this
selection.The selection provides access to the
Caution: As described above, for machines with an installed customer menu (Chef login),
firmware version <04-006025-001.0008.004 (and smaller) the service menu (service login) and to
the firmware must be updated in three steps. This is information
the only way to reliably retain machine-specific parameters.
1. Step: Update to firmware version 04-006025-
001.0010.000.
2. Step: Update to firmware version 04-006025-
001.0013.000
3. Step: Update to final firmware version >=04-006025-
001.0016.004.

To do so, carry out the firmware update three times.


• By pressing the button 4 you get to the service
During the first update (see from chapter 9.5.1), select the login
software 0001.0010.00 and finish the update process.

The second update to the software version 0001.0013.000


is carried out.

Then the third update to the final software version


0001.0016.004 (or higher version) is carried out.

• By pressing the key 5 the login window appears


(see Pin entry chapter 11.5.3).

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9.5.2. Machine login "Off"

• Press the escape key 2 (approx. 5s) until the


message "Enter pin" appears.

9.5.3. Pin entry service level

• Enter login for the service level 0022


• Select pin 0022 and confirm each entry with key
5

• After confirmation of the last digit with the key


5, the menu selection "External chemicals" ap-
pears and "Service settings". Select "Service
settings" with key 4 or 6 and confirm with key 5.
The service menu appears. The service menu is
displayed.

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9.5.4. Select the menu item firmware update


in the service menu

• With the keys 4 or 6 select the menu item Firm-


ware update and confirm it with the key 5

9.5.5. Firmware update with USB flash drive via


USB port

• The message "Please insert the USB flash drive


for the firmware update" is displayed.
• Insert USB flash drive
• This must be confirmed with the key 5.

• The search of the firmware begins

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• If one or more firmware files are found in the • Firmware update is carried out and is indicated by
folder "04-006025“, they are displayed. The a bar (progress bar)
display appears as an endless list, whereby the
list contains as many entries as firmware versions
were found, see chapter 11.4.6.

9.5.6. Firmware update Firmware selection

• (If several versions are available), a selection can


be made between the versions with the keys 4 or
6. The higher the four-digit number in the middle
and the final three-digit figure the more up-to-date • During the loading procedure, the existing data
the software is. The latest firmware must always is overwritten. The previously loaded programme
be loaded. number is reloaded automatically
• The firmware version currently installed on the • CAUTION: If the previously loaded programme
machine is displayed at the top (white frame). number does not exist in the newly loaded firmwa-
Example: 04-006025-001-0001.000 re, programme number 101 (GX-10B) is loaded.
• After the loading procedure, it is displayed that
the firmware loading has been successful and the
corresponding firmware number is displayed. This
is confirmed with button 5.

04-006025 001-0001.000

04-006025 Software - basic number

001 Software bar code


(e.g. for all FX machines) • Then the programme switches back to the service
menu
0001 00 Releases with programme changes /
• Unplug USB flash drive again
01 Releases with parameter changes

000 Released software version


• Button 5 is used to select the current firmware
update for loading
• Confirm the following information with key 5 again

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9.5.7. Firmware update failed 9.7. Replacement of PC boards


• If the firmware update of one of the two compo-
nents or both fails, this is displayed. The message DANGER
additionally indicates which firmware version is still
in use Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 8.
► Do not pinch the wires when attaching the
sheet metal panelling.

► Caution, risk of burns!


The surface can be very hot!!!

9.5.8. Firmware / USB flash drive not found


CAUTION
• If no USB flash drive is detected or no firmware is
Injury hazard!
found during time parameter T133 a fault mes-
sage appears ► Pull out the mains plug before opening the
machine
• Here it is necessary to check with a PC / note-
► Due to incorrect machine parameterisation
book
► Connection values and current consumption
whether the correct folder 04-006025 is present must be checked after reprogramming!!
on the USB flash drive
If a replacement is necessary due to a PCB defect, the
whether the correct firmware (for example: 04-
following procedure must be followed
006025-001.0001.000) is available in the folder
04-006025 • Switch off the machine and disconnect the machi-
ne from the mains
• Open the door
• Loosen the two fastening screws from the upper
cover (screwed from below)

9.6. Machine type selection after


firmware update
• After loading the firmware on a new BAE, the
machine type (programme number) is defini-
tely to be selected according to the overview
in chapter 14.1.2.!!
• Close the door because of any rising steam
• CAUTION: If the previously loaded programme
number does not exist in the newly loaded firmwa- • Pull the lid for about halfway to the front until the
re, programme number 101 (GX-10B) is loaded. plastic can be folded down

• Therefore, it is always important to verify whe- • Fold the board down over the plastic hinge and
ther the correct programme number is loaded unhook it from the hinge
(see also 9.5.4 and programme number overview
chapter 14.1.2.)

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• Disconnect control electronics / remove wires


from mounting straps
• Remove the cover completely; put the board on
the top of the machine

• Spare part is delivered with plastic shell


• Replace all plugs 1:1
• Check PE contacts before changing

Hinweis: A firmware update is not necessary after


a PCB replacement

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9.8. Operating and display unit (BAE)


with touch display

DANGER
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 8.
► Do not pinch the wires when attaching the
sheet metal panelling. View of the display as a sectional drawing

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine 9.8.2. BAE cable 04-006258-001 combined with
the USB cable
Capacitive touch panel
Capacitive touch panels (like the iPhone) detect the positi- BAE cable 04-006258-001 (recommended spare part)
on of the touch by changing an electric field. At least
one finger must touch the touchscreen - it does not work
with gloves or a pen. Electrodes in the corners produce
a weak electric field. Upon contact, part of the charge
of the field is dissipated. This changes the electric field.
This change can be measured - and thus determine the
position of the finger.
Part no. BAE Premax: 04-006024-001 (black)
Part no. BAE Profi: 04-006024-002 (blue)
BAE slot X400
Note:
• For a display exchange, a firmware update is
mandatory!!! The microprocessor is integrated in
the BAE, in lieu of the control as before.
• If new software is available due to a software
change, the procedure must be followed as descri-
bed in the service menu or service software (Login
0022 / Service settings / Firmware update).

9.8.1. Mounting position / mounting BAE Slots X6 to A1

View from the front


Example Premax BAE

The BAE is attached from the inside of the cover with 6 clips.

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Caution!!

When replacing a BAE cable, the slide must be pressed in


at the X400 connector so that it can be inserted into the
new BAE.

Open slide Slide pressed in

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9.8.3. Dismantling BAE Part 1

View of the BAE from the back with the lid removed.

See also the chapter PC board replacement

6 fastening points of the display

Special tool: Kit number: 04-006322-001 (consists of 2x


04-006197-001) to disassemble the display.

Bevel

The bevel of the special tool must always point to the


centre of the display during disassembly.

Place the tool in the four fastening clips (2 up / 2 down)


with the bevel facing towards the centre.
Bevel points to the centre of the display

Push the tools in until they stop, so that the fastening


clips open (leave the tool in this position).

9.8.4. Dismantling BAE Part 2

Unlock side clip (left) with screwdriver (display can already


be released). Secure BAE against falling.

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If necessary, unlock the second side clip (right) with a


screwdriver.

Remove display to the front.

Frame without display

When installing the new display, press evenly into the


grids (clips) (snapping sounds).
It is important to ensure that all clips are clipped in.

9.8.5. Forced update (direct update) Load firm-


ware to new BAE

1. Switch off the fuse or disconnect the machine from 13. Press the escape key until a login window is dis-
the mains played
2. Disassemble BAE as described in 9.8.4 14. Enter login Code 0022
3. Install new BAE and check if all 6 clips are engaged 15. Select and confirm service settings
4. Insert plug X400 into the new BAE 16. Select menu item, machine type and confirm
5. Plug the USB flash drive 04-006388-001 into the 17. Select machine type and confirm
USB port in the door frame
18. Wait until the message Loading process finished /
6. Switch on the fuse or connect the machine back to Loaded machine type is displayed.
the power supply
19. Confirm display
7. Wait until the display with the firmware appears
20. Execute initial startup
8. Select firmware
9. Confirm selected firmware
10. Wait for loading (display turns off for a while)
11. Loading process still in progress; wait until the
loaded firmware is displayed
12. Then unplug the USB flash drive again

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9.8.6. Adjusting the sensitivity of the The sensitiveness must be gradually reduced and only set
touch display so high that all buttons can be adequately actuated (con-
sider the escape key and the menu buttons as indicators
From firmware version 001.0017.000, it is possible to for the maximum setting).
adjust the sensitivity of the touch display. For this, the
Previous findings have shown that an approximation starting
analogue parameter A76 is used.
from the upper limit (70%) quickly leads to a suitable setting.
Factory setting of A76 is "0" %; that is the highest sensitivity
As soon as a setting has been found, it is recommended to
level. Maximum value of A76 is 70%. If the value is set to
additionally test the function of the escape key immediately
70%, the touch display must be operated with more pres-
after opening the door/hood.
sure and a greater finger surface before the display reacts.
1. Sensitiveness of the control panel Involve the user in adjusting the sensibility so as to
take his individual sensation into consideration.
In isolated cases, the sensitiveness of the control panel
may be increased. This can cause a machine function to
be triggered by other influences then the push of a button
by the user's finger.

The special firmware 04-006025-001.0017.000 offers


the possibility of adjusting the control panel sensitivity by
means of a parameter adjustment (A76).

The higher the set value, the less sensitive the buttons
will react.
– A76 = 0% --> factory setting, no reduction of sensiti-
vity.
All buttons on the control panel react to a touch with
the tip of the finger; it is also possible to trigger the
"progress bar pump-out" with the fingertip.

– A76 = 70% --> maximum reduction of sensitivity.


Only the start button reacts to a touch with the tip of
the finger.
All other buttons and the actuation of the "Progress
bar pump-out" only react to a touch with the full sur-
face of the finger (finger print).

The following procedure is recommended to adjust


the control panel:

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10. Programmes 10.2. Short/standard/intensive-perma-


nent programme

10.1. Filling programmes Pre-condition:


Machine is ready for operation (start button ➁ is glowing
green)
Pre-condition:
Parameters SHORT STAN- INTEN- DURA-
When switching on, the wash tank level for stand-by DARD SIVE TION
mode has not yet been reached.
Switching S25 S26 S27 S34
Tank temperature >45°C (if the wash tank level for stand- function
by mode has already been reached); with a full tank, but
temperature <45°C the machine pumps. Waiting period T78 T78 T78 T78
start
1. the boiler empty
Wash time T1 T2 T3 T10
2. the wash tank empty
Boiler thermo- T55 T55 T55 T55
Rinse time filling T43
stop
Boiler fill start temperature A21
Thermostop tank B2 A50 Rinse time T23 T24 T25 T32
End of waiting T79 T79 T79 T79
Function
period

Program sequence Filling Total dripping T95 T95 T95 T95


For drying functions see chapter Drying time
1. Filling valve Y1 opens, fill water flows via the water- Drying T104 T104 T104 T104
break either directly or in case of "S" machines via the
Rinse tempe- A1 A2 A3 A10
softener into the boiler (Y10.2 is actuated in doing
rature
so)
2. Boiler level rises, boiler heat enable is at 0.6V (mea- Wash tempe- A28 A29 A30 A38
sured by B3) rature

3. At level boiler full (B3), the filling valve Y1 switches Function


off.
Programme sequence short/ standard /intensive/
4. The boiler water is heated up to fill start temperature duration
85°C
Drying functions see separate chapter Drying
5. The rinse pump M2 pumps the fill water via the rin-
sing system into the wash tank Turbidity sensor function ON: short / standard
6. Parallel to this, detergent is pre-dosed (M4) 1. Soft start M1 (wash);
rinse aid dosing (only after COLD or CUTLERY PRO-
7. The drain pump M5 is briefly activated to clean the GRAMME); (if necessary topping up the boiler) heating
turbidity sensor the boiler to rinse temperature (is monitored by a
8. Step 2 to 7 is repeated until the wash tank is comple- thermostop)
tely filled 2. Genius X² (20s after programme start)
9. Pre-dosing liquid rinse aid M3 (parallel to filling valve 3. Detergent dosing with M4 (20s after programme
Y1) start)
10. Query B2 filling thermostop A50 4. Dripping time
**On machines with TOP DRY, the wash pump briefly 5. Intermediate pump out
starts after each filling process M1
6. Rinse
In the case of „S“ machines, machines are regenerated 7. Refill boiler and dose liquid rinse aid
during the filling programme, as required.
8. End of programme

If necessary, "S" machines are regenerated during the


wash programme.

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Programmes

10.3. ECO programme 10.4. ECO programme 1.9l (only Bäko


line)
Pre-condition:
Pre-condition:
Machine is ready for operation (start button ➁ is glowing
green) Machine is ready for operation (start button ➁ is glowing
green)
Parameters ECO
Switching function S28 Parameters ECO

Waiting period start T78 Switching function S42

Wash time T4 Waiting period start T78

Rinse time T26 Wash time T18

End of waiting period T79 Rinse time T40

Total dripping time T95 End of waiting period T79

Rinse temperature A4 Total dripping time T95

Wash temperature A31 Rinse temperature A18


Wash temperature A45
Remark
It is recommended not to use the ECO programme for Special programme for the Bäko line
the ongoing rinsing of heavily soiled dishes.
Remark
Steam clearing will not take place if the evaluation of It is recommended not to use the ECO programme for
the turbidity sensor B5 is in Level 1 (2.5l) or Level 2 the ongoing rinsing of heavily soiled dishes.
(3.5l).
In this programme, the turbidity sensor is always switched
During steam rinsing, the rinse chamber is completely
off
filled with steam. This steam forms a micro-fine film on the
washware, removing the residual alkalinity. The use of steam Program sequence with ECO
ensures that every spot on the washware is reached; there drying functions see separate
are no shadow zones. The own drying of the washware is chapter Dryingocknung
additionally enhanced by the increased heat input into the
washware. 1. Soft start M1 (washing); liquid rinse aid dosing (only
after COLD or CUTLERY PROGRAMME); (if necessary
For the program sequence with ECO top up the boiler) heat the boiler to rinse temperature
drying functions, see the separate (is monitored by a thermostop)
chapter Drying 2. Genius X² (20s after programme start)
of the turbidity sensor function ON: Eco
3. Detergent dosing with M4 (20s after programme
1. Soft start M1 (washing) start)
2. Intermediate pump out 4. Dripping time
3. Hot water rinsing 5. Intermediate pump out
4. Heating phase to 100°C (rest phase) 6. Rinse
5. Steam rinsing 7. Refill boiler and dose liquid rinse aid
6. Pause 8. End of programme
7. Refill boiler and dose liquid rinse aid
If necessary, "S" machines are regenerated during the
8. Drying cycle after the end of the programme wash programme.
If necessary, "S" machines are regenerated during the
wash programme.

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Programmes

10.5. Cold programme at 10.6. Cold programme at


boiler temperature <35° boiler temperature >35°
GX / GXC / GP / GPC GX / GXC / GP / GPC

Pre-condition: Pre-condition:

Machine is ready for operation (start button ➁ is glowing Machine is ready for operation (start button ➁ is glowing
green). Supply water temperature must be cold!! green). Supply water temperature must be cold!!

Parameters Cold Parameters Cold


Switching function thermostop S4 (2) Switching function thermostop S4 (2)
B2 B2
Switching function S31 Switching function S31
Waiting period start T78 Waiting period start T78
Wash time T7 Boiler drainage (>35°C) T42
Wash tank B2 thermostop T58 Wash time T7
Rinse time 1 cold T29 Wash tank B2 thermostop T58
Rinse time 2 cold T44 Rinse time 1 cold T29
Pause time (the door remains T46 Rinse time 2 cold T44
closed)
Pause time (the door remains T46
Rinse time 3 cold T45 closed)
End of waiting period T79 Rinse time 3 cold T45
Rinse temperature max. A7 End of waiting period T79
Wash temperature A34 Rinse temperature max. A7
Wash temperature A34
Programme sequence Cold programme
For drying functions, see separate Program sequence cold program
chapter Drying For drying functions, see separate chapter Drying
1. Soft start M1 (washing); 1. Soft start M1 (washing);
(if necessary topping up the boiler) (if necessary topping up the boiler)
2. Genius X² (20s after programme start) 2. Complete draining of the boiler (M2) T42 /
detergent dosing 1
3. Detergent dosing (20s after programme start)
3. Boiler refilling with Y1
4. Cold rinse 1 (T29)
4. Intermediate pump out (short lowering of level) Genius
5. Top up boiler /intermediate pump out 1 X² (20s after programme start)
6. Cold rinse 2 (T44) 5. Cold rinse 1 (T29)
7. Intermediate pump out 2 6. Top up boiler /intermediate pump out 1
With closed door, a renewed cold rinse T45 is carried
out after 2 min/refilling the boiler /intermediate pump 7. Cold rinse 2 (T44)
out and a detergent dosing 8. Intermediate pump out 2. With closed door, a rene-
8. End of programme wed cold rinse 3 T45 is carried out after 2 min/refil-
ling the boiler /intermediate pump out and a detergent
If necessary, "S" machines are regenerated during the dosing
wash programme.
9. End of programme

If necessary, "S" machines are regenerated during the


wash programme.

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Programmes

10.7. Intensive with water exchange pro- 10. Rinsing 3


gramme 11. B
 oiler filling / rinse aid dosing / heating the boiler to
standby temperature
Pre-condition: Machine is ready for operation (start
12. Repeat until tank full (step 7 -11)
button ➁ is glowing green)
13. Short wash M1 after refill
Parameters Intensive with If necessary, "S" machines are regenerated during the
water ex- wash programme.
change
Switching function S33 10.8. Cutlery programme
Waiting period start T78
Pre-condition:
Wash time T9
Machine is ready for operation (start button ➁ is glowing
Intermediate pumps (complete T70 green)
emptying of the wash tank)
Rinsing time (refill of the tank) T31 Parameters Cold

Repeated pump out after the first T67 Switching function S35
refill
Waiting period start T78
Wash time after refill (intensive) T22
Wash time T11
Total dripping time T95
Wash tank B2 thermostop T58
Rinsing time ECO programme T26
Rinse time T33
Post-heating time Eco programme T60
End of waiting period T79
End of waiting period T79
Rinse temperature max. A11
Rinse temperature max. A9
Rinse temperature max. A23
Wash temperature A36
Wash temperature A38
Rinsing temperature (refill) A20
How the cutlery program works in
Programme sequence intensive with water ex- FP machines
change For drying functions, see separate
For drying functions see separate chapter Drying
chapter Drying 1. After the programme start, the wash pump M1 starts
1. Soft start M1; liquid rinse aid dosing (only after cold with a soft start for the wash time of 334s.
or cutlery programme); (if necessary topping up the 2. The level in the boiler is checked (B3) and controlled
boiler Y1) to steam level (0.72V). If the level is higher this is
heating the boiler to rinse temperature lowered with M2. If the level is lower then this is filled
(is monitored by a thermostop) up to steam level with Y1.
2. Genius X² (20s after programme start) 3. Genius X² (20s after programme start)
3. Detergent dosing (20s after programme start) 4. Detergent dosing (20s after programme start)
4. Dripping time 5. From a level of 0.6V and a temperature of <67°C,
5. Intermediate pump out (complete draining) the boiler heating is switched on. The boiler water is
heated to >100°C (steam temperature) during this
6. Final rinse 1 / repeated draining
phase. The steam escaping from the boiler overflow
7. Boiler filling / rinse aid dosing / heating the boiler to contributes to the wash water reaching 67°C. Howe-
rinse temperature ver, the wash time takes precedence (temperature is
secondary).
8. Rinsing 2
6. Following the cutlery wash time, the boiler level is
9. Boiler filling / rinse aid dosing / heating the boiler to
refilled to 0.92V and liquid rinse aid is dosed.
rinse temperature

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Programmes

7. The boiler heater switches on and heats up to after- 8. End of programme


rinse temperature.
If necessary, "S" machines are regenerated during the
8. Intermediate pump out is followed by rinsing with wash programme.
approximately 3.4l.
9. The boiler is topped up again to steam level 0.72V
subsequent to the programme end. 10.10. Hygiene (H) with hygiene tabs / des-
caling programme
During this programme, GP machines generally work
without steam. Pre-condition: Machine is ready for operation (start
button ➁ is glowing green)
If necessary, "S" machines are regenerated during the
wash programme. Caution!!!!
1. Use only the hygiene tabs for hygienic equip-
ment and only the descaling programme for
10.9. Coffee cup programme descaling.
(only Bäko line)
2. If another program is used, chemical reactions
may occur.
Pre-condition: Machine is ready for operation (start
button ➁ is glowing green) The INTENSIVE machine care aims at increasing machine
cleanliness and cleaning difficult to access spots.
Parameters In short
A special tab 609731 is required for this HYGIENE-
Switching function S39 Programme: The foil from the hygiene tab must be
removed.
Waiting period start T78
Then place the unpacked tab on the tank strainer in the
Wash time T15
machine interior before starting the INTENSIVE machine
Boiler thermostop T55 care and immediately start the INTENSIVE machine care.
Rinse time T37 Dosing/Use Hygiene programme:
End of waiting period T79 Place 1 tab per cleaning programme onto the tank
Total dripping time T95 strainer.

Rinse temperature A15 Dosing/Use descaling programme

Wash temperature A42 Observe the manufacturer's data!!!

Mode of operation of the INTENSIVE Care descaling


Function programme: no drying function

Programme sequence coffee cup programme Parameters Hygiene Descaling


No drying functions Switching function S34 S36
Turbidity sensor function ON Hygiene programme S67 --
request
1. Soft start M1 (washing); liquid rinse aid dosing (only
after COLD or CUTLERY PROGRAMME); (if necessary Waiting period start T78 T78
top up the boiler) heat the boiler to rinse temperature
(is monitored by a thermostop) Washing time T12 T14

2. Genius X² (20s after programme start) Boiler thermostop T55 T55


3. Detergent dosing with M4 (20s after programme Rinse time T34 T36
start). Ca. double dosing as a normal short program-
End of waiting period T79 T79
me
4. Dripping time Total dripping time T95 T95

5. Intermediate pump out Rinse temperature A12 A14

6. Rinse Wash temperature A38 A41


7. Refill boiler and dose liquid rinse aid

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Programmes

1. If the ON/OFF button ➁ is actuated with the machine This is a special programme for removing stubborn coa-
switched on and the door closed, the machine drains tings (e.g., protective coating on new glasses caused by
the entire tank contents. production, build-up of starch).
2. Parallel to this, the standard filling programme starts Manual addition of a special base cleaning agent (usually
(boiler filling, boiler heating, rinse pump, etc.). A powder, for example, Hobart HYLINE HP-100) is requi-
peculiarity is that there is no pre-dosing of detergent red (as recommended by the chemical supplier).
or liquid rinse aid.
3. Once the tank level is reached, the wash pump starts The following procedure must be followed
for approx. 6 min to circulate the tank water.
• Open the door.
4. After completion of the wash cycle, a self-cleaning
• According to the individual dosing recommenda-
programme starts and pumps the machine complete-
tions, add powdered detergent required for 10.6
ly empty.
litres of water to the flat side of the tank.
5. The machine then switches off.
• The BASIC CLEAN programme can be selected
6. After completion of the hygiene programme, the para- subsequently.
meter C94 is automatically reset to the set number of
• Slide the loaded rack into the machine and close
wash cycles.
the door.
If the request for the INTENSIVE machine care is still
Hinweis: For each basic cleaning cycle that fol-
pending, the programme may have been interrupted.
lows immediately, an additional manual
Maintenance: dosing corresponding to 3.4 litres of
water is necessary.
With parameter C27 it is possible to read out how many
INTENSIVE machine cares were started.
How the cutlery programme works
If necessary, "S" machines are regenerated during the in FP machines
wash programme. For drying functions, see separate
chapter Drying
1. After the programme start, the wash pump M1 starts
10.11. Basic cleaning programme with a soft start for the wash time of 333s.

Pre-condition: 2. The level in the boiler is checked (B3) and controlled


to steam level (0.72V). If the level is higher this is
Machine is ready for operation (start button ➁ is glowing lowered with M2. If necessary, fill with Y1 to steam
green) level.
3. Genius X² (20s after programme start)
Parameters Hygiene
4. Detergent dosing (20s after programme start)
Switching function S37 5. From a level of 0.6V and a temperature of <67°C,
Waiting period start T78 the boiler heating is switched on. The boiler water is
heated to >100°C (steam temperature) during this
Wash time T13 phase. The steam escaping from the boiler overflow
Boiler thermostop T55 contributes to the wash water reaching nearly 67°C.
However, the wash time takes precedence (tempera-
Rinse time T35 ture is secondary).
End of waiting period T79 6. Following the cutlery wash time
The boiler level is refilled to 0.92V and liquid rinse aid
Total dripping time T95 dosed.
Rinse temperature A13 7. The boiler heater switches on and heats up to after-
Wash temperature A40 rinse temperature.
8. Intermediate pump out is followed by rinsing with
approximately 3.4l.
Caution!!
The application and safety instructions of the 9. The boiler is topped up again to steam level 0.72V
manufacturer must be observed in any case. The subsequent to the programme end.
chemicals (liquid / powder detergent) must be
coordinated. If necessary, "S" machines are regenerated during the

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Programmes

wash programme. 10.13. Pump-out programme


FX / GX / GP does not heat to steam temperature during (Self-cleaning)
the wash.
Pre-condition:

10.12. Thermal disinfection programme Machine is ready for operation (start button ➁ is glowing
green)
(THD)
Parameters Pump out
Pre-condition:
Step 1 pump-out programme T70
Machine is ready for operation (start button ➁ is glowing
green) Rinse time pump out T42

Step 2 pump-out programme T71


Parameters Hygiene
Pump-out programme (pause time) T72
Switching function S40
Step 3 pump-out programme T66
Filling steam level A52
Step 3 in the pump-out programme pulsing C56
Waiting period start T78

Wash time T16 How the pump-out programme works


Boiler thermostop T56 For drying functions see separate chapter Drying

End of waiting period T79 1. Drainage Step1

Wash temperature thermostop T59 2. Washing

Rinse temperature A16


3. Drainage Step 2
4. Pause
Wash temperature A43
5. Drainage Step 2
FXSTD-10A 6. Intermediate pump out
1. Soft start M1 (wash) 7. If necessary, refill the boiler to steam level A52
2. If necessary, top up the boiler to steam level A52 If necessary, "S" machines are regenerated during the
wash programme.
3. 150 s normal washing (with thermostop 60°C)
4. Genius X² (20s after programme start)
5. Detergent dosing (20s after programme start)
6. Intermediate pump out
7. If necessary, refill the boiler to steam level A52
8. Periodic steam inlet into the washing chamber - up to
92°C can be reached in the area of the top washing
chamber ~ 240 s* (This is being checked with the
thermostop wash tank T59)
9. Holding the temperature for ca. 60 s
10. Cold rinsing to condense the steam and reduce the
temperature on the items to be cleaned

* takes longer with a 230V connection

Water consumption:
4 l/rack (0.7 l per steam / 3.3 l cold rinse)

If necessary, "S" machines are regenerated during the


wash programme.

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Menu navigation total overview

11. Menu navigation total overview


Ebene 8.1
Status level
Status
11.1 Ebene 8.2
„Home“ level
Home
11.1.1 Service display
11.1.2 Regeneration
11.1.3 Dryer
11.1.4 Temperature
11.1.5 Timer
11.1.6 End of the wash programme
11.1.7 Animation in the filling and
pump-out programme
11.1.8 A note on the pump-out program.
11.1.9 A note on the short pump-out pr.

Ebene 8.3 Ebene 8.4 Ebene 8.5 Ebene 8.6


Information
Temperature display
Temperaturanzeige
Programme selection
Programmauswahl MenuMenü
selection 11.2
Information
Customer menu 11.2.1 Machine type
Service Login 11.2.2 Operating data
Information 11.2.3 Service - Addresses
Ebene 8.3 Ebene 8.3
Ebene
Login 8.11 Ebene
Login8.11 Back 11.2.4 Back
Temperaturanzeige Temperaturanzeige
Login Login

Ebene 8.7
Customer menu Ebene
External 8.8
8.7
chemicals Ebene
Service 8.9
8.7
settings
CODE 1111
Kundenmenü CODE
Chemie 9999
Kundenmenü
Extern CODE 0022
Kundenmenü
Servicemenü
11.3 11.4 21
CODE 11.5 13
CODE
11.3.1 General settings 11.4.1 Rinse aid dosing 11.5.1 Parameters
Language
11.4.1 Detergent dosing 11.5.1 Programmes activate / deactivate
Date / Format
Time / Format 11.4.1 Filling chemical hoses 11.5.2 Reset service interval
Temperature unit
11.4.1 Actuation detergent dosing 11.5.2 Version display
Back
11.4.1 Actuation rinse aid dosing 11.5.2 Firmware update
11.3.1 Display indications
Programme representation 11.4.1 Signal in case of chemical
11.5.2 Select machine type
deficiency
Brightness
11.4.1 Detergent - rinse aid detection 11.5.2 Reverse osmosis
Temperature display Loremipsum
Back 11.4.1 Set the type of detergent Diagnosis

11.3.1 Acoustic signal 11.5.3 Inputs - outputs


11.4.1 Rinse aid density
11.5.4 Inputs
11.3.2 Chemical settings 11.4.1 Cleaner density
11.5.5 Softener (only if S11 = 1)
Rinse aid dosing
11.4.1 Back 11.5.6 Fault memory
Detergent dosing
Filling chemical hoses 11.5.7 Soft start
11.5.7 Impeller sensor
Rinse aid density
11.5.7 Dryer
Cleaner density
11.5.7 Turbidity sensor
Back
11.5.7 Boiler filling
11.3.2 External water treatment
Set counter Back
Reset counter 11.5.8 Unlocking in case of salt deficiency
Remaining water quantity
Activate / deactivate 11.5.8 Resetting the fault memory
Back
11.5.8 Descaling programme
11.3.2 Degree of hardness
(only if S11 = 1) 11.5.8 Change info/service display
Machine type
11.3.2 Drying assistant (if S80 = 1)
Serial number
11.3.2 Hygiene Service number
Hygiene programme reminder Back
Display report
Transmit report 11.5.9 Cloud
Cloud addresse
Back
API Addresse
11.3.2 Timer
If the error messages 065 -
Ports
Activate / deactivate Data transmission
Settings 069 are pending, the menu Interval Signal
Back
items relating to drying Back

11.3.3 WLAN (only if S137 = 1)


Activate / deactivate
are not visible (except for 11.5.9 Dryer unlocking

reactivation mode)
11.5.9 Cloud / temporary admin access
Status 11.5.9 Back
Connection wizard
Connection test
Request access code
Manual setup

Back

Back

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Menu navigation total overview

11.1. Status level 11.1.4. Temperature display

If the home level is on, this can be superimposed by the At S52=1 the washing and rinsing temperature is displayed,
status level 8.1. at S52=0 there is no display.

S120 determines whether the current tank or boiler tem-


11.1.1. Service screen perature or the highest temperature of the last cycle are
displayed.
When switching function S51 = 1 is actuated, the display
Example S120 = 0 or 1
shows the current analogue inputs or analogue outputs of
the control.

11.1.5. Timer
11.1.2. Regeneration
The display shows that the timer is active (S78 = 1)
The display is only shown if the washing time is extended by
an active regeneration in a wash programme. The display
is shown for the duration of the washing time extension by
the regeneration and is then hidden again.

11.1.6. End of the wash programme

Upon completion of a wash programme, the user will be


notified. The completion of a wash programme is the time
11.1.3. Drying at which the signal sensor is actuated.

At S121 = 1 there is a display, at S121 = 0 there is no


During active drying, animation of a spinning fan wheel is
display
displayed for the duration of T105. For the parameter set-
ting S123 = 1, a glass with or without drops is displayed
over 4 individual figures. If the parameter setting S123=2
has been defined, instead of the glass, a cloud is displayed
in 3 separate figures.

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Menu navigation total overview

11.1.7. Animation in the filling and pump-out pro-


gramme

While the filling programme and the pumping program-


me are running, an animation should be shown on the
display. The animation consists of a tank being filled or
emptied. The level of the animation is in line with the level
of the machine.
At S122 = 0 there is no display; at S122 = 1 there is a
display.
11.2. Information level

11.2.1. Machine type and serial number display

This menu item displays the machine type and the serial
number

Parameter A117 = Machine type

Parameter A118 = Serial number


11.1.8. A note on the pump-out programme

When the start button is pressed, the time T149 is star- 11.2.2. Operating data
ted, and when the machine is in the "STAND-BY mode", the
selected wash programme is started. Here the operating data of the machine are displayed
If the start button is held down, an indication appears on • Commissioning date (parameter A116)
the display after expiration of T149. This shows a progress
• Operating hours until next service
bar A text indicates to start the pump-out programme by
(parameter C46)
holding the key. After expiration of T150, the pump-out
programme is started. • Total operating hours (parameter C47)
• Total rinse cycles (C13)
• Total water consumption (parameter C37)
• Daily operating hours (parameter C49)
• Daily rinse cycles (parameter C14)
• Daily water consumption (parameter A116)
• Remaining capacity external water treatment
(parameter C44)
11.1.9. A note on the short pump-out programme: • Daily current consumption (parameter C154)

This function is only available with S46 = 1.


11.2.3. Service address
Starting from machine mode OFF, and no fault display, the
short pump-out programme can be started by pressing the Only when the parameter is S79=1.
start button. If the start button is held down, an indication
appears on the display after expiration of T149. This shows The service contact information is displayed below. These
a progress bar A text indicates to start the pump-out pro- parameters are stored in the parameter A137.
gramme by holding the key. After expiration of T150, the
short pump-out programme is started.

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Menu navigation customer menu

12. Menu navigation customer


menu

12.1. Customer menu Chef Login via


Machine ON or via the escape key
Login CODE 1111

12.1.1. General settings display signal generator

Level 4 Level 5 Level 6

General settings Language Language select

Date/Format Setting the date

Time/Format Setting the time

Temperature unit Setting the temperature unit

Back

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Menu navigation customer menu

Display indications Programme representation Short, standard, .........

Short

Brightness Brightness

Temperature display Activate / deactivate

Back

Acoustic signal Signal sensor Activate / deactivate

12.1.2. Chemical settings / external water treat-


ment / Hygiene

Level 4 Level 5 Level 6

Chemical settings Rinse aid dosing Set the rinse aid dosing 0.3g/l

Detergent dosing Set the detergent dosing 2.5 g/l

Chemical hoses Fill the detergent dosing hose


Yes / no

Fill the rinse aid dosing hose


Yes / no

Rinse aid density

Cleaner density

Back

HYLINE rinse aids all have a density of approx. 1.0g/cm³

Hyline detergent see below:

HLG-10 = 1.15g/cm³

HLB20 = 1.25g/cm³

HLU30 = 1.25g/cm³

HLU-31 = 1.25g/cm³

HLU-32 = 1.40g/cm³

HLA-40 = 1.30g/cm³

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Menu navigation customer menu

External water treatment Set counter


Is always necessary after
a new installation/exchange Reset counter Resetting the external water
of the pre-filter or cartridge. treatment Yes / no

Remaining water quantity Remaining capacity external water


treatment 14000l

Activate / deactivate Activate / deactivate

Back

Degree of hardness Set water hardness

Activate / deactivate

Hygiene programme Reminder activate / deactivate

Display report Hygiene report


Filling programme

Hygiene report
Short
Standard
Intensive...

Plug in the usb flash drive


Transmit report
for data transmission

Data transmission

Back

Timer Activate / deactivate Activate / deactivate

Settings Monday
Tuesday...

Monday

Monday

Back

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Menu navigation customer menu

12.1.3. WiFi - general settings

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Service Manual FX-18-01 EN
Menu navigation customer menu

12.2. Setting up WiFi Step 1:

• Activate/deactivate menu item WiFi "activate, select


Query to the IT experts at the customer (should be and confirm p / return p
done before servicing!)
Step 2:
If the requirements are not met, the service techni-
cian cannot connect the FX-18 on site. • Menu item Connection wizard/confirm p
Preparatory activities • It is recommended to confirm the submenu item
► The date and time in the machine must be cor- Search for networks p
rect. Machine type and serial number must be • If WiFi networks are found, they will be shown in the
logged (A117 and A118) display.
► Service technician needs access data for the
Step 3:
customer network
• Select and confirm the network, which should be
WiFi-connections via Captive Portal* do not work with
used with the customer's agreement p
the FX-18-01.
(note signal strength, optimally 4 bars)
The WiFi-pre-requisites are:
Step 4:
• WiFi-reception with Internet connection and sufficient
• Request WiFi password from the customer and then
reception at the place of installation of the dishwasher
enter / confirm p
(WiFi range depends on usage and ambient conditions)
Step 5:
• Supports IEEE 802.11 b/g/n in the 2.4 GHz frequency
range • Message: Establishing connection (message: esta-
blishing connection to server)
• Port 443 free for communication between machine
and server (open by default) • The terms of use are transmitted on demand upon
installation The customer himself should confirm the
• Encryption: WPA2-PSK (PSK also known as personal) /
terms of use. After all, his data is sent to the cloud and
open network / WPA2-Enterprise (EAP types: PEAPv0 /
not that of the service technician.
EAP-MSCHAPv2) - Connection via DHCP or the assign-
ment of a fixed IP address are possible • Your access code is: (example abcdef) confirm p
• WiFi setup via WPS is also possible Step 6:
The WashSmart App is available in the App Store and the • Forward this access code to the customer
Play Store as a download. The web browser version can
be accessed at https://login.washsmart.de Step 7:
*Explanation
Captive Portal: is a WiFi-network with web browser registration. A separate win-
• Customer enters the access code via the Washsmart
dow opens to dial into the WiFi. Mostly guest accesses in restaurants.
app or the web version with the + symbol (machine
registration)
Explanation of Terms:
Step 8:
Search for networks = searches for all available wireless
networks • The customer presses the button Check code / the
machine is then immediately visible
WPS = If WPS is selected, the WPS button on the router
must be pressed (WiFi flashes / no password is required) Setting up WiFi Option 2. WPS

Add networks = Here you can configure the network Step 1:


yourself. • Menu item WiFi. Activate/deactivate "Activate select
and confirm p / back p => If WiFi is deactivated and
12.2.1. Possibilities to set up WiFi the connection wizard is started, you automatically
enter the menu item activate/deactivate WiFi i.e., you
would only need to start the connection wizard and you
Setting up WiFi Option 1. search for networks
could save this extra call.
There are several ways to integrate the BAE into the
Step 2:
customer's WiFi network.

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Menu navigation customer menu

• Menu item Connection wizard / confirm p • Establishing connection (message: Establishing con-
nection to the server. Your access code is: (example:
Step 3: abcdef)
• Menu item WPS / confirm p Step 8:
Step 4: • Forward this access code to the customer
• Press and hold the WPS key on the router (rear of Step 9:
the router)
• Customer enters the access code (example abcdef)
Step 5: via the Washsmart app with the + symbol (machine
registration)
• Establishing connection (message: Establishing con-
nection to the server. Your access code is: (example: Step 10:
abcdef)
• The customer presses the button Check code / the
Step 6: machine is then immediately visible
• Forward this access code to the customer
12.2.2. Trouble-Shooting
Step 7:

• The customer enters the access code via the Washs- 1. The net is not displayed.
mart app with the + symbol (machine registration)
If the WiFi network is not displayed, press "Search Networks"
Step 8: again, or manually add the WiFi network.

• The customer presses the button Check code / the If the network is found while searching, it is ok.
machine is then immediately visible
If the WiFi network can not be found after manual entry,
Setting up WiFi Option 3. Add networks it is a network with a hidden SSID and the SSID must be
requested from the customer.
Step 1:
If the network is still not found, the service technician can
• Activate/deactivate menu item WiFi "Activate / select open a mobile hotspot on his mobile phone. The hotspot
and confirm p/ return p should not be a hidden SSID. Press Find network again.
Step 2: If he finds the hotspot and can connect to it, then the kit
works correctly and the fault lies on the WiFi of the cus-
• Menu item Connection wizard / confirm p
tomer.
Step 3:
Possible customer faults
• Select/confirm menu item Add networks p
• The WiFi requirements are not met
Step 4:
• Not enough WiFi reception at the place of installation
• Enter network (customer's network) SSID (Name of
2. Not enough WiFi reception at the place of instal-
the network / the router) / confirm p
lation
Step 5a
With his smartphone, the service technician can dial into
• Security WPA2 (PSK) / confirm p the customer network, where the dishwasher is located,

Step 5b • If he does not find the net => No WiFi reception

• If it is a network without a password, then select Wit- • If he finds the network => Pay attention to the signal
hout and confirm p strength! Level 1 instead of full. => WiFi reception is too low

Step 6: 3. It cannot connect to the network

• Request WiFi password from the customer and then Possible faults
enter / confirm p
• It is a captive portal or an enterprise (run a query through
Step 7: IT)

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Menu navigation customer menu

• If the signal is <-75 - 80dBm, the signal is not sufficient Figure 1 Figure 2 Figure 3
for the connection.

4. The code cannot be requested.

Possible faults

• It did not connect to a WiFi network => set up WiFi


(network)

• The connection to the cloud is faulty.

• If the Cloud connection still does not work, unplug the


dishwasher for 5 seconds.

5. The code does not work


3. Confirming the registration
Possible faults
A registration mail is returned to the specified e-mail
• Reason: Data was not sent to the cloud. A new code address.
should be requested.
In this mail, click on the link "Confirm e-mail".
If this still does not work, the URL, API path and port should
be checked Good afternoon …………,

URL: https://www.kitchen-cloud.net (parameter A162) thank you for registering with the HOBART APP or the
web browser and the trust you have thus placed in
API: hobart/dishwasher/visio1201/V1_00 (parameter WASHSMART.
A169) To complete registration, please click on the following
link:
Port: 443 (parameter A168)
Confirm e-mail
Code should be requested again and tried (2-3 codes)
4. Login via app
• Another source of fault, port 443 for https-communication
is not released by IT • Open WashSmart app by clicking on the icon (see
figure 1)
12.2.3. WashSmart app • Open login screen and click on Login (see figure 2)

• Enter e-mail address and password (identical with


1. Download app
registration). Confirm login (see figure 3)
Available under: Figure 1 Figure 2 Figure 3
• IOS systems (Iphone): APP store

• Android systems: Play store

• Web Version: http://washsmart.de/

To search for the app enter "washsmart".

After the download, the HOBART WashSmart app will be


visible on the terminal.

2. Registering the app

• Open WashSmart app by clicking on the icon (see Figure 1)

• Open the login screen. Click on Registration (see figure 2) 5. Registering the machine in the app

• Enter the necessary registration data and confirm regis- • After the login, click on the menu icon at the top left
tration (see Figure 3) (see figure 1)

• Select "Register machine" (see figure 2)

• Enter individual access code from chapter 3.11 (in

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Menu navigation customer menu

figure 3 example ayrdjx)

• Select "Check code"

• Serial number and machine type are displayed for


confirmation (see figure 4). Select "Register"

• The registered machine is pictured (see figure 5)


Figure 1 Figure 2 Figure 3

Figure 4 Figure 5

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Service Manual FX-18-01 EN
Menu navigation external chemicals

13. Menu navigation external chemicals

13.1. External chemicals Login 9999

13.1.1. Rinse aid / detergent / controls /


signal / detection / density

Level 3 Level 4 Level 5

Chemie Extern Rinse aid dosing Set the rinse aid dosing 0.3g/l ±

Detergent dosing
Set the detergent dosing 2.5 g/l ±

Chemical hoses Fill the detergent dosing hose


Yes / no

Fill the rinse aid dosing hose


Yes / no

Actuation detergent No actuation S23 =ò0

Actuation Hobart S23 = 1

Parallel to rinse pump M2 S23 = 2

Parallel to wash pump M1 S23 = 3

Parallel to filling valve Y1 S23 = 4

Back

Actuation rinse aid No actuation S24 =ò0

Actuation Hobart S24 = 1

Parallel to rinse pump M2 S24 = 2

Parallel to wash pump M1 S24 = 3

Parallel to filling valve Y1 S24 = 4

Back

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Menu navigation external chemicals

Signal in case of chemical


deficiency 0/1

Detergent/rinse aid No detection S65 = 0


detection

Detergent/rinse aid detection


S65 = 1

Detergent detection S65 = 2

Rinse aid detection S65 = 3

Back

Rinse aid density 1.00g/cm³ ±

Cleaner density 1.00g/cm³ ±

Back

Rinse aid all 1.0g/cm³

HLG-10 = 1.15g/cm³

HLB20 = 1.25g/cm³

HLU30 = 1.25g/cm³

HLU-31 = 1.25g/cm³

HLU-32 = 1.40g/cm³

HLA-40 = 1.30g/cm³

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Service Manual FX-18-01 EN
Menu navigation service settings

14. Menu navigation service settings

14.1. Menu navigation service login 0022

14.1.1. Activate / deactivate


Parameters / Programmes

Level 4 Level 5 Level 6

Parameter T1Wash time SHORT Parameter upwards T, C, A, S ±


programme
59 SEK Parameter downwards S, A, C, T ±

T1 Wash time SHORT Value parameter upwards ±


programme
59 SEK Value parameter downwards ±

Save ò

Change

Quit menu
Enable/disable programmes Short (S25)
(dependent from the loaded
machine program number) Standard (S26) Activate / deactivate

Intensive (S27)

Eco (S28)

Cold (S31)

Intensive with water


exchange (S33)

Duration (S34)

Cutlery (S35)

Hygiene (S36)

Basic cleaning (S37)

Coffee cups (S39)

THD (S40)

Back

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Menu navigation service settings

14.1.2. Service interval / Version display/


Firmware update / Machine type
Level 4 Level 5 Level 6

Reset service display Reset service interval


Yes / no (S66 / C45)

Version display Currently used version:


001-0001.000

Firmware update For firmware update insert ò


Firmware select (always the
the USB flash drive version with the highest digit is
selected in the middle)
001-0001.000
001-0002.000

ò
CAUTION!!! You must wait without fail!!! Firmware update is started. Do
not interrupt update process.
The display switches off and on again after a few
seconds. Wait for message!!! Firmware update running
please wait

Firmware update complete


The current firmware is:
Maschine type 001-0003.000

Type Maschine El. Anschlusss Type Maschine El. Anschluss Type Maschine El. Anschlu
Type Maschine El. A Maschine El. A Maschine El. A
machine
machine El
El. connection
C
Type Type machine
machine El. C El connection
Type
machine machine El. C El connect
101 GXC-11B
101 GXC-11B ABCD
ABCD 121/ 3P
151 FP-10B FX-10B
6,8kW 14,2A A ABCD 151 FP-10B / 3P 6,8kW
505 FX-B-SEF SEF-18/068 A 14,2A A
101 GX-10B
101 GX-10B ABCD
ABCD 121/ 1P
152 FP-10B FXL-10B
3,3kW 14,2A C ABCD 152 FP-10B / 1P 3,3kW
506 FX-B-SEF SEF-18/069 A 14,2A C
102 GXCS-11B ABCD 153 FP-10B / 1P 4,7kW 20,3A D 507 GX-B-SEF SEF-18/069 A
102 GXCS-11B ABCD 122 FXS-10B ABCD 153 FP-10B / 1P 4,7kW 20,3A D
102 GXS-11B ABCD 154 FPS-10B / 3P 6,8kW 14,2A A 508 FX-B-SEF SEF-18/070 A
102 GXS-11B ABCD 122 FXLS-10B ABCD 154 FPS-10B / 3P 6,8kW 14,2A A
103 GXCROI-11B ACD 155 FPS-10B / 1P 3,3kW 14,2A C 509 FX-B-SEF SEF-18/058 A
103 GXCROI-11B
104 GXC-80B ACD
A 123 /FXLSBäko-10B
156 FPS-10B 1P 4,7kW 20,3A D ABCD 155 FPS-10B / 1P 3,3kW
510 FX-B-SEF SEF-18/059 AB 14,2A C
104 GXC-80B
105 GXC-90B A
AC 124 FX-13B
199 Prüfstand / internal A511 FX-B-SEF SEF-18/061
156 FPS-10B / 1P 4,7kW
/ 085 / 075 AB 20,3A D
105 GXC-90B
106 GXCROI-90B AC
AC 125 FX-15B
201 GC-10B ABC ABCD
512 FX-B-SEF SEF-18/097 AB
111 GP-10B (3P 6,8kW) A 202 GC-10B D 513 FX-B-SEF SEF-18/100 A
106 GXCROI-90B AC 126 FX-40B B
111 GPC-50B (3P 6,8kW) A 203 GCROI-10B ABC 514 FX-B-SEF SEF-18/098 A
112 GP-10B (1P 3,3kW) C
127 FX-40B
204 Nicht verwendet / not used
AC
515 FX-B-SEF SEF-18/098 C
112 GPC-50B (1P 3,3kW) C 128 FX-80B
205 GCS-20B ABC A516 FX-B-SEF SEF-18/098 D
113 GP-10B (1P 4,7kW) D 128 (1P/5,6kW)
206 GCS-20B FX-81B D A517 GP-B-SEF SEF-18/099 A
113 GPC-50B (1P 4,7kW) D 129 FX-90B
207 GC-90B ABC AC
518 GP-B-SEF SEF-18/099 C
114 GPS-10B (3P 6,8kW) A 208 Nicht verwendet / not used 519 GP-B-SEF SEF-18/099 D
130 FXSTD-10B / 3P 6,8kW 11,4A A
115 GPS-10B (1P 3,3kW) C 209 GCROI-90B AC 520 GX-B-SEF SEF-18/108 A
116 GPS-10B (1P 4,7kW) D 210 Nicht131 FXSTD-10B
verwendet / 1P 2,7kW 11,4A
/ not used C521 FP-B-SEF SEF-18/111 A
117 GPCROI-10B (3P 7,0kW) A 132 FXSTD-10B / 1P 4,7kWABC
241 GCP-10B 20,3A D522 GP-B-SEF SEF-18/111 A
118 GPCROI-10B (1P 3,5kW) C 242 GCP-10B D 523 FP-B-SEF SEF-18/112 D
119 GPCROI-10B (1P 4,9kW) D 243 GCPROI-10B AB 524 GP-B-SEF SEF-18/114 A
120 GPC-60B D 243 GCPROI-10B (S08=1) D 525 GX-B-SEF SEF-18/140 A
121 FX-10B ABCD 299 Prüfstand / internal 526 FX-B-SEF SEF-18/159 A
121 FXL-10B ABCD 301 CareS-10B (Q1 2019) A 527 FP-B-SEF SEF-19/004 A
122 FXS-10B ABCD 302 CareS-10B (Q1 2019) C 528 FX-B-SEF SEF-18/078 ABCD
122 FXLS-10B ABCD 303 CareS-10B (Q1 2019) D 529 FXS-B-SEF SEF-18/078 ABCD
123 FXLSBäko-10B ABCD 304 Care-11B (Q1 2019) A 530 GX-B-SEF SEF-18/064 ABCD
124 FX-13B A 305 Care-11B (Q1 2019) C 531 FX-B-SEF SEF-19/078 ABCD
125 FXS-15B ABCD 306 Care-11B (Q1 2019) D 532 FP-B-SEF SEF-19/112 A
126 FX-40B (2P 4,3kW) B 307 Care-90B (Q1 2019) A 533 GP-B-SEF SEF-19/112 A
127 FX-40B (3P/7,7kW 3P/5,9kW) AC 308 Care-90B (Q1 2019) C 534 FP-B-SEF SEF-19/135 A
128 FX-80B FX-B-SEF-18/046 A 309 Care-90B (Q1 2019) D 535 GP-B-SEF SEF-19/135 A
128 FXL-81B FX-B-SEF-18/047 B 401 Nicht verwendet / not used 536 FX-B-SEF SEF-20/011 A
129 FX-B-SEF SEF-18/049 AC 402 Nicht verwendet / not used 537 GX-B-SEF SEF-18/068 A
130 FXSTD-10B / 3P 6,8kW A 501 FX-B-SEF SEF-18/062 A 601 GCP-B-SEF SEF-20/031 A
131 FXSTD-10B / 1P 2,7kW C 502 FX-B-SEF SEF-18/063 / 067 A 602 GC-B-SEF SEF-20/056 ABC
132 FXSTD-10B / 1P 4,7kW D 503 FX-B-SEF SEF-18/064 / 065 / 081 A 603 GC-B-SEF SEF-20/056 D
504 FX-B-SEF SEF-18/066 A

RO-I ROI = S19 = 1 / S82 = 1


Reverse osmosis None none = S19 = 0 / S82 = 0
RO-S
ROS = S19 = 0 / S82 = 2
Others Others S19 = 1 / S82 = 0

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Menu navigation service settings

14.1.3. Diagnosis: Digital and analogue inputs

Level 4 Level 5 Level 6

Diagnosis Inputs / outputs Digital inputs upwards

Digital inputs downwards

Digitale Eingänge Klemme / Pin Bezeichnung


Digital Inputs Plug / Pin Designation
DE01 A1 : X7/2 Door switch S1
DE02 A1 : X7/6 Impeller sensor S2
DE03 A1 : X7/8 Strainer monitoring S3
DE04 A1: X10/2 Salt deficiency switch S4
DE = Digital Inputs
DE05 not used not used
AE = Analogue inputs DE06 A1: X9/2 Detergent deficiency S6
DE07 A1: X9/3 Rinse aid deficiency S7
DE08 A1: X12/2 Leakage sensor (RO-I) S8
DE09 A1: X12/4 Low pressure (RO-I) S9
DE10 not used not used
DE11 not used not used
DE12 not used not used
DE13 not used not used
DE14 not used not used
DE15 A1: X15/2 Hall sensor S15
DE16 Reserve Reserve
DE17 Reserve Reserve
DE18 Reserve Reserve
DE19 Reserve Reserve
DE20 not used not used

Analogue inputs

Analoge Eingänge Klemme / Pin Bezeichnung


Analog Inputs Plug / Pin Designation
AE1 A1 : X8/1 Boiler temperature B1
AE2 A1 : X8/3 Boiler temperature B2
AE3 A1 : X8/6 Boiler pressure sensor B3
AE4 A1 : X8/9 Tank pressure sensor B4
AE5 A1 : X7/9 Turbidity sensor B5
AE6 A1: X14/4 Drying temperature B6
Wash chamber temperature B6 (TD)

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14.1.4. Diagnosis: Digital outputs

CAUTION!!!
1. An output remains activated as long as 0/1 is actuated. There is no safety function here (for example, boiler heating
with an empty boiler is possible).
2. Only activate filling valve Y1 (DA5) in the diagnostics menu item Boiler filling!!
Because only one output is actuated during the output test.

Level 4 Level 5 Level 6

Diagnosis Digital outputs Digital inputs upwards

Digital inputs downwards

Actuation with closed door 0


with 0/1 1

Digitale Ausgänge Klemme / Pin Bezeichnung


Digital Outputs Plug / Pin Designation
DA1 A1 : X4/1 Wash pump M1
DA2 A1 : X4/3 Change-over relay Triac S2
DA3 A1 : X4/4 Detergent dosage pump M4
DA4 A1 : X5/3 Rinse dosage pump M3
DA5 A1 : X4/6 Filling valve Y1
DA6 A1 : X3/5 Drain pump M5
DA7 A1 : X4/5 Rinse pump M2
DA8 A1 : X5/2 Hot water tank heater E1 / K1
DA9 A1 : X6/2 Tank heating E2 / (K2)
DA10 1A3 : X1/1 Softener valve salt dosing Y10.1
DA11 1A3 : X1/2 Softener valve drain Y10.3
DA12 1A3 : X1/3 Softener valve boiler Y10.2
DA13 not used not used
DA14 not used not used
DA15 not used not used
DA16 3A4 : X1/1 Dryer 1 Power supply
DA17 3A4 : X1/2 Dryer 2 Heating
DA18 3A4 : X2/3 Dryer 3 fan
DA19 4A4 : X1/1 RO-I pump M12
DA20 4A4 : X1/2 RO-I valve Y8
DA21 not used not used
DA22 5A5 : X1/1 / 2 Pot free Contact 1
DA23 5A5 : X2/1 / 2 Pot free Contact 2
DA24 5A5 : X3/1 / 2 Pot free Contact 3

AA1 A1 : X7/10 Turbidity sensor B5


AA2 A1 : X15/3 PWM dryer M6
AA3 Soft start M1

3. The wash pump M1 can be controlled directly via the output DA1 or via the menu item Soft start.

DO = Digital output
AO = Analogue output

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14.1.5. Diagnosis: softener

Level 4 Level 5 Level 6

Diagnosis Softener (if S11 = 1) Test programme start softener?


Yes / no

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14.1.6. Diagnosis: fault memory

Level 4 Level 5 Level 6

Diagnosis Error memory Error number: 001


Temperature boiler sensor exceeded
Error number: 002
Temperature boiler sensor underrun

Temperature boiler sensor underrun


- 06.03.2018 08:53
+06.03.2018 08:51

- 05.03.2018 14:14
+05.03.2018 14:02

001 Temperatur Boilersensor überschritten / Temperature boiler sensor exceeded

002 Temperatur Boilersensor unterschritten / Temperature too low temperature sensor boiler

003 Boiler thermostop im Füllprogramm überschritten / Thermostop boiler while filling exceeded

004 Thermostopp Boiler im Waschprogramm überschritten / Thermostop boiler while washing exceeded

005 Keine Boilerheizungsfreigabe / Boiler heating not enabled

006 Temperature exceeded temperature probe tank

007 Temperatur Tanksensor unterschritten / Temperature too low temperature probe tank sensor

008 Tank thermostop im Füllprogramm überschritten / Thermostop tank while filling exceeded

009 Thermostopp Tank im Waschprogramm überschritten / Thermostop tank while washing exceeded

010 Keine Freigabe Tankheizung / No enabling tank heating

011 Temperatur Waschraumsensor überschritten / Temperature exceeded temperature probe washing chamber

012 Temperatur Waschraumsensor unterschritten / Temperature too low temperature probe washing chamber

013 Thermostopp Waschraum im Waschprogramm überschritten / thermostop wash chamber while washing exceeded

014 Grenzwert Drucksensor Boiler überschritten / Upper limit pressure sensor boiler exceeded

015 Grenzwert Drucksensor Boiler unterschritten / Lower limit pressure sensor boiler exceeded

016 Grenzwert Drucksensor Tank überschritten / Upper limit pressure sensor tank exceeded

017 Grenzwert Drucksensor Tank unterschritten / Lower limit pressure sensor tank undercut

018 Überlaufsicherung Drucksensor Tank / Overflow protection pressure sensor tank

019 Unterdruckabschaltung Drucksensor Tank / Negative pressure switch-off pressure sensor tank

020 Füllüberwachung Drucksensor Tank / Filling monitoring pressure sensor tank

021 Waschtankentleerung im Abpumpprogramm Drucksensor Tank / Wash tank draining during pump-out programme
pressure sensor tank

022 Waschtankentleerung im Waschprogramm Drucksensor Tank / Wash tank draining during wash programme pressure
sensor tank

023 Füllüberwachung externe Füllung Drucksensor Tank / Filling monitoring external filling pressure sensor tank

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024 Analogstrom des Trübungssensor überschritten / Upper limit analogue current turbidity sensor exceeded

025 Analogstrom des Trübungssensor unterschritten / Lower limit analogue current turbitiy sensor undercut

026 Kalibrierwertabweichung Trübungssensor / Calibration value deviation turbidity sensor

027 Kalibrierung Trübungssensor fehlgeschlagen / Calibration turbidity sensor failed

028 Kalibrierung Trübungssensor mehrfach fehlgeschlagen / Calibration turbidity sensor multiple failure

029 Programmunterbrechung durch Tür- / Haubenschalter (DE1=0) / Programme interruption by door- / hood switch (DI1=0)

030 Tür- / Haubenschalter (DE1) schaltet nicht / Door / hood switch (DI1) does not switch

031 Füllüberwachung durch Flügelradsensor / Filling monitoring by impeller sensor

032 Füllüberwachung durch Wasserstand – Messung im Boiler / Filling monitoring by water level measurement in the boiler

033 Füllventilüberwachung / Filling valve monitoring

034 Service-Intervall / Service interval

035 Sieb nicht eingesetzt / Strainer not inserted

036 Reinigermangel / Detergent deficiency

037 Klarspülermangel / Rinse aid deficiency

038 Eingangsspannung der Steuerung zu hoch / Input voltage of the control too high

039 Haube / Tür offen im Füllprogramm / Hood / door open during filling programme

040 Aufforderung Hygiene-Programm / INTENSIVE machine care request

041 Kapazität externe Wasseraufbereitung erschöpft / Capacity of external water treatment unit depleted

042 Haltbarkeit Vorfilter Osmose überschritten / Shelf life prefilter reverse osmosis depleted

043 Regeneriersalz erschöpft / Regenerating salt depleted

044 Kritischer Fehler Salzmangel / Critical fault salt deficiency

045 Maschine sperren bei Salzmangel / Lock machine if there is a salt deficiency

046 047 Störung USB / USB fault

048 USB Stick nicht erkannt / USB flash drive not detected

049 Störung der Kommunikation BAE mit STE / Communication disorder between BAE and STE

050 Nullpunktabgleich Drucksensor Boiler fehlgeschlagen / Zero point adjustment pressure sensor boiler failed

051 Nullpunktabgleich Drucksensor Tank fehlgeschlagen / Zero point adjustment sensor tank failed

052 Wasserstandregulierung im Waschtank fehlgeschlagen / Water level regulation in the wash tank failed

053 Überwachung Abdeckung Trocknungsheizung / Monitoring cover drying unit heater

054 nicht belegt / not assigned

055 nicht belegt / not assigned

056 nicht belegt / not assigned

057 Füllstand Waschtank zum Programmstart zu niedrig / Water level wash tank too low when programme starts

058 nicht belegt / not assigned

059 Keine Datenübertragung an Cloud möglich. / No data transfer to cloud possible

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Menu navigation service settings

060 not assigned

061 not assigned

062 not assigned

063 Fault - osmosis system water supply pressure too low. / Fault RO water pressure supply too low.

064 Störung Osmose hat Leckage / Fault RO leak

065 Trocknungsheizung eingeschränkt oder gestört. Siehe auch Anhang B / Drying unit heater restricted or defective. See
also appendix B.

066 Trocknungslüfter eingeschränkt oder gestört. Siehe auch Anhang B / Motor drying fan restricted or defective. See
also appendix B.

067 Maximale Einschaltdauer der Trocknungsheizung überschritten. Siehe auch Anhang B / Maximum operating time of the
drying unit heater exceeded. See also appendix B.

068 Temperatur Trocknungsheizungssensor überschritten. Siehe auch Anhang B / Temperature exceeded temperature
probe drying heater. See also appendix B.

069 Temperatur Trocknungsheizungssensor überschritten. Siehe auch Anhang B / Temperature too low temperature probe
drying heater. See also appendix B.

070 Waschtemperatur bei Programmstart zu niedrig / Temperature too low at start of wash programme

071 Spültemperatur bei Beginn Spülung zu niedrig / Washing temperature too low at rinse start

072 Firmware is not compatible with the hardware

073 Thermostop boiler during the cooling phase

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14.1.7. Diagnosis: Soft start, Impeller sensor, Va-


postop, Turbidity sensor, Boiler filling

Only if there is no
error at the Vapostop
(message 065 - 069)

• Phase 1: Power supply fan (output 16) on. (Actua- Monitoring temperature sensor B6 (AE6). Continue with
tion 10 seconds) phase 6, if the temperature sensor measures drying B6
• Phase 2: Power supply fan (output 16) and fan (AE6) < 90°C, otherwise abort after 10 minutes.
M6 (output 18) on. Fan PWM = 50% (actuation 10 • Phase 6: Fan off, Heater on (DO17) Switching
seconds)
condition: AI6 increase by 2°K. Duration: maxi-
• Phase 3: Power supply fan (output 16) and output mum 50 seconds. Control function: temperature
fan M6 (output 18) on. Fan PWM rising 20% to AE6 must increase by 2 Kelvin within 50 seconds.
40%. The speed is monitored by a Hall sensor
(DE15). Interruption when speed is less than 70Hz Display at exit: "Test aborted, temperature sensor
(actuation 10 seconds) defective".
• Phase 4: Power supply fan (output 16) and output Heater (DO17) off / Fan (DO18) on / PWM signal fan 100%
fan M6 (output 18) on. Fan PWM rising 40% to / Duration: 10 seconds.
100% 5s. Then continue with 100% 10s. The
speed is monitored by a Hall sensor (DE15). Inter- If the diagnostic function VAPOSTOP² / TOP-DRY has been
ruption when speed is less than 70Hz (actuation successfully completed, the message "Test successfully
10 seconds). completed" appears
• Phase 5: PWM signal 100% 10s. Phase 5: Phase If the diagnostic function VAPOSTOP² / TOP-DRY has not
5 is executed if the temperature sensor measures been successfully completed, the message "Test not
drying B6 (AE6) > 90°C. successfully completed" appears
Power supply fan (output 16) and output fan M6
(output 18) on. In this case, the VAPOSTOP² / TOP-DRY drying unit must
be checked in accordance with Chapter 8.11.7. of the
Service Manual.

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14.1.8. Unlock in case of salt deficiency, reset


fault memory, descaling programme, info /
service display

Level 4 Level 5 Level 6


Unlocking in case Machine unlocking?
of salt deficiency Yes / no

Reset the fault memory Reset the fault memory?


Yes / no

Descaling programme Descaling execute


can only be selected Yes / no
with machine operational

Displays

The selection of machine type Machine type Change


and serial number is only visible
if BAE and controller have been
Back
exchanged

Displays

Change info / service display Serial number Change

Back

Displays

Serial number Change

Back Back

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14.1.9. Cloud / temporary admin access

Level 4 Level 5 Level 6

Displays https://www

Cloud Cloud address Change

Back

Displays

Ports Change 443

Back

Interval data transmission every 4 hours

every 2 hours

every hour

every 30 minutes

every 15 minutes

Off

Interval Alive-Signal every 28 minutes

every 13 minutes

every 8 minutes

every 3 minutes

every 30 seconds

Back

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Fault messages

15. Fault messages Representation example 2 of a fault message

15.1. General description

The following is a description of the fault analyses and the


resulting reaction of the machine as well as the display
for the customer. A distinction is basically made between
information messages, i.e. messages, which slightly influ-
ence the machine function, but do not lead to a system
failure and malfunctions, which as a rule lead to an abortion
of programmes or machine shutdown. In addition, there
are internal messages which do not cause an externally
perceptible reaction of the machine, but are saved in the Some messages can only be acknowledged under certain
fault memory. conditions by means of the A2:S2 key.

For this reason, the symbol SYM2 in display zone 2 is dis-


15.2. Representation of fault messages played or hidden in accordance with the acknowledgment
option. The sundry display options are listed in the following
Displayed fault messages are acknowledged with the dis- table and coded accordingly. The descriptions of the single
play navigation button ➄. Critical fault messages (red messages refer to the respective coding.
start key) have priority over non-critical fault messages
(red/green flashing start key).
Acknowledged fault messages for which the fault is still
pending are first hidden to enable further messages to be
displayed.
If all fault messages have been acknowledged but faults
are still pending, these messages will then be shown again.
The messages remain displayed for the maximum time
of T112. A reset of T112 takes place by navigating the
error text. After expiration of T112, the display is swit-
ched off. When the machine is rebooted, the messages
are displayed again. The figure shows a sample display of
a fault message.
Representation example 1 of a fault message

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Fault messages

15.3. Possible fault messages

The following is a description of the fault analyses and the


resulting reaction of the machine as well as the display
for the customer. A distinction is basically made between
information messages, i.e. messages, which slightly influ-
ence the machine function, but do not lead to a system
failure and malfunctions, which as a rule lead to an abortion
of programmes or machine shutdown. In addition, there
are internal messages which do not cause an externally
perceptible reaction of the machine, but are saved in the
fault memory.

Reaction 0 internal messages:

No influence on the start button and/or no actuation of the


signal sensor.

Reaction 1 in case of information messages:

Alternating green – red blinking of the start button ➁ during


machine standby mode

Reaction 2 in case of faults:

Red permanent light of the start button ➁ when the machine


is switched on.

Message 001
Temperature boiler sensor exceeded

Fault description 001 Temperature boiler sensor (B1) exceeded


Message in display 001 Fault in boiler temperature sensor. Contact service technician.
Cause of fault • The temperature at the boiler sensor B1 (AE1) is ≥ 115°C
• Short circuit of the sensor B1
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off / display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
temperature at B1 (AE1) is <115°C. The machine remains in the currently
running mode.

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Fault messages

Message 002
Temperature boiler sensor undercut

Fault description 002 Temperature boiler sensor (B1) undercut


Message in display 002 Fault in boiler temperature sensor. Contact service technician.
Cause of fault • The temperature sensor of the boiler B1 (AE1) is ≤ 0°C
• Wire interruption of the sensor B1
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off / display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
temperature on B1 (AE1) is >0°C. The machine remains in the currently
running mode.

Message 003
Boiler thermostop in filling programme exceeded

Fault description 003 Boiler thermostop in filling programme exceeded


Message in display 003 Temperature not reached. Contact service technician.
Cause of fault S7 = 2/3 During the filling programme, the set-point temperature on the tem-
perature sensor boiler B1 (AE1) was not reached within thermostop time T54.
If T54 = 0 or S7 = 0 or 1, there is no triggering.
In the machine status Filling programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Filling programme is continued. Monitoring of boiler heating continues. The
fault is only triggered once. Further triggering only takes place after the mes-
sage has been acknowledged.
Locked programmes Wash programme
Enabled programmes Filling programme, pump-out programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message. The
machine remains in the currently running mode.
Appropriate parameters S7 = 2 Message / message analysis 003 and 004
S7 = 3 Message / message analysis 003, 004, 008, 009
T54 (thermostop boiler Filling programme)

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Fault messages

Message 004
Boiler thermostop in wash programme exceeded

Fault description 004 Boiler thermostop in wash programme exceeded


Message in display 004 Temperature not reached. Contact service technician.
Cause of fault If S7 = 2/3 S3 = 1 and in the wash programme the set-point temperature on
the temperature sensor boiler B1 (AE1) was not reached within the thermo-
stop time T55/T56.
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction A wash programme is continued after the expiration of T55 / T56.
Locked programmes Wash programme
Enabled programmes Pump-out programme
Acknowledgement Actuating the button ➁ acknowledges the message. The machine remains in
the currently running mode.
Appropriate parameters S7 = 2 Message / message analysis 003 and 004
S7 = 3 Message / message analysis 003, 004, 008, 009
T55 = Thermostop boiler wash programme
T56 = Thermostop boiler Eco and THD programme

Message 005
Boiler heating not enabled

Fault description 005 Boiler heating not enabled


Message in display none
Cause of fault If, when the boiler heating request is pending, the heating enable level at B3
(AE3) is undercut for longer than T143.
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction Boiler level of B3 (AE3) is checked. If it is within a valid range (no fault code 014
or 015), the boiler is topped up to the set-point value.
Locked programmes ---
Enabled programmes ---
Acknowledgement When the heating enable level is reached
Appropriate parameters T143 No boiler heating enable (if T143 = 0 no fault entry takes place)

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Fault messages

Message 006
Temperature tank sensor exceeded

Fault description 006 Temperature tank sensor exceeded


Message in display 006 Wash tank temperature sensor fault. Contact service technician.
Cause of fault • The temperature at the temperature sensor tank B2 (AE2) is ≥ 115°C
• Short circuit in the sensor B2
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON" / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
temperature at B2 (AE2) is <115°C. The machine remains in the currently
running mode

Message 007
Temperature tank sensor undercut

Fault description 007 Temperature tank sensor undercut


Message in display 007 Fault in wash tank temperature sensor Contact service technician
Cause of fault • The temperature at the temperature sensor tank B2 (AE2) is ≤ 0°C
• Wire break of the sensor B2
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
temperature on B2 (AE2) is >0°C. The machine remains in the currently
running mode.

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Message 008
Tank thermostop in filling programme exceeded

Fault description 008 Tank thermostop in filling programme exceeded


Message in display 008 Temperature not reached. Contact service technician.
Cause of fault If S7 = 1 /3 during the filling programme, the set-point temperature at the
temperature sensor tank B2 AE2 was not reached within the thermostop time
tank T57. If T57 = 0 or S7 = 0 or 2, there is no triggering.
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction • Filling programme is aborted. The machine goes into stand-by mode.
• When message 057 appears (water level on wash programme start too
low), the state of the programme changes to active. Then the program-
me is actuated before the message 057.
Locked programmes Wash programme
Enabled programmes Filling programme / pump out programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message. The
machine is currently in running mode.
Appropriate parameters S7 = 1 Message / message analysis 008, 009
S7 = 3 Message / message analysis 003, 004, 008, 009
T57 = Thermostop tank filling programme

Message 009
Tank heating thermostop in wash programme
exceeded

Fault description 009 Tank heating thermostop in wash programme exceeded


Message in display 009 Temperature not reached. Contact service technician.
Cause of fault If S7 = 1 /3 are in the wash programme, the set-point temperature value at
the temperature sensor tank B2 (AE2) is not reached within the thermostop
time T58. If T58 = 0 or S7 = 0 or 2, there is no triggering.
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Wash programme is continued after expiration of T58
Locked programmes Wash programme
Enabled programmes Pump out programme / filling programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message. The
machine is currently in running mode.
Appropriate parameters S7 = 1 Message / message analysis 008, 009
S7 = 3 Message / message analysis 003, 004, 008, 009
T58 = Thermostop tank wash programme

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Fault messages

Message 010
Tank heating not enabled

Fault description 010 Tank heating not enabled


Message in display none
Cause of fault If the heating enable level on the B4 (AE4) falls below the thermostop time
(T57 / T58) when the tank heating request is pending.
In the machine status Filling programme, wash programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes ---
Message in display ---
Acknowledgement Internal acknowledgement by reaching the heating enable level.
Appropriate parameters T57 = Thermostop tank filling programme
T58 = Thermostop tank wash programme

Message 011
Temperature wash chamber sensor exceeded

Fault description 011 Temperature wash chamber sensor exceeded


Message in display 011 Fault in wash chamber temperature sensor. Contact service tech-
nician
Cause of fault • The temperature at the temperature sensor washing chamber B6
(AE6) is ≥ 115°C
• Short circuit of the sensor B6
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off by means of Off button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if
the temperature at the temperature sensor washing chamber B6 (AE6) is
<115°C. The machine remains in the currently running mode
Appropriate parameters S77 = 1 Sensor type 00-775612-001
S85 = 1 Evaluation fault monitoring AE6 message

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Message 012
Temperature wash chamber sensor undercut

Fault description 012 Temperature wash chamber sensor undercut


Message in display 012 Fault in wash chamber temperature sensor. Contact service tech-
nician
Cause of fault • Fault analysis only if S77 = 1
• The temperature at the temperature sensor washing chamber B6 (AE6)
is ≤ 0°C
• Wire interruption of the sensor B6
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme/wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement By actuating the display navigation key ➁, the message is acknowledged
when the temperature at the temperature sensor washing chamber B6 (AE6)
is > 0°C. The machine remains in the currently running mode or S77 = 0
Appropriate parameters S77 = 1 Sensor type 00-775612-001
S85 = 1 Evaluation fault monitoring AE6 message

Message 013
Wash chamber thermostop in wash programme
exceeded

Fault description 013 Wash chamber thermostop in wash programme exceeded


Message in display 013 Disinfection not guaranteed. Contact service technician.
Cause of fault During the wash programme, the set-point temperature at the temperature
sensor washing chamber B6 (AE6) was not reached within the thermostop
time T59. If T59 = 0, there is no triggering.
In the machine status Wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction The wash programme will be completed after the end of T59. Display and
reaction of the start button takes place only in stand-by mode.
Locked programmes Wash programme
Enabled programmes Filling programme / pump out programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message. The
machine remains in the currently running mode.
Appropriate parameters S3 = 1 Thermostop B1 - Boiler
S7 = 2 Message / Message analysis 003, 004
S7 = 3 Message / Message analysis 003, 004, 008, 009
T59 = TD-thermostop washing chamber

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Fault messages

Message 014
Upper limit pressure sensor boiler exceeded

Fault description 014 Upper limit of pressure sensor for boiler exceeded
Message in display 014 Fault boiler pressure sensor. Contact service technician
Cause of fault • The voltage at the pressure transmitter boiler B3 (AE3) is ≥ 4.5V
• Short circuit at the pressure transmitter boiler B3 (AE3)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value on B3 (AE3) is <4.5V.The machine remains in the currently
running mode.

Message 015
Lower limit pressure sensor boiler undercut

Fault description 015 Total value pressure sensor boiler undercut


Message in display 015 Fault boiler pressure sensor. Contact service technician
Cause of fault The voltage at pressure transmitter boiler B3 (AE3) is ≤ 0.30 V
Wire interruption at the pressure transmitter boiler B3 (AE3)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off by means of Off button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value at the B3 (AE3) is >0.3V.The machine remains in the currently
running mode.

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Message 016
Upper limit pressure sensor tank exceeded

Fault description 016 Total value of pressure sensor for tank exceeded
Message in display 016 Wash tank pressure sensor fault. Contact service technician.
Cause of fault • The voltage at the pressure transmitter tank B4 (AE4) is ≥ 4.5V
• Short circuit at pressure transmitter tank B4 (AE4)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value on B4 (AE4) is <4.5V.The machine remains in the currently
running mode.

Message 017
Total value pressure sensor tank undercut

Fault description 017 Total value pressure sensor tank undercut


Message in display 017 Tank pressure sensor fault. Contact service technician.
Cause of fault • The voltage on the pressure transmitter tank B4 (AE4) is ≤ 0,30 V
• Wire interruption on the pressure transmitter B4 (AE4)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value on B4 (AE4) is >0.3V.The machine remains in the currently
running mode.

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Fault messages

Message 018
Overflow protection pressure sensor tank

Fault description 018 Overflow protection pressure sensor tank


Message in display 018 Water level regulation in the wash tank.
Cause of fault The voltage on the pressure transmitter tank B4 (AE4) is ≥ A92 (1.15V)
In the machine status Initial startup, machine off, stand-by, filling programme, ready for operation,
wash programme
Start key / signal sensor Green - red alternating flashing when machine OFF / activate twice briefly on
and off (1 sec after end of programme).
Cloud No entry to the cloud
Machine reaction Machine is switched off, display remains switched on The drain pump M5
(A06) is switched on until the voltage at B4 (AE4) is ≤ A91.
Locked programmes Filling programme / wash programme / switching off via the Off button
Enabled programmes Pump-out programme
Acknowledgement • Actuating the display navigation button ➁ acknowledges the message
if the voltage value at B4 (AE4) is <=A91.
• Start of a pump-out programme
The machine remains in the currently running mode.
Appropriate parameters A92 = B4 Overflow ON
A91 = B4 Overflow OFF

Message 019 not assigned

Message 020
Filling programme monitor pressure sensor tank

Fault description 020 Filling programme monitor pressure sensor tank


Message in display 020 F
 ault in wash tank pressure sensor. Pump out machine and re-
start.
Cause of fault On starting the filling programme, the voltage value on the pressure transmit-
ter tank B4 (AE4) is saved internally. After a number of C58 rinsing steps, the
voltage at B4 (AE4) is ≤ (0.03V + the saved start value), thus a fault is trigge-
red. If the voltage is at AE4 ≥ (A95 + the saved start value) during the filling
programme, the switching off of rinse pump M2 A10 causes the internally
saved value to be overwritten with the voltage that is now applied to B4 (AE4)
and monitoring starts from the beginning. With the end of the filling program-
me or on reaching the tank full level A78, monitoring also ends. If parameters
C58 or A95 are on 0, no monitoring takes place.

In the machine status Filling programme


Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud No entry to the cloud
Machine reaction Machine is switched off / display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme

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Fault messages

Acknowledgement By actuating the display navigation button ➁, a pump-out programme is star-


ted and the message acknowledged.
Appropriate parameters C58 = Delay of filling programme monitoring (number of rinsing
steps)
A78 = B4 Tank full
A95 = B4 increase of pressure (0.03V)

Message 021
Wash tank draining in pump-out programme pres-
sure sensor tank

Fault description 021 Wash tank draining in pump-out programme pressure sensor tank
Message in display 021 F
 ault in the drainage system. Clean the drain hose if necessary
and pump-out the machine again. Contact Service technician if
required.
Cause of fault At the end of the pump-out programme, the voltage at the pressure transmit-
ter tank B4 (AE4)is ≥ A93 (0.6V)
In the machine status Pump-out programme
Start key / signal sensor Green - red alternating flashing on machine status off / activate twice briefly
on off (1 second after programme end).
Cloud No entry to the cloud
Machine reaction Machine is switched off, (off mode) display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme
Message in display e.g.: Fault in drain system. Clean the drain hose if necessary and pump-out
the machine again.
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value at the B4 (AE4) is <A93.
Appropriate parameters A93 = B4 Fault in pump-out

Message 022
Wash tank draining during wash programme pres-
sure sensor tank

Fault description 022 Wash tank draining during wash programme pressure sensor
tank
Message in display 022 Fault in the drain system. Clean the drain hose if necessary.
Cause of fault In the wash programme, the specified voltage value A84 at the pressure
transmitter tank B4 (AE4) is not reached in the time ≤T73 during the interme-
diate pump out (activation of the drain pump M5 (A06).
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud No entry to the cloud
Machine reaction Machine is switched off
Display remains switched on

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Fault messages

Locked programmes Filling programme / wash programme


Enabled programmes Pump-out programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message.
The machine remains in the currently running mode.
Appropriate parameters T73 = Monitoring time interim pump out level B4
A84 = B4 interim pump out level standard

Message 023 not assigned

Message 024
Analog current of turbidity sensor exceeded

Fault description 024 Analogue current of turbidity sensor exceeded


Message in display none
Cause of fault The current flowing on the AA1 is > 20mA when the turbidity sensor B5 is
switched on.
In the machine status Filling programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction The AA1 is switched off.
Locked programmes The AA1 remains switched off until the next calibration.
Enabled programmes ---
Acknowledgement By a successful calibration of the turbidity sensor.

Message 025
Lower limit analogue current turbidity sensor un-
dercut

Fault description 025 Analogue current of turbidity sensor undercut


Message in display none
Cause of fault The current flowing on the AA1 is B5 ≤ 4mA when the turbidity sensor is
switched on.
In the machine status Filling programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction The AA1 is switched off.
Locked programmes The AA1 remains switched off until the next calibration.
Enabled programmes No restrictions
Acknowledgement By a successful calibration of the turbidity sensor.

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Fault messages

Message 026
Calibration value deviation turbidity sensor excee-
ded

Fault description 026 Calibration value deviation turbidity sensor exceeded


Message in display none
Cause of fault A deviation of the current flowing at the AA1 by more than +/- A128 % of the
saved calibration value A125.
In the machine status Filling programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction The AA1 is switched off.
Locked programmes The AA1 remains switched off until the next calibration.
Enabled programmes No restrictions
Acknowledgement By a successful calibration of the turbidity sensor.
Appropriate parameters A125 = B5 turbidity sensor calibration value (12V)
A128 = B
 5 turbidity sensor deviation from the last calibration value
A125

Message 027
Calibration of turbidity sensor failed

Fault description 027 Calibration of turbidity sensor failed


Message in display none
Cause of fault Calibration failed within 60 s.
In the machine status Filling programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction The AA1 is switched off.
Locked programmes The AA1 remains switched off until the next calibration.
Enabled programmes No restrictions
Acknowledgement Successful calibration.

Message 028
Calibration of turbidity sensor failed repeatedly

Fault description 028 Calibration of turbidity sensor failed repeatedly


Message in display none
Cause of fault C6 ≤ 0
In the machine status Filling programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction The AA1 is switched off.

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Fault messages

Locked programmes The AA1 remains switched off until the next calibration.
Enabled programmes No restrictions
Acknowledgement Successful calibration
Appropriate parameters C6 = B5 Turbidity sensor residual value results in failed calibrations

Message 029
Programme interrupted by door/hood switch

Fault description 029 Programme interruption by door switch (E01=0)


Message in display 029 Programme aborted. Close door.
Cause of fault Interruption of a running programme by opening the door S1 (E01=0).
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing in the wash programme / activate twice briefly
on off (1 sec after programme end).
Cloud No entry to the cloud
Machine reaction Programme is interrupted.
Locked programmes -
Enabled programmes No restrictions
Acknowledgement • Actuating the display navigation button ➁ acknowledges the message.
• By closing the door (S1) (E01=1)
The interrupted programme is continued.
Appropriate parameters Input door switch S1 (DE01)

Message 030
Door/hood switch (E01) does not switch

Fault description 030 Door/hood switch (E01) does not switch


Message in display none
Cause of fault Input E01 must be opened ≥ 1 time during 20 wash programmes.
In the machine status Wash programme ready for operation
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement Status change of the input E01 (0➔1 or 1➔0).
Appropriate parameters S1 = Input door switch (DE01)

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Fault messages

Message 031
Filling monitoring by means of impeller sensor

Fault description 031 Filling monitoring by impeller sensor


Message in display 031 Check if the supply/water cock is open.
Cause of fault Fault analysis only if S18 ≠ 0 and T84 ≠ 0
If the filling valve Y1 (A05) is switched on within the specified time ≤ T84, no
signal change occurs on the pulse transmitter S2 (input E02) (01 or 10)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON" / One-time actuation of 5 s
Cloud No entry to the cloud
Machine reaction Filling valve Y1 (A05) remains actuated
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Status change of input E02 (01 or 10) or
• Actuate the display navigation button ➁
The machine remains in the currently running mode
Appropriate parameters S18 = 1 impeller sensor ON
T84 = (30s) delay filling display
S2 = Input pulse transmitter (DE02)

Message 032
Filling monitoring by measuring the water level in
the boiler

Fault description 032 Filling monitoring by measuring the water level in the boiler
Message in display 032 Check if the supply/water cock is open.
Cause of fault Fault analysis only if S18 = 0, T84 ≠ 0, T174 ≠ 0 and rinse pump M2 (A07)
is not actuated.If the filling valve Y1 (A05) is switched on within the time T84
(≤ T174) the voltage change at the pressure transmitter boiler B3 (AE3) is ≤
(0.1V)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud No entry to the cloud
Machine reaction Filling valve Y1 (A05) remains actuated
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • If, when filling valve Y1 (A05) is turned on, the voltage change at boiler
B3 (AE3) pressure transmitter is > 0.1V during the time T84 or T174 is
> 0.1V.
• Actuate the display navigation button ➁
The machine remains in the currently running mode
Appropriate parameters S18 = 0 impeller sensor off
T84 = delay filling display (if S82 = 0)
T174 = delay filling display (if S82 = 1)
A59 = B3 Voltage change Filling monitoring 0.1V

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Fault messages

Message 033
Filling valve monitoring

Fault description 033 Filling valve monitoring


Message in display 033 Fault in the filling system. Contact service technician.
Cause of fault The filling valve (A05) is actuated ≥ T122 (≥ T175).
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme
Acknowledgement Actuate the display navigation button ➁
The machine remains in the currently running mode
Appropriate parameters T122 Filling valve monitoring (if S82 = 0)
T175 Filling valve monitoring (if S82 = 1)

Message 034
Service interval

Fault description 034 Service interval


Message in display 034 Service interval due. Contact service technician.
Cause of fault The function is only active if S66 = 1.
The message is triggered if the counter is C46 ≤ 0.
In the machine status Filling programme, wash programme, pump-out programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Via the service menu (menu item: Reset service interval.)
• Or switching function S66 = "0"
• By confirming the display navigation key ➁ (but only for 10 wash
programmes)
Appropriate parameters S66 = Service interval 0 = OFF / 1 = ON
C46 = Counter value service interval

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Fault messages

Message 035
Strainer not inserted
Fault description 035 Strainer not inserted
Message in display 035 Insert tank cover strainer correctly.
Cause of fault Fault analysis only if S68 = 1 and closed door/hood (E01=1).
if the strainer switch S3 Input E03 "0" for ≥ 5 seconds
In the machine status Filling programme, ready for operation, wash programme, pump-out program-
me
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud No entry to the cloud
Machine reaction A filling, pump-out, wash programme is aborted and the machine is switched
off. The display remains switched on.
An entry in the fault memory is made only if:
• When the door is closed, switch S3 (E03) is 0 for ≥ 5 seconds and a
filling, pump-out, wash programme is active.
Locked programmes Filling programme, wash programme, pump-out programme
Enabled programmes Switch off via the OFF button
Acknowledgement • Strainer switch S3 input E03 = 1 for ≥1 seconds.
• S68 = 0
After acknowledgment, the machine is switched to the respective machine
mode.
Appropriate parameters S68 = Strainer monitoring 1 = ON 0 = OFF
S3 = Input strainer switch S3 (DE03)

Message 036
Detergent deficiency
Fault description 036 Detergent deficiency
Message in display 036 Detergent deficiency Top up detergent.
Cause of fault • If S21 = 0 and the detergent deficiency input is S6 (DE06) = 0.
• If S21 = 1 and the detergent deficiency input is S6 (DE06) = 1
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • If S21 = 0 and the detergent deficiency input is S6 (DE06) = 1
• If S21 = 1 and the detergent deficiency input is S6 (DE06) = 0
• Press the display navigation key ➁ to suppress the message for 10
wash programmes.

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Fault messages

Appropriate parameters S21 = Signal in case of chemical deficiency


S65 = 1 Inputs DE06 and DE07 are analysed
S65 = 2 Input DE06 is analysed
T135 Delay of the lack of chemical display (900 s)
S6 = detergent deficiency input (DE06)

Message 037
Rinse aid deficiency

Fault description 037 Rinse aid deficiency


Message in display 037 Rinse aid deficiency. Top up liquid rinse aid.
Cause of fault • If S21 = 0 and the detergent deficiency input is S7 (DE07) = 0
• If S21 = 1 and the detergent deficiency input is S7 (DE07) = 1
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • If S21 = 0 and the detergent deficiency input is S7 (DE07) = 1
• If S21 = 1 and the detergent deficiency input is S7 (DE07) = 0
• By actuating the display navigation key ➁, the message is suppressed
for 10 wash programmes.
Appropriate parameters S21 = Signal in case of chemical deficiency
S65 = 1 Inputs DE06 and DE07 are analysed
S65 = 3 Inputs DE07 are analysed
T135 Delay of the lack of chemical display (900s)
S7 = Input liquid rinse aid deficiency (DE07)

Message 038
Input voltage of control too high

Fault description 038 Input voltage of control too high


Message in display 038 Input voltage too high! Machine has been switched off.
Cause of fault In case of mains on, the input voltage is checked. If the input voltage is >
253V, the message is triggered.
In the machine status Initial startup, machine off, stand-by, filling programme, ready for use, wash
programme, pump-out programme
Start key / signal sensor ---
Cloud No entry to the cloud
Machine reaction Machine is switched off
Locked programmes Everything
Enabled programmes ---
Acknowledgement Mains off

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Fault messages

Message 039
Hood / door open during filling programme

Fault description 039 Hood / door open during filling programme


Message in display 039 Filling programme aborted. Close doors
Cause of fault Monitoring is only active at S13 = 1.
With open door input door switch S1 (E01=0) in the filling programme.
In the machine status Filling programme
Start key / signal sensor Green - red alternating flashing in filling programme / control twice briefly on
off (1 second after programme end).
Cloud No entry to the cloud
Machine reaction The filling programme is interrupted as long as the door is open.
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Close door input door switch S1 (E01=1). The filling programme is
afterwards continued.
• Machine OFF
• End of programme
Appropriate parameters S13 = 1 / DE01 Monitoring in filling programme
S1 = Inlet door switch (DE01)

Message 040
Hygiene programme prompt

Fault description 040 INTENSIVE machine care prompt


Message in display 040 Carry out INTENSIVE machine care programme
Cause of fault The function is only active as long as S67 = 1.
The fault message is set with the counter value C95 ≤ 0.
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • By setting the parameter S67 to 0 or
• by starting a INTENSIVE machine care.
• By actuating the display navigation key ➁, the message is suppressed
for 10 wash programmes.
Appropriate parameters S67 = 1 / INTENSIVE machine care request 1 = ON 0 = OFF
C94 = Default value number of washes /
C95 = Number of washes until INTENSIVE machine care request

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Fault messages

Message 041
Capacity of external water treatment depleted

Fault description 041 Capacity of external water treatment unit depleted (if S19 = 1)
Message in display 041 External water treatment depleted. Replace.
Cause of fault Condition: The default value C43 must be > 0.
If the counter value of the external water treatment is C44 ≤ 0.
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Only by resetting the counter C44 in the customer menu External
Water Treatment Counter
• By actuating the display navigation key ➁, the message is suppressed
for 10 wash programmes.
Appropriate parameters S19 = 1 / External demineralisation 1 = ON 0 = OFF
C43 = Default value external water treatment in litres
C44 = Current counter value external water treatment in litres

Message 042
Shelf life of osmosis pre-filter exceeded

Fault description 042 Shelf life of the osmosis pre-filter exceeded


Message in display 042 Osmosis pre-filter depleted. Replace.
Cause of fault If the remaining external water treatment time is A122≤ 0 und S82=1 the
message is triggered
In the machine status Permanent
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Only by resetting the counter A122 in the customer menu External
Water Treatment Counter.
• By actuating the display navigation key ➁, the message is suppressed
for 10 wash programmes.
Appropriate parameters S19 = 1 / External demineralisation 1 = ON 0 = OFF
S82 = 1 / Reverse osmosis 1 = ON 0 = OFF
A121 = Standard value shelf life pre-filter for osmosis
A122 = Remaining time shelf life of pre-filter for osmosis from stan-
dard value A121

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Fault messages

Message 043
Regenerating salt depleted

Fault description 043 Regenerating salt depleted


Message in display 043 Salt deficiency. Refill regenerating salt.
Cause of fault Fault analysis only when S11 = 1 and S14 ≠ 0.
If the salt deficiency input S4 (DE04) for the time ≥ T134 (15 min) = 1
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Only if the salt deficiency input S4 (DE04) 1 is 0 for > 5 seconds
• S11 = 0
• S14 = 0
• Press the display navigation key ➁ to suppress the message for 10
wash programmes
Appropriate parameters S11 = 1 / Softener 1 = ON 0 = OFF
S14 = 3 / Message 043, 044, 045
T134 = Delay of the salt deficiency display (15 min)
S4 = Input salt deficiency (DE04)

Message 044
Critical fault salt deficiency

Fault description 044 Critical fault: salt deficiency


Message in display 044 Salt deficiency. Refill regenerating salt
Cause of fault Fault analysis during a wash or filling programme and only if S11 = 1 and
S14 = 2/3.

The message 044 is triggered if the reverse counter C8 ≤ 0 and the salt
deficiency input is S4 (DE04) E04 = 1.
In the machine status Filling programme, wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction An already active wash or filling programme is completed. The message is
then shown on the display in standby mode.
Locked programmes Wash programmes, filling programmes, fault 043 is suppressed.
Enabled programmes Pump-out programme

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Fault messages

Acknowledgement • Only if the salt deficiency input is S4 (DE04) 0


• S11 = 0
• S14 = 0
By actuating the display navigation button ➁ the message will be suppressed
for 1 wash programme, but not acknowledged.
Appropriate parameters S11 = 1 / Softener 1 = ON 0 = OFF
S14 = 3 / Message 043, 044, 045
C7 = Softener default value of critical message
C8 = Softener reverse counter from default value C7
S4 = Input salt deficiency (DE04)

Message 045
Lock the machine in case of salt deficiency

Fault description 045 Lock the machine in case of salt deficiency


Message in display 045 N
 umber of rinse cycles without regenerating salt exceeded. Con-
tact service technician.
Cause of fault Fault analysis during a wash or filling programme and only if S11 = 1 and
S14 = 3.
The message 045 is triggered if the reverse counter C10 ≤ 0 and salt defici-
ency input is S4 (DE04) E04 = 1.
In the machine status Filling programme, wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction An already active wash or filling programme is completed. The message is
then shown on the display in standby mode.
Locked Wash programmes, filling programmes, faults 043+044 are suppressed.
Enable Pump-out programme
Message in display e.g.: Number of rinse cycles without regenerating salt exceeded. Contact
service technician.
Acknowledgement By resetting C10 in the service menu "Unlock machine".
Appropriate parameters S11 = 1 / Softener 1 = ON 0 = OFF
S14 = 3 / Message 043, 044, 045
C09 = softener default value lock machine
C10 = Softener reverse counter from default value
S4 = Input salt deficiency (DE04)

Message 046 not assigned

Message 047
fault USB

Fault description 047 fault USB


Message in display none
Cause of fault Fault is triggered if the connection is interrupted
In the machine status Machine off, filling programme, ready for operation, wash programme, pump-out
programme

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Fault messages

Start key / signal sensor ---/---

Cloud No entry to the cloud


Machine reaction Switch off of outputs
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement By a returning connection

Message 048
USB flash drive not detected

Fault description 048 USB flash drive not detected


Message in display none
Cause of fault • Fault transmitting hygiene report and firmware update
• Detects no USB flash drive (USB flash drive may be locked)
In the machine status Ready for operation

Start key / signal sensor ---/---


Cloud No entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • After a fault entry
• If a USB flash drive has been recognized

Message 049
Communication fault STE with BAE

Fault description 049 Communication fault STE with BAE


Message in display 049 Faulty operating unit Contact service technician.
Cause of fault Interruption of communication between control panel and the controls.
In the machine status Initial startup, machine off, filling programme, ready for operation, wash pro-
gramme, pump-out programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Outputs are switched off immediately
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement Communication between control panel and control has been restored
Machine remains in current running mode.

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Fault messages

Message 050
Zero point adjustment pressure transmitter B3
failed
Fault description 050 Zero point adjustment pressure transmitter B3 failed
Message in display none
Cause of fault If the voltage values of the pressure transmitter B3 (AE3) outside the toleran-
ce ranges during zero adjustment are A56 > 0.06V or A56 < -0.06.
In the machine status Initial startup, pump-out programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement The voltage values are within the tolerance ranges - 0.06V ≤ A56 ≤ 0.06V
Appropriate parameters A56 = Pressure transmitter B3 (AE3) zero point adjustment offset
value

Message 051
Zero point adjustment pressure transmitter B4
failed
Fault description 051 Zero point adjustment pressure transmitter B4 failed
Message in display none
Cause of fault If the voltage values of the pressure transmitter B4 (AE4) outside the toleran-
ce ranges during zero adjustment are A96> 0.06V or A96 < -0.06.
In the machine status Initial startup, pump-out programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement The voltage values are within the tolerance ranges - 0.06V ≤ A96 ≤ 0.06V
Appropriate parameters A96 = Pressure transmitter B4 (AE4) zero point adjustment offset
value

Message 052
Water level control in wash tank failed

Fault description 052 Water level control in wash tank failed


Message in display 052 F
 ault in the filling or drain system. Contact service technician.
Disconnect machine from the water and power supply!
Cause of fault The voltage at pressure transmitter tank B4 (AE4) is >= A92 (1.15V)
In the machine status Initial startup, machine off, stand-by, filling programme, ready for operation,
wash programme

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Fault messages

Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction • Machine is switched off
• The display remains ON (also after the shutdown time T112)
• The drain pump M5 (A06) is switched on until the voltage at the
pressure transmitter tank is B4 (AE4) <= A91 (<=0.9V)
Locked programmes Filling programme / wash programme / switching off via the off-button
Enabled programmes Pump-out programme
Acknowledgement • By actuating the display navigation button ➁ if the voltage value at the
pressure transmitter tank B4 (AE4) is ≤ A91 (≤ 0.9V)
• Start of a pump-out programme
Machine remains in current running mode.
Appropriate parameters A92 = Pressure transmitter B4 (AE4) overflow protection ON (1.15V)
A91 = Pressure transmitter B4 (AE4) overflow protection OFF (0.9V)
T100 = Delayed display overflow protection (120 s)
T112 = Display switch off after fault message (30 min)

Message 053 not assigned


Message 054 not assigned
Message 055 not assigned
Message 056 not assigned

Message 057
Fill level wash tank too low at programme start

Fault description 057 Fill level wash tank too low at programme start
Message in display 057 Tank refills. Washing operation starts automatically.
Cause of fault If the water level in the wash tank (measured by the pressure transmitter B4
(AE4) at start of the wash programme is ≤ A97 ≤ 0.65V.
In the machine status Wash programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction The wash programme is stopped. It is followed by a filling programme.
On reaching the water level in the wash tank B4 (AE4) >A78 the topping up
process is complete. The filling programme is still completed. The started
wash programme is then continued after the filling programme.
Locked programmes Wash programme
Enabled programmes Filling or pump-out programme
Acknowledgement • By machine OFF, or
• By re-entry into the wash programme.
Appropriate parameters A78 = Pressure transmitter B4 (AE4) wash tank full (0.86V)
A97 = P
 ressure transmitter B4 (AE4) Level monitoring during wash
programme start(0.65V)

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Fault messages

Message 058 not assigned

Message 059
No data transmission possible

Fault description 059 No data transmission possible


Message in display 059 No data transmission to the Cloud possible.
Cause of fault • Fault analysis only if S134 = 1
• There was already a data transfer to the cloud in the past.
• No data transfer to the cloud is possible.
In the machine status Filling programme, ready for operation, wash programme, pump-out program-
me
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction If the programme is active, it will continue. The message is only displayed
after the programme ends.
Locked programmes ---
Enabled programmes No restriction
Acknowledgement • Actuate the display navigation button ➁
• Automatically, when the Internet connection is restored.
Appropriate parameters S134 = 1 Activate/deactivate WiFi 1 = ON 0 = OFF

Message 060 not assigned


Message 061 not assigned
Message 062 not assigned

Message 063
Osmosis supply pressure too low

Fault description 063 Osmosis supply pressure too low


Message in display 063 F
 ault - osmosis system water supply pressure too low. Check
water supply. Contact service technician.
Cause of fault Fault analysis if S124 = 1, S82 = 1 and T196 > 0
• If a "0" is detected at input DE 09 while the filling valve DA05 is swit-
ched on for time T196, message 063 is triggered. T196 is reset as
soon as a "1" signal is recognized at DE09
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction The filling valves are still active
Locked DA19 the pressure pump M12
Enabled programmes No restriction

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Fault messages

Acknowledgement If S124 = 1

• By actuating the display navigation button ➁ (only mask)


• Change of state at DE09 (from 0 to 1)
Machine remains in current running mode.
S124 = 0 or S82 = 0 also acknowledges the message
Appropriate parameters S124 = Internal/external osmosis control 1 = internal 2 = external
T196 = monitoring osmosis "low pressure" (20 sec)
Input DE09 = Minimumpressureswitch S9

Message 064
Osmosis leak
Fault description 064 Osmosis leakage
Message in display 064 F
 ault - osmosis system is leaking. Close water supply. Contact
service technician.
Cause of fault Fault analysis at S124 = 1, S82 = 1 and T197 > 0
• If the DE08 has a 1 signal for the duration of T197, the message is
triggered.
In the machine status Machine OFF, stand-by, filling programme, ready for operation, wash program-
me, pump out
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Machine switches off / the display is on
Locked programmes Wash programmes, filling programmes
Enabled programmes pump-out programme, switching off by means of Off button
Acknowledgement If S124 = 1
• State change at DE08 from signal 1 to signal 0 / S124 to 0 or S82 =
0 also quotes the message
Appropriate parameters S124 = Internal/external osmosis control 1 = internal 2 = external
T197 = Monitor osmosis "leak" (20 sec)
Input DE08 = Leakagesensor S8

Message 065
Drying unit heater restricted or faulty (see also
Appendix B)
Fault description 065 drying unit heater restricted or faulty
Message in display 065 F
 ault in drying function. Drying wizard deactivated. Contact ser-
vice technician.
Cause of fault When the drying unit heater E3 (DA17) is switched on, the current tempera-
ture at the temperature sensor B6 (AE6) is stored internally and the timer
T101 is started. After the expiration of T101, the then current temperature at
the AE6 is compared with the previously stored value. The triggering occurs
when the temperature change is <A174 (only if S54 = 1).
In the machine status Filling programme, ready for operation, wash programme, pump-out program-
me

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Fault messages

Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Drying unit heater E3 (DA17) is switched off and S54=2 is set.
Locked programmes Drying function drying unit heater E3 DA17 and fan motor M6 DA18 as well
as the messages 066 and 067
Enabled programmes No restrictions
Acknowledgement • By actuating the display navigation key ➁ (mask only for 10 wash
programmes)
• S54=1/0 via customer menu or parameter setting
Appropriate parameters S54 = Drying / Vapostop 1 = ON 0 = conditionally OFF 2 = completely
OFF
S92 = Condensate management ready for operation 1 = ON 0 = OFF
T101 = Temperature monitoring time drying unit heater (30 sec)
A174 = Temperature sensor B6 min. change fan motor (50°C)

Message 066
Drying fan motor restricted or faulty (see also
Appendix B)
Fault description 066 Drying fan motor restricted or faulty
Message in display 066 F
 ault in drying function. Drying wizard deactivated. Contact ser-
vice technician.
Cause of fault When the drying fan M6 (DA17) is switched on, the frequency of the DE15 is
determined. The error occurs when the speed of the drying fan is <50Hz for
160 sec. (only if S54 = 1)
In the machine status Ready for operation, pump-out programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Drying fan motor M6 (DA18) is switched off. S54 = "2".
Locked programmes Drying function drying unit heater E3 (DA17) and fan motor M6 (DA18) as
well as the triggering of the messages 065 and 067
Enabled programmes No restrictions
Acknowledgement • By actuating the display navigation key ➁ (mask only for 10 wash
programmes)
• S54=1/0 via customer menu or parameter setting
Appropriate parameters S54 = Drying / Vapostop 1 = ON 0 = conditionally OFF 2 = completely
OFF
T105 = Monitoring time drying fan motor M6 (30 sec)
A173 = Minimum speed drying fan (50Hz)
DE15 = Hall sensor drying fan

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Fault messages

Message 067
Maximum duty cycle of the drying unit heater ex-
ceeded (see also Appendix B)
Fault description 067 Maximum duty cycle of the drying unit heater exceeded
Message in display 067 F
 ault in drying function. Drying wizard deactivated. Contact ser-
vice technician.
Cause of fault If the drying unit heater E3 (DA17) is still active after expiration of 110 sec.
(only if S54 = 1 or S92 = 1 and S54 ≠ 2)
In the machine status Filling programme, ready for operation, wash programme, pump-out program-
me
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Drying unit heater E3 (DA17) is switched off and S54=2 is set.
Locked programmes Drying function drying unit heater E3 (DA17) and fan motor M6 (DA18) as
well as the triggering of the messages 065 and 067
Enabled programmes No restrictions
Acknowledgement • By actuating the display navigation button ➁ (mask for only 10 wash
programmes)
• S54=1/0 via customer menu or parameter setting
Appropriate parameters S54 = Drying / Vapostop 1 = ON 0 = conditionally OFF 2 = completely
OFF
T99 = Monitoring time drying unit heater (80 sec)
A173 = Minimum speed drying fan (50Hz)
DE15 = Hall sensor drying fan

Message 068
Temperature drying heater sensor exceeded (see
also Appendix B)
Fault description 068 Temperature drying heater sensor exceeded
Message in display 068 Fault in drying temperature sensor. Contact service technician.
Cause of fault The temperature at the temperature sensor drying B6 (AE6) is >= 140°C
(only if S54 = 1 and S77 = 2 or S77 = 2 S92 = 1 and S54 ≠ 2)
In the machine status Filling programme, ready for operation, wash programme, pump-out program-
me
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Drying unit heater E3 (DA17) is switched off and S54=2 is set.
Locked programmes Drying function drying unit heater E3 (DA17) and fan motor M6 (DA18) as
well as message triggering 065, 066 and 067
Enabled programmes No restrictions
Acknowledgement • By actuating the display navigation key ➁ (mask only for 10 wash
programmes)
• S54=1/0 via customer menu or parameter setting

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EN FX-18-01 Service Manual
Fault messages

Appropriate parameters S54 = Drying / Vapostop 1 = ON 0 = OFF


S77 = B6 (AE6) Temperature sensor type 2
S92 = Condensate management on stand-by 1 = ON 0 = OFF

Message 069
Temperature drying unit heater sensor undercut (see
also Appendix B)
Fault description 069 Temperature drying unit heater sensor undercut
Message in display 069 Fault in drying temperature sensor. Contact service technician.
Cause of fault The temperature at the temperature sensor drying B6 (AE6) is <= 0°C
(only if S54 = 1 and S77 = 2 or S92 = 1 and S54 ≠ 2)
In the machine status Filling programme, ready for operation, wash programme, pump-out program-
me
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Drying unit heater E3 (DA17) is switched off and S54=2 is set
Locked programmes Drying function drying unit heater E3 (DA17) and fan motor M6 (DA18) as
well as message triggering 065, 066 and 067
Enabled programmes No restrictions
Acknowledgement • By actuating the display navigation key ➁ (mask only for 10 wash
programmes)
• S54=1/0 via customer menu or parameter setting
Appropriate parameters S54 = Drying / Vapostop 1 = ON 0 = conditionally OFF 2 = completely
OFF
S77 = B6 (AE6) Temperature sensor type 2
S92 = Condensate management on stand-by 1 = ON 0 = OFF

Message 070
Temperature in the wash programme not reached
Fault description 070 Temperature in the wash programme not reached
Message in display 070 Washing temperature too low: Contact service technician
Cause of fault If, when starting the wash programme, the temperature falls below 55°C at
temperature sensor tank B2 (AE2) (only if S89 = 2)
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud No entry to the cloud
Machine reaction ---
Locked programmes No restrictions
Enabled programmes Everything
Acknowledgement • Actuate the display navigation button ➁
• End of the wash programme

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Service Manual FX-18-01 EN
Fault messages

Appropriate parameters S89 = Temperature recording in the hygiene report 0 = Function OFF
S89 = 1 = When washing and rinse temperatures fall too low, this is
logged in the hygiene report
S89 = 2 = Wash and rinse temperatures are logged in the hygiene
report, in addition message 70 is triggered
A152 = B2 (AE2) washing temperature too low Entry in the hygiene
report (55°C)

Message 071
Temperature in the rinse programme not reached
Fault description 071 Temperature in the rinse programme not reached
Message in display 071 Rinse temperature too low. Contact service technician
Cause of fault If, when the wash programme starts, the temperature sensor boiler B1
(AE1) falls below 80°C (only with S89 = 2)
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud No entry to the cloud
Machine reaction ---
Locked programmes No restrictions
Enabled programmes Everything
Acknowledgement • Actuate the display navigation button ➁
• End of the wash programme
Appropriate parameters S89 = Temperature log in hygiene report 0 = Function OFF
S89 = 1 = Shortfall in washing and rinse temperature is logged in the
hygiene report
S89 = 2 = Wash and rinse temperatures are logged in the hygiene
report. In addition, message 71 is triggered
A153 = B1 (AE1) Rinse temperature too low, Entry in the hygiene
report

Message 072
Firmware is not compatible with the hardware
Fault description 072 Firmware is not compatible with the hardware
Message in display 072 Firmware is not compatible with the hardware
Cause of fault BAE firmware is not compatible with the hardware version of the STE or the
touch controller
In the machine status When starting the firmware update
Start key / signal sensor Permanent red light when machine "ON"
Cloud No entry to the cloud
Machine reaction Machine is switched off. The display shows the error message and the start
button A2:S9.1/2 is activated accordingly
Locked programmes Filling programme / wash programme / pump-out programme

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EN FX-18-01 Service Manual
Fault messages

Enabled programmes Switching off the display and the start button A2:S9.1/2 via the button
A2:S10.
Acknowledgement The BAE firmware is compatible with the hardware version of the STE and the
touch controller when the firmware is started

Message 073
Thermostop boiler the cooling phase
Fault description 073 Thermostop boiler cooling phase
Message in display 073 Thermostop boiler cooling phase
Cause of fault Here, the temperature B1 ≤ 40 ° C is not reached and the filling valve Y1 is
switched off, which ends the cooling phase
In the machine status Wash programme
Start key / signal sensor No reaction
Cloud no entry to the cloud
Machine reaction No reaction
Locked programmes none
Enabled programmes none
Acknowledgement Internal acknowledgment by reaching the temperature B1 ≤ 40 ° C

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Service Manual FX-18-01 EN
Connection to partial / full desalination

16. Connection to partial / full


desalination
Access to the setting parameters directly at the
machine
– Switch off machine via OFF button (left-hand button).
– Press OFF button for 5 seconds until the following
screen appears on the display (one half of the start
button is red, the other half blue).

– Enter code 1111 and confirm.

Hinweis: In general, only machines without integ-


rated softener are intended to be equip-
ped with a Hydroline water treatment.
Machines with integrated softener can
be equipped if certain pre-conditions are
met.

Login 1111
1. Select external water treatment system
2. Actuate water counter
3. Set counter (enter example at 5000l 4700l)
4. Reset counter
5. Read out residual water quantity (by way of control)

HYDROLINE STAR PD (partial desalination) or STAR


EXTRA FD (full desalination)
Set S 19 from "0" to "1"/Set C 43 default external water
treatment in litres (presetting = 14000 l). After discharge
of the set water quantity, message "041" appears on the
display.
After installation or after replacing a cartridge, the counter
for the external water treatment must be reset in the menu
"Customer setting" ➔ "External water treatment" ➔ "Reset
counter"!
See also the installation and operation manual or the ser-
vice manual.

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EN FX-18-01 Service Manual
Connection to RO-I systems ROI-18-01 (Example GXCROI-11B)

17. Connection to RO-I systems 17.1.1. Electrical connection directly to PCB


ROI-18-01 (Example GXCROI-11B)

17.1. Machine parameters


Pay attention to the software versions in this con-
nection!
The access code to the setting parameters via the keyboard
is: 0022
Access to the setting parameters directly at the
machine:
• Switch off machine via OFF button (left-hand but-
ton).
• Press OFF button for 5 seconds until the following
screen appears on the display (one half of the
start button is red, the other half blue).

– Enter code 0022 and confirm.


– RO-I must be selected!!!! S19 = 1 / S82 = 1
Hinweis: The parameters in the table are set
according to the selection in the menu
"Select reverse osmosis".
Please note:
– The pre-filter may only be replaced when the
machine is switched off.
– The machine must be refilled and pumped out
again immediately afterwards if it had been
taken out of operation for more than 2 weeks.
Fill it again afterwards. The machine is now ready
for operation.
2 additional error messages are integrated
when RO-I is selected:
Message 063 F ault osmosis system water supply pres-
sure too low, check water supply
Message 064 Fault osmosis system is leaking,
close water supply
Note: T
 he pre-filter in the RO-I must be replaced at the la-
test every 6 months (or if message 042 appears
on the display) as well as after 14000 litres
(message 041 on the display).
After installation or after replacing the pre-filter, the
counter for the external water treatment must be
reset in the menu "Chef Login" ➔ "External water
treatment" ➔ "Reset counter"!
See also the Installation and Operation Manual.

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Service Manual FX-18-01 EN
Connection to RO-I systemsROI-18-01 (Example GXCROI-11B)

17.2. RO installation kit Order number Description


Safety device for drain according to DIN EN 1717 for 01-539385-001 Safety device for drain ac-
osmosis systems (item No. 01-539385-001), con- cording to DIN EN 1717 for
sisting of: soil trap, siphon and piping. Must be ordered osmosis systems, consisting
separately (not included in the scope of delivery). of dirt trap and piping
14
7
01-294225-101 Pre-filter cartridge for RO-I:
9
7 capacity 14.000 l, or 1/2 a
year
01-294217-001 25 l buffer tank (set pre-pres-
8
7
sure to 2.5 bar)

13
7
10
7

12
7

6
7

5
7 11
7

4
7

2
7

3
7

1
7

Component:
1. HT - bend 87´ DN 50
2. HT - bushing DN 50
3. Sealing 40/40
4. Branch HTEA-DIN1451-DN50xDN50x45°
5. Bend DN 50 45°
6. Sealing 40/30
7. Backflow preventer complete
8. Dirt trap
9. Spacer tube
10. Double nipple 3/4; cylinder; thread
11. Fischer dowels S10
12. Set screw M8x60
13. Clip DN 50
14. Sealing 24x14x3

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EN FX-18-01 Service Manual
Return to language selection

18. Return to language selection Overview of language selection

S72 Language S72 Langua- S72 Langua-


4 ge ge
5 1 German 11 Dutch 21 Slovenian
6 2 English 12 Italian 22 Spanish
3 French 13 Japanese 23 Turkish
Hinweis: If the wrong menu language is selected
during commissioning, the procedure can 4 Danish 14 Korean 24 Hungarian
be interrupted with machine OFF. Commis- 5 Norwegian 15 Croatian 25 Hebrew
sioning is restarted when the machine is
6 Arabic 16 Polish 26 Hindi
switched on again. The instructions below
must only be carried out after completed 7 Chinese 17 Portugue-
commissioning se
8 Czech 18 Romanian
9 Finnish 19 Russian
Switch on machine. To select a menu, press the
10 Greek 20 Swedish
button ➅

Select the Chef login menu with the enter key ✓.

Enter password 1111.

Confirm with the enter key ✓

Scroll up once with the arrow key .

Confirm with the enter key ✓

Scroll up once with the arrow key .

Confirm with the enter key ✓

Scroll to the desired language with the arrow keys 
or .

Confirm with the enter key ✓

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Service Manual FX-18-01 EN
Appendix A: Assembly instructions sensor-suction lance-kit

19. Appendix A:
Assembly instructions sensor-suction lance-kit
Assembly Instructions Sensor System Suction Lance Kit 04-006330-001 (long) / 002 (short)

04-006166-001 Level Switch Cleaning Agent (long)


1
04-006166-003 Level Switch Cleaning Agent (short)
04-006166-002 Level Switch Rinse Aid (long)
2
04-006166-004 Level Switch Rinse Aid (short)
3 04-005709-001 Mounting parts for suction lances kit
4 04-006332-002 Transport Protection
04-006331-001 IFX & GC Instructions

3 2 1 4

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EN FX-18-01 Service Manual
Appendix A: Assembly instructions sensor-suction lance-kit

1 Unpack and prepare the assembly.

Observe safety instructions!

The connection for the lances is on the rear of


the machine.

Sockets point down.

2 Insert the cables for the lances starting with the


black detergent cable.

Plug orientation according to the label.

Then insert the blue liquid rinse aid cable

3 For the cables of the two lances, a strain relief


loop must be laid with the enclosed cable ties.
This may e.g. be fixed to the supply hose

4 Cut off the dosing hose for detergent shortly


behind the dipping weight.

Connect the dosing hose for the detergent to


the lance for the detergent (black)

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Appendix A: Assembly instructions sensor-suction lance-kit

5 Cut off the dosing hose for liquid rinse aid short-
ly behind the dipping weight.

Connect the dosing hose for the liquid rinse aid


to the lance for the liquid rinse aid (blue)

6 Before start-up, the lances must be inserted in


the appropriate container.

The lances are pre-adjusted for HYLINE 10 L


containers.

For other containers see item 7

7 If necessary, adjust the position of the plug or


adapt it, where applicable, so that the end of
the lance is at the bottom of the container.

Tip: with a little detergent on the tubes, the plug


can be moved more easily

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EN FX-18-01 Service Manual
Appendix A: Assembly instructions sensor-suction lance-kit

8 Start the machine and select the login symbol

9 Select "Service Login". Entering PIN 9999 gives


you access to chemistry settings

10 In the main "Chemistry" menu select "Signal in


the event of a lack of chemicals". Then select
the option "0" and confirm

11 Select Detergent / liquid rinse aid detection

12 Select the option "Detergent and liquid rinse aid


detection" in the submenu. After the selection,
return to the previous menu using the return
arrow

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Service Manual FX-18-01 EN
Appendix A: Assembly instructions sensor-suction lance-kit

13 In the main menu "Chemistry" select "Fill chemi-


cal hoses"

14 In the submenu for the detergent hose, switch


to the option "Yes" with the arrow """ and
confirm.

If the hose is not completely filled after the


filling process, restart the filling

15 In the sub-menu for the liquid rinse aid hose,


switch to the option "Yes" with the arrow """
and confirm.

If the hose is not completely filled after the


filling process, restart the filling

16 The switching delay between the lance signal


and the actual display of the fault message
"Chemistry empty" is 15 minutes.

The test of the function of the lances must


therefore be done via the menu. Briefly switch
the machine off and on again and continue with
item 17
17 In the stand-by display, select the login icon.
Navigate to item "Service Login" and confirm.

Enter the Hobart Service PIN for machine


settings.
(not 9999)

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EN FX-18-01 Service Manual
Appendix A: Assembly instructions sensor-suction lance-kit

18 After logging in, select the menu item "Service


settings"

19 Select the menu item "Diagnosis" in the "Service


menu"

20 Select the menu item "Inputs/Outputs" in the


"Diagnosis" menu.

21 Here the digital inputs are then shown.

On the first page you will find "DE6 Detergent


Deficiency"

If the detergent lance is in a full container, a "1"


must be displayed here. If you pull the lance out
of the container, the value must change to "0"

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Service Manual FX-18-01 EN
Appendix A: Assembly instructions sensor-suction lance-kit

22 Select the button "6" to go to page two.

Here, "DE7 liquid rinse aid deficiency" is listed.

If the liquid rinse aid lance is in a full contai-


ner, a "1" must be displayed here. If you pull
the lance out of the container, the value must
change to "0"

23 After the function of the lances has been veri-


fied, the machine can be switched off and on
again.

This completes the assembly of the suction


lances and their functional testing

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EN FX-18-01 Service Manual
Appendix B: VAPOSTOP² / TOP-DRY (fault messages)

20. Appendix B: VAPOSTOP² / 20.2. Update software


TOP-DRY (fault messages) Carry out the software update as described in service
manual FX-18-01 (extracts for firmware update and WiFi
In case of a fault with regard to VAPOSTOP² / TOP-DRY integration) (is enclosed in the appendix).
(fault message 065, 066, 067, 068, 069) the procedure CAUTION: The following must be observed before
below must be followed for repairs; an update
Check the firmware version currently installed on the ma-
20.1 Procedure / process
chine before starting the update. Depending on the version
20.2 Update software found, one of the following update procedures A, B or C
must be carried out.
20.3 Check programme selection
A. F
 irmware version 04-006025-001.0008.004 (and
20.4 Check wiring of drying unit smaller) on the machine:
20.5 Procedure in case of fault message 065/067/068/069 The software update to firmware-version 04-006025-
(drying unit heater/temperature sensor) 001.0017.000 must be carried out in three steps via
20.6 Procedure in case of fault message 066 (drying fan the service menu of the control. This is the only way to
restricted or faulty) reliably avoid a potential data loss of all machine-
specific data.
20.7 Reactivation of drying unit
The three update steps are:
20. 8 Information about change of parameter S54 via the 1. Update to firmware version 04-006025-
display 001.0010.000
Appendix: Service manual FX-18-01 (extracts for firmware 2. Update to firmware version 04-006025-
update and WiFi integration) 001.0013.000 (this version is the prerequisite
for an update to 04-006025-001.0017.000 and
higher to be possible)
20.1. Procedure / process 3. Update to firmware version 04-006025-
001.0017.000
If an update from an installed firmware version 04-
Fault message 065, 066, 067, 006025-001.0008.004 (and smaller) has been carried
068, 069 out inadvertently without intermediate steps to firmware
Acknowledge fault message via
version 04-006025-001.0017.000, the machine type
display programme number must be checked and a complete
commissioning including WiFi connection must be car-
Check software version ried out.
(see 20.2)
If it is possible to deenergise the machine without
No
Software version >= Software version >= load problems, the direct update procedure can be
001.0017.000 ? 001.0017.000 carried out as an alternative. Following this procedure
Yes
Check programme No.
it is possible to update to firmware version 04-006025-
(see 20.3) 001.0017.000 regardless of the previous version.
Both procedures are described in Section 5.
Pump out machine
B. F
 irmware version 04-006025-001.0012.000 (and
Check wiring of drying unit (see smaller) on the machine:
20.4)
1. Carry out update to firmware version 04-006025-
001.0013.000. (This version is the prerequisite
Case fault 065/067/068/069 Check programme No.
(see 20.5) (see 20.3)
for an update to 04-006025-001.0017.000 and
higher to be possible)
No 2. Update to firmware version 04-006025-
Unit check ok? Replace drying unit 001.0017.000
Yes
Switch off machine and manu-
Reactivate unit (see 20.7) C. F
 irmware version 04-006025-001.0013.000 (and
ally reactivate unit (S54=1)
higher) on the machine:
Carry out 3x test run with
drying The update to firmware version 04-006025-
No 001.0017.000 can be carried out without interim
Renewed fault message? Drying unit ok update.
Yes
Replace drying unit Please contact HOBART Development if a field test machine
needs to be updated.

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Appendix B: VAPOSTOP² / TOP-DRY (fault messages)

20.3. Check programme selection

The appropriate programme number must be selected and


entered using the table below.

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EN FX-18-01 Service Manual
Appendix B: VAPOSTOP² / TOP-DRY (fault messages)

20.4. Check wiring of drying unit


Incorrect wiring of the drying unit can lead to a fault if 230V
is connected.
CAUTION: The correct wiring is described under points
2, 3, 4. Any deviations from this must be
corrected.

1. Switch off machine and apply the 5 safety rules.


Remove machine's lid.
2. The VAPOSTOP² / TOP-DRY unit is equipped with 2
heater packs. The electrical lines from the output
of the unit are of different lengths (1x long line, 1x
short line).The picture shows a unit without mating
connector.

3. The long line from the VAPOSTOP² / TOP-DRY unit


must be connected to the mating connector with
the marking E3-1.

Caution: 
Connectors are not coded and thus can be
confused.

4. The short line from the VAPOSTOP² / TOP-DRY unit


must be connected to the other mating connector.

20.5. Procedure in case of fault message


065/067/068/069 (drying unit
heater/temperature sensor)
1. Measure correct operation drying unit heater (re-
sistance value of a heater approx. 19 Ohm. Further
details see Service Manual Chapter 8.11.7.).
2. Measure correct operation temperature sensor B6
(resistance value of temperature sensor approx.
12 kOhm at 25°C; procedure see Service Manual
chapter 8.11.7.ff).
3. If one or both drying unit heaters are defective, the
unit must be replaced. If the unit cannot be replaced
immediately, it must remain completely deactivated
(S54=2).

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Service Manual FX-18-01 EN
Appendix B: VAPOSTOP² / TOP-DRY (fault messages)

4. If both drying unit heaters are operational, the unit 2. Select the function "Unlock VAPOSTOP² / TOP-DRY"
must be put into operation, depending on the time the (LOGIN 0022/Service settings/VAPOSTOP²/Unlock
unit was deactivated. TOP-DRY) and confirm with "YES" (max. runtime 30
min).
Case 1: Drying unit not deactivated for more than 3
days (S54=2) 3. Switch off the machine after the VAPOSTOP² / TOP-
DRY reactivation function.
If both drying unit heaters are operational, the unit can be
reactivated. Switch off the machine and restart the unit 4. Manually set S54=1 to completely activate VAPO-
(S54=1). STOP² / TOP-DRY.

Case 2: Drying unit deactivated for more than 3 days Caution: The reactivation programme was revised (soft-
(S54=2) ware version ≥ 001.0017.000). The runtime of
the reactivation function is now max. 30 min. At
If both drying unit heaters are operational, the unit must be the end a finished message appears which has
reactivated (see 10). to be acknowledged.
If the reactivation takes more than 30 min, the drying unit
20.6. Procedure in case of internal fault
must be replaced.
message 066 (drying fan restricted
The reactivation function requires the presence of the
or faulty) service technician during the entire runtime for control
1. Check whether connector X15 is correctly connected purposes. Interruptions through door open/closed are to
to the control. be avoided.
2. Measure correct operation fan motor (use diagnosis Exception when using the reactivation function VA-
menu, access with LOGIN 0022/Service settings/Dia- POSTOP² / TOP-DRY:
gnosis/VAPOSTOP²/Test TOPDRY/Yes; procedure see
If a VAPOSTOP² / TOP-DRY unit is replaced as part of a
Service Manual Chapter 8.11.7.).
repair, this new unit can be activated directly via the service
3. If the message "Test not successfully completed" parameter S54 (S54=1, with pumped-out and switched-off
appears on the display, the unit needs to be replaced. machine) in the service menu. The reactivation function does
If the unit cannot be replaced immediately, it must not have to be executed.
remain completely deactivated (S54=2).
4. If the display shows the message "Test successfully
completed", the drying fan works correctly. 20.8. Information about change of para-
meter S54 via the display
20.7. Reactivation of drying unit
(ü = Press touch symbol "Enter")
If the tests for the fault messages 065, 066, 067, 068
and 069 are OK (Case 1) or the parameter S54=0 was The following steps must be carried out to change the
partially deactivated at the customer's request (Case 2), parameter via the display:
the drying unit must be reactivated.
– Switch off the machine.
Case 1: C  heck whether fault messages 065, 066, – Press the "Off" button (several seconds) until the
067, 068 and 069 are ok. "Start" button is half red/half blue and "Enter pin"
To be able to control the VAPOSTOP² / TOP-DRY reactivation appears on the screen.
phases, the following steps must be carried out if the tests
for the fault messages 065, 066, 067, 068 and 069 are ok: – Enter login 0022

1. Select the function "Unlock VAPOSTOP² / TOP-DRY" – Select menu item service settings ü
(LOGIN 0022/Service settings/VAPOSTOP²/Unlock – Select menu item parameters ü
TOP-DRY) and confirm with "YES" (max. runtime 30
min). – Scroll with + or - to S54 and confirm with ü
2. Switch on the machine after the VAPOSTOP² / TOP- – Change value to the desired number (1 or 2) with +
DRY reactivation function. or - and confirm with ü

Case 2: Activation after partial deactivation at cus- – Scroll to "Save" ü


tomer request – Confirm twice üü
The following steps must be carried out if parameter S54=0 • Scroll to "Quit menu" ü
was partially deactivated at customer request. • Scroll to "Return" and confirm with touch symbol
1. Manually set S54=2 (Login 0022/Service settings/ "B".
Parameters). The display switches off after a few seconds.

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EN FX-18-01 Service Manual
Appendix B: VAPOSTOP² / TOP-DRY (fault messages)

20.9. Description reactivation Phase 4:


– Message: „Reactivation VAPOSTOP² / TOP-DRY active
20.9.1. Top-Dry reactivation: in Phase 4“
– Rinse pump (DO7) on
Phase 1:
– Detergent dosing pump (DO3) on
– Message: „Reactivation VAPOSTOP² / TOP-DRY active
in Phase 1“ – Duration: Parameter 10s

– Wash tank level is reduced to parameter 0.86V (DA6) – Rinse pump (DO7) off

– Rinse pump (DO7) on – Detergent dosing pump (DO3) off

– Detergent dosing pump (DO3) on – Wash tank level is reduced to parameter 0.86V (DA6)

– Duration: Parameter 10s – Control function: none

– Rinse pump (DO7) off Phase 5:


– Detergent dosing pump (DO3) off – Message: „Reactivation VAPOSTOP² / TOP-DRY active
in Phase 5“
– Wash tank level is reduced to parameter 0.86V (DA6)
– Fan (DO18) on
– Control function: none
– Fan with 100%
Phase 2:
– Duration: unlimited
– Message: „Reactivation VAPOSTOP² / TOP-DRY active
in Phase 2“ – Switching conditions: AE6 ≤ 95°C

– Fill the boiler to parameter 0,88V (DO5 / DO12) – Fan (DO18) off

– Power supply (DO16) on – Heating (DO17) on

– Duration: 2 seconds – Duration: unlimited

– Fan (DO18) on – Switching conditions: AE6 ≥ 98°C

– Fan with 20% increase linearly up to 100% – Heater (DO17) off

– Duration: 60 seconds – Duration: 5 seconds

– Fan with 100% – repeat phase 5

– Duration: 120 seconds – Duration: maximum C164 repetition

– Control function: none – Fan (DO18) on


– Fan with 100%
Phase 3:
– Duration: 20 seconds
– Message: „Reactivation VAPOSTOP² / TOP-DRY active
in Phase 3“ – Fan (DO18) off
– Fan (DO18) on – Power supply (DO16) off
– Fan with 20% – S54 is set to 1
– Duration: 2 seconds – Top-Dry error messages are acknowledged
– Fan (DO18) off – Control function: none
– Heating (DO17) on
– Duration: 8 seconds
– Heater (DO17) off
– Duration: 12 seconds
– Repeat Phase 3
– Duration: maximum 42 repetition
– Switching conditions: AE6 ≥ 98°C
– Control function: AE6 after 42 repetitions below 98°C
– Message: „Reactivation VAPO-STOP²/TOP-DRY inter-
rupt. Heater or temperature sensor defective"

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Service Manual FX-18-01 EN
Appendix C: Bottle washing

21. Appendix C: Bottle washing

21.1. Product designation

Bottle washing system for undercounter dishwashers

21.2. Customer benefit


– When the bottle washing system is used, hygienic
results can be achieved even when washing narrow-
necked drinking bottles.
– The adapter clip permits quick installation/removal for
use of the system even only when needed.

21.3. Description of the product

The system consists of an insert, which replaces the lower


rotating wash arms and final rinse arms by a system of
pipes with fixed nozzles. In addition, it contains a specific
wire rack with compartments that align 12 bottles above
the nozzles.

Bottle rack: 2

➀ Bottle neck holder

➁ Optional guide for smaller bottle diameters

Nozzle insert: 4

➂ Nozzles
3
➃ Fixation

➄ Clip adapter

– Bottle neck opening: limited to min. 16 mm


– Maximum bottle diameter: max. 113 mm
– Maximum bottle height (depending on machine
type): • FP // GP // CARE : 330 mm
• FX // GX : 370 mm
• GXC : 250 mm
• GPC : 210 mm

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EN FX-18-01 Service Manual
Appendix C: Bottle washing

21.4. Assembly instructions

Drain and clean the dishwasher before installing the bottle


washing device.

Remove the lower rinse arms. Fit the nozzle insert on the axis instead Make sure that the sheet metal fixation
of the lower rinse- /wash arms. is at the back of the machine.

21.5. Setting of the wash programme


21.6. Rack loading
The programme should be selected/adjusted depending
on the machine type and matched to the degree of soi- Place the bottles into the special bottle rack. The bottle
ling and customer requirements. neck must point downwards and must be fitted onto the
injection funnels at the bottom of the rack.
In general, we recommend to increase the software
parameter for the final rinse volume to ~3.5 litres in the For bottle diameters smaller than 85 mm, the wire guides
provided must be clipped onto the rows at the top of the
programmes intended to be used. rack so that the bottles can be better held in a vertical
From software version 001.0018.000 (available spring position.
2021), it is possible to activate a specific programme
("Bottles") for the programme selection via software
parameter S43. The programme has a runtime of 180s
and a final rinse volume that has been increased to 3.5
litres and is designed for the reduced soiling usual with
water bottles.
If more pronounced soiling is on hand (e.g. dried juice/
milk) we recommend the use of longer programme
runtimes. If necessary, the software parameters should
be customised.
21.7. Cleaning the nozzle insert
If the software version is not available, we recommend to
use/customise the following programmes, depending on Depending on the degree of soiling, dirt may collect in the
the application: nozzles and pipes of the insert.
The nozzles can be opened and cleaned by unclipping the
• GX / GP: INTENSIVE (the programme generally upper part of the nozzles (1) at the side.
has an increased final rinse volume)
The pipes can be rinsed after the plugs (2) have been
• Care: SHORT (the programme generally has an removed.
increased final rinse volume) When the plugs and upper parts of the nozzles have been
• FX / FP: DURATION (it is recommended to adapt to removed, the nozzle insert can also be cleaned while it is
180s runtime and a final rinse volume of 3.5 litres) installed in the machine. To do so, we recommend to empty/
switch off the machine, clean it and then restart it. Then
remove the nozzles and plugs and run a wash programme

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Service Manual FX-18-01 EN
Appendix C: Bottle washing

with the nozzle insert installed.

After the cleaning process, clip the upper parts of the


nozzles back in position and insert the plugs into the pipes.

21.8. Components/spare parts kits

Item Part no. Part name Remarks


1 04-006443-001 Bottle rack, complete
2 01-294448-001 Plastic corner
3 04-006444-001 Adaptation diameter
4 04-006140-001 Bottle neck holder (funnel) Kit, 3 pieces
5 04-006138-001 Nozzle clip Kit, 3 pieces
6 00-299949-000 Seat and appliance buffer
7 04-006139-001 Plugs, o-rings Kit

HOBART SM-22772-002-EN / 14.01.22 173


HOBART GmbH
Robert-Bosch-Str. 17
77656 Offenburg
Tel +49(0)781.600-0
Fax +49(0)781.600-23 19
E-Mail: info@hobart.de
Internet: www.hobart.de

Printed in Germany

174 SM-22772-001-DE / 14.01.22 HOBART

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