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0781 8071meg
0781 8071meg
MAINTENANCE MANUAL
KISS800C
TOTALLY ENCLOSED
SELF-RIGHTING
LIFEBOAT
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Illustrations by
Umoe Schat-Harding A/S
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Printed in Norway
Umoe Schat-Harding /S
Schat Harding (USH) is one of the world’s leading manufacturers of lifeboats and davits for the
merchant shipping and offshore industry. USH is a subsidiary of the Umoe-Group and has a
worldwide organisation with offices in Holland, U.K., Germany, USA, Canada, Singapore, Czech
Republic and China.
Lifeboats are manufactured in Norway and China while the davits, winches and hooks are
manufactured in Slany, Czech Republic.
ROSENDAL / ØLVE
This manual has been prepared in accordance with applicable regulations. The plans and data have been
examined for compliance with the following:
- SOLAS 74 as amended to date, Revised Chapter III Resolutions 4, 34, 35 and 36.
- The International Life-Saving Appliance (LSA) Code referenced by Regulation III/34 above.
- IMO Resolution MSC.81(70) Part 1.
The purpose of the Manual is to ensure that the entire crew of the ship or installation becomes
acquainted with the safety equipment, and knows how to proceed in the event of an emergency so that the
lifeboat must be put into use. In addition to the procedures for entering, lowering and manoeuvring,
correct conduct aboard the lifeboat, assistance and the use of the equipment in the boat are emphasised.
Although lifeboat will be operated by trained personnel, everyone is urged to acquaint themselves with
the Manual. A copy should therefore be placed in the crew mess and living quarters, in addition to the
one in each lifeboat.
The Manual must not be copied, reproduced or otherwise employed without first obtaining written
permission from Umoe Schat Harding A/S
Umoe Schat Harding A/S does not assume any responsibility for damages resulting from the use of the
Manual.
Umoe Schat Harding A/S reserves the right to make changes in the Manual without giving any form of
notice.
NOTE!
Some sketches in the manual may not correspond exactly to the lifeboat-type described in the manual. The
principles and procedures are, however, correct.
1.0 INTRODUCTION
1.1 UMOE SCHAT-HARDING A/S
1.2 THE MANUAL
1.3 TABLE OF CONTENTS
1.4 DESCRIPTION
1.5 DESCRIPTION (Tanker & Offshore Version only)
1.6 SPECIFICATION
2.0 OPERATION
2.1 HATCHES
2.2 ENTRANCE
2.3 FASTENING OF SEATBELTS
2.5 HELMSMAN’S SEAT
2.6 ENGINE START PROCEDURE
2.7 LOWERING
2.8 FIRE/HAZARDOUS GASSES (Tanker & Offshore Version only)
2.9 NORMAL HOOK RELEASE
2.10 EMERGENCY HOOK RELEASE
2.11 TOWING HOOKS
2.12 MANUAL BILGE PUMP
2.12.1 PATENT DRAIN-PLUG
2.13 LIDS AND INSPECTION COVERS/TANK ARRANGEMENT
2.15 ROWING
2.16 MISC. EXTERNAL DETAILS
2.17 TRANSPORT LIFTING
2.18 CABIN LIGHTS
3.0 SURVIVAL AT SEA
3.1 SURVIVAL IN LIFEBOAT
3.2 LOOSE EQUIPMENT
3.3 USE OF PYROTECHNIC EQUIPMENT
3.4 SEASTATE
3.5 INJURED PERSONS
3.6 FRPSTBITE, HYPOTHERMIA
3.7 PICK-UP FROM SEA TO LIFEBOAT
3.8 PICK-UP FROM LIFEBOAT TO HELICOPTER
3.9 PICK-UP FROM LIFEBOAT TO ANOTHER VESSEL
3.10 RECOVERING THE LIFEBOAT
4.0 DESCRIPTION & MAINTENANCE
4.1 HOOK ARRANGEMENT
4.2 ENGINE ARRANGEMENT
4.2.1 GREASING STERN GLAND
4.3 ELECTRICAL ARRANGEMENT
4.4 STEERING DOME
4.5 EMERGENCY AIR SUPPLY SYSTEM (Tanker & Offshore Version only)
4.6 SPRINKLER SYSTEM (Tanker & Offshore Version only)
4.7 SPRINKLER PUMP (Tanker & Offshore Version only)
4.8 CHECK LIST
4.8.1 UMOE SCHAT-HARDING SERVICE CENTRES
4.9 GLASS FIBRE BOATS
APPENDIX: TECHNICAL SPECIFICATION
Subject : DESCRIPTION
Umoe Schat-Harding A/S has developed a comprehensive and entirely new generation of lifeboats,
winches and davits. The development is based on an ongoing, continuous process our products are
continually updated based on the experience derived from thousands of deliveries to cruise ships,
freighters, drilling rigs and production platforms around the world.
All main components of the lifeboat are moulded in separate moulds. The Fiberglas reinforced
laminate (FRP) have been carefully dimensioned, fabricated and tested to ensure a design able to
withstand the stresses likely to be encountered during the life of the lifeboat.
An inner hull, including benches and buoyancy tanks, is fitted inside the main hull and bonded
carefully together serving also as seats. Finally the superstructure with its inner ceiling is bonded to
the hull.
The buoyancy tanks are dimensioned so as to provide more than sufficient buoyancy, to keep the
lifeboat afloat on an even keel with all persons aboard in the event that the lifeboat being damaged
in any position under the waterline.
A steering tower is fitted at the after end of the superstructure, providing a 3600 view for the
manoeuvring of the lifeboat.
HATCHES
All hatches can be opened and shut from the inside as well as from the outside.
Two large hinged hatches are installed on port and starboard side of the aft bulkhead of the
superstructure. The height of the hatch provides for easy entry into the lifeboat from the stern ramp.
As an option, the lifeboat may be fitted with a side hatch if boarding along the lifeboat is preferred.
In this case only the starboard aft hatch will be fitted as standard.
A bow hatch is fitted in the forward part of the lifeboat for easy access to the forward lifting hook
and the painter.
To accommodate comfortably the persons that the boat is certified for, all seat positions are
marked with a black marker, indicating the correct places. The seats are arranged so that each
person sits facing the sides of the lifeboat. Each seat is provided with a safety harness which is
easily fastened with a single buckle, and provides good protection when lowering the lifeboat,
and also in the event that the lifeboat should capsize.
MACHINERY
The lifeboat is powered by a fresh water cooled engine, which also drives the sprinkler pump
(where this is fitted ).
Coolant water circulates through a piping loop running externally along the keel at the bottom
of the hull.
The engine is equipped with a manually operated spring starter providing safe start at all times
As an option, the lifeboat may be fitted with an electric starter with a single battery power
source.
The engine exhaust outlet in the stern is provided with a goose-neck to prevent the entry of
water.
HOOKS
The lifeboat’s two lifting hooks are placed at either end and bolted to hull and superstructure.
Under normal conditions, the hooks may not be released before the lifeboat is afloat. This is
ensured through the use of a hydrostatic device and an interlock which locks the hook-release
when the lifeboat is not waterborn, and opens when the lifeboat is lowered into the water.
The hooks are also designed so that they may be released under full load in an emergency.
This is accomplished by pulling a specially marked safety bolt which is placed under a plastic
cover, which must be removed.
Both hooks are released simultaneously by means of the release lever on the stern hook.
WARNING!
Improper use of the Hook Release System can result in serious Injury!
Subject : SPECIFICATION
DETAILS/POSITIONS
Subject : HATCHES
HANDLES-LOCKS
NOTE!
When maneuvring in open sea, the
entrances should always remain
closed.
Subject : ENTRANCE
NX1027
Crew aft 1; Operates hook release, and hook-in, operates bilge pump.
Crew forward; Operates painter release, air system, bilge pump, search light.
IDENTIFICATION
SEATBELT
The helmsman will give order to crew seated close to the emergency air supply system and hook
release handle to operate them.
NX1063 D
Subject : ENGINE
IMPORTANT
LIFEBOAT ENGINE OPERATION
INSTRUCTIONS (Two Electrical Read the ENGINE Manual before use.
Be Acquaint with the ENGINE and its
Starter Systems)
OPERATION
BEFORE STARTING:
STARTING:
1. PREHEATING: 10 – 30 sec.:
Glow /Starter Switch HEATING
position. The switch is located on
starboard side in the aft end of the
engine compartment.
2. Start Engine.
2. The responsible crewman brings the SART (Search and Rescue Radar Transponder) to
the mustering area.
3. The helmsman or other designated person checks the operation of portable VHF radio
telephone and brings it to the mustering area.
4. Designated persons assemble additional fuel, water, clothing/blankets, and any other
extra equipment. Lifejackets to be worn now.
5a. The helmsman and designated launching crew enter the boat and carry out the
following tasks:
(v) Check that Hook Release is in locked position and that Safety Strap is installed.
5b. Designated persons on the ships deck carry out the following tasks and checks:
(i) A painter is fastened to a strong point on the ship well ahead of the lifeboat.
(iv) Check launching area for obstructions. If all clear, contact bridge and report
“ready for boarding”.
(v) The bridge will give order to board the boat and launch .
Note:
The lifeboat engine may be started during
the descent and in particular if the weather
conditions are bad – but the engine is not
designed for dry running of more than 3
minutes.
IMPORTANT
Read the HOOK Manual before use.
DANGER!
Be Acquaint with the HOOK and its OPERATION
On Load Release Gear is fitted in this
boat. Only trained and authorised
personnel should operate the Hook
System. Before the hooks get any
tension always make sure that the
release cables are intact and that the
release handle is properly engaged in
locked position. (Fig.1)
NOTE !
The release lever has an automatic
interlock safety device. When the lifeboat is
waterborne, the hydrostatic pawl comes to
sight .
N42621 A
IMPORTANT
Read the HOOK Manual before use.
EMERGENCY RELEASE,
Be Acquaint with the HOOK and its
OPERATION
TOWING HOOKS
NOTE!
Operating the towing hook shall only be
done at a shouted order from the
helmsman!
SHACKLE
PRESS TO
LOCK
PAINTER
KISS800
The following lids and inspection covers are located in the center tank section:
1. Provision tank
1. Equipment
2. Water
3. Fuel Tank
4. Engine Cover
5. Access Cover:
- Battery Switch
- 3-Way Valve for Bailing
- Sprinkler Release Handle (Tanker and Offshore Version Only)
NX1141
MARKING LIGHT
RADAR REFLECTOR
RAINWATER COLLECTION
RETRO REFLECTIVES
LONG PULLS!
Long pulls must be used. Short pulls put a
heavy load on the wires and hook attachments.
REQUIRED LENGTH:
AVOID JERKS!
Remember that jerks will double the load
on the hoisting wires.
CABIN LIGHTS:
SEARCH LIGHT:
BATTERIES
Spare batteries are located in a
watertight box on seat bench next to
helmsman seat.
IMPORTANT!!
Cabin lights and searchlight should
only be used in emergency. For
regular maintenance and training
purposes other light sources should be
used.
HANDFLARES:
Lifetime: Brilliant red light for approx.
1 minute
Subject : SEASTATE
In connection with rescue at sea it may be valuable for the rescue operations headquarters to
receive information over radio about the weather and seastate in the area.
Remember that:
Remember in particular:
Please Note !
Subject : PICK-UP
NOTE!
Try to avoid water ingress into the
lifeboat during this operation. If
necessary use bailing system
Subject : PICK-UP
IMPORTANT
KH6.5 ”ON LOAD” LIFTING HOOKS Read the HOOK Manual before use.
Be Acquaint with the HOOK and its
The lifeboat has two lifting hooks, one forward and OPERATION.
the other aft. The hooks are connected to each other
by use of a teleflex cable and will release
simultaneously when operated and maintained as
prescribed.
IMPORTANT!!
PERIODIC TESTING
Subject : ENGINE
IMPORTANT
Read the ENGINE Manual before use.
Be Acquaint with the ENGINE and its
OPERATION.
Subject : ENGINE
PERIOD ATTENTION
AFTER THE FIRST 15 SEE INITIAL ATTENTION & NEXT PAGE
HOURS OR 3 MONTHS
BEFORE START OR CHECK ENGINE OIL LEVEL
WEEKLY CHECK COOLANT LEVEL
CHECK FUEL LEVEL IN TANK
DRAIN WATER AND CONTAMINANTS
FROM WATER SEPARATOR
GREASE STERN GLAND
4
BETWEEN 3 20/20W 15W/40W
AND 4 9 10/30W
3 8
0 6
IMPORTANT
Read the ENGINE Manual
before use.
Be Acquaint with the ENGINE
and its OPERATION.
The propeller shaft and stern gland are lubricated by turning Grease Cop Cover ( A ) clockwise.
Turning Grease Cup Cover clockwise press lubricant down to the gland and thus you lubricate
stern flange and propeller shaft.
When necessary fill up the Grease Cup ( A ) with lubricant before it is almost empty.
BATTERIES
INSTALLATION AND OPERATING
INSTRUCTION:
5. TEST OF CAPACITY
Recommended level of charging:
(Figures are for 12 Volt-system. If 24 Volt
NOTE!
application: double the voltage values.)
External charging must always be
connected when lifeboat is stored!!
OCV (VOLT) SOC (%)
12,8 100
12,67 90 NOTE!
12,54 80 If Voltage of batteries are below 8 V
12,41 70 the installed charger can not recharge
12.28 60 the batteries, so an external charger
12,15 50 needs to be used – or batteries must be
12,02 40 changed.
(OCV=Open Circuit Voltage /
SOC=State Of Charge)
CABLES, CONNECTION Etc.
5.1 Disconnect charger and load.
Make sure that all connections are
5.2. If battery has been charged recently properly tightened.
(open circuit voltage above 13,10V)
battery should be discharged with appr. Prevent corrosion. Use silicone
10 Amps for 30 sec.. protective spray to expel moisture.
Technical specifications:
Type : 4041-2
Input Voltage : 42 VAC +/-6% 50/60Hz
Built in safety:
Ladac 4041-2 is enclosed to a tightening of IP 67 , double insulated and manufactured in none corrosive
materials. It will not be damaged by inadvertent polarity changes or short circuits. It will not cause
damage to generators or other electronic equipment. Light emitting diodes signal the charging process
and battery condition.
Maintenance:
1. All batteries should be checked
monthly for maximum security.
2. The charging cycles keep the batteries
fully charged with a very low water
consumption.
3. The charger draws no return current
when 42 VAC is disconnected.
WARNING!! GAS!!
During charging the batteries may develop inflammable
gases. Never smoke or use open fire in the vicinity of the
batteries. Batteries also contain dangerous acids. In
spilling, wash and flush with plenty of water.
Steering dome
Cleaning:
A subsequent anti-static
treatment is recommended to
avoid dew.
ENGINE ARRANGEMENT
• Refer Engine Maintenance Manual
ELECTRICAL ARRANGEMENT
• Check battery charging. z
• Clean battery poles, add Vaseline to terminals z
• Check that dynamo charges batteries. Lamp z
should shut off when engine runs.
• Check tension on dynamo V-belt. z
• Connect external charging. z z
• Replace defective lamps and fuses. z
HATCHES
• Check gaskets and make sure all handles z z
move easily
BILGE PUMPE
• Check the drain plug z
• Bail out the lifeboat z
• Dismantle cover and remove any foreign z
bodies
MISCELLANOEOUS z
• Check that the equipment is in order, and
replace when specified according to current
regulations
• Check packing box on rudder shaft z
• Check gasket on propeller shaft z
• Replace retro reflective tape z
• Check painter release system is OK! z
• Lubricate threads on Air Inlet Ventilator
z
1. Painting
Once this has cured, cut off the wires and insert
pieces of glass fibre cut to size and thoroughly
moistened with polyester to which 1 % hardener
has been added.
REICHHOLD AS
P.O.Box 2061, HASLE
N-3202 Sandefjord
Tel.: 33 44 86 00