SIEMENS sauce TzSIEMENS Reference Power Plants Dear Collegues: This small booklet replaces the previous issue of “Thermal Power Plant Proposals” dating from July 1997 and contains all relevant basic data of cour 2 SIEMENS subcritical/supercritical coal fited Thermal Power Plant Classes (DKW) 2 x 300-450 MW and 2 x 500-700 MW. Based on these data, we have elaborated IPP budgetary proposal documents, which you can use to support your marketing and sales activities. On request, TZA is able to supply you with such a 1 file proposal based on the technical data given in this, booklet on short notice. Should you require deviations from these data due to clients request or speci ial site constraints, TZA will incorporate these changes as wel All data have been jointly developed between Product Development TPZ, Proposal Department TZA and Technical Experts from TA. They represent our current status for subcritical and supercrirical Thermal Power Plants. Further activities are currently undertaken to further improve our range of Reference Plants. The 2 x 300 MW Reference Plant Class transformed for conditions of SEA and the 2 x 700-1000 MW Thermal Power Plant Class will be developed until the end of 1999. If you require to present these concepts to your clients, TZA and TPZ will gladly support you with relevant proposal documents and other marketing materi Please take this booklet as a reference and as a basis to order IPP-Proposals from TZA. It will be state of art information on our Steam Turbine Reference Plants. Oy Dr. Rochi rgmann TZA, Proposal Management TPZ4 , Product Management 4 pleasure serving you and your clients withSIEMENS Table of Content \ an 4. SIEMENS Steam Power Plant Concepts 2. Basic Data for 2 x 300 MW Reference Plant (300-450 MW Class) 3. Basic Data for 2 x 700 MW Reference Plant (500-700 MW Class) \ 2 x 500-700 MW \ 2 x 300-450 MW) smc 124 vw Tzu ane samsoniteSIEMENS SIEMENS Steam Power Plant Concepts Drawing on its know-how concerning key components such as steam turbine-generators, boilers, 1&C and electrical systems, as well as on its expertise in overall project planning and turnkey power plant construction, Siemens has developed several modular design steam power plant concepts, thus meeting the requirements of various markets and customer groups. These concepts give equal weight to client input regarding power plant technology preferences and optimization of life-cycle costs. in flexibility which allows replacement of components and related technical modifications (‘delta hin these concepts, both the mechanical design and the location of power ion and servicing. The following pages will give you an idea how These modular design concepts have bt engineering”) to accommodate differing power plant requirements. Wit plant components were selected with a view to minimizing costs during instal the modular design concepts can be applied. Design calculations show a net efficiency of around 38 per cent for these concepts at subcritical steam conditions at the turbine inlet of 167 bar/538°C/538°C. With supercritical steam conditions (250bar/540°C/560°C) a net efficiency of about 46 per cent can be achieved. This ensures that the lowest life-cycle costs can be achieved for a given set of specific conditions. Plant concepts are designed using a state-of-the art 3-D CAD system. This approach el iminates the need for the supplier to produce scale models, and gives the customer the opportunity to visualize the plant as early as the planning phase. Moreover, shipping and installation studies can be conducted in advance. Optimized installation sequences can be planned for later execution and overhaul sequences can also be optimized. sanctiSIEMENS Focal area of modularization is the so-called “turbine island” which can be offered separately or as part of a “turnkey plant” Concept of modularization Full “Turnkey” Additional areas Focal area Steam turbine Boiler J Boiler feed pump i] Coal handling “Turbine island” HP preheater i] Ash handling iJ Turbine bypass J Condensate pump Circulating water system == | =. Flue gas cleaning tonaioehnowartThe turbine island is of modular design and can be configured to actual requirements Turbine island - basic design and additional variants (excerpt) > Unit output (gross): > Steam conditions (turbine inlet): » LP turbine: » Boiler feed pump: » HP preheaters: »> HP bypass: » LP bypass: » Main condensate pump: Basic design +700 MW + 250 bar/540°C/560°C 4x8 2 ~2x 50 % electric motor driven 2 + 40 % (start up only) ~ 40 % (start up only) -2x50% Add. variants Add. variants - 500-700 MW ~ 167 bar/538°C/538°C -4x40.me 2x 12.5 me -3x 50 %electric motor - 2x 50 %steam turbine driven driven +1 x 30 % electric motor driven start-up pump -3 (HP extraction) -2x50% -2x50% -3x50% -2x 100% emu rast senoirtavowaetAdditional areas can be grouped to the turbine island to form a turnkey plant Additional areas - basic design and additional variants (excerpt) Basic design Add. variants Add. variants > Boiler: j main fuel ~ bituminous coal -HF } © auxiliary fuel -LD -HF auxiliary boiler without with ‘ » Coal Handling: © coal supply - ship transport ~ rallway transport © coal transfer to boiler -1x 100% +2x 100% > Bottom Ash Handling: - dry removal - wet removal (dewatering bin) - wet removal (water ejector) > Flue gas cleaning: © DeNOx = none (primary ~ SCR (HFO-fire measures only) boiler only) ° DeSOx -none - seawater scrubber - wet limestone scrubber > Circulating water system: - once-through (see water) _- forced draft cooling tower - natural draft cooling tower res teesSIEMENS In summary, our modular design reference plants contribute to eeeeeoe ‘As aresult, amortization periods are short, inspection intervals are long and fuel consumption rem: SIEMENS Steam Power Plant Concepts imum life-cycle costs for the customer due to low capital investment, high efficiency, short construction and commissioning periods, high calendar availability and a long service low maintenance costs. as well as jins low over the entire plant service life. This is achieved by implementing oe state-of-the-art design optimally tailored to the plant's function, modem planning tools, highly efficient components optimal! and total quality management (DIN ISO 9001). plant design tegrated into the overSIEMENS Basic Data for Thermal Power Plants 2 x 300 MW somzeoaw 000MSIEMENS Typical Plant Layout Arrangement for Coal-Fired Power Plant 2x 300 MWSIEMENS swe: 124 2x300MW-Class Coal-fired STPP (India) Steam Turbine Building/ Operating Floor +15.00mSIEMENS 2x300MW-Class Coal-fired STPP (India) Steam Turbine Building/ Cross Section LP-Turbine & Condenser a dae ee =) ew Tze uae corns taniaSIEMENS General time schedule 2x300 MW (30 + 3 months) 0123945678910 14 15 16 17 18 19 20 21 22 23 2425 26 27 28 20 30 31 32 33 months Unit 4 FH Key dates vy = start of project F = released for constr. H= placing formwork vil works = pressure test. iler erection | Cooling water Performance testSIEMENS Steam Water Cycle 2 x 300 MWSIEMENS Cooling Water = 2x 300 MW als ves Tez ate uma raneSIEMENS Electrical Single Line Diagram 2 x 300 MW SEs eteestor wave « veusco.nis ne gtwrP caro 10.0.9 Fron « covmenen os. oF OgO $33 e | Bas i ae ai aS & Lae ape apr tape mie wate Lye te a [ine _ batt pees pate = os “ee [ess “tame =i _— ills 1? f ear t Tar T 2] 7 rile te i" ° pa 1.75 118.3. nea ene sae: 165.655 [a8 z Les io = 22|ei3 i 3 § &SIEMENS Basic Data for Thermal Power Plants General Performance Data 2x 300 MW Unit RO TMCR ywo Unit outpur, gross = generator output Mw 300.0 316.0 Main steam flow Ikg/s] 234.5 252.0 [Turbine heat rate (gross) TkstkWh] 7792 7826 [Unit output, net Mw] 273 288.0 [Piant efficiency, net (based on LHV) (4) 38.9 39.07 Design Data (R.O.) 2x 300 MW. [Steam pressure (turbine) [bar] 167 [Steam temperature (turbine) 538 [Reheat pressure (turbine) 37.6 Reheat temperature (turbine) 538 Feedwater temperature 250.0 [Cooling temperature 28 [Back pressure 0.0785 RO = Rated Output T-MCR = Turbine Maximum Continuous Rating W\0 = Valves Wide Open rw Tez MaterSIEMENS Basic Data for Thermal Power Plants Air temperature (design) rel 30 fair humidity (design) 1% 55. [Load capacity (soll) [kN im] 250 {mis} 47.0 Seizmic Zone 4 1393 85 55 Earthquake (according to 1S) Average rain fall [mmiyear] [Sound main equipment (1m distance) [aB(A)] [dB(A)] [Sound; plant (at reference point) [months] [months] vu Tez Mater ‘hce%8 eamaven 100000SIEMENS Basic Data for Thermal Power Plants Mainfuel 2x 300 MW - Kind of fuel bituminous coal Gross calorific value (design) 16,750 Ash content (design) 38.0 Sulphur content 0.43 - Vol le matter 22.6 | Total moisture 10.7 Hardgrove index 53 Ignition fuel: Kind of fuel light diesel oil Gross calorific value [kJ/kg] 41,860 Capacity of the tanks (for 2 units) [m7] 1x 2000 ar = as received daf = dry ash free Number of Cold Start-Ups Number of Warm Start-Ups Number of Hot Start-Ups ee vu Trzus MoteSIEMENS Basic Data for Thermal Power Plants Steam Turbine / Condenser / Generator 2x 300 MW [Steam Turbine: [Type HMN’ [Exhaust cross sect. Im’ 2x63 [Operation mode: Sliding Pressure Operation [Constant pressure 1% R.O.-Load] <60 Sliding pressure R.O.-Load] 60 - 100 Bypass capacity: High pressure 60 Low pressure 60. Condens [Type single shell/ box-type; two pass [Cooling mode ‘cooling tower Cool. water temp. inlevoutlet 28/383 [Generator type: THRI 108/55 Rated voltage kv 24 [Power factor LI 0.85 Frequency {Hz} 50. static re Ten Mate hoe eeSIEMENS Basic Data for Thermal Power Plants [Steam Generator 2x 300 MW [te Kind of circulation (prefered) Efficiency (LHV base) (4) + natural circulation, two pass drum type natural 292.5 No. of mills 5 (1 stand by mill for design coal) a Type of mi vertical spindle Electr. precipitator, No. oi [ E 20% of heat input Air! Flue Gas System. Forced D.F (No./ type) 2*50% / axial Primary A.F (No./ type) 250% / centrifugal induced D.F (No type) iz 2°50% / centrifugal =. 2x 50% [Air heaters, No. 2 trisector regenerative Emissions Dust content of clean gas [xox Bottom ash removal system = {mgiNmm®]__ 50. [egitim] 650 ‘Scrapper chainSIEMENS Basic Data for Thermal Power Plants Coal / Ash Handling [Coal yard management: incoming capacity JOutgoing capacity Storage capacity Outdoor yard 1x 1400 2x 900 15 - Storage capacity of ash silos (fly ash) ‘scrapper chain conveyor pneumatic, positive pressure 2x 750 re Tez MateSIEMENS Basic Data for Thermal Power Plants lWater Steam Cycle |- HP steam extraction no - No. of LP-preheaters 5 (4#1 deaerating feedwater heater | No. of HP-preheaters 2 Boiler feed pump: Kind of drive electric driven) 2x50 na. vow Tzu. moter nec: TPA brad uncavan raneanSIEMENS Basic Data for Thermal Power Plants ing water pump: Closed cool. water pump: | Capacity vl 2x 100 Closed cool. heat exchanger: | Capacity [ 2x 100 | 1 | Pot 41 P22 1 ‘A106-C 4 A 106-6SIEMENS Basic Data for Thermal Power Plants 2x 300 MW Main transformer: |- Rated power: Gener. transformer + Start-up transformer na. Unit aux. transformer 63/35/31.5, faux. power supplySIEMENS Basic Data for Thermal Power Plants 2 x 700 MWSIEMENS Typical Plant Layout Arrangement for Coal-Fired Power Plant 2 x 700 MW Sea Location senzionvrontSIEMENS be 2x700MW-Class Coal-fired STPP Steam Turbine Building/ Operating Floor +16.0m be b>SIEMENS 2x700MW-Class Coal-fired STPP Steam Turbine Building/ Cross SectionSIEMENS General time schedule 2x700 MW (36 + 6 months) 012.34 5.67 8 8 1011 1213 14 15 16 17 18 19 20 21 22 29 2425 26 27 28 29 90 31 32 39 34-95 36 37 38 3940 41 42 months Unit 1 4 FH A= start of project Key dates wy. | F= released for | constr. He placing formwork Civil works c Boiler erection Cooling water Cond, steam turb/ gen. Reliability run 4} 6 =starl comm. Performance test a al Ur lity test Performance test : Oo 6 = suaSIEMENS Steam Water Cycle 2 x 700 MWSIEMENS Cooling Water Systems 2 x 700 MW Hl pot) softs) pas Lofape! {cooun waren sysrens| rw Tate unasomorreawMIN 002 Xz wesBeIg aur] ajBulg jeo1U}99I3 SNAWGISe516 ene « son mus 298 WOOF IcRTON « 2. sep $7-nesooy 028 s1peve » cams smBoCoWENS. OT 5 2 2 HT ee ® Sa i iG ear ie ° co 7 at E i aa Et See 1s ot ae [eS os | 7h ee Lame aaa eee wr By Ee Fa ty a zl na8 wi Lge Pe INUId Y3MOd HUBLS MW OOL WOU nen =SIEMENS Basic Data for Thermal Power Plants General Performance Data =| 2x 700 MW Unit RO | T-MCR vwo Unit outpur, gross = generator output Mw) 700.0 7132 734.8 Main steam flow tha/s] 544.5 555.7 573.0 Turbine heat rate (gross) [7 esr TaT4 Tass 749 it output, net ww) 650__| [Piant efficiency, net v4 406 Design Data (R.O.) 2x 700 MW |Steam pressure (turbine) 250 | Steam temperature (turbine) 540 Reheat pressure (turbine) 54 Reheat temperature (turbine) 560 Feedwater temperature 2687 [Cooling temperature 30 Back pressure 0.077 RO = Rated Output T-MCR = Turbine Maximum Continuous Rating WO = Valves Wide OpenSIEMENS Basic Data for Thermal Power Plants Site Conditions 2x 700 MW JAir temperature (design) [Air humidity (design) Load capacity (soil) [Wind velocity 34.0 Earthquake (according to UBC) Zone 2A [Average rain fall 1850) [Sound; main equipment (1m distance) [Sound; plant (at reference point) Construction Period [months] {months}SIEMENS Basic Data for Thermal Power Plants Mainfuel 2x 700 MW Kind of fuel bituminous coal Lower heating value (design) 26,823 Ash content 12.0 ‘Sulphur content 07 - Volatile matter 30.0 | Total moisture 10.0 Hardgrove index 50 light diesel oil Lower heating value kJ/kg} 42,400 2.x 1500 Capacity of the tanks (for 2 uni ar = as received daf = dry ash free Operational Concept INumber of Cold Start-Ups Number of Warm Start-Ups Number of Hot Start-UpsSIEMENS Basic Data for Thermal Power Plants ‘Steam Turbine / Condenser / Generator 2x 700 MW [Steam Turbine: Type MN [Exhaust cross sect. im) [ 4x8 [Operation mode: Sliding Pressure Operation fant pressure [%RO-Load] <= 50/> 100 9 pressure [%RO-Load} 50 - 100 [Bypass capacity: High pressure Pa 40 Low pressure 4 40 (Condenser: Type ingle shell/ box-type; double flow. (Cooling mode ‘once through’ seawater [Cool water temp. inleVoutlet rel 30/38, [Generator type: - THDF 115/67 Rated voltage mi 22, [Power factor 1 0.85 Frequency they 50 [Excitation =| brushlessSIEMENS Basic Data for Thermal Power Plants [Steam Generator | Unit 2x 700 MW Type Benson, two pass, outdoor Kind of circulation (prefered) ‘once through [Efficiency (LHV base) (%) 292.5 5 (1 stand by mill for design coal) vertical spindle 20% of heat input Forced D.F (No./ type) 2*50% / axial [Primary A.F (No./ type) 2°50% / centrifugal _ Induced D.F (No./ type) 250% / axial Electr. precipitator, No. 2x 50% Air heaters, No. 2x 50% regenerative [Emissions [Dust content of clean gas _{mg/Nim] 50 NOx. img/Nm] 650 Bottom ash removal system plate belt conveyor (dry ype) _SIEMENS Basic Data for Thermal Power Plants Coal / Ash Handling [Coal yard manageme Outdoor yard {incoming capacity 3000 {Outgoing capacity 1000 Storage capacity 30 pneumatic, positive pressure pneumatic, positive pressure - storage capacity of ash silos (bottom and fly ash) 3SIEMENS Basic Data for Thermal Power Plants Water Steam Cycle 2x 700 MW no 5 (4+1 feedwater storage tank) 2 electric driven (with hydraulic gear) 2x60 Boller feed pump (start up) na. Main condensate pump: | Capacity = ey Tze te sonnetSIEMENS Basic Data for Thermal Power Plants ICooling Water Systems [Circulating water pump: 2x 700 MW - Capacity Closed cool. water pump: F Capacity Closed cool. heat exchanger: | Capacity Main steam piping F No. of tines Material Hot reheat piping | Material [Feedwater pipingSIEMENS Basic Data for Thermal Power Plants 2x 700 MW 10 690/400 220 Electrical System Voltage levels 810 Gener. transformer (va) Start-up transformer (vA) + Unit aux. transformer (va) na. 80/40/40 [Aux. power supply Emergency diesel IMVA] 2x08