TTU28 Install

TTU-28x0TM Install Guide
CalAmp Corporation
13655 Dulles Technology Drive, Suite 200 Herndon, VA 20171 Document: MBUD-0261v3
Phone: 703. 262.0500 Updated: April 2016
Fax: 703.262.0380
www.calamp.com
CalAmp | TTU-28x0 Install Guide
CalAmp | TTU-28x0TM Install Guide
Copyright © 2013-216 CalAmp Corporation. All rights reserved.

Printed in the United States of America.
All trademarks used are properties of their respective owners.
Products offered may contain software proprietary to CalAmp or other parties. The offer of
these products and services does not include or infer any transfer of ownership. No part of
the documentation or information supplied may be divulged to any third party without the
express written consent of CalAmp.
CalAmp reserves the right to modify the equipment, its specification or this manual without
prior notice, in the interest of improving performance, reliability, or servicing. At the time of
publication all data is correct for the operation of the equipment at the voltage and/or
temperature referenced. Performance data indicates typical values related to the particular
product.
Product updates may result in differences between the information provided in this manual
and the product shipped. We have made every effort to ensure the accuracy of all
information contained in this document; however, CalAmp makes no expressed or implied
warranty or representation based upon the enclosed information.
Revision History:
Version # Revision Date Author Details
1.0 10/13/2013 Product Baseline release
1.1 11/2013 Product Updated installation steps and output table
Added wiring harness and Breadcrumb Detail
2.0 11/2014 Product
matrix
Updated wiring table to define default bias for
2.1 09/2015 Product
input 1 and input 2.
3.0 04/2016 Product Updated for TTU-2830
Page ii MBUD-0261v3
TABLE OF CONTENTS
1 REGULATORY INFORMATION .......................................................................... 1
1.1 HUMAN EXPOSURE COMPLIANCE STATEMENT ............................................................. 1
1.2 HARDWARE PRECAUTIONS ......................................................................................... 1
1.3 TTU-28X0 HANDLING PRECAUTIONS........................................................................... 2
2 INTRODUCTION .................................................................................................. 3
2.1 GUIDE PREREQUISITES .............................................................................................. 3
3 TTU-28X0 OVERVIEW ........................................................................................ 4
3.1 ENVIRONMENTAL SPECIFICATIONS .............................................................................. 5
3.2 PRIMARY CONNECTOR ............................................................................................... 7
3.3 GPS RECEIVER ......................................................................................................... 7
3.4 IGNITION INPUTS ........................................................................................................ 9
4 PRE-INSTALLATION CONSIDERATIONS ....................................................... 11
4.1 VERIFY POWER, GROUND AND IGNITION .................................................................... 11
4.2 SIZE AND PLACEMENT OF TTU-28X0......................................................................... 11
4.3 VISIBILITY OF DIAGNOSTIC LEDS .............................................................................. 12
4.4 PROTECTION FROM HEAT ......................................................................................... 12
5 TTU-28X0 INSTALLATION ............................................................................... 13
5.1 SELECT THE LOCATION............................................................................................. 13
5.2 INSTALL THE POWER CONNECTIONS ......................................................................... 14
5.2.1 Plug-In Installations ......................................................................................... 14
5.2.2 Vehicle Installations ......................................................................................... 15
5.2.3 Heavy Construction Equipment Installations .................................................... 15
5.2.4 Trailer Installations........................................................................................... 16
5.2.5 General Wiring instructions .............................................................................. 17
5.3 CONNECT OPTIONAL INPUTS .................................................................................... 21
5.4 VERIFY TTU-28X0 OPERATIONS ............................................................................... 22
5.4.1 Status LEDs..................................................................................................... 22
5.4.2 Communication Verification ............................................................................. 23
5.4.3 GPS Verification .............................................................................................. 23
5.4.4 Inbound Verification ......................................................................................... 23
5.4.5 FleetOutlook Breadcrumb Detail Matrix ........................................................... 24
6 LICENSE AGREEMENT .................................................................................... 25
7 LIMITED WARRANTY ....................................................................................... 29
MBUD-0261v3 Page iii

Page iv MBUD-0261v3
LIST OF FIGURES
Figure 1: CalAmp TTU-28x0 Device ...................................................................................... 4

Figure 2: Input Wiring: Biased High ....................................................................................... 9
Figure 3: Input Wiring: Biased Low...................................................................................... 10
Figure 4: Plug-in TTU-28x0 Installation ............................................................................... 14
Figure 5: Connector Wiring Diagram ................................................................................... 16
Figure 6: 7-Way Connectors: Flat and Round ..................................................................... 16
Figure 7: Power Leads ........................................................................................................ 17
Figure 8: Ring Connector on Ground Wire .......................................................................... 18
Figure 9: Ground Connection .............................................................................................. 18
Figure 10: Main Vehicle Wire Harness ................................................................................ 19
Figure 11: Ignition Wires ..................................................................................................... 19
Figure 12: Wrapped Fuse Lead ........................................................................................... 20
Figure 13: Applied Torque Seal ........................................................................................... 20
Figure 14: FleetOutlook Reporting Verification .................................................................... 23
MBUD-0261v3 Page v
1 REGULATORY INFORMATION
1.1 HUMAN EXPOSURE COMPLIANCE STATEMENT
Pursuant to 47 CFR § 24.52 of the FCC Rules and Regulations, personal communications
services (PCS) equipment is subject to the radio frequency radiation exposure requirements
specified in § 1.1307(b), § 2.1091 and § 2.1093, as appropriate.
CalAmp certifies that it has determined that the TTU-28x0™ complies with the RF hazard
requirements applicable to broadband PCS equipment operating under the authority of 47 CFR
Part 24, Subpart E of the FCC Rules and Regulations. This determination is dependent upon
installation, operation and use of the equipment in accordance with all instructions provided.
The TTU-28x0 is designed for and intended to be used in fixed and mobile applications. “Fixed”
means that the device is physically secured at one location and is not able to be easily moved to
another location. “Mobile” means that the device is designed to be used in other than fixed
locations and generally in such a way that a separation distance of at least 20 cm is normally
maintained between the transmitter’s antenna and the body of the user or nearby persons. The
TTU-28x0 is not designed for or intended to be used in portable applications (within 20 cm of
the body of the user) and such uses are strictly prohibited.
To ensure that the TTU-28x0 complies with current FCC regulations limiting both maximum RF
output power and human exposure to radio frequency radiation, a separation distance of at least
20 cm must be maintained between the unit’s antenna and the body of the user and any nearby
persons at all times and in all applications and uses. Additionally, in mobile applications,
maximum antenna gain must not exceed 3 dBi.
1.2 HARDWARE PRECAUTIONS

Electrical Over-Stress (EOS)
The TTU-28x0 GPS receiver can be damaged if exposed to an RF level that exceeds its
maximum input rating. Such exposure can happen if a nearby source transmits an RF
signal at sufficiently high level to cause damage.
Storage and Shipping

One potential source of EOS is proximity of one TTU-28x0 GPS Antenna to another TTU-28x0
GSM Antenna. Should one of the units be in a transmit mode, the potential exists for the other
unit to become damaged. Therefore, keep any TTU-28x0 unit at least four inches apart from any
active unit or any other active high power RF transmitter with power greater than 1 Watt.
MBUD-0261v3 Page 1
1.3 TTU-28X0 HANDLING PRECAUTIONS
Electrostatic Discharge (ESD)

Electrostatic discharge (ESD) is the sudden and momentary electric current that flows between
two objects at different electrical potentials caused by direct contact or induced by an
electrostatic field. The term is usually used in the electronics and other industries to describe
momentary unwanted currents that may cause damage to electronic equipment.
ESD Handling Precautions

ESD prevention is based on establishing an Electrostatic Protective Area (EPA). The EPA can
be a small working station or a large manufacturing area. The main principle of an EPA is that
there are no highly charging materials in the vicinity of ESD sensitive electronics, all conductive
materials are grounded, workers are grounded, and charge build-up on ESD sensitive
electronics is prevented. International standards are used to define typical EPA and can be
obtained for example from International Electro-technical Commission (IEC) or American
National Standards Institute (ANSI).
This ESD classification of the sub assembly will be defined for the most sensitive component,
therefore the following classifications apply:
 Class 1B – Human Model (< 1 kV)
 Class M1 – Machine Model (< 100V)
When handling the TTU-28x0’s main-board (i.e. sub assembly) by itself or in a partial housing
proper ESD precautions should be taken. The handler should be in an ESD safe area and be
properly grounded.
Page 2 MBUD-0261v3
2 INTRODUCTION
The TTU-28x0 is one of the most flexible, economical, mobile-tracking hardware products
available. This guide provides an overview of the TTU-28x0 functionality and installation, broken
into the following sections:
 TTU-28x0 Overview – Provides an overview of the physical characteristics and interfaces.

 Pre-Installation Considerations – Provides guidance and considerations for preparing to
install the TTU-28x0.
 Installation and Verification – Provides guidance for the installation of the TTU-28x0 in a
vehicle or asset and instructions on how to verify the installation is performing adequately.
2.1 GUIDE PREREQUISITES

In order to limit the size and scope of this guide, the following assumptions have been made
about the reader.
 You are familiar with GPS concepts and terminology.

 You have some experience with installing equipment in vehicles.
MBUD-0261v3 Page 3
3 TTU-28X0 OVERVIEW
The CalAmp TTU-28x0 is a motorized asset tracking and communications device that resides in
private, commercial or government vehicles. The TTU-28x0 is a rugged, IP66 rated enclosure
incorporating a processor, a GPS receiver, a wireless data modem and a vehicle-rated power
supply. The TTU-28x0 supports inputs and outputs to monitor and react to the vehicular
environment and driver actions.
Figure 1: CalAmp TTU-28x0 Device
Page 4 MBUD-0261v3
3.1 ENVIRONMENTAL SPECIFICATIONS

The TTU-28x0 is designed to operate in environments typically encountered by fleet vehicles
and assets, including wide temperature extremes, voltage transients and potential interference
from other vehicle equipment.
To ensure proper operation in such an environment, the TTU-28x0 was subjected to standard
tests defined by the Society of Automotive Engineers (SAE). The specific tests included
temperature, shock, vibration and EMI/EMC. These tests were performed by independent labs
and documented in a detailed test report. In accordance with Appendix A of SAE J1113 Part 1,
the Unit is considered a “Functional Status Class B, Performance Region II” system that
requires Threat Level 3 Testing.
The following shows the environmental conditions the TTU-28x0 is designed to operate in and
the relevant SAE tests that were performed. No formal altitude tests were conducted.
3.1.1 TTU-2820 SPECIFICATIONS
Size 2.15" (L) x 4.33" (W) x 1.59" (H)

54 mm (L) x 110m (W) x 40.4mm (H)
Weight 12 oz / 340 g (With harness)
-30° C to +75° C
Operating Temperature
-10° C to +60° C (When using Internal Battery Power)
-40° C to +85° C
Storage Temperature
0° C to +30° C (Long Term w/Internal Battery)
Internal Battery Charging
+5° C to +45° C
Temperature
Humidity 0% to 95% relative humidity, at 50° C non-condensing
SAE Test: SAE J1455 Compliant
Shock and Vibration
Mil Standard 202G and 810F Compliant
Ground vehicle environment with associated shock and vibration
SAE Test: SAE J1113 Parts 2, 12, 21 and 41 Compliant
Electromagnetic Compatibility
FCC Part 15B Compliant
(EMC/EMI)
Industry Canada Compliant
EMC compliant for a ground vehicle environment
Operating Voltage Range 9 – 32 VDC
5.2 Ah
Back-up Battery
4 Hour Charge Time
Active Standby < 70mA at 12VDC
Power Consumption Radio Active Sleep <13mA at 12VDC
Deep Sleep <500uA at 12VDC
56 channel WAAS capable GPS Receiver
GPS
2.5m CEP (with SA off)
-162 dBm tracking sensitivity
MBUD-0261v3 Page 5
Communications (Comm)
Data Support
SMS, GPRS, CDMA 1xRTT or HSPA packet data
GSM/GPRS Quad-Band
850/900/1800/1900 MHz
GSM/GPRS Output Power

Class 4 (2 Watts) 850/900 bands
Class 1 (1 Watt) 1800/1900 bands
CDMA Dual-Band
800/1900 MHz
CDMA Output Power

800: +24dBm
1900: +24dBm
HSPA/UMTS Dual-Band
900/2100 MHz (bands VIII, I) or
850/1900 MHz (bands V, II)
3GPP release 6
5.6 Mbps upload, 7.2 Mbps download
GSM/GPRS Fallback
850/900/1800/1900 quad-band
GPRS class 12, EDGE MCS1-MCS9
RoHS Compliant
Page 6 MBUD-0261v3
3.1.2 TTU-2830 SPECIFICATIONS

For the TTU-2830 Specifications please see:
http://www.calamp.com/system/files/resources/hardware-spec-
sheets/calampttu2830datasheet.pdf
3.2 PRIMARY CONNECTOR

The TTU-28x0 uses 12 22AWG leads for its power and I/O connections. These leads are
mapped as follows.
The device has a default high bias for Input 2 (Orange). This provides power on the Orange
wire, so a short to ground will produce a positive signal on the input in FleetOutlook. This makes
it easier to wire to switches and sensors that do not have a power source of their own. Input 1
(Blue) has a default bias low, meaning a voltage must be applied to indicate a positive input in
FleetOutlook.
Wire Signal Name Description Color Usage Defaults

1 GND Ground Black Required
2 VCC Primary Power Red Required
Required for ignition
3 IN-0 Input 0 – Ignition White
sensing applications
4 IN-1 Input 1 Blue Optional Biased LOW
5 IN-2 Input 2 Orange Optional Biased HIGH
Ouput 0 – Starter
6 OUT-0 Green Not used
Disable Relay Driver
Ouput 1 – Digital
7 OUT-1 Brown Not used
Output
Ouput 2 – Digital
8 OUT-2 Yellow Not used
Output
9 SER_OUT Serial Output Green\Black Not used
10 SER_IN Serial Input Blue\Black Not used
11 1BB 1-Bit Bus Data Line White\Blue Not used
12 ADC ADC Input Pink Not used
3.3 GPS RECEIVER

The TTU-28x0’s GPS receiver has the following specifications:
 50 channel GPS (with SBAS)
 Tracking sensitivity 2.0 meter CEP (with SBAS)
 Acquisition sensitivity -162dBm
MBUD-0261v3 Page 7
 AGPS capable -147dBm
Page 8 MBUD-0261v3
3.4 IGNITION INPUTS

The TTU-28x0 provides up to two external inputs and one ignition input.
The external inputs are protected from typical vehicle transients and can be directly connected
to most vehicle level logical inputs from 4 volts up to the vehicle power input level (typically 12
VDC). Their input impedance is approximately 10kΩ. The two inputs may be used to sense
vehicle inputs such as cooling unit operation, a hidden driver “Panic” switch, taxi on-duty/off-
duty meter status or many others.
The ignition input is pulled to ground through the 10k resistance, where the other inputs can
either be normally High (i.e. pulled to +12v through a 10kΩ resistor) or Low (i.e. pulled to ground
through a 10kΩ resistor). The diagrams below show how to connect the inputs in both a high
and low-biased configuration.
Figure 2: Input Wiring: Biased High
MBUD-0261v3 Page 9
Figure 3: Input Wiring: Biased Low
Page 10 MBUD-0261v3
4 PRE-INSTALLATION CONSIDERATIONS
Installation can have a major impact on the TTU-28x0’s performance. It is recommended that
installers be familiar with the installation of GPS and cellular devices and are comfortable in a
vehicle environment. The best way to ensure a trouble-free installation is to consider your
options and make appropriate decisions before you start.
Be advised that an installation that violates the TTU-28x0’s environmental specifications

will void the warranty.
Prior to beginning the installation process, verify that you have all the required TTU-28x0
components for installation:
 The TTU-28x0 device
 Mounting hardware (provided with the device)
 Fuses (provided with the device)
4.1 VERIFY POWER, GROUND AND IGNITION

Check each source (power, ground and ignition) to ensure that the proper signaling exists. This
is typically accomplished with a multi-meter.
4.2 SIZE AND PLACEMENT OF TTU-28X0

When planning device installation, take into account the TTU-28x0 dimensions.
Refer to Section 3.1: Environmental Specifications for the exact measurements and
specifications of the TTU-28x0.
 Verify that the TTU-28x0 fits in selected location before drilling any holes or running cable.
 TTU-28x0 with DC Connector adapter should always be placed with exposure to windows.
Never place the device on the driver side floor.
 Ensure that the cable running to the TTU-28x0 will not be bent or constricted. Damage to
the cable may impede the TTU-28x0’s performance. Wrap cable in protective plastic
shielding if necessary.
 Verify that the installation point does not violate any of the TTU-28x0’s environmental
specifications. Improper installation of the TTU-28x0 may void the warranty.
MBUD-0261v3 Page 11
4.3 VISIBILITY OF DIAGNOSTIC LEDS

The TTU-28x0’s status LED lights provide valuable information about the device performance
and operation. When feasible, attempt to install the TTU-28x0 in such a way that the lights are
visible with reasonable ease. If you observe poor performance, you may need to read the LEDs
to troubleshoot the issue. If you cannot resolve the issue, you will need to provide the LED
information to the CalAmp Customer Support Team.
Refer to Section 5.4.1: Status LEDs for detailed information on the light patterns and
corresponding status.
4.4 PROTECTION FROM HEAT

We recommend that you do not place the TTU-28x0 in an unusually warm location, such as
directly near heater vents or hot engine components.
Refer to Section 3.1: Environmental Specifications for the maximum temperature tolerated
by the TTU-28x0.
Page 12 MBUD-0261v3
5 TTU-28X0 INSTALLATION
Installing the TTU-28x0 is not difficult, but you must consider the variables involved, such as the
vehicle type and location of existing equipment. Installation time can vary depending upon the
installer’s experience and the vehicle design. The average time for installation is approximately
45 minutes. A single individual can perform most installation operations.
5.1 SELECT THE LOCATION

When determining mounting location, the primary consideration is GPS satellite visibility. The
required installation orientation of the TTU-28x0 is label side down. Plan to route the wires to
minimize exposure to damage. If wires are exposed, wrap them with plastic protective cable
wrap common to automotive applications. All wiring must be secured and tied down to complete
the installation.
Note: When performing installation tasks requiring the operation of power, follow recommended
safety procedures, including use of safety eye-wear. In addition, avoid drilling through wires,
mounted fixtures or equipment.
1. Record the Electronic Serial Number (ESN) located on the device label and Asset ID.
 You will need both numbers to assign the TTU-28x0 to the Asset in FleetOutlook.
2. Select a device mounting location on the asset, and then place the mounting flanges against
the asset.
3. Using the device mounting flanges as a template, mark the location for each of the two (2)
mounting screws on the asset.
4. At each marked location, drill a hole.
5. Install the two (2) mounting screws through the mounting flanges, and then tighten the
screws to secure device installation.
 End of Mounting Installation.
MBUD-0261v3 Page 13
5.2 INSTALL THE POWER CONNECTIONS

The TTU-28x0 power leads with in line fuses are supplied as part of the wiring harness. Install
the power connections in the exact order outlined below. Failure to connect these lines in the
outlined order may result in discharge of the vehicle battery.
Use care to prevent accidentally shorting any connections. Power Connections should meet
aftermarket electronics industry installation practices. All power connections must be made
using manufacturer approved methods for adding accessories to vehicles.
5.2.1 PLUG-IN INSTALLATIONS

The TTU28x0 with adapter cable plugs directly into the vehicle’s DC Connector. The device has
a 30-60 day battery backup that will report location events while unplugged. The supplied
rubber pad must be used for dashboard mounting. Alternative locations include the vehicle’s
glove compartment or on the passenger side floor where it can be best exposed to the windows.
Avoid installing the TTU-28x0 under the seats of a vehicle and never on the driver side floor.
Figure 4: Plug-in TTU-28x0 Installation
Page 14 MBUD-0261v3
5.2.2 VEHICLE INSTALLATIONS

The constant power input (red wire) must be connected to a +12 VDC or +24 VDC supply,
preferably, connected directly to the vehicle battery terminal or as close to it as possible. Verify
that you are not connecting to a low voltage wire (+6 volt); device will not function properly. The
connection point must be protected with the supplied FH-18C fuse and insulated with electrical
tape.
The ignition power input (white wire) must be connected to the vehicle ignition or appropriate
key operated line, such as accessory, ensuring that power to the ignition power input is
available only when the vehicle ignition is on.
The ground line (black wire) must be connected to chassis ground.
5.2.3 HEAVY CONSTRUCTION EQUIPMENT INSTALLATIONS

Connect the constant power input (red wire) to a +12 or +24 volt line that will not drain the
vehicle/equipment battery when the equipment is in storage. Often there is a power disconnect
mechanism on the equipment to prevent battery drain when not in use. If this is the case,
connect to power lines that are outside of the battery lockout mechanism. Failure to do this can
result in vehicle battery depletion if the vehicle is not in use for long periods.
Ignition power input (white wire): For vehicles with a key switch ignition, wire the same as on an
automobile, with the wire tied to the ignition-on position (not ACC). If an automotive style ignition
key does not exist, locate an alternative wire that provides power only when the engine is
running. If there is not an ignition-on wire, it is acceptable to install pressure switches, proximity
switches and other accessories to act as a proxy for the ignition-on condition. Only qualified
installers/mechanics should attempt these procedures.
MBUD-0261v3 Page 15
5.2.4 TRAILER INSTALLATIONS

The following instructions address trailer installations and are applicable to other types of
non-motorized equipment.
Reporting motion when in use; theft monitor when

unplugged:
1. Locate the power input line from the connector used to
attach trailer to the tractor/truck. Typically, the center
pin will be switched 12v power.
 It is acceptable to wire the TTU-28x0 in parallel with
other equipment on the trailer (e.g., lights, lamps, etc.)
because an internal diode will prevent the battery from
draining through the auxiliary equipment while not in
use.
 Use a 6-Way connector for the basic lighting functions
(e.g., power, turn and brake). The ground and two extra
pins are available to provide two additional functions. The round connectors are common on
horse trailers and square connectors are commonly used
Figure 5: Connector Wiring Diagram
with campers.
 In addition to the basic lighting functions, the 7-way connectors have additional pins for electric
brakes, a 12 volt "hot" lead and backup lights. The flat pin connector is common on newer trucks
and SUVs.
Figure 6: 7-Way Connectors: Flat and Round
 Refer to https://www.etrailer.com/faq-wiring.aspx for more information on trailer connector

wiring.
2. Combine both the red power wire and the white ignition wire to the trailer’s 12v battery
power wire. Follow instructions: Section 5.2.4: General Wiring Instructions, if splicing into a
harness.
The ground line (black wire) must be connected to chassis ground and secured with a factory
bolt or screw insuring wire to metal connection.
Page 16 MBUD-0261v3
5.2.5 GENERAL WIRING INSTRUCTIONS

The TTU-28x0 wiring harness has 3 wires for installing to an ignition source: 12 Volts
continuous, 12 Volts ignition switched, and ground.
 Apply dielectric grease to any connections made that will be subjected to moisture or
water.
 All power connections must be insulated with electrical tape.
 Use care to prevent accidentally shorting any connections. Power Connections should
meet aftermarket electronics industry installation practices.
 Power connections, both Constant and Ignition, must be fused using the supplied
in line 3A fuses and holders.
 All power connections must be made using manufacturer approved methods for adding
accessories to vehicles.
Ignition (White)
+12V (Red)
Ground (Black)
Figure 7: Power Leads
MBUD-0261v3 Page 17
 Install a ring connector on the Ground wire (Black) as shown below.
Figure 8: Ring Connector on Ground Wire
 Select a common grounding point and connect the negative, grounding-wire lead (black
lead) to its ground, the negative battery lead can be used (Figure 11).
 The common ground is through the vehicle’s chassis and connected using a Ring
Terminal, Star Washer and a ½-inch self-tapping screw or using a provided vehicle
ground under the dash.
Figure 9: Ground Connection
Page 18 MBUD-0261v3
 Connect power and the white ignition wire to a power line by either cutting and splicing in a
butt terminal or inserting into an existing harness wire as shown below.
Figure 10: Main Vehicle Wire Harness
 Remove insulation from the correct factory wires using T-Strippers. Use care to remove
only the insulation. Do not damage any of the strands. Using a pick or multi-meter probe,
separate the strands.
Figure 11: Ignition Wires
 Wrap the Fuse Holder Lead.

 Strip about 1½” to 2“of insulation from the Fuse Holder lead. Feed the exposed fuse
holder lead through the hole in the factory wire. Pinch the factory wire back together
and wrap the fuse lead around source wire at least 3 times.
MBUD-0261v3 Page 19
Figure 12: Wrapped Fuse Lead
 Insulate and secure the power connections:

 Using electrical tape insulate the power connection.
 To ensure a tamper resistant connection, apply zip-ties over the tape at the
connection point and apply Torque Seal to the zip-ties.
Figure 13: Applied Torque Seal
Page 20 MBUD-0261v3
5.3 CONNECT OPTIONAL INPUTS

The TTU-28x0 comes populated with 2 digital input leads. Use these leads to monitor status
changes for a particular auxiliary device. For example, a boom switch or Power Take Off (PTO).
Note: When connecting the I/O, you may be required to provide additional length of 22AWG
wire, depending on where the I/O connection is located compared to the Power/Ign/Ground
connections.
For detailed I/O connection mapping, refer to Section 3.4 I/O Descriptions.
The input leads are as follows:

1. Input 1 – Pin 3 (Blue)
2. Input 2 – Pin 12 (Orange)
MBUD-0261v3 Page 21
5.4 VERIFY TTU-28X0 OPERATIONS

Installers should verify that the TTU-28x0 GPS and communication functions are working
properly before departing the installation site. Installation is complete and successful when you
have tested the three sections listed below against the device:
 5.4.2 COMM VERIFICATION

 5.4.3 GPS VERIFICATION
 5.4.4 INBOUND VERIFICATION
5.4.1 STATUS LEDS

The TTU-28x0 is equipped with two status LEDs – one for GPS and one for Comm (wireless
network status). The LEDs use the following blink patterns to indicate service.
Communication (Comm) LED (Orange) Definitions
Condition Comm LED
Modem Off Off
Comm On - Searching Slow Blinking
Network Available Fast Blinking
Registered but no Inbound Acknowledgement Alternates from Solid to Fast Blink every 1s
Registered and Received Inbound Acknowledgement Solid
GPS LED (Green) Definitions
Condition GPS LED
GPS Off Off
GPS On Slow Blinking
GPS Time Sync Fast Blinking
GPS Fix Solid
Page 22 MBUD-0261v3
5.4.2 COMMUNICATION VERIFICATION

Installers should verify that the device has acquired a cellular signal and has registered to the
wireless network before completing installation. If the Comm LED is solid then the device has
registered to the network and established a data session. Acquiring the wireless network and
establishing communication can take several minutes.
5.4.3 GPS VERIFICATION

Next, verify that the GPS receiver has obtained a valid GPS position. If the green LED is solid,
then the device has acquired GPS service.
5.4.4 INBOUND VERIFICATION

Lastly, verify is that the device is sending data to the correct server. This is a two-step process
and requires a user to be logged in FleetOutlook. First, force the device to send in an Ignition
On event by starting the asset’s engine. Second, open the breadcrumb detail for the
corresponding asset in FleetOutlook. If the device is reporting properly, you should see an
Ignition On event on the Tracking | Breadcrumb Detail tab.
Figure 14: FleetOutlook Reporting Verification
MBUD-0261v3 Page 23
5.4.5 FLEETOUTLOOK BREADCRUMB DETAIL MATRIX

The following matrix provides an at-a-glance overview of event icons displayed in the
Breadcrumb Detail for assets or vehicles using the TTU-28x0 motorized asset tracking
device.
While on
Power Ignition
Vehicle/Asset Idle Stopped Moving internal
Up/Down On/Off
battery
and on and
off
Regular N/A Ign-On or After 2 After ig- Every two N/A
vehicle* Ign-Off min of off minutes
sitting
still
TTU-720 N/A N/A N/A N/A N/A Every 25
Asset hrs;
Hourly
while in
motion
TTU-28x0 When Ign-On or After 2 After ig- Every two Every 25
Bulldozer; Vehicle Ign-Off min of off hours hrs;
Backhoe * Battery is sitting Hourly
Engaged still while in
motion
TTU-28x0 When trailer When trailer After 2 N/A Every two Every 25
Trailer (with is connected is connected min of hours hrs;
ignition tied or or sitting Hourly
to power) ** disconnected disconnected still while in
from the from the motion
vehicle vehicle
*Typical installation; **Recommended installation
Page 24 MBUD-0261v3
6 LICENSE AGREEMENT
FOR SOFTWARE, APPLICATION PROGRAMING INTERFACES (APIs) & DOCUMENTATION
IMPORTANT: DO NOT INSTALL OR USE THE SOFTWARE OR DOCUMENTATION UNTIL
YOU HAVE READ AND AGREED TO THIS LICENSE AGREEMENT.
This is a legal agreement between you, the Customer, and CalAmp DataCom Incorporated
(“CalAmp”). By installing and/or using the software or documentation, you are consenting to the
terms of this License. If you do not agree to the terms of this non-exclusive License Agreement,
DO NOT INSTALL OR USE THE SOFTWARE, APIs OR DOCUMENTATION. For a full refund,
return the unused media package and all accompanying materials within seven (7) days to
CalAmp. Where there is no packaging or media, use of the software and/or documentation
constitutes acceptance.
Definitions: As used in this License Agreement, “Software” means CalAmp’s LM Direct ™, LMU
Manager™, LapTop Locator™, LMU Application/Programmable Event Generator™, CDMA
LMU Provisioning Tool, GPRS LMU Provisioning Tool, iDEN™ Provisioning Tool, LMU Status,
Clone Config, Hex Dump, LM Exchange™ Traffic Monitor, Freewave Base Station Config,
Remote Serial Port, App Watcher Service and/or other software products licensed by CalAmp
for use in computer applications development or integration including the computer programs,
libraries and related materials either contained on the media provided to you by or from
CalAmp, or which you have received or downloaded electronically. “Application” means a
compiled or executable software program created by Developer that uses some or all of the
functionality of the Software. “Software Copies” means the actual copies of all or any portion of
the Software including backups, updates, merged or partial copies permitted hereunder or
subsequently licensed to you. “Documentation” means the non-Software information contained
on the media provided with this package or downloaded and which is used with and describes
the operation and use of the Software. “Documentation Copies” means the actual copies of all
or any portion of the Documentation including backups, updates, merged or partial copies
permitted hereunder or subsequently provided to you. “Related Materials” means all other
materials and whatever is provided by or from CalAmp, and the non-Software and non-
Documentation contained on the media supplied, downloaded, or otherwise supplied by or from
CalAmp for use with the Software and Documentation. “Server” means a single, networked
computer that is accessible to other client machines on the network. “User” means (i) a single
person using an Application for his/her internal, use or (ii) a single terminal or a single
workstation of a computer used only by a person (and not accessed otherwise) for accessing an
Application. “Use License” means limited rights granted by CalAmp for deployment of a single
Application to a User. “Developer” means a single programmer developing an Application.
“Developer License” means the grant of certain limited rights to use and maintain the Software,
Software Copies, Documentation, Documentation Copies and Related Materials in development
of Applications.
Background: A Developer License is required for each Developer who uses the Software in
building Application(s). A Use License is required and must be purchased by Customer for each
User to which Customer provides access to an Application (unless a Server or Site license for
MBUD-0261v3 Page 25
unlimited or a specified number of users has been purchased). Each Use License is specific to
one client-side Application only and may not be used for any other client-side Application. Each
Server license is limited to Server-based Applications deployed on that Server for which the
license has been purchased as specified in a CalAmp License Certificate. The Software is
licensed on a per Developer, and on a per User, per Application basis. In order to preserve and
protect its rights under applicable law, CalAmp is not selling you ownership rights to Software or
Documentation (owned by or licensed to CalAmp). CalAmp specifically retains title to all
CalAmp Software, Documentation and Related Materials and CalAmp licensors retain title to
items owned by them.
Duration: This License Agreement is effective from the day you install or start using the
Software, or receive or download it electronically, and continues until terminated. If you fail to
comply with any provision of the License, termination is automatic, without notice from CalAmp
and without the necessity for recourse to any judicial authority. Upon termination, you must
destroy the Related Materials, the Software, Documentation and all Software and
Documentation copies. CalAmp can also enforce its other legal and equitable rights.
Developer License Only—Uses Permitted: Software and Documentation may be used for the
sole purpose of developing Applications and only by a licensed Developer. Software and
Documentation may be installed onto a hard disk drive or a Server, access to which is restricted
to Developers for which a Developer License has been purchased and may also be stored or
installed on a storage device such as a network server, used only to install or access the
Software or Documentation on your other computers over an internal network; however, you
must have acquired a license for each separate computer on which the Software or
Documentation is installed or accessed from the storage device. A Developer License may not
be shared or used concurrently on different computers. One backup copy may be made for
each legally obtained media copy or electronic copy you have received, provided that all
CalAmp and third party licensor information — including copyright notices — are maintained
and possession of the copy is retained in a secure location. In addition, you agree to use
reasonable efforts to protect the Software and Documentation from unauthorized use,
reproduction, distribution or publication. All rights not specifically granted in this License are
reserved by CalAmp.
Customer agrees to include the notice “Copyright © 1999 – 2009 CalAmp DataCom Inc., All
Rights Reserved” in Applications developed with the Software. Customer agrees to include the
following CalAmp Copyright and Government Restricted Use notice in all documentation and in
any Application on-line help or readme file.
“Portions of this computer program are owned by CalAmp DataCom Inc., Copyright © l999 –
2009, CalAmp DataCom Inc., All Rights Reserved. Use, duplication or disclosure by the
Government is subject to restrictions as set forth in subparagraph ©(1)(ii) of the Rights in
Technical Data and Computer Software clause at DFARS 252.227-7013 or subparagraphs ©(l)
and (2) of the Commercial Computer Software-Restricted Rights at 48 CFR 52.227-19, as
applicable. Manufacturer is CalAmp DataCom Inc., 1401 North Rice Ave. Oxnard, CA 93030.
Page 26 MBUD-0261v3
Rights are reserved under copyright laws of the United States with respect to unpublished
portions of the Software.”
Developer(s) License—Uses Not Permitted: Unless Otherwise Agreed To In Writing with

CalAmp, You May Not (1) Make derivative works including but not limited to translations,
adaptations, arrangements or any other alteration (each of which would become the property of
CalAmp or its licensors, as applicable) or make copies of the Software or Documentation except
as permitted above; (2) Make copies of the Related Materials; (3) Use any CalAmp product to
translate the product of another licensor unless you have the legal right to do so; (4) Allow a
greater number of Developers to access the Software at any one time than the total number of
Developer licenses for which you have paid; (5) Rent, lease, sublicense or lend the Software,
Software Copies, Documentation, Documentation Copies, Related Materials or your rights
under this License or allow access to the Software for unlicensed users; (6) Alter, decompile
(except to the limited extent that decompilation by the licensed Developer only is necessary as
the only available way to achieve interoperability with other programs and, in that situation, any
resulting information cannot be used in developing, producing or marketing any software
substantially similar in expression to the Software), disassemble or reverse engineer the
Software; (7) Make any attempt to unlock or bypass any initialization system or encryption
techniques utilized by the Software or Documentation; (8) Alter, remove or obscure any
proprietary legend, copyright or trademark notice contained in or on Software, Documentation or
Related Materials; or (9) use the Software to create an Application intended solely to duplicate
functionality of an existing CalAmp end user software product.
Use Licenses: For each Server or Site License purchased, CalAmp grants the Customer the
right to distribute Applications on a single Server or at a single Site, as the case may be,
accessible to the number of individual users (not concurrent users) for which the Server or Site
License has been purchased as evidenced by a CalAmp License Certificate. For each Use
License purchased, as evidenced by a CalAmp License Certificate, CalAmp grants the
Customer the right to distribute a single Application to a single User. In no circumstance may
Customer distribute an Application under a site license or concurrent use license unless a
comparable license has been purchased for the Software as evidenced by a CalAmp License
Certificate. Customer agrees that distribution of an Application to a User will in all cases be
accompanied by a license agreement containing at a minimum terms and conditions
substantially similar to and at least as restrictive as the following:
The User may not (1) Make derivative works including but not limited to translations,
adaptations, arrangements or any other alteration of the Application or make copies of the
Application, except one backup copy may be made for each legally obtained copy of the
Application, provided that all CalAmp and third party licensor information — including copyright
notices — are maintained and possession of the copy is retained in a secure location; (2) Allow
access to the Application for unlicensed users; (3) Rent, lease, sublicense or lend the
Application or its rights under the license; (4) Alter, decompile, disassemble or reverse engineer
the Application; (5) Make any attempt to unlock or bypass any initialization system or encryption
MBUD-0261v3 Page 27
technique utilized by the Application; or (6) Alter, remove or obscure any proprietary legend,
copyright or trademark notice contained in or on the Application.
The User agrees to use reasonable efforts to protect the Application from unauthorized use,
reproduction, distribution or publication.
Audit: Customer shall keep records of all transactions involving Software for five (5) years after
the transaction. CalAmp shall have the right upon written notice to audit Customer’s records to
verify compliance with this License including the number of Use Licenses granted by Customer.
Audit may take place at Customer’s place or business during normal working hours. In the event
that there is a discrepancy in excess of five percent (5%) between the number of Use Licenses
granted and the number paid for, Customer shall pay all costs related to performing the audit in
addition to remitting payment for those licenses granted in excess of those paid for as
evidenced by a CalAmp License Certificate.
General: This Agreement represents our entire understanding and agreement regarding the
Software, Software Copies, Documentation, Documentation Copies and Related Materials and
supersedes any prior purchase order, communication, advertising or representation and may
only be modified in a written amendment signed by an authorized CalAmp representative or by
a specific prior or subsequent written agreement between the parties. If any provision of this
Agreement shall be unlawful, void or for any reason unenforceable, that provision shall be
deemed severable from, and shall in no way affect the validity or enforceability of, the remaining
provisions.
Page 28 MBUD-0261v3
7 LIMITED WARRANTY
Covering the Physical Media and Printed Materials: CalAmp warrants to you, the original
licensee, that the media on which the Software is recorded are free from defects in materials
and workmanship under normal use and service FOR A PERIOD OF NINETY (90) DAYS
FROM THE DATE OF DEVELOPER LICENSE PURCHASE. CalAmp’s entire liability and your
exclusive remedy as to defective media, Documentation or Related Material(s) shall be
replacement of the media, Documentation or Related Material(s) by CalAmp. Each defective
item, along with proof of license purchase and date, must be sent in a traceable manner to:
CalAmp DataCom Inc., 1401 North Rice Ave. Oxnard, CA 93030.
Disclaimer Regarding the Software, Documentations and Related Materials: THE SOFTWARE,
DOCUMENTATION AND RELATED MATERIALS ARE PROVIDED “AS IS.” EXCEPT AS MAY
OTHERWISE BE EXPRESSLY SET FORTH HEREIN, CALAMP MAKES NO
REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, WITH RESPECT TO THE
SOFTWARE, DOCUMENTATION OR RELATED MATERIALS INCLUDING BY WAY OF
EXAMPLE, AND NOT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE. BY WAY OF FURTHER EXAMPLE AND
NOT LIMITATION, CALAMP MAKES NO REPRESENTATIONS OR WARRANTIES, EXPRESS
OR IMPLIED, WITH RESPECT TO THE ACCURACY, RELIABILITY OR COMPLETENESS OF
THE DOCUMENTATION OR THE RELATED MATERIALS. THE ENTIRE RISK AS TO THE
USE OF THE SOFTWARE, DOCUMENTATION AND RELATED MATERIALS IS ASSUMED
BY YOU. IN NO EVENT SHALL CALAMP BE LIABLE TO YOU OR ANY OTHER PERSON,
REGARDLESS OF THE CAUSE, FOR THE EFFECTIVENESS OR ACCURACY OF THE
SOFTWARE, DOCUMENTATION OR RELATED MATERIALS OR FOR ANY SPECIAL,
INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OR
OCCASIONED BY YOUR USE OF THE SOFTWARE, DOCUMENTATION OR RELATED
MATERIALS, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. IN THE
EVENT THE FOREGOING IS FOUND BY A COURT OF COMPETENT JURISDICTION TO BE
INEFFECTIVE, YOU HEREBY AGREE THAT CALAMP’S MAXIMUM LIABILITY FOR ANY
CLAIM ARISING IN CONNECTION WITH THE SOFTWARE, DOCUMENTATION AND/OR
RELATED MATERIALS (WHETHER IN CONTRACT, TORT, INCLUDING NEGLIGENCE,
PRODUCT LIABILITY OR OTHERWISE) SHALL NOT EXCEED THE LICENSE FEES PAID BY
YOU WITH RESPECT TO THE SOFTWARE, DOCUMENTATION AND/OR RELATED
MATERIALS AT ISSUE. SOME STATES DO NOT ALLOW THE LIMITATION OR EXCLUSION
OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE FOREGOING PROVISION,
WITH RESPECT TO EXCLUDING OR LIMITING SUCH DAMAGES, MAY NOT APPLY TO
YOU.
MBUD-0261v3 Page 29
Acknowledgement: You acknowledge that you have read this LIMITED WARRANTY,
understand it and agree to be bound by its terms and conditions. You also agree that: (1) No
oral or written information or advice given by CalAmp, its dealers, distributors, agents or
employees shall in any way increase the scope of this Limited Warranty and you may not rely
on any such information or advice; (2) Unless a written governing agreement signed by you and
CalAmp exists, this License Agreement is the complete and exclusive statement of agreement
between CalAmp and you regarding the licensing of the Software, Documentation and Related
Materials and supersedes all proposals, oral or written, and any other communications you may
have had prior to purchasing your license; (3) Except for the price and delivery terms agreed
upon by both parties, the terms and conditions of this License Agreement shall supersede those
set forth in any purchase order where the purchase order conflicts or is inconsistent with or adds
to the terms and conditions of this License and those superseded purchase order terms and
conditions shall be null and void; (4) You agree to assure that copies of this License Agreement
are distributed, read and agreed to by each Developer using the Software and/or
Documentation.
Governing Law: This Agreement shall be governed by the laws of the State of California, United
States, excluding its conflicts of law principles and excluding the United Nations Convention on
Contracts for the International Sale of Goods. You agree to exclusive jurisdiction of California
State federal and state courts, Ventura County, for resolution of any dispute related to this
Agreement.
U.S. Government Protected Rights: The Software Documentation and Related Materials are
provided with RESTRICTED RIGHTS. Use, duplication or disclosure by the Government is
subject to restrictions as set forth in subparagraph ©(1)(ii) of the Rights in Technical Data and
Computer Software clause at DFARS 252.227-7013 or subparagraphs ©(1) and (2) of the
Commercial Computer Software-Restricted Rights at 48 CFR 52.227-19, as applicable.
Manufacturer is CalAmp DataCom Inc., 1401 North Rice Ave. Oxnard, CA 93030. Rights are
reserved under copyright laws of the United States with respect to unpublished portions of the
Software.
Page 30 MBUD-0261v3

TTU28 Install

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TTU28 Install

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TTU-28x0TM Install Guide

CalAmp | TTU-28x0TM Install Guide

Copyright © 2013-216 CalAmp Corporation. All rights reserved.

MBUD-0261v3 Page iii

Figure 1: CalAmp TTU-28x0 Device ...................................................................................... 4

1.1 HUMAN EXPOSURE COMPLIANCE STATEMENT

1.2 HARDWARE PRECAUTIONS

Storage and Shipping

1.3 TTU-28X0 HANDLING PRECAUTIONS

Electrostatic Discharge (ESD)

ESD Handling Precautions

 TTU-28x0 Overview – Provides an overview of the physical characteristics and interfaces.

2.1 GUIDE PREREQUISITES

 You are familiar with GPS concepts and terminology.

Figure 1: CalAmp TTU-28x0 Device

3.1 ENVIRONMENTAL SPECIFICATIONS

3.1.1 TTU-2820 SPECIFICATIONS

Size 2.15" (L) x 4.33" (W) x 1.59" (H)

GSM/GPRS Output Power

CDMA Output Power

GPRS class 12, EDGE MCS1-MCS9

3.1.2 TTU-2830 SPECIFICATIONS

3.2 PRIMARY CONNECTOR

Wire Signal Name Description Color Usage Defaults

3.3 GPS RECEIVER

 AGPS capable -147dBm

3.4 IGNITION INPUTS

Figure 2: Input Wiring: Biased High

Figure 3: Input Wiring: Biased Low

Be advised that an installation that violates the TTU-28x0’s environmental specifications

4.1 VERIFY POWER, GROUND AND IGNITION

4.2 SIZE AND PLACEMENT OF TTU-28X0

4.3 VISIBILITY OF DIAGNOSTIC LEDS

4.4 PROTECTION FROM HEAT

5.1 SELECT THE LOCATION

5.2 INSTALL THE POWER CONNECTIONS

5.2.1 PLUG-IN INSTALLATIONS

Figure 4: Plug-in TTU-28x0 Installation

5.2.2 VEHICLE INSTALLATIONS

The ground line (black wire) must be connected to chassis ground.

5.2.3 HEAVY CONSTRUCTION EQUIPMENT INSTALLATIONS

5.2.4 TRAILER INSTALLATIONS

Reporting motion when in use; theft monitor when

Figure 6: 7-Way Connectors: Flat and Round

 Refer to https://www.etrailer.com/faq-wiring.aspx for more information on trailer connector

5.2.5 GENERAL WIRING INSTRUCTIONS

Figure 7: Power Leads

 Install a ring connector on the Ground wire (Black) as shown below.

Figure 8: Ring Connector on Ground Wire

Figure 9: Ground Connection

Figure 10: Main Vehicle Wire Harness

Figure 11: Ignition Wires

 Wrap the Fuse Holder Lead.

Figure 12: Wrapped Fuse Lead

 Insulate and secure the power connections:

Figure 13: Applied Torque Seal

5.3 CONNECT OPTIONAL INPUTS

The input leads are as follows:

5.4 VERIFY TTU-28X0 OPERATIONS

 5.4.2 COMM VERIFICATION

5.4.1 STATUS LEDS

Communication (Comm) LED (Orange) Definitions

Condition Comm LED