ENCO JSA 02 Piping Hot

Company Encogroup
JSA No 22EGOM-ENCO-JSA-02
EPC-3 Offsite facilities project, Duqm Refinery JSA Creation Date 03.07.2022
Job Safety Analyses Revision No 01
Revision Date 03.07.2022
Scope- Fire water pipe lines Installation works
Completed By Iftikhar Malik
Activity ABOVE GROUND METALLIC PIPING ERECTION,INSTALLATIN (Hot work operations)

Sr.No Job Steps Hazards Control measures to be enforced Remarks/action
01 Fit-up by Hand and Power tools • Defective tools • Ensure hand power tools inspected by competent person and • Site Supervisor/Foreman
• Noise colour coded • Store In-charge
• Personal injury • Defective material removes from the site. • HSER
• Replacing disc on grinder • Always keep access ways free of loose materials, tools and
unit equipment.
• Maintain good housekeeping and proper material management.
• Extension cords shall be equipped with GFCI.
• Use correct PPE such as flame-resistant gloves and apron, full
face shield, safety glass, safety shoes and other required PPE.
Double insulated tools will be used
• Ensure power cables inspected and colour coded
• Elevate cables properly and must not pose obstruction on any
work location
• Ensure grinders are inspected and colour coded.
• Handle and guard in place
• Use only the correct type of cutting and grinding discs. Ensure
RPM on disc is not less than RPM on grinders
• Only trained and experienced personnel will use power tools
• When changing of cutting and grinding disc ensure grinders is
unplugged or disconnected to the power source
• Angle grinding machine having dead man switch
• Must have a standby fire extinguisher
02 Drilling activity • Defective tools • Ensure hand power tools inspected by competent person and • Site Supervisor
• Noise color coded • Foreman
• Drill bit broken • Ensure only competent person operate tools • Store In-charge
• Defective material removes from the site • HSER
• During drilling apply the water to lubricate the drill bit
• Use wet method whenever possible to prevent dust, If not
possible wear respiratory protection
• Wear adequate PPE
03 Gas cutting • Unsecured gas cylinders, • If not in use, gas cylinders shall be stored properly on designated • Site manager
• Improper connections and storage shelter with protective valve caps, proper signs posted, • Site Engineer
damaged hoses, secured by chain and marked “FULL or EMPTY”. • Site Supervisor
• Fire and personal injury, • All compressed gas cylinders must be kept in trolleys while • Foreman
transported or in use. • Electrician
ENCO-Job Safety Analysis Page 1 of 5
Company Encogroup
• Do not use cylinders as rollers. • HSER

• Do not lift gas cylinders with slings or by the cap or collar/valve.
• Provide proper signage in storage area.
• Conduct daily pre-use inspection of hoses, regulators, cutting
outfit and gas cylinders prior to start of work
• Isolate hot work is by installing barricades and signs
• Before connecting regulators to cylinder, carefully open valve
cylinder to blow out any foreign particles
• Connect regulator and stand on one side of the gauge while the
cylinder valve is slowly opened
• Do not exceed 15psi on the torch side of the gauge when using
acetylene.
• Hose clamps (crimping) shall be use on connections tie wire is
not allowed
• Replace damaged hose immediately, splicing is not permitted.
• Fire extinguisher made available in case of fire. Ensure fire
extinguishers are inspected
• Barricades and signs provided where necessary.
• Friction lighter shall be ready for lighting of torch.
• Use correct PPE such as flame-resistant coverall, welding gloves,
full face shield, mask, dark safety glasses, safety shoes and other
required PPE
• All combustible materials shall be removed from the hot work
area.
• Fire blankets shall be use to secure hot work area and contain
sparks and slags to prevent contact with personnel
• Flashback arrestors properly fitted at regulator end of the hoses
and a check valve at the torch end of the hoses on all fuel gas
and oxygen cylinders.
• Do not use damaged hoses and regulators.
• Hose free from oil and grease.
• Hoses shall be kept away from molten material.
• Keep hoses away from sharps edges.
• All cylinder valves must be kept close when not in use or when
left unattended.
• Regulator key shall be available for use in case of emergency.
04 Cutting, Grinding and Welding works • Equipment failure • Ensure that all equipment being used bear the current color- • Site manager
(Diesel welding generator and • Faulty connections and coded inspection tag/sticker and calibrated by authorized person • Site Engineer
burnt welding cables. • Provide standby fire extinguisher. • Site Supervisor
Company Encogroup
Electrical welding machine) • Improper PPE • Barricades and warning signs in place. • Foreman
• Broken or bad isolation on • Turn off machines at the end of each shift. • Electrician
electrode handles. • Any tool found damaged must tagged “Do Not Use.” • HSER
• Coiled cables building up • Oil drip tray to be provided for diesel welding generator
heat • Competent electrician to inspect all electrical connections.
• Earthing • Repair all faulty connections immediately
• Electrocution, fire • Competent electrician to inspect all electrical connections
• Personal injury, trip, slip • Ensure all the welders wearing proper PPE (Protective clothing,
and fall helmet attached welding shield, Fire resistant hand gloves for tig
• Welding booth covering and Argon, full set apron)
for pipe welding • All defective electrode handles shall be replaced immediately.
• Welding rods not left in the rod holder while not in use.
• Rod stubs are to be put in metal container
• Inspect and roll out and fully uncoiled cables.
• Elevate cables properly and remove after use
• Earth cable to be connected as close as possible to welding
operation.
• Ensure that grounding is correct at all times
• Secure hot work area with fire blankets and have a standby fire
extinguisher.
• Assign a trained fire watcher who will monitor the hot work
activity and stay at least 30mins after work completion
• Welding shall not be done in wet area.
• Ensure no flammable materials or liquids are present or near the
vicinity.
• Ensure during welding working platform covered with fire
blanket
• Fire watcher should monitor hot work location
• Always keep access ways free of loose materials, tools and
equipment.
• Maintain good housekeeping and proper material management.
• Elevate cables properly and must not pose obstruction on any
work location
• Ensure all welding butts are kept in metal container
• Proper housekeeping work area
• Use only fire retardants tarpaulin for welding booth covering
purpose
• Ensure hot work area fully covered with fire retardant tarpaulin
/fire blanket
• Hot work check list to be filled and displayed work location
Company Encogroup
05 Emergency procedure • Personal injury • Any accident/emergencies shall be reported to ENCO first aider • Site manager
• Traffic accident &site supervisor. ENCO HSE Advisor will take control of situation • Site Supervisor
• Gas release from and report to SAIPEM HSSE within 30 minute or less • Foreman
neighbour plant • Initial written notification of accident, incident or Near miss to • First Aider/Nurse
SAIPEM HSSE within 12 Hrs. or less • HSER
• All personal to be aware of possible gas leaks from neighbour
plant and be ready to immediately evacuate the job location to a
safe muster point
• Supervisor /Forman to immediately request all their people to
move to a safe muster point I case of gas smell coming from
neighbour plants and or in case of activated emergency sirens.
• All personnel will be instruct on procedure to take and system of
contact (ENCO/SAIPEM) should an incident occurs
• Supervisors to include in the STARRT activity information about
nearest muster point, wind socks, cross wind evacuation system ,
emergency route, etc..
• Reporting of all incidents shall be informed in daily STARRT
meeting
• Supervisor/Engineers in charge are responsible for leading HSE
and compliances by workforce.
• Trained first aider to be provided
• Ensure availability of emergency vehicle
• Emergency drill planned to be conducted in working area
• Emergency preparedness: in case of emergency alarm assemble
in the nearest assembly point.
• In case of incident emergency contact: SAIPEM Emergency No-
93208091- ORPIC emergency No- 22105555
06 Housekeeping /Site cleanness • Slip/trip/ and fall • All possible due diligence to be exercised to ensure zero slips, • Site manager
• Waste generation trips and falls. • Site Supervisor
• Fire • Prompt collection & disposal of wastes at the designated areas • Foreman/Team Leader
• Used welding rod should be keep in the separate bin • HSER
• All personnel to be responsible for clean-up and removal of all
equipment and spoil.
• All work areas to be thoroughly checked to ensure that all tools
and equipment are accounted for before leaving site.
• Ensure to return all tools and equipment to proper storage area
to maintain in good condition.
• EMERGENCY CONTACT NUMBERS

Company Encogroup
Saipem Clinic - 9557 8187/2252 6306

Saipem HSE Office -2257 9127/97033525
ENCO Site Engineer– 98521867
ENCO HSE Manager – 79024067
Issue record
Prepared by Peter Farah Reviewed By Iftikhar Malik
Designation Site Engineer Designation HSE Manager
Date 03-07-2022 Date 03-07-2022
Signature Signature

ENCO JSA 02 Piping Hot

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Company Encogroup

Activity ABOVE GROUND METALLIC PIPING ERECTION,INSTALLATIN (Hot work operations)

• Do not use cylinders as rollers. • HSER

• EMERGENCY CONTACT NUMBERS

Saipem Clinic - 9557 8187/2252 6306

ENCO-Job Safety Analysis Page 5 of 5

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