MONTHLY REPORT

WEEK 1 TOPIC: LEARNINGS:

INDUCTION ,FUNCTIONAL LEARNINGS, 1) GOT TO KNOW ABOUT THE BASIC WORKFLOW OF THE
PROCESS FLOW , DEFINING THE TIMELINE , PRODUCTION DEPARTMENT ALSO GOT TO KNOW AND
RECIPE , DAY TO DAY WORK . LEARN ABOUT THE RECIPE IN DETAILS AND ABOUT THE
INGREDIENTS.

2) WORKED ON DEFINING THE TIMELINE FOR THE

PROJECT AND MADE EFFORTS TO UNDERSTAND THE
DAY TO DAY WORK OF THE PRODUCTION
DEPARTMENT .
WEEK 2 TOPIC: LEARNINGS:

DMAIC METHODOLGY OVERVIEW , PROJECT 1) GOT TO KNOW ABOUT DMAIC METHOD AND GOT
CHARTER , SETTING UP THE BASE LINE AND OVERVIEW OF LEAN SIX SIGMA.PLANNED THE PROJECT
TARGET , MACHINES. CHARTER, THE BUSINESS CASE, THE BASE LINE AND THE
TARGET VALUE.

2) LEARNED ABOUT THE MACHINES OF TC AND

PRODUCTION AREA AND HOW TO OPERATE THE
MACHINES EFFECTIVELY AND EFFICIENTLY .
WEEK 3 TOPIC: LEARNINGS:

DOUGH PRODUCTION MANUAL ,DOUGH 1) READ THE IMPORTANT CHAPTERS IN DOUGH

RHEOLOGY , TPM &TPS , TIMWOODS , SOP , PRODUCTION MANUAL AND UNDERSTOOD THE
ANALYSE PHASE OF PROJECT STARTED , DIE DOUGH RHEOLOGY, ALSO LEARNT THE CONCEPTS OF
ANALYSIS , PNEUMATIC SENSORS ANALYSIS. TPM &TPS.

2) WORKED ON TIMWOODS, GONE THROUGH THE SOP OF

PRODUCTION LINE, WORKED ON THE ANALYSE PHASE
OF DMAIC, WORKED ON THE PROJECT FOR INCREASING
THE YIELD OF TC.

3) WORKED ON THE SHAPE AND SIZE OF DIE AND ALSO

WORKED ON THE PNEUMATIC SENSORS .
WEEK 4 TOPIC: LEARNINGS:

MOISTURE CONTENT ANALYSIS, WEIGHT 1) WORKED ON THE MOISTURE CONTENT OF THE DOUGH AT
ANALYSIS, FISHBONE, KAIZENS DIFFERENT SECTIONS IN THE TC AREA ALONG WITH THAT
&IMPROVEMENTS, SENSORS VS TIMERS, ALSO WORKED ON THE WEIGHT LOSS AT DIFFERENT
WASTAGE REDUCTION, ECRS ANALYSIS. SECTIONS DURING TC PRODUCTION.

2) PREPARED THE FISHBONE TO ANALZE ALL THE KAIZENS

AND MAJOR PROBLEMS WITH MY PRODUCTION
TEAMMATES, WORKING ON WASTAGE REDUCTION, ECRS
ANALYSIS FOR REDUCING THE UNNECESSARY STEPS IN
THE TC PRODUCTION AREA ALSO WORKING ON THE
IMPLEMENTATION OF TIMERS IN THE PLACE OF SENSORS
SO THAT THE MACHINE CAN RUN WITH A GREATER HERTZ
WITHOUT SKIPPING THE HOME POSISTION.