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11/3/2015

ABE 41 Agricultural and Biosystems Power Engineering

CLASSIFIED INTO FOUR (4) GROUPS: Piston – receives and transmits the pressure
1. Power Chain – to receive, exert, and forces in the combustion chamber to the
transmit the motive forces rotating crankshaft
2. Stationary Parts – to constrain and support The top of the piston is called the crown and
moving parts the sides are called the skirt.
3. Valve System – time the operating
sequence The face on the crown makes up one wall of
4. Auxiliary parts & Accessories – to cool and the combustion chamber and may be a flat
lubricate the surfaces and provide ignition or highly contoured surface.
and fuel for the engine

Piston rings – retain compression; reduce Rings traditionally have been divided into
cylinder wall contact thereby reducing three types, according to function.
friction losses and wear Counting from the top of the piston, the first
The pressure above the ring is conducted and second rings are compression rings,
behind it to spread the ring open against the whose task is to control blowby.
cylinder wall. The middle ring is the scraper, which keeps
The greater the pressure above the ring, the excess oil from the combustion space.
more tightly the ring wedges against the The last ring is the oil ring, which is serrated
wall. to deliver oil to the bore.

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Piston pin – serves to fasten the piston to the


upper end of the connecting rod; wrist pin
Connecting rod – transmits the power of
combustion from the piston to the
crankshaft
Connecting rod bearing - bearing where
connecting rod fastens to crankshaft

Crankshaft – converts the rectilinear motion Flywheel – inertia, keep the engine at
of the piston into rotation uniform speed when the crankshaft is not
The offset from the axis of rotation is receiving power from the piston
sometimes called crank throw or crank Store energy that keeps the engine rotating
radius. between power strokes and smooths out
Has harmonic balancer, or vibration engine operation.
dampener, mounted on the front where it
muffles torsional vibration.

Cylinder block – confines the expanding


gases and forms the combustion chamber
The walls of the cylinder have highly polished
hard surfaces.
Cylinders may be machined directly in the
engine block, or a hard metal (drawn steel)
sleeve may be pressed into the softer metal
block.

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Cylinder head – houses the valves and forms Combustion chamber – end of the cylinder
a cover to the cylinder between the head and the piston face where
The head contains the spark plugs in SI combustion occurs; sometimes synonymous
engines and the fuel injectors in CI engines with the term "cylinder”
and some SI engines. Crankcase – serves the purpose of
Head gasket –serves as a sealant between supporting the shaft, mounting the cylinder,
the engine block and head where they bolt housing the running parts, and forming the
together. reservoir for lubricating oil

Intake manifold – serves to conduct the air Exhaust manifold – serves to conduct the
or air-fuel mixture into the cylinder burned gases away from the engine
Comprises all ducting and any components A piping system that directs the flow into
that are fitted into the ducting between the one or more exhaust pipes.
extreme point at which air for the engine Exhaust gases flow through a tailpipe that
induction is collected, and the engine intake ducts the flow away.
manifold, where the air-fuel mixture is
accumulated prior to entering the engine Somewhere in the tailpipe section there is
cylinders. usually a larger flow chamber called the
muffler or mumer.

Valves – used for opening and closing ports Valve seats – maybe formed in the cylinder
leading into or out of the combustion head or block or maybe a removable inserts
chambers of special alloy steel
Valve stem guide – fits tightly in the cylinder
block and serves to guide the valve in motion

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Valve lifter or tappets – raise the valves in


the L-head and T-head types of engines;
receives their motions from cams mounted
on a camshaft or cam gear
Valve lifter guide – serves to guide the
tappets in its motion
Rocker arm – pivoted in its center; one end
contacts the end of the valve stem and the
other contacts the upper end of the tappet

Push rod - linkage between the camshaft and


valves on overhead valve engines
Cam – a wheel with a lobe or projection on its
face
Camshaft – rotating shaft used to push open
valves at the proper time in the engine cycle

Spark plug - electrical device used to initiate Catalytic converter - mounted in exhaust
combustion in an SI engine by creating a flow containing catalytic material that
high-voltage discharge across an electrode promotes reduction of emissions by chemical
gap reaction
Carburetor - Venturi flow device which Fuel injector – pressurized nozzle that sprays
meters the proper amount of fuel into the air fuel into the incoming air on SI engines or
flow by means of a pressure differential into the cylinder on CI engines

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Fuel pump – Electrically or mechanically Cooling fins – metal fins on the outside
driven pump to supply fuel from the fuel tank surfaces of cylinders and head of an air-cooled
(reservoir) to the engine engine
Oil pump – pump used to distribute oil from Water jacket – system of liquid flow passages
the oil sump to required lubrication points surrounding the cylinders; usually constructed
as part of the engine block and head
Throttle – butterfly valve mounted at the
upstream end of the intake system that
controls the amount of air flow into an SI
engine

Radiator – heat exchanger used to remove Type of ignition


heat from the engine coolant after the engine
has been cooled upstream end of the intake a. Spark Ignition (SI)
system; honeycomb construction b. Compression Ignition (CI)
Water pump – pump used to circulate engine Engine Cycle
coolant through the engine and radiator. a. 4-stroke cycle
b. 2-stroke cycle

Valve location
a. Valves in head / overhead valve (I-head
engine) L-head

b. Valves in block / flat head (L-head engine)


c. One valve in head (intake) and one in
block (F- head engine)

I-head F-head

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Number of cylinders Position of cylinders


a. Single a. In-line
b. Multiple b. V-engine
c. Opposed cylinder engine
d. Opposed piston engine
e. W-engine
f. Radial engine

Air intake process


a. Naturally aspirated
b. Supercharged
c. Turbocharged
d. Crankcase compressed
Methods of fuel input (SI)
a. Carbureted
b. Multi-point port fuel injection
c. Throttle body fuel injection

Fuel used
a. Gasoline
b. Diesel or fuel oil
c. Gas, natural gas , methane
d. LPG
e. Alco-ethyl, methyl
f. Dual fuel
g. Gasohol or alcogas

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Type of cooling
a. Air-cooled
b. Liquid-cooled, water-cooled

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