High pressure

compressed air
solutions
TECHNICAL WEBINAR, Dubai, UAE

19th May 2021

Contact Us!
Amr Ayyad Mohannad Al Bream
Regional Business Line Manager High pressure specialist
Atlas Copco Services Middle East Atlas Copco Services Middle East
Bart Talboom
Mobile : +971 56 6564671 Mobile
Product : +971 50 9002365
Manager
Email : Amr.Ayaad@atlascopco.com Email
Oil-free : Mohannad.albream@atlascopco.com
Screw & Tooth : ZR - ZT 15 - 90 (VSD)
Atlas Copco Airpower n.v.
Phone : +32 (0)3 750 8280
Email : andy.yang@be.atlascopco.com

Njeru Kinyua
CTS Sales Manager- Indirect Channels
Atlas Copco Services Middle East
Mobile : +971 52 6476029
Email : Njeru.kinyua@atlascopco.com

For more information about our compressed air solution,

• visit: https://www.atlascopco.com/en-ae/compressors

Link to SMARTLink 2.0 portal

• https://smartlink.atlascopco.com/

SMARTLink intro movie (1min 8sec)

• https://www.youtube.com/watch?v=I5YaP3kNlIo

2
 Agenda

 Atlas Copco facts

 High Pressure compressed air / gas applications
 High pressure air compression Solutions
 High pressure gas compression solutions
 Summary, Q&A & feedback

3
This is Atlas Copco

Customers in 182 countries

39 000 employees in 71 countries

Established in 1873 Stockholm, Sweden

Turnover of 104 BSEK / 11 BUSD

A very global presence

Product companies

Distribution centers

Customer centers

Headquarter

5
Atlas Copco – product capability
43,000 kW

1.0 kW

• Single and multi-stage reciprocating, rotary screw and centrifugal compressors

• Flow from 4m³/h up to 400.000 m³/h
• Pressure from 0.3 bar up to 500 bar
• Driver – Electric Motor, Diesel Engine or Steam Turbine.

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Customers in all industries

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Monitor your equipment from home
SMARTLink 2.0

To Embedded:
• All machines with
Elektronikon MK5 touch &
Swipe

To Your Device:
• Mobile phone
From Your Compressor/ Dryer • Computer
• Compressors > 30kW, Z, G, GHS • Tablet
• Dryers BD, CD, XD To SMARTBox:
• Central controllers ES, AirOptimizer4.0 • Machines with Smartbox

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On your Finger tips
SMARTLink 2.0
https://smartlink.atlascopco.com/

Access Key Performance Indicatiors

• Shows service availability
• Performance of the compressors
• Health and efficiency of the
compressors
Plan Proactively
• Service timelines and scheduling
Recomendations and Report
My AC APP: Accesible via computer
• Access realime history • Available on • Available on secured
• Actual events as they happen smartphones website
• Access relibaility and efficiency
advice

9
High Pressure Applications?
High PRESSURE?

13 - 500 bar
50 – 14,000 m3/hr

11 kW – 560 kW

Compressor Booster

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A WORLD OF APPLICATIONS
INDUSTRIAL SPECIALIZED

AIR N2 CO2+
CH4+ H2

• PET • Gas reformers • Food & beverage

• Reinjection • Gas reformers
• Air separation plant • Electronics • Recovery plants
• Gas turbine • Electrolysers
• Power plants • Chocolate powder • Sugar
• Gas transfer • Refineries
• Pipeline cleaning • Chemistry • Fertilizer
• Gas storage • Chemical industry
• Desalination plant • Steel industry • Capture
• Generating plants • Steel industry
• Metal factories • Cable production • Oil fields
• Glass industry
• Aeronautics • Fertilizer • Metallurgy
• Electronics
• Test valves • Plastics, rubber, tyre
• Turbine dewatering • Pharma
• Car factories • Reactors inertization &
rising
• Oxygenation of water
• Instrument air

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High pressure Air applications
PET Bottling
- 78% of High Pressure Applications are PET
- How it Works?
Stretch & blow this preform into the final container shape
High pressure Air for Low pressure Air for
PET– 20-40bar packing /plant – 7-8bar
HP
Preform Bottle

90% of PET is dedicated to beverage applications

CSD Water Other drinks Edible oils Food Non food

Carbonated Soft Waters (sparkling Other drinks, as Oils used in food Sauces and other Cleaning
Drinks (CSD) and non- juices, beer, … consumption food products, non-
sparkling) food oils, …

13 PET compressor Power consumption Contributes 30% of Bottle Price !

High pressure Air applications
Surge Vessel –Water Transmission

Water Transmission –Surge vessels

15 - 200 barg
What HP Users need ?
• High Quality Oil free Dry Air/Gas
• Reliability in remote high ambient conditions . Stationary water Cooled Oil free
compressor+ 100bar Booster
• 24/7 Availbility .

Oil Free Air Quality is Must in Water transmission

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Mobile solutions as well available if required
High Pressure industrial gas applications

CO2

80 – 500 BAR
N2

Seismic Research Blanketing He Recovery Cylinder Filling

He

H2
40 – 500 BAR

Storage Circuit Breakers Breathing Air Special Applications

CH4

Industrial gases are expensive to be generated

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High pressure compression helps recover it /restore it
Nitrogen Storage Fire
Prevention
Marine CNC
machine:
30 Bar
Electronics Purging
analysers
Nitrogen Consumption is not constant all the time
So you can’t invest in one large Generator to work
100% for only 20% of the time !
Oil & Gas: blanketing
Tire inflation Safety: onshore, Plastic moulding
offshore, buildings Food & Beverage
Fruit storage
Packaging

OR

Storage Nitrogen at high pressure in cylinders saves lot of investment on Largely sized
16 N2 Generators
CO2 Recovery – Grains Treatment $$$
External CO2 receiver
20 bar • 20 bar
STEP 1
rice • - 15 °C
CO2 at 20 bar, treatment for about 60/90 min.

STEP 2 8 bar 8 bar

balance pressures
rice rice THIS SETUP ALLOWS ABOUT 80% OF THE
CO2 RECOVERED
Return on Investment in 6 months
2 bar CO2 compression 15 bar
STEP 3
rice rice

$$$

External CO2 receiver

STEP 4 20 bar
• 20 bar
rice CO2 filling • - 15 °C
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CO2 Compressor
CNG / NGV

Product Package

Complete solution
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High pressure air solutions
Compression technologies
Compressor
Types

Positive
Displacement Dynamic

Rotary Reciprocating Centrifugal Axial

Lobe Screw Liquid Ring Scroll Vane Diaphragm Piston Crosshead Trunk Piston

HP air / gas solutions mainly deal with reciprocating compressors both trunk type and cross head type
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Atlas Copco Crepelle Reciprocating Compressors - History

1930
First Gas
compressor built

1895
First horizontally
balanced
opposed
compressor built

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High pressure compressors
Atmospheric Compressor Booster

 Air compressor
 Higher inlet pressure
 Saturated air
 Air or gas booster
 Water separators
 Air can be dried : no water separator
 Dependent to ambient conditions

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P series – 3 stage oil free reciprocating water cooled compressors
PET Preferred Complete solution
Technology:
• Up to 250 kW: Reciprocating 3 stages
Inlet Pressure: atmospheric (air)
Working Pressure: 25 to 42 bar g (max)
Capacity FAD: 162 to 1181 m3/h - 45 to 328 l/s
Horizontal Balanced design more Reliability

P 37 – 230 Volume up to 45 – 328 l/s Pressure 25 – 40 bar(e) 363 – 580 psig

23 Proven Reliability , Vibration free solution

 ZP : Air cooled 3 stage reciprocating compressor
HP ideal solution for Middle East whenever there is no cooling water
• 100% oil free, “Class Zero”
• Air cooled, suitable for 50 deg C ambient
• 40barg for PET Bottling industry

ZP 55 Volume up to 55 – 85l/s Pressure 25 – 40 bar(e) 363 – 580 psig

Game Changer for Surge water vessel Application where can be easily mobile in a container
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Or Fixed compact in with 85dBa Canopy
ZP –Air Cooled Mobile OIL FREE Surge vessel Compressors

• Complete surge vessel air compressor packages trailer

or Container mounted to be shifted between different
pumping stations/tanks .

• 55C Ambient temperature rated units with suitability

for outdoor desert environment .

• Oil free Air quality that gives peace of mind and lower
cost on filters replacement .

25 Atlas Copco can Engineer & Execute complete solution for any environment
ZD - The undisputed Leader in efficiency for PET air for 40barg

Maximum efficiency with 4 stage

oil-free air compression

Integrated dryer (FF) option

extending service intervals of the
booster

Easy installation, no foundations

required

Low noise levels protecting

employees

26 ZD Volume up to 221 – 1127 l/s Pressure 25 – 42 bar(e) 363 – 610 psig

What is a ZD ?
 ZR: (Screw) Atmospheric compressor
– Provide clean MP air

 MD: Dryer
– Provide dryed air to booster

 DX/DN: (Recip) booster

– Two compression stage
– Water cooled
– Provide HP air (25 to 40 bar g)

• Booster is master when ZR is slave

‒ 100% of the ZR feeds the booster => Only HP air available
‒ Imagine only one grey box

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ZD Extend total Solution for PET industry

7 - 10 barg

30 - 40barg

• A combination solution that delivers both medium and high pressure high purity
compressed air from a single system

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ZD Concept
Flow Diagram

7-9.5 bar

-20oC PDP

IC AC

40 bar
+3oC PDP
Screw Compressor Piston Booster

Screw – Energy 67% Booster – Energy 33%

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 3-stage piston vs. ZD booster
1) 3-stage standard Piston Compressor
Stage 1 Stage 2 Stage 3
Wet
atmospheric
Atmosphere
3,8 bara Cooling 14,5 bara Cooling 41 bara Cooling 100% of
(1 bara)
power input
air
Piston pressure ratio – 41 times

2) Atlas Copco ZD, HP booster

Stage 1 Stage 2
Dry compressed
33% of power
air 10 bara 22,5 bara Cooling 41 bara Cooling
input

Piston pressure ratio – 4.1 times (10 times lower)

Dry
30 air booster operates with minimal load - increased reliability and efficiency
 ZD efficiency
Energy efficiency – 4 stage compression

Power consumption Power consumption

at 4 stages at 3 stages

Thermodynamic shows 7%
better efficiency vs 3 stages machines

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ZD Efficiency with Flexibility
Key benefits : available as VSD for more energy savings

With an Atlas Copco ZD VSD package the average energy saved is 30-35% compared
to a fixed speed type air compressor

100% (-3)%
0%
19%
Power consumption

VSD saving
55%

VSD

52%

25..30%

0%
330ml 500ml 1500ml
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Air volume
* * non available for P-compressor
ZD air quality for PET applications

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Deeper Dew Point with 4 stage Concept
Provides Better reliability for down stream blow molders
 ZD .. The Silent Partner in PET plants
Key benefits : Low noise and low vibrations

90-110dB(A)

Why is noise a
workplace hazard?
Noise is one of the most common occupational health hazards. In heavy
73-84dB(A)
industrial and manufacturing environments, permanent hearing loss is
the main health concern and potential liability.

Annoyance, stress and interference with speech communication reduce

employees operational efficiency and ultimately production efficiency
reducing company's profitability.

Integrated Concrete Base

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DX/DN boosters for HP Air and N2 boosting

Oil-free Reciprocating Booster

Air & Nitrogen Compatible

Easy to Install with no separate

foundations required

Easy Access for Maintenance

Low noise levels making a better

working environment

35 DX, DN Volume up to 155 – 12800 Nm3/h Pressure 3 – 70 bar(e) 43 – 1000 psig

HX/HN – Customized Oil free 3 & 4 stage HP air compressors up to 150barg

Oil Free Compressor AND

BOOSTERS

Air, Nitrogen, CO/CO2, Methane,

Hydrogen and Argon

Variable Speed Drive (VSD)

Option

Long Service Intervals

Customized to Individual
Requirements

36HX, HN Volume up to 130 – 14000 Nm3/h Pressure 0.04 – 150 bar(e) 0.05 – 2175 psig
High Pressure Gas Solutions
HX/HN range typical applications
STANDARDIZATION & PRE-ENGINEERING ENGINEERING
END CUSTOMERS & OEMS EPC & PACKAGERS

AIR N2 CO2+ CH4+ H2

AIR NITROGEN CARBON DIOXIDE NATURAL GAS HYDROGEN

• Class Zero • Class Zero • Class Zero • Class Zero • Class Zero
• Up to 150 BAR G • Up to 150 BAR G • Up to 60 BAR G • Up to 100 BAR G • Up to 80 BAR G
• Up to 11 000Nm3/h • Up to 11 000 Nm3/h • Up to 6 000 Nm3/h • Up to 10 000 Nm3/h • Up to 4 000 Nm3/h
• Up to 560 kW • Up to 560 kW • Up to 560 kW • Up to 560 kW • Up to 560 kW
• Up to 4 stages • Up to 4 stages • Up to 4 stages • Up to 4 stages • Up to 4 stages

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CO2 Compressors
Standard Peace of Mind Solution for CO2

• Vibrations in C02 compressor higher

‒ Due to larger molecular weight
• Horizontal machines
‒ Better than V shaped and vertical
‒ Balancing of gas forces
• No large foundation
‒ Chemical anchor bolt to industrial
‒ Transmit mechanical vibrations to floor
‒ Less maintenance
• Totally oil free
‒ Long distance piece between crankcase & cylinder
‒ Ensures oil free air
‒ Oil wiper at piston rod
• Avoids oil advance along piston rod

39 HX/HN Booster Range carry 50 years of experience to be standard Economical

CO2 Solution
Oil lubricated High pressure solutions portfolio
CU & BBR RANGE (NOT FOR LNG APPLICATIONS)

Standard Product For:

AIR N2 He CH4+ H2

• Oil lubricated
• Air cooled
• Up to 350 BAR G
• Up to 885 Nm3/h
• Up to 110 kW
• Max inlet pressure 18 BAR G
• Number of stages 1 TO 5
• C3U / C4U / C5U

The Favourite Option for H2GV-refuelling stations, Cylinder filling, Breathing air, Testing
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and/or other special application
CNG – BBR Series
Natural Gas Compression Solution for Automotive

MOTHER STATION – TO TRUCK

310 bar(g) 250 bar(g)

Fill / Priority Panel®

250 bar(g) 250 bar(g) 250 bar(g)

Trailer storage

GAS IN Mother station

Gas dryer BBR/FBR compressors Dispenser Cascades Fill panel Trailer storage
SUPPLY LINE 0.5 to 90 bar(g) 250 bar(g)

DAUGHTER STATION – FROM TRUCK

200 bar(g) 250 bar(g) 250 bar(g) 15-190 bar(g)

Dispenser Fill / Priority Panel® Daughter station
compression
15-250 bar(g)
Vehicle Trailer decant panel Trailer storage
250 bar(g)
2 hoses
max. 5000 PSI

2-6 bar(g)
To industrial applications Pressure reducing station
Cascades

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CNG: BBR/FBR Compressors

Pressurized crankcase to
guarantee leak-free operation

Up to 450 kW

Fixed speed or VSD

Direct drive

Air cooled

Plug and play solution

Designed for 500C ambient

BBR range Volume up to 3300 sm3/h Pressure 250 - 310 bar(e) 3625 – 4500 psig
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Summary, Q&A & feedback
Summary

Atlas Copco is not:

An air compressor manufacturer who also happens to supply HP air & gas compressors.

Atlas Copco is:

A global and amongst the top 3 specialized suppliers of high pressure air and gas compression solutions that sells and
services a combination of oil free and oil injected technologies for industrial and specialized applications through
customer centers & Distributors to end customers, OEMs and EPCs.

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Global player with local service organization and large range of HP solutions
Committed to customer Efficiency

Atlas Copco invests in the latest Service Technology, Regional Logistic Centres,
and Intensive Training to ensure the best possible service for our Customers

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Questions & Answers
Feedback
Q&A and Feedback

CONFIDENTIALITY
• Your survey answers are valuable to us and will
remain anonymous. We thank you for your
participation.

47
Contact Us!
Amr Ayyad Mohannad Al Bream
Regional Business Line Manager High pressure specialist
Atlas Copco Services Middle East Atlas Copco Services Middle East
Bart Talboom
Mobile : +971 56 6564671 Mobile
Product : +971 50 9002365
Manager
Email : Amr.Ayaad@atlascopco.com Email
Oil-free : Mohannad.albream@atlascopco.com
Screw & Tooth : ZR - ZT 15 - 90 (VSD)
Atlas Copco Airpower n.v.
Phone : +32 (0)3 750 8280
Email : andy.yang@be.atlascopco.com

Njeru Kinyua
CTS Sales Manager- Indirect Channels
Atlas Copco Services Middle East
Mobile : +971 52 6476029
Email : Njeru.kinyua@atlascopco.com

For more information about our compressed air solution,

• visit: https://www.atlascopco.com/en-ae/compressors

Link to SMARTLink 2.0 portal

• https://smartlink.atlascopco.com/

SMARTLink intro movie (1min 8sec)

• https://www.youtube.com/watch?v=I5YaP3kNlIo

48