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1 & 6 - Water Balance Recycle and Reuse (Pulp Mill)
1 & 6 - Water Balance Recycle and Reuse (Pulp Mill)
1 & 6 - Water Balance Recycle and Reuse (Pulp Mill)
Proposed Upgrdadation
Existing Facility
1 Wood - 1st Phase-240 tpd 2nd Phase-280 tpd 3rd Phase-300 tpd
Pulping Street Budgeted Budgeted Cost Budgeted
Particulars Cost lacs Remarks Particulars lacs Remarks Particulars Cost lacs Remarks
Chips Screen 150.00 Chips scren for processing the Belt Conveyors 200.00 Steel structure of belt Instrument valves 500.00 Instrument valves and diled
additional chips for the increased Structure conveyors need to and Field instuments upgradation to
production. strengthening strenthnen based on the Instruments. meet the increased production
increased loading of chips. demand.
Chipper and 80.00 To run both the chippers parallel Blow tank pumps 200.00 Blow tank pumps need to
6Nos.-Stationery rechipper rotor and efficient handling and and Pipe line replaced with higher
Vertical Digesters reprocessing of oversized chips Modifications capacity and supporting
piping works
O-D0-Eop-D1 -D2 Bleaching Sequence O-D0-Eop-D1 -D2 Bleaching Sequence O-D0-Eop-D1 -D2Bleaching Sequence
Upgradation of 800.00 TRP Press will be used to take Coarse screen with 250.00 Coasrse screen with Pretubes for 1,500.00 Prestubes for D0 and D1 stage
centrigugal Pumps additional production load and to complete complete with pipe lines, D0,D1 tower will be added in the existing
and Pipes for ODL and reduce the fresh water instruments and pumps and pressure system to provide the required
Unbleached sections consumption. pumps transmetrs and consistency reaction time at the increased
transmeters will be installed productions levels to make the
1 to take the additional required quantity and quality
Elemental Chlorine Free production. pulp.
(ECF) bleaching
sequence with Oxygen
Delignification (ODL)
Stage ODL and Eop MC 250.00 To process the additional pulp MC Primary and 600.00 Pimary, Secondary and
pump Upgradation pumps will be replaced with brand secondary and tertiary screens with
new pumps. tertiary screen with complete piping and
pumps and instruments along with
instrumentation consistecy transmetrs will
be installed to take care the
additional production.
Piping, Valves and 300.00 Piping for making the bypass Centriclearns 200.00 Addional bottles of
Check valaves , gate system to run the plant in case of setalites with centricleaners will be added
and ball valaves any equipment breakdown. Complete Head, to handle the increased
middle cone and production.
lower cones.
Complete inlet 50.00 Inlet chamber is impregenation Aqua Seperator with 300.00 Aqua seperator will be used Feeding screw 250.00 To mechanized the wheat
chamber vessel and looking to the increased level control Box to remove the dirty water straw feeding for trougble free
production it will be upgraded with from slurry and to increase uniform feeding to get the
Two nos. of Continuous new. the consistency from 3% to consistent wheat straw flow
Digester 20% . rate.
DSM scrrens 150.00 Additional filtrate will be processed White liquor heating 200.00 White liquor heater will heat Black liquor 200.00 To recover the black liquor
through DSM screen to remove the system at CD. the white liquor before cooling system. heat to enable cold blowing.
coarse suspended solids. entering to CD and with this The cold blowing is prefered
system we will recover the blowing technology for better
condensate too. quality. Cold blowing also helps
in reduction of flash heat
discharge.
Upgradation of 800.00 To meet the increased production Coarse screen with 350.00 Coasrse screen with complete Pretubes for 1,500.00 To install prestubes for D0 and
1 centrigugal Pumps centrifugal pumps and pipe lines complete instruments with pipe lines, pumps and D0,D1 tower D1 stage for providing the
and Pipes for ODL and will be upgraded based on the and pumps. pressure transmetrs and retention time at the increased
Unbleached sections hydraulic load. consistency transmeters will production throughput
be installed to take the
Elemental Chlorine Free additional production.
(ECF) bleaching
sequence with Oxygen
Delignification (ODL)
Stage Piping, Valves and 300.00 Piping for making the bypass Primary and 650.00 Pimary, Secondary and TRP press 1,500.00 TRP press will take care of
Check valaves , gate system to run the plant in case of secondary and tertiary tertiary screens with additional throughput
and ball valaves of any equipment breakdown. screen with pumps complete piping and
Bleaching Section. and. instrumentation instruments along with
consistecy transmetrs will be
installed to take care the
additional production.
Quantity
21 Quanitity per day-
in M3/hr m3 13057
1.HRSCC Clarifier will be instaled in Wet Washing and we will
recycle back the wet washing filterate 25 600
m3/hr
2.Mechanical Seal and gland cooling Water will be collected
in tank and will be used in wet washing at the rate
17 18 432
m3/hr
3.Fresh water in Eop cleaning shower will be replaced with
D2 filterate a
1st Phase
As is Wood Street TPD 240 TPD 10 TPH
Fresh water-M3/Day-FW 3002 FW Fresh water
Machine BW Recycling-M3/day-BW 1080 BW Back water
Secondary Condensate-M3/Day 960 SC Secondary Condensate
Sealing water
116.1
Chemical recovery
Recycle Water-M3/T PULP 9
Fresh water -M3/t pUlp 12.5
Reuse Water-m3 18.0
6
To ETP
2nd Phase
As is Wood Street TPD 280 TPD 12 TPH
Fresh water-M3/Day-FW 2980.8 FW Fresh water
Machine BW Recycling-M3/day-BW 1080 BW Back water
Secondary Condensate-M3/Day 960 SC Secondary Condensate
20 88
102 40 43
62
FW
24
SC FW FW
0
88
116.1 40 43
BW
88 45
116.1
76.1
FW
Sealing water
94 TO ETP
24 18 M3/hr.
Recycling
6
To ETP
SC FW FW
0
90
113.2 40 45
73.2
FW
6
To ETP
SC FW FW
0
111
102 40 66
BW
102
111 45
102
62
FW
6
To ETP
FW 7656
BW 5402
ETP 5952
FW 7658
BW 5402
ETP 5928
FW 7656
BW 5402
ETP 6000
Existing
As is Agro Street TPD 165 TPD 6.88 TPH
Fresh water-M3/Day-FW 4080 FW Fresh water
Machine BW Recycling-M3/day-BW 192 BW Back water
Secondary Condensate-M3/Day 960 SC Secondary Condensate
4130
UASB
3965
102
Chemical recovery
4130
112
Chemical recovery
2nd Phase
As is Agro Street TPD 231 TPD 9.63 TPH
Fresh water-M3/Day-FW 4680 FW Fresh water
Machine BW Recycling-M3/day-BW 4322 BW Back water
Secondary Condensate-M3/Day 960 SC Secondary Condensate
4130
112
Chemical recovery
3rd Phase
As is Agro Street TPD 247 TPD 10 TPH
Fresh water-M3/Day-FW 4440 FW Fresh water
Machine BW Recycling-M3/day-BW 4322 BW Back water
Secondary Condensate-M3/Day 960 SC Secondary Condensate
Wet washing BSW 1 BSW 2 BSW 3
4130
120
Chemical recovery
62
FW
SC FW FW
20
87
112 40 79
BW
87 8
112
72
FW
SC FW FW
20
91
112 40 83
72
FW
40
To ETP
SC FW FW
20
91
120 40 83
Decker POW 1 POW 2 D0 Eop D1 D2
BW
91 8
120
80
FW