SAN CaCl2 VT T8400A 2024 079

GENERAL INSPECTION REPORT
Engineering Department
Mechanical Integrity Division
Date : 23/04/2024 Client SANMAR

Item ID / Tag No.: T-8400A Report Number SAN-CaCl2-VT-T8400A-2024-079
description HCL Feed Tank Plant: CaCl2
Inspection External and Internal Visual Inspection
CaCl2 Inspection Type
Location: (As found)
Internal Findings:
Ser. Findings Refer Photos no.

Hole have been found in the bottom at north West direction of the HCL
Feed Tank, The length of this hole is approximately 10 cm and the UT
1 01&02
thickness around the hole was measured until the sound area , ranging
from 8.5mm to 9mm.
2 The rubber lining on bottom and course # 01 has been removed. 03&04
The rubber lining of course #02-05 and the roof has been found in
3 05&06
satisfactory condition by visual inspection from the tank bottom.
4 Rust has been found at a lot of locations of tank bottom. 07&08
External Findings:
Ser. Findings Refer Photos no.

Corrosion has been observed at the projection with dimension (60mm *
1 09&10
400mm) on either side of the hole and a lot of locations.
2 Damage has been observed at earthling line of the HCL feed tank 11&12
3 Heavy rust has been observed at the external fist course and projection 13&14
4 Rust has been found at man ladder of HCL feed tank. 15&16
5 Water mixed HCL has been observed around HCL feed tank. 17&18
6 Heavy corrosion has been observed at a lot of locations of tank projection 19-22
Page 1 of 15
Recommendations:
Ser. Recommendations:
Insert plate is required for hole area of the bottom HCL feed tank at north West direction with
1
dimension (350mm *460mm) and this insert plate contain a 6mm projection width.
2 Replace the corrosion area of tank projection.
3 Perform WVT after re-weld the insert plates of HCL feed tank.
4 Perform DPT after re-weld the insert plates of HCL feed tank.
Surface preparation by sandblasting and repainting is required for corroded and rusted area to close
5
visual inspection of the HCL Feed Tank.
6 Housekeeping around the HCL feed tank.
Action taken:
Ser. Action taken Refer Photos no.

The insert plate for the hole area was installed by welded with dimension (350mm
1 23&24
*460mm) and this insert plate contain a 6mm projection width and thickness 8mm
The 3 insert plates for the corrosion area of tank projection was installed by welded
with dimension and thickness 8 mm
Ser No. Width (mm) Length (mm)
2 25-29
2 300 400
3 300 850
4 300 450
3 Performed WVT after re-weld the insert plates of HCL feed tank was done. 25-29
4 Perform DPT after re-weld the insert plates of HCL feed tank, DPT was accepted. 30-37
5 The internal weld caps of the new insert plates inside the tank have been removed. 38-41
6 Perform leak test for the HCL tank A.
7 The new rubber must be installed in the damaged area of the old rubber.
Surface preparation by sandblasting and repainting is required for external corroded and rusted area to
8
close visual inspection of the HCL Feed Tank.
9 Housekeeping around the HCL feed tank.
Drawing
Page 2 of 15
General photo
Page 3 of 15
Photos
Page 4 of 15
Photos#01&02: Hole have been found in the bottom at north West direction of the HCL Feed Tank, The length of
this hole is approximately 10 cm and the UT thickness around the hole was measured until the sound area ,
ranging from 8.5mm to 9mm.
Photos#03&04: The rubber lining on bottom and course # 01 has been removed.
Page 5 of 15
Photos# 05&06: The rubber lining of course #02-05 and the roof has been found in satisfactory condition by visual
inspection from the tank bottom.
Photos# 07&08: Rust has been found at a lot of locations of tank bottom.
Page 6 of 15
Photos# 09&10: Corrosion has been observed at the projection with dimension (60mm * 400mm) on either side of
the hole and a lot of locations.
Photos# 11&12: Damage has been observed at earthling line of the HCL feed tank
Page 7 of 15
Photos# 13&14: Heavy rust has been observed at the external fist course and projection
Photos# 15&16: Rust has been found at man ladder of HCL feed tank.
Page 8 of 15
Photos# 17&18: Water mixed HCL has been observed around HCL feed tank.
Photos# 19&20: Heavy corrosion has been observed at a lot of locations of tank projection
Page 9 of 15
Photos# 21&22: Heavy corrosion has been observed at a lot of locations of tank projection
Photos# 23&24: The insert plate for the hole area was installed by welded with dimension (350mm *460mm) and
this insert plate contain a 6mm projection width
Page 10 of 15
Photos# 25&26: The 3 insert plates for the corrosion area of tank projection was installed by welded with
dimension and thickness 8 mm
Photo# 27: The 3 insert plates for the corrosion area of tank projection was installed by welded with dimension
and thickness 8 mm
Page 11 of 15
Photos# 28&29: The 3 insert plates for the corrosion area of tank projection was installed by welded with
dimension and thickness 8 mm
Photos# 30&31: Perform DPT after re-weld the insert plates of HCL feed tank, DPT was accepted.
Page 12 of 15
Page 13 of 15
Photos# 38&39: The internal weld caps of the new insert plates inside the tank have been removed.
Page 14 of 15
Photos# 40&41: The internal weld caps of the new insert plates inside the tank have been removed.
Endorsements Name Position Company Signature & Date Remarks
Site Inspection
Inspected By: Khaled Ghoniem
Engineer
23-04-2024
Senior Inspection
Approved By: Mahmoud Gamal
Engineer
Page 15 of 15

SAN CaCl2 VT T8400A 2024 079

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SAN CaCl2 VT T8400A 2024 079

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GENERAL INSPECTION REPORT

Date : 23/04/2024 Client SANMAR

Ser. Findings Refer Photos no.

Ser. Findings Refer Photos no.

Ser. Action taken Refer Photos no.

Endorsements Name Position Company Signature & Date Remarks

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