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Man Lifter SWP BF#02
Man Lifter SWP BF#02
Man Lifter SWP BF#02
General 1. A site risk assessment must be completed before MEWP, use to identify To minimise risks and TATA STEEL SS/ENGG-07
Requirement
be developed and implemented
SAFE WORK PROCEDURE
risk associated working site. After hazards are identified, procedures must hazards, ensuring the well
to eliminate or mitigate risks. – being and protect of
LIMITED (PPE)
SS/Gen-13
E&P/ Safety/ 01 Engineering & Projects Effective Date: - 05-08-2023: Rev – 04
DEPARTMENT / PROJECT 2. Selection of MEWP
TSK_ENGINEERING & PROJECT_BF#02 to be done based on type of task, worksite constraints, people
DOC NO. & property MR. GIRIJA
TSK/E&P/BF#02/IRISE/MECH/SWP/001 SS/Gen-30
SECTION/ SITE BF#02 ground conditions, site access, proximity to another worker. SHANKAR SS/Gen-25
JOB TITLE 3. Allow only trained and authorized
Operation of MEWP (Man lifter) & Personnel Handling
personnel to operate and/or occupy WORK ORDER NO TRIPATHY Ss/Gen -29
3800018718
START DATE
MEWP. Minimum one trained operator is mandatory for use of machine. (7328849799)
25/10/2022
Third party certification of trained operator is pre-requisite for operator END DATE 24/01/2024
MR. BIRENDRA
SL. Ref Document/
No
Activities / Sequence Work and rescue
Instruction supervisor.
/ Hazard & Safety Precautions Why KATRE
Responsibility
Remarks
4. Planning of operation, including rescue plans for safe recovery of persons (9040094272)
and/ or MEWP in event of an emergency to be done.
5. Access, preparation and maintenance of site, as required, to include an
assessment that support surface is adequate to support weight of MEWP IRISE INDIA PVT.LTD
6. MEWP maintenance, including inspection(s) and repairs as required by MR. RITESH
applicable standards and by the manufacture PATHAK
7. Ensuring that authorized MEWP operators have been familiarized with (9930041788)
specific MEWP to be used MR. PARMESWAR
8. Ensuring that operators are informed of local site requirements and has VERMA
been warned and provided means to protect against identified hazards in (7208063575)
areas where MEWP will be operated
9. Having a trained and qualified supervisor to monitor performance and
work of operator
10. Prevention of unauthorized use of MEWP
11. Adequate illumination needs to be provided over whole working area.
12. Stagger working arrangements, if possible, to avoid other overhead
workers. If this is not possible, take whatever action is necessary to ensure
there can be no contact with personnel and no materials/substances can
fall into basket of MEWP
13. Work permit needs to be taken prior start of job
14. Only 2 persons are allowed for bucket operation with 230kgs mode and
maximum 3 persons are allowed for 450kgs bucket capacity mode.
15. Higher capacity machines (135ft elevation and above) have dual mode
which can be decide as per requirement for bucket selection of 230kgs or
450kgs.
Name: - 16. Multi-function activities are Name:not -allowed by all crew member of machines Name: -
Date:- at elevated level. Only one activity
Date:- at a time is acceptable by each crew Date:-
E&P Departmental Representative/member. Consultant For e.g., Operator E&Pcannot guide or signal crane operator while
Safety Representative Working Agency / Contractor Representative
Remarks using MEWP control panel, he should stop MEWP and put in rest mode
1. 6 - direction hazards (Up/Down/Front/Back/Left/Right)
before he startsofanother other jobs being done of
activity in close
crane proximity have to be recorded daily and has to be discussed in the Tool Box Talk
signalling.
2. Job specific SWP should be made and attached to this SWP with additional precautions for any additional activities (if any). This should be step by step including all steps.
3. The job specific SWP will be 17. TPIasfor
modified andMEWP
when theto be ofdone
nature at the maximum capacity 230kgs or 450kgs
job changes
4. 18. Its mandatory to used Haloathelmet
Training on SWP to be given to all workmen by E&P Officer / Consultant the start ofin
theall
job MEWP andleast
and thereafter therefore operator
once per year and by Contractor representative on a monthly basis. The monthly training record should be attached with
the monthly bill or Job Measurement Report.
5. Review on status of implementationmust
shall beensure its battery
done through Job Cyclecharging every
Check by Safety night / Consultant/ E&P Officer at least once per month
Supervisor
19. While operating MEWP from bucket, operator must position himself
inside the OPS guard to save himself from any unforeseen collision with
SAFE WORK PROCEDURE
E&P/ Safety/ 01 Engineering & Projects Effective Date: - 05-08-2023: Rev – 04
DEPARTMENT / PROJECT TSK_ENGINEERING & PROJECT_BF#02 DOC NO. TSK/E&P/BF#02/IRISE/MECH/SWP/001
SECTION/ SITE BF#02
JOB TITLE Operation of MEWP (Man lifter) & Personnel Handling WORK ORDER NO 3800018718
START DATE 25/10/2022 END DATE 24/01/2024
SL. Ref Document/
Activities / Sequence Work Instruction / Hazard & Safety Precautions Why Responsibility
No Remarks
9 Pre-Start Up Daily Inspection Check Sheet to be filled up religiously prior to equipment Machine not in Maintenance
Inspection of deployment at site serviceable In charge/
Vehicle/ Vehicle in Only experience operator shall execute inspection of vehicle. condition Technician
idle or parked Fuel & Battery backup must be checked to ensure breakdown will not
Electrocution Equipment
condition occurred during job execution/ marching.
from power lines Operator
Daily Inspection Check Sheet is to be verified by job owner at any
designated location prior to use of vehicle. Unauthorized use Vendor
Supervisor/
Safety In-
charge
10 Marching of All below mentioned activities are to be carried out only after inspection of Man Crush Hazard Maintenance In
Telescopic Boom lifter in its entirety as per prescribed check sheet. If any major discrepancies are Man lifter tipping charge/
Man lifter to observed which may impact operation of MEWP, equipment is to be stopped till or rolling over Technician
designated location
further inspection and clearance by appropriate authorities Striking or coming Equipment
into contact with Operator
Operator to start machine from main control panel and lower telescopic boom sharp objects.
and basket of Man lifter to ground level Use of Safety Harness is mandatory for Running into Vendor
following activities: bystanders or Supervisor/
Mount basket of Man lifter and latch on safety harness to a rigid anchor point. unexpected Safety In-charge
Raise boom of Man lifter to a height from where front of machine is visible movement of
clearly to operator. Man lifter
Boom height to be monitored strictly so as to ensure it doesn’t impact any Electrocution
11 Work Permit at Work Permit is to be filled up for individual working agency in form # Maintenance In SS/GEN-25 (Work
designated usage EHSMSM/WORKS/446/4007. charge/ Permit)
location prior to Six directional hazard identification form to be filled up at site by Concerned Technician
deployment into
Area Mechanical Maintenance to be communicated to Operator of Man lifter. Equipment
service.
It is responsibility of Operator of Man lifter to understand risks and hazards Operator
involved in job and evaluate operability of Man lifter at work zone. Vendor
In case safe use of equipment is not possible; it is to be justified to concerned Supervisor/
working agency. Safety In-charge
12 Placement of Man The operator shall visit and observe area where job is to be carried out prior to Crush Hazard Maintenance in
lifter for Operation mobilization of Man lifter Danger of not being charge/
Prior to Man lifter placement, area is to be cordoned off to prevent entry of able to safely raise or Technician
unnecessary personnel. lower telescopic boom Contractor
The swing area of Man lifter is to be checked to prevent impact with any object Man lifter tipping or supervisor
post placement rolling over.
During placement, Man lifter is to be operated from its main control panel Entrapment between
instead of its carriage control paned to ensure operator has visibility of Man lifter and
surrounding area. structures
For any emergency, mock drills must be carried out once in every six months. Striking or coming into
contact with sharp
The operator shall inform concerned person about basic function & emergency objects
switches available in cage to control if any adverse situation arises. Running into
bystanders or
unexpected operation
of Man lifter
Raising or lowering on
uneven ground
Electrocution from
Power Lines
Explosion
Shearing of body or
limbs
13 Use of Man lifter Operator to start machine from main control panel and lower telescopic boom Tools or material Maintenance in
for approach to job and basket of Man lifter to ground level. falling from platform charge/
at height/ Any personnel who are to approach job at height must have a certified height Danger of not being Technician
personnel handling.
pass and should not have any adverse health condition. able to safely raise or Contractor supervisor
Upon climbing onto carriage of Man lifter, gate/ entry point onto carriage is to lower telescopic
be locked and secured. boom
All personnel are to secure themselves onto carriage of Man lifter by latching Man, lifter tipping or
their safety harness onto a designated anchor point. rolling over
Being trapped
between telescopic
boom and fixed
Any tools in use for job at height are to be secured onto platform or kept inside
structures
a tool box and not kept loose.
Electrocution from
Boom extension and platform maneuverer done via Hand Signs or Walkie only.
powerlines
Under no circumstance, instruction is to be provided via mobile phones.
In case of Man lifter usage near electrical power lines, necessary distance is to Explosion
be maintained from lines. High temperature or
fire
Voltage Minimum Distance Inclement weather
<50 KV 10 ft Telescopic Boom
50 - 199 KV 15 ft
Collapsing
200 – 349 KV 20 ft
Slipping, tripping or
350 – 499 KV 25 ft
500 – 749 KV 35 ft falling out of machine
750 – 1000 KV 45 ft Slipping on deck
Any additional hazards
or risks (area specific)
Man lifter should not be used in case of inclement weather or high wind
conditions which are beyond permissible limits as set by manufacturer.
In case cutting/ welding activities are being carried out from carriage of Man
lifter, necessary precautions to be taken to protect body and hydraulic oil lines
from hot splatter.
Material such as Sheets/ Plates are not to be carried to height via carriage of
Man lifter.
Any operation requiring going inside / between structures will require separate
scheme approval from internal expert team
14 Returning Work Vendor Operator and concerned MI or technician will return work permit. Unauthorized Use Maintenance in SS/Gen-25/29 (Work
permit)
Permit Worm Permit is to be returned at site only. In case Operator has to leave Equipment not in Use charge/
machine unattended, precautions to be taken to prevent un-authorized use of Technician
machine Contractor
Under no circumstance is boom of machine be left erected and machine un- supervisor.
attended.
This foot switch is a safety device which is there for Emergency- Hit red button (emergency stop) immediately The Sky guard control panel protection is to
protection, so do not abuse it. to disable machine. ensure extra safety for operators whilst using
If there is an emergency in any situation you must Overload system or load sense system, the platform load Boom Lifts.
release the dead man switch, and the function will sense system assesses the weight of operators and The Sky Guard aftermarket accessory provides
then come to an immediate stop. equipment in the work platform and will only allow enhanced control panel protection for boom
Do not put a bolt or wedge on dead man switch to machine operation if the total load is within the rated lifts. Sensor stops all functions when activated
keep it pressed. capacity of the boom. by approximately 50 lbs. of force.
Harness lanyard anchor point. Load holding valves, also known as Bucket tilt sensor - A tilt sensor is an instrument that is used
Never clip harness lanyard around safety rail. counterbalance valves, are a small but important for measuring the tilt in multiple axes.
Make sure other personnel working in basket have also part of any mobile machine. Daily Check and proper maintenance to be done prior to use
fitted and properly secured their safety harnesses. Daily Check the Load holding valve prior to use of of machine, if observed error do not operate machine.
Do not stand on the handrails. Operator must stand
machine, if loose do not operate machine.
with both feet firmly on the platform floor, so that
he/she can see both directions (front & back) for any
hazards.
Look up and around. Make sure there are no overhead obstructions Placement area flat and able to stand weight of
machine.
Walk-talky available with operator and rescue supervisor. All persons on bucket will have to Man lifter, the gate/ entry
One rescue supervisor is compulsory near machine while machine is in anchored safety belt, sit down on bucket. point onto the carriage is to be
operation and use. locked and secured.
Rescue supervisor present in near vicinity of machine to attend emergency
15 Recommendation for 1- Manlift to be operated from the cage and competent person to be deployed at Site In charge/