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1 s2.0 S0142112314001479 Main
1 s2.0 S0142112314001479 Main
a r t i c l e i n f o a b s t r a c t
Article history: In the present paper, the modified Carpinteri–Spagnoli (C–S) criterion is combined with the Prismatic
Received 4 March 2014 Hull (PH) method proposed by Mamiya, Araújo et al. [15] to evaluate an equivalent shear stress ampli-
Received in revised form 2 May 2014 tude for multiaxial fatigue loading. More precisely, the PH method, originally formulated for synchronous
Accepted 15 May 2014
loading and successively extended to asynchronous loading, is here adopted to compute the shear stress
Available online 23 May 2014
amplitude acting on the critical plane, used in the modified C–S criterion. By comparing some experimen-
tal data available in the literature with the theoretical estimations, the multiaxial fatigue strength eval-
Keywords:
uations derived through the modified C–S criterion are shown to be improved if the shear stress
Critical plane approach
Multiaxial high-cycle fatigue
amplitude is determined by applying the PH method instead of the Minimum Circumscribed Circle
Shear stress amplitude (MCC) method, especially for particular shear stress paths as is here discussed.
Stress-base criterion Ó 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijfatigue.2014.05.007
0142-1123/Ó 2014 Elsevier Ltd. All rights reserved.
160 A. Carpinteri et al. / International Journal of Fatigue 68 (2014) 159–167
Nomenclature
ai(H) i-th half-side of prismatic hull H four-dimensional quantity used to identify the ortho-
bi i-th component of an orthonormal basis of R5 normal basis of R5
Bi i-th components of an orthonormal basis of dev3 j material parameter
C shear stress vector acting on the critical plane q material parameter
Ca shear stress amplitude kxy ratio between the signal pulsations xxy/xx
fy material yield stress ky ratio between the signal pulsations xy/xx
I error index r stress tensor at material point P
N normal stress vector perpendicular to the critical plane raf,1 fully reversed normal stress fatigue limit
Na,eq equivalent normal stress amplitude rp, max maximum value of the hydrostatic stress
PXYZ fixed frame rn, n = 1, 2, 3 principal stresses, with r1 P r2 P r3
P123 principal stress axes frame ru material ultimate tensile stress
P1^2
^3^ weighted mean principal stress frame rx(t) longitudinal (axial) normal stress
Sw stress vector at material point P, acting on the critical ry(t) tangential (hoop/circumferential) normal stress
plane sxy(t) shear stress
t time saf,1 fully reversed shear stress fatigue limit
T observation time interval seq equivalent shear stress amplitude
w unit vector normal to the critical plane /, h,w principal Euler angles
x deviatoric stress vector at material point P in R5 ^ ^h; w
/; ^ weighted principal Euler angles
X deviatoric stress tensor at material point P in dev3 xx pulsation of the sinusoidal longitudinal normal stress rx
a phase angle between longitudinal (axial) normal stress xy pulsation of the sinusoidal tangential normal stress ry
rx and tangential (hoop/circumferential) normal stress xxy pulsation of the sinusoidal shear stress sxy
ry
b phase angle between longitudinal (axial) normal stress Subscripts
rx and shear stress sxy a amplitude
c angle between the specimen’s longitudinal axis X and m mean value
the normal w to the critical plane (Fig. 2) max maximum value
d angle between the averaged direction 1 ^ of r1,max and the
normal w to the critical plane (Fig. 2)
Different methods are available in the literature to define Ca gue criteria is herein employed. More precisely, the PH method,
[13–16,28–34]: the so-called Longest Chord method [29], the originally formulated for synchronous loading [13,14] and succes-
Longest Projection method [30], the Minimum Circumscribed sively extended to asynchronous loading [15,16], is now adopted
Ellipsoid method [31,32], the Minimum Circumscribed Circle to compute the shear stress amplitude, Ca, used in the modified
method [33,34] and the Prismatic Hull (PH) method [13–16]. C–S criterion. Note that, when the path of the shear stress is plane,
The modified C–S criterion employs Ca computed by means of the method is also named Maximum Rectangular Hull (MRH)
the Minimum Circumscribed Circle (MCC) method [33,34]. Accord- method [16,35], since the prismatic hull circumscribing the shear
ingly, Ca is the radius of the minimum circle bounding the closed stress path degenerates in a rectangular hull. The PH method and
P
path described by the shear stress vector C on the critical plane the MRH method are able to distinguish between proportional
during the observation time interval T. Although the MCC method and non-proportional loading, and no complex computation algo-
is able to uniquely define Ca, the following remarks have to be rithms are needed.
made: Some experimental tests available in the literature [36–43],
related to in- and out-of-phase synchronous and asynchronous
(i) Such a method is not able to distinguish between propor- loading, are hereafter analysed in order to evaluate the fatigue
tional and non-proportional loading, while experimental strength estimation capabilities of the PH method implemented
evidences highlight that, for a given value of the radius of in the modified C–S criterion.
the Minimum Circumscribed Circle, non-proportional load-
ing may produce a greater damage than proportional one;
2. Main steps of the modified C–S criterion
(ii) The MCC method requires time-consuming algorithms in
order to compute the centre and the radius of the circle
P The two main steps of the modified C–S criterion [24–26] are:
bounding .
Fig. 3. Rectangular hull identified by orientation H: the half lengths, Cu,a(H) and
P
Fig. 2. Cylindrical specimen: components of the stress vector Sw acting on the Cv,a(H), of the rectangle enclosing the shear stress path on the critical plane are
critical plane. shown.
162 A. Carpinteri et al. / International Journal of Fatigue 68 (2014) 159–167
Table 1
Loading conditions of the experimental tests being examined.
Material No Path type a (°) b (°) kxy ; ky (–) rx,a (MPa) rx,m (MPa) ry,a (MPa) ry,m (MPa) sxy,a (MPa) sxy,m (MPa) c (°)
Hard steel [36] 1 (a.1) 0 0 1 131.8 0.0 0.0 0.0 167.1 0.0 75
2 0 0 1 245.3 0.0 0.0 0.0 122.7 0.0 64
3 0 0 1 299.1 0.0 0.0 0.0 62.8 0.0 53
Mild steel [36] 4 (a.1) 0 0 1 99.9 0.0 0.0 0.0 120.9 0.0 78
5 0 0 1 180.3 0.0 0.0 0.0 90.2 0.0 67
6 0 0 1 213.2 0.0 0.0 0.0 44.8 0.0 56
Cast iron [36] 7 (a.1) 0 0 1 56.3 0.0 0.0 0.0 68.0 0.0 40
8 0 0 1 83.4 0.0 0.0 0.0 41.6 0.0 29
9 0 0 1 95.2 0.0 0.0 0.0 19.7 0.0 18
30NCD16 [37] 10 (a.1) 0 0 1 485.0 0.0 0.0 0.0 280.0 0.0 66
St35 [38] 11 (a.2) 0 0 1 160.0 176.0 160.0 176.0 0.0 0.0 61
42CrMo4V [38] 12 (a.2) 0 0 1 402.0 442.0 201.0 221.0 0.0 0.0 39
Hard steel [36] 13 (b.1) 0 30 1 140.4 0.0 0.0 0.0 169.9 0.0 75
14 0 30 1 249.7 0.0 0.0 0.0 124.9 0.0 63
15 0 60 1 145.7 0.0 0.0 0.0 176.3 0.0 77
16 0 60 1 252.4 0.0 0.0 0.0 126.2 0.0 59
17 0 90 1 150.2 0.0 0.0 0.0 181.7 0.0 80
18 0 90 1 258.0 0.0 0.0 0.0 129.0 0.0 41
19 0 90 1 304.5 0.0 0.0 0.0 63.9 0.0 41
Mild steel [36] 20 (b.1) 0 60 1 103.6 0.0 0.0 0.0 125.4 0.0 80
21 0 60 1 191.4 0.0 0.0 0.0 95.7 0.0 62
22 0 90 1 108.9 0.0 0.0 0.0 131.8 0.0 84
23 0 90 1 201.1 0.0 0.0 0.0 100.6 0.0 45
24 0 90 1 230.2 0.0 0.0 0.0 48.3 0.0 45
Cast iron [36] 25 (b.1) 0 60 1 67.6 0.0 0.0 0.0 81.6 0.0 42
26 0 60 1 93.7 0.0 0.0 0.0 46.9 0.0 25
27 0 90 1 73.2 0.0 0.0 0.0 88.4 0.0 46
28 0 90 1 101.9 0.0 0.0 0.0 21.1 0.0 7
St35 [38] 29 (b.1) 90 0 1 140.0 154.0 140.0 154.0 0.0 0.0 46
30 180 0 1 120.0 132.0 120.0 132.0 0.0 0.0 46
42CrMo4V [38] 31 (b.1) 90 0 1 402.0 442.0 201.0 221.0 0.0 0.0 39
30NCD16 [37] 32 (b.1) 0 0 1 211.0 300.0 0.0 0.0 365.0 0.0 69
33 0 0 1 480.0 300.0 0.0 0.0 277.0 0.0 59
34 0 0 1 590.0 300.0 0.0 0.0 148.0 0.0 51
35 0 45 1 480.0 300.0 0.0 0.0 277.0 0.0 57
36 0 45 1 565.0 300.0 0.0 0.0 141.0 0.0 48
37 0 60 1 470.0 300.0 0.0 0.0 270.0 0.0 54
38 0 90 1 473.0 300.0 0.0 0.0 273.0 0.0 41
39 0 90 1 480.0 0.0 0.0 0.0 277.0 0.0 41
40 0 90 1 540.0 300.0 0.0 0.0 135.0 0.0 41
25CrMo4 [39] 41 (b.2) 0 60 1 155.0 340.0 0.0 170.0 155.0 0.0 44
42 0 60 1 220.0 340.0 0.0 170.0 110.0 0.0 42
43 0 90 1 159.0 340.0 0.0 170.0 159.0 0.0 41
44 0 90 1 233.0 340.0 0.0 170.0 117.0 0.0 41
25CrMo4 [40] 45 (b.2) 0 90 1 208.0 255.0 156.0 210.0 104.0 0.0 39
46 60 90 1 225.0 255.0 169.0 210.0 113.0 0.0 37
47 90 45 1 222.0 255.0 167.0 210.0 111.0 0.0 42
48 90 90 1 205.0 255.0 154.0 210.0 103.0 0.0 37
49 90 135 1 215.0 255.0 161.0 210.0 108.0 0.0 40
50 180 90 1 224.0 255.0 168.0 210.0 112.0 0.0 37
34Cr4 [41] 51 (c) 0 0 2 200.0 244.0 200.0 244.0 0.0 0.0 44
25CrMo4 [42] 52 (c) 0 0 1/4 210.0 0.0 0.0 0.0 105.0 0.0 48
53 0 90 2 220.0 0.0 0.0 0.0 110.0 0.0 60
54 0 0 2 242.0 0.0 0.0 0.0 121.0 0.0 58
55 0 0 8 196.0 0.0 0.0 0.0 98.0 0.0 60
En24T [43] 56 (c) 180 0 3 260.0 0.0 260.0 0.0 0.0 0.0 55
St35 [38] 57 (c) 0 0 2 130.0 143.0 130.0 143.0 0.0 0.0 90
58 90 0 2 140.0 154.0 140.0 154.0 0.0 0.0 46
Hence, the stress path of X can also be described, in a more simply that corresponds, if referred to an orthonormal basis bi (with
way, by employing the set of the deviatoric stress components: i = 1, . . . , 5) of R5 , to a hyper-curve.
By considering, for example, the following orthonormal basis of
xðtÞ fx1 ðtÞ; x2 ðtÞ; x3 ðtÞ; x4 ðtÞ; x5 ðtÞgT ð6Þ dev3 [13–15]:
A. Carpinteri et al. / International Journal of Fatigue 68 (2014) 159–167 163
0 pffiffiffi 1 0 1
2= 6 0 0 0 0 0 Note that the above hulls might have a dimension smaller than
B pffiffiffi C B pffiffiffi C
B1 ¼ B 0 1= 6 0 C B ¼ B 0 1= 2 0 C five, depending on the stress state. For example, when the stress
@ A 2 @ A
pffiffiffi pffiffiffi state is characterised only by the stress components rx, ry or rx, sxy,
0 0 1= 6 0 0 1= 2
the hulls degenerate into rectangles [16,35], while the hulls degen-
0 pffiffiffi 1 0 pffiffiffi 1
0 1= 2 0 0 0 1= 2 erate into parallelepipeds when the stress components different
B pffiffiffi C B C from zero are rx, ry, sxy.
B3 ¼ B
@ 1= 2 0 0C A B4 ¼ B
@ 0 0 0 C A ð7Þ
pffiffiffi For the particular case of synchronous cyclic loading, it has been
0 0 0 1= 2 0 0 demonstrated [13,14] that seq in Eq. (10) is a constant with respect
0 1
0 0 0 to H. Therefore, any orthonormal basis of R5 leads to the same
B pffiffiffi C value of seq.
B5 ¼ B
@0 0 1= 2 C A
pffiffiffi
0 1= 2 0
3.2. Application of the PH method to the critical plane shear stress
the deviatoric stress components, xi(t), in R5 are expressed as
vector
follows:
rffiffiffi
3 1 Now the PH method is adopted to compute the amplitude of the
x1 ðtÞ ¼ X x ðtÞ ¼ pffiffiffi 2rx ðtÞ ry ðtÞ rz ðtÞ shear stress vector C, by applying Eq. (10) not to the components of
2 6
the five-dimensional vector x, but to the components of the two-
1 1
x2 ðtÞ ¼ pffiffiffi ½X y ðtÞ X z ðtÞ ¼ pffiffiffi ry ðtÞ rz ðtÞ dimensional vector C, with the path of the shear stress C belonging
2 2 to the critical plane. In such a case, the enclosing prismatic hull
pffiffiffi pffiffiffi
x3 ðtÞ ¼ 2X xy ðtÞ ¼ 2sxy ðtÞ degenerates into a rectangle, and the four-dimensional quantity
pffiffiffi pffiffiffi H degenerates in the scalar quantity H.
x4 ðtÞ ¼ 2X xz ðtÞ ¼ 2sxz ðtÞ
pffiffiffi pffiffiffi Let us take into account a unit vector u coincident with the
x5 ðtÞ ¼ 2X yz ðtÞ ¼ 2syz ðtÞ ð8Þ intersection between the critical plane and the plane defined by
the normal unit vector w and the Z-axis, and a unit vector v normal
where Xx, Xy, Xz, Xxy, Xyz, Xxz are the components of the deviatoric to u so that uvw represents a right-hand orthogonal system
stress tensor, X, and rx, ry, rz, sxy, syz, sxz are the components of (Fig. 2). The vector C is decomposed in two components along
the stress tensor, r. Note that, at each time instant t, the Euclidean the directions of u and v, respectively (Fig. 3).
norm of the tensor X is equal to that of the vector x [15]. Consider: (i) the rectangular hulls which both enclose the path
The PH method evaluates the equivalent shear stress amplitude, of the vector C and are tangent to such a path, and (ii) the R2 basis
seq, by taking into account all the prismatic hulls (function of the defined by the unit vectors u and v, which are identified by an ori-
considered orthonormal basis) which both enclose the path of the entation angle H with respect to an arbitrary time-independent
vector x and are tangent to such a path. For a given hull, the half val- direction (see the horizontal dashed line in Fig. 3). Then, the rect-
ues of its sides, ai (with i = 1, . . . , 5), can be determined as follows: angular hull half-sides can be computed according to Eq. (11):
1
ai ¼ max xi ðtÞ min xi ðtÞ ð9Þ 1
2 06t<T 06t<T C u;a ðHÞ ¼ max C u ðt; HÞ min C u ðt; HÞ ð12aÞ
2 06t<T 06t<T
5
All the orthonormal bases of R are examined, in order to determine
the specific prismatic hull, enclosing and tangent to the path of x,
1
which maximises the following relationship: C v ;a ðHÞ ¼ max C v ðt; HÞ min C v ðt; HÞ ð12bÞ
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 2 06t<T 06t<T
X5
seq ¼ max i¼1 i
½a ðHÞ2 ð10Þ Finally, according to Eq. (10), the amplitude Ca of the shear
H
stress vector is given by:
where H is a four-dimensional quantity used to identify the ortho- qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
normal basis bi and:
C a ¼ max ½C u;a ðHÞ2 þ ½C m;a ðHÞ2 ð13Þ
06H<p=2
1
ai ðHÞ ¼ max xi ðt; HÞ min xi ðt; HÞ ð11Þ
2 06t<T 06t<T
where all R2 bases are taken into account by varying 0 6 H < p=2.
Table 2
Static, fatigue properties and extreme values of the error index, DI, obtained by applying both the MCC and the PH method to calculate Ca for each examined material. The DI
values obtained by applying the Crossland [44], Papadopoulos et al. [45] and Gonçalves et al. [14] criteria are also reported.
Authors Ref. Material ru/fy raf,1 saf,1 saf ;1 DI (MCC) DI (PH) DI DI DI (Gonçalves
raf ;1
(MPa) (MPa) (MPa) (%) (%) (Crossland) (Papadopoulos) et al.) (%)
(%) (%)
Nishihara and [36] Hard steel 681 313.9 196.2 0.63 10/1 10/1 18/2 3/7 3/4
Kawamoto Mild steel 374 235.4 137.3 0.58 5/1 5/1 15/1 4/13 4/12
Cast iron 181 96.1 91.2 0.95 3/14 3/14 3/27 3/37 3/15
Froustey and [37] 30NCD16 1880 660.0 410.0 0.62 18/3 18/3 27/4 8/4 4/8
Lasserre
Bhongbhibhat [38] St35 340 230.0 130.0 0.57 36/15 36/15 35/10 35/10 34/11
42CrMo4V 1003 485.00 315.0 0.65 1 1 7/2 7/8 1/14
Zenner et al. [39] 25CrMo4 780 361.0 228.0 0.63 27/19 20/11 23/13 9/4 4/0
Troost et al. [40] 25CrMo4 660 340.0 228.0 0.67 24/9 16/1 19/8 0/21 4/24
Heidenreich et al. [41] 34Cr4 550 343.0 204.0 0.59 27 27 9 2 10
Kaniut [42] 25CrMo4 – 340.0 228.0 0.67 46/23 46/23 27/21 14/0 26/13
McDiarmid [43] En24T – 405.0 270.0 0.67 28 15 13 18 4
164 A. Carpinteri et al. / International Journal of Fatigue 68 (2014) 159–167
COMPONENT, C v [MPa]
Specimens No. 11,29
0.6 ry ¼ ry;a sinðxy t aÞ þ ry;m ð14bÞ
SHEAR STRESS
100 44
with a generic shape.
43
0 In case (a), we can have the following sub-cases:
42
Specimen No.56
200
In case (b), produced by synchronous non-proportional loading
SHEAR STRESS
56
100 (out-of-phase signals), we can have the following sub-cases:
500
MCC method
PH method
400
Path type:
C a [MPa]
200
100
0
17
19
2021
22
23
24
2526
27
28
32
34
3536
38
42
44
4546
48
52
53
54
5556
57
58
1
9
1011
13
14
1516
18
29
3031
33
37
39
4041
43
47
49
51
2
12
5
50
SPECIMEN No.
Fig. 5. The MCC method [33,34] and the PH method [13–16]: Ca values, by highlighting (for each specimen) the stress path type of the corresponding shear stress vector C.
A. Carpinteri et al. / International Journal of Fatigue 68 (2014) 159–167 165
40
MCC method (a)
ERROR INDEX, I [%]
PH method I>0
20
CONSERVATIVE
0
-20
Proportional loadings
-40
1 2 3 4 5 6 7 8 9 10
SPECIMEN No.
50
MCC method (b)
ERROR INDEX, I [%]
30 PH method I>0
CONSERVATIVE
10
-10
-30
Non-proportional loadings
-50
32
33
36
38
41
44
46
47
49
51
52
54
57
11
12
14
16
17
19
22
27
28
29
31
34
37
39
42
43
48
53
56
58
13
18
21
23
24
26
35
30
25
40
45
50
55
15
20
SPECIMEN No.
Fig. 7. Error index values calculated by applying both the MCC method and the PH method to calculate Ca: (a) proportional loading; (b) non-proportional loading.
166 A. Carpinteri et al. / International Journal of Fatigue 68 (2014) 159–167
are plotted in Fig. 7(a) and (b) for proportional and non-propor- but the PH method is computationally more efficient than the MRC
tional loading, respectively. Positive values of the error index indi- one.
cate conservative results. Note that this result (same accuracy) is due to the fact that we
The averaged absolute value of the error index related to the have considered the averaged absolute value of the error index
MCC method implementation is equal to about 3% for proportional computed taking into account all the tests. As a matter of fact, as
loading and to 15% for non-proportional one. By implementing highlighted in Fig. 5, the PH method increases the value of Ca only
the PH method, the averaged absolute value of the error index is for the tests characterised by shear stress paths not too flatten, that
equal to about 3% for proportional loading and to 13% for non- is, when the corresponding sides of the bounding rectangle, chosen
proportional one. according to Eq. (13), are of the same order of magnitude. If only
From such a comparison made by taking into account all the the tests that have such a loading feature were considered (No.
data examined, the PH method and the MRC method have the 41–50 and No. 56), the averaged absolute value of I would be equal
same accuracy for both proportional and non-proportional loading, to 21% by implementing the MCC method, and equal to 13% by
implementing the PH method, that is, the multiaxial fatigue
strength evaluations derived through the modified C–S criterion
0.5 are improved if the shear stress amplitude is determined by apply-
τaf,-1 / σaf,-1 ≤ 0.6 (a) ing the PH method instead of the MCC method.
The relative frequency of the error index by applying the PH
0.4 method is plotted in Fig. 8, where the experimental data are col-
RELATIVE FREQUENCY
lected on the basis of the ratio between fully reversed shear stress
fatigue limit, saf,1, and the fully reversed normal stress fatigue
0.3 limit, raf,1. The following remarks can be made:
For mild metals (saf,1/raf,1 < 0.6, see Fig. 8(a)), the absolute
0.2 error index value falls in the range of ±10% for 57% of the exam-
ined experimental tests;
For hard metals (0.6 < saf,1/raf,1 < 0.9, see Fig. 8(b)), the corre-
0.1 sponding absolute error index value falls in the range of ±10%
for 59% of the examined experimental tests;
For extremely hard metals (saf ;1 =raf ;1 P 0:9, see Fig. 8(c)), I
0.0
falls in the range of ±10% for 86% of the examined experimental
0.5 tests.
0.6 ≤ τaf,-1 / σaf,-1 ≤ 0.9 (b)
Finally, in order to compare the obtained evaluations with those
0.4
RELATIVE FREQUENCY
0.2 5. Conclusions
Acknowledgements
0.3
0.1 References
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