Appendix B:

Inventory of Work Activities for Typical

Metalworking Process

Department : Date :
[please fill in] [please fill in]
Ref Location Process Work Activity Remarks
[please fill in]
A. Receiving A1. Forklift operation *

A2. Mechanical lifting

using overhead/
gantry/ lorry crane *

A3. Manual lifting

A4. Weighing

A5. Package opening

A6. Quality checking

A7. Storage of materials

A8. Sorting of materials

Please refer to Appendix D for a list of possible risk control measures that have been identified for the
work activities marked with an asterisk (*)

Note:
1. This form is to be completed before filling in the Risk Assessment Form.
2. The contents of the Work Activity column in the Inventory of Work Activities Form are to be copied over
to the Work Activity column in the Risk Assessment Form.

Page 1 of 8 page(s)
 Appendix B:
Inventory of Work Activities for Typical
Metalworking Process

Department : Date :
[please fill in] [please fill in]
Ref Location Process Work Activity Remarks
[please fill in]
B. Forming B1. Die casting *

B2. Forging

B3. Extrusion

B4. Stamping

B5. Raising

B6. Bending

B7. Drawing

B8. Sintering

B9. Sheet metal forming *

B10. Manual lifting

B11. Mechanical lifting

using overhead/
gantry crane

Please refer to Appendix D for a list of possible risk control measures that have been identified for the
work activities marked with an asterisk (*)

Note:
3. This form is to be completed before filling in the Risk Assessment Form.
4. The contents of the Work Activity column in the Inventory of Work Activities Form are to be copied over
to the Work Activity column in the Risk Assessment Form.

Page 2 of 8 page(s)
 Appendix B:
Inventory of Work Activities for Typical
Metalworking Process

Department : Date :
[please fill in] [please fill in]
Ref Location Process Work Activity Remarks
[please fill in]
C. Cutting C1. Cutting *

C2. Milling

C3. Turning (lathe)

C4. Drilling

C5. Grinding

C6. Filing

C7. Broaching

Please refer to Appendix D for a list of possible risk control measures that have been identified for the
work activities marked with an asterisk (*)

Note:
3. This form is to be completed before filling in the Risk Assessment Form.
4. The contents of the Work Activity column in the Inventory of Work Activities Form are to be copied over
to the Work Activity column in the Risk Assessment Form.

Page 3 of 8 page(s)
 Appendix B:
Inventory of Work Activities for Typical
Metalworking Process

Department : Date :
[please fill in] [please fill in]
Ref Location Process Work Activity Remarks
[please fill in]
D. Treatment D1. Degreasing

D2. Heat treatment *

D3. Plating

D4. Spray painting *

D5. Grit blasting

D6. Phosphate coating

Please refer to Appendix D for a list of possible risk control measures that have been identified for the
work activities marked with an asterisk (*)

Note:
3. This form is to be completed before filling in the Risk Assessment Form.
4. The contents of the Work Activity column in the Inventory of Work Activities Form are to be copied over
to the Work Activity column in the Risk Assessment Form.

Page 4 of 8 page(s)
 Appendix B:
Inventory of Work Activities for Typical
Metalworking Process

Department : Date :
[please fill in] [please fill in]
Ref Location Process Work Activity Remarks
[please fill in]
E. Joining E1. Welding *

E2. Brazing *

E3. Soldering

Please refer to Appendix D for a list of possible risk control measures that have been identified for the
work activities marked with an asterisk (*)

Note:
3. This form is to be completed before filling in the Risk Assessment Form.
4. The contents of the Work Activity column in the Inventory of Work Activities Form are to be copied over
to the Work Activity column in the Risk Assessment Form.

Page 5 of 8 page(s)
 Appendix B:
Inventory of Work Activities for Typical
Metalworking Process

Department : Date :
[please fill in] [please fill in]
Ref Location Process Work Activity Remarks
[please fill in] F1. Preparation &
Assembly &
F. validation e.g. using
Testing
marking tools
F2. Using pneumatic
tools
F3. Using bench test
equipments
F4. Using hydraulic test
rigs

F5. Pressure testing *

F6. Load testing

F7. Performance trials *

Please refer to Appendix D for a list of possible risk control measures that have been identified for the
work activities marked with an asterisk (*)

Note:
3. This form is to be completed before filling in the Risk Assessment Form.
4. The contents of the Work Activity column in the Inventory of Work Activities Form are to be copied over
to the Work Activity column in the Risk Assessment Form.

Page 6 of 8 page(s)
 Appendix B:
Inventory of Work Activities for Typical
Metalworking Process

Department : Date :
[please fill in] [please fill in]
Ref Location Process Work Activity Remarks
[please fill in] Packaging &
G. G1. Forklift operation
shipping

G2. Mechanical lifting

G3. Manual lifting

G4. Crating *

G5. Package opening

G6. Storage of materials

Please refer to Appendix D for a list of possible risk control measures that have been identified for the
work activities marked with an asterisk (*)

Note:
3. This form is to be completed before filling in the Risk Assessment Form.
4. The contents of the Work Activity column in the Inventory of Work Activities Form are to be copied over
to the Work Activity column in the Risk Assessment Form.

Page 7 of 8 page(s)
 Appendix B:
Inventory of Work Activities for Typical
Metalworking Process

Department : Date :
[please fill in] [please fill in]
Ref Location Process Work Activity Remarks
[please fill in] Supporting H1. Equipment
H.
activities maintenance *
H2. Factory
maintenance *
H3. Facilities equipment
operations &
maintenance
H4. Construction
(M&E works during
plant expansion)

Please refer to Appendix D for a list of possible risk control measures that have been identified for the
work activities marked with an asterisk (*)

Note:
3. This form is to be completed before filling in the Risk Assessment Form.
4. The contents of the Work Activity column in the Inventory of Work Activities Form are to be copied over
to the Work Activity column in the Risk Assessment Form.

Page 8 of 8 page(s)