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Conocophillips Indonesia Inc. LTD.: B IFB FJS TR KD 03 June 05
Conocophillips Indonesia Inc. LTD.: B IFB FJS TR KD 03 June 05
PROCEDURE
84508-9700-9P-002
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CONOCOPHILLIPS INDONESIA INC. LTD.
NORTH BELUT DEVELOPMENT
PROJECT
SPECIFICATION
TITLE DOCUMENT NUMBER REV DATE PAGE
PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 3 of 29
TABLE OF CONTENTS
1. INTRODUCTION ....................................................................................................... 4
2. PURPOSE.................................................................................................................. 4
3. SCOPE ....................................................................................................................... 4
4. RESPONSIBILITIES ................................................................................................. 4
6. REFERENCES .......................................................................................................... 5
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 4 of 29
1. INTRODUCTION
This document sets out the principles, plan procedure, in accordance with Company’s
requirements for the procurement and management of equipment and materials,
associated logistics arrangements and site services for the North Belut Development
Project.
2. PURPOSE
To document the procurement and materials management that will be implemented for
the North Belut Development Project and further to provide direction and to assist the
Contractors in preparing plans, procedures, systems etc. for implementation of the
procurement and materials management scope for the North Belut Development Project.
3. SCOPE
This document covers the procedure for procurement of all reimbursable materials.
Contractor shall review the document and clearly advise any errors or omissions within
14 days of the Effective Date. Any non-compliance found, by any party, after 14 days
from the Effective Date shall be rectified immediately by Contractor.
4. RESPONSIBILITIES
The Company Project Procurement Specialist is responsible for ensuring that the
Contractor is in full compliance with the requirement set down in this procedure.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 5 of 29
Direct Access The facility for Project Team members to directly view “live” data on
contractor’s system on a read only basis. This includes both within a
Project Team Office and a site location.
6. REFERENCES
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 6 of 29
Contractor procured materials and equipment shall be new and supplied complete with
Supplier certifications or other acceptable documentation, as appropriate, in compliance
with project specifications and procedures. All of Contractor’s Supply shall be of high
standard and good quality and shall be obtained from reputable Suppliers that are
recognised on an international basis as providers of products that meet the foregoing
requirements. Contractor shall ensure that sources of raw materials are in line with the
applicable standards and fully meet the relevant specifications etc. Company shall have
the right to reject any Supplier proposed by Contractor without giving justification or
reason.
Company shall have the right to inspect all Contractor procured materials and equipment
and its certifying documentation and to reject any item not in compliance with project
specifications. Contractor shall replace rejected material/equipment. Such replacement
work shall be performed in compliance with all applicable requirements of this Contract,
and Company shall have no obligation to grant an extension in schedule for any delays
caused by said replacement.
Contractor shall provide all items necessary for completion of the Work with the sole
exception of Company Furnished Material as set in section 7.0 of the Contract Document
Contractor shall provide required personnel, systems, facilities and other resources as
may be required to efficiently perform all procurement and related activities for
Contractor’s Supply. Generally, Contractor shall:
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 7 of 29
(viii) Obtain all Supplier document requirements for the Company’s data collection
tool.
(ix) Comply with it’s obligations with regard to importation of items into the Republic
of Indonesia e.g. Master List, PIB, RIB
(x) Arrange for delivery of all materials and equipment to Sites.
(xi) Expedite Supplier’s final data and documentation
(xii) Provide suitable storage instructions for all materials and equipment
(xiii) Maintain a suitable efficient materials management system
(xiv) Arrange required Supplier services and the like.
(1) Contractor’s Supply includes Reimbursable items for WHP, CPP Platforms,
Flowlines and Subsea Equipment.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 8 of 29
Subcontractors and Suppliers shall make use of those agreements. Agreement numbers
and contact information can be found in the AML.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 9 of 29
Where procurement is carried out in more than one location Contractor shall interface
with it’s other offices, consortium members, alliance partners or sub-contractors, as may
be applicable to ensure commonality of all like materials for the CPP and WHP Contract
Objects.
Where Suppliers or Subcontractors are purchasing like materials e.g. field instruments,
Contractor shall ensure that Suppliers and Subcontractors are advised of the Project
approved manufacturer to enable all field instruments to be standardized and delivered
from common manufacturers. Special attention shall be paid to instrument fittings where
the choice of manufacturer shall be passed on to all Suppliers and Subcontractors. For
safety reasons only one type of instrument fitting shall be used throughout the North
Belut Development Project.
Contractor shall actively interface with Company’s other contractors and Contractors
other offices, consortium members, alliance partners and sub-contractors to ensure
commonality / standardisation between Contractor’s Supply and items procured by
Company’s other contractors. Contractor shall review procurement documentation from
Company’s other contractors, e.g., procurement plan, proposed bidders list etc.
Contractor shall submit like documentation to Company’s other contractors and attend
procurement interface meetings as required, as part of the work.
In addition there may be a need for commonality / standardisation with existing spare
parts held in stock for Block B operations. Contractor shall interface with Company on
this matter.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 10 of 29
7.3.1 Resources
Contractor shall implement a procurement organization consistent with the organization
chart included in the Contract document. The organization chart shall clearly identify
which personnel are deployed full time to the North Belut Development Project.
Company will periodically review the organization charts and may instruct Contractor to
add additional resources as deemed necessary to complete the scope of work.
All staff shall be experienced, capable and qualified to the position held and work to the
high ethical standards expected by Company and Contractor. Any person found to be
working in anything but the highest ethical standards shall be removed from the Project
immediately and replaced in accordance with Contract.
Contractor has submitted CV’s for approval by Company for all Procurement and
Materials Administration positions e.g. procurement, materials control, expediting,
logistics and warehouse for both the engineering location and site locations. Approved
candidates shall not be removed from the Project unless expressly agreed in writing by
Company. Any removal of Key Personnel shall be compensated to Company in line with
the Contract.
The agreed organization chart is included in the Contract.
7.3.2 Procedures
Contractor shall issue procedures for procurement, expediting, materials control,
warehousing and logistics within 20 Business Days of the Effective Date for review and
approval by Company. Contractor shall clearly state that the procedures are based on
document number 84508-9700-9P-002.
All bidder lists, RFQ documents etc. shall be reviewed and approved by Company prior
to issue. All quotations with an expected value above US$20,000 shall be submitted
under sealed bid conditions and opened in the presence of a Company representative.
Weekly meetings shall be held between Contractor and Company procurement and
materials management personnel to discuss progress and any issues that may arise.
Minutes will be prepared and issued by Contractor to Company within 3 Business Days
of the date of the meeting for approval.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 11 of 29
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 12 of 29
System shall be able to highlight any materials deliveries later than planned required
date.
System shall be able to produce reports that advise as a minimum. Full MTO by stock
number or line/area, materials received list, shortage list by stock number, lines / areas
where all materials have been received, material deliveries later than planned required
date, material look ahead reports, surplus materials report, OS&D report, reconciliation
report.
Contractor shall have adequate personnel in the engineering / procurement office to
continually monitor material requirements and the effect on the plan of any advised
shortages. Contractor shall issue to Company regular materials look ahead reports
detailing shortages and their effect on the plan.
Company shall be given direct access to the materials management system of the
Contractor.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 13 of 29
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 14 of 29
The PMS shall schedule the procurement activities to meet all Contract and field need
date requirements and shall take into account the time required for:
• Preparation, issue and approval of bidders list
• Preparation of technical inquiry package by engineering.
• Receipt of technical inquiry package from engineering
• The issue of formal enquiries and receipt of tenders.
• Tender Evaluation
• Delivery periods that may be anticipated from bidders, and ensure that every such
delivery period can be accommodated in its overall planning of the Work
• Promised, current and actual delivery dates (with due consideration to site need
dates).
• Recommendations to Company (technical and commercial).
• Company’s review and approval of bidders lists, enquiry documents,
recommendations for award, and final drafts of purchase orders and subcontracts. In
its planning Contractor shall allow for the possibility of Company not approving
Contractor’s proposed subcontracting or Contractor’s recommendations of
Subcontractors or Suppliers.
• Expected, current and actual inspection dates
• Supplier Document requirements and Document review cycle.
• Site need date determined by the Contract Master Schedule. Contractor shall
specifically highlight all items having a limited amount of schedule float.
• Timing of award of subcontracts or issue of purchase orders to provide for realistic
delivery periods.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 15 of 29
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 16 of 29
c) Other Documents
Other documents include but are not limited to procurement and logistics related
procedures, reports, vendor assistance documentation, cost reports, technical data,
certification, independent studies etc.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 17 of 29
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 18 of 29
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 19 of 29
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 20 of 29
A copy of the bid opening report and 1 priced and 1 un-priced copy of each quotation
shall be issued to Company within 1 business day of the bid opening
Contractor shall carry out the commercial evaluation of bids, including complete
tabulation of all received bids, and present its conclusions for Company’s consideration,
and comments, and acceptance following Contractor’s incorporation of Company’s
comments. Company shall have the right to participate in the commercial evaluation,
and Contractor shall obtain Company’s acceptance of the response to all queries from
bidders before they are issued.
Commercial evaluations shall take into account:
• Shipping costs,
• Payment terms including present value analysis of progress payments where
applicable. For large value Purchase Orders Company will consider progress
payments in line with work completed e.g. 10% upon acceptance by Buyer of defined
critical documents, 50% upon a defined milestone equalling 50% of the work
completed, 25% when goods have passed inspection and are ready for dispatch,
15% upon acceptance of final documentation. Company recognises that some
packages may require additional payment milestones. These can be discussed and
agreed on a case by case basis.
• life cycle cost considerations including spare parts costs;
• Construction, start-up, and commissioning consumables;
• Site(s) services;
• Details of nearest service support facility;
• Training costs;
• Inspection costs;
• Exceptions to the purchase order terms and conditions;
• Clearly defined cancellation schedule
• Normalization adjustments to take account of any exceptions by bidders;
• Any costs adjustment related to reliability data:
• Standardization/commonality of materials, etc., between the separate contract
objects;
• Any development /clarification of process shall be fully recorded to document the
reasons for any adjustments to the price;
• Any areas where agreement has not yet been reached or still requires clarification;
• Any other significant cost adjustments warranted.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 21 of 29
7.4.8 Recommendation –
Following full technical and commercial evaluation of bids, Contractor shall:
• Prepare a technical and commercial recommendation document (format to be agreed
between Company and Contractor) for all materials and submit to the Bid Committee
for review.
Recommendation to include as a minimum
1) Narrative explaining the bid process
2) Scope of Supply
3) Primary bidders for RFQ
4) Receipt of formal quotations
5) Selection of short list bidders
6) Clarification and evaluation of short list bidders
7) Package budget
8) Purchase Award recommendation
9) Package forecast
10) Payment Schedule
11) Warranty
12) Delivery period
13) Delivery terms
14) Terms and conditions with qualifications and exceptions identified*
15) Technical evaluation with qualifications and exceptions identified*
16) Details of reliability data
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 22 of 29
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 23 of 29
• Value of change
• Revised PO value
• Original delivery date
• Revised delivery date
• Details of change (all supporting documentation to be included)
• Reason for change (all supporting documentation to be included)
• Contractor’s recommendation
• Contractor’s approval signature
• Company comments section
• Company’s acceptance / rejection section
• Company signature section
Contractor to issue to Supplier and Company a PO Change Order or reason for rejection
within 5 business days of Company’s response.
7.4.11 Expediting
a) Supplier Progress Reporting
All suppliers of tagged equipment and significant bulk materials e.g. and as a minimum
piping materials, valves, major electrical and Instrument bulks etc. shall be required to
submit a progress report monthly or more frequently as required by Company. The report
shall include:
• PO agreed delivery date
• Current delivery date (ex works and ETA Site)
• Site need date
• A narrative explaining the work carried out in the period
• Details of any slippages to the schedule and corrective action to be taken.
• Details of work to be carried out in the next period
• A narrative explaining the current status of all major sub orders
• Details of any expediting visits carried out in the period
• Details of any expediting visits scheduled for the next period
• Updated copy of the manufacturing, fabrication and assembly schedule
• An updated copy of the sub-order schedule (format to be agreed between Company
and Contractor)
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 24 of 29
b) Field Expediting
Contractor shall arrange field expediting as per the Company accepted agreed FES. This
is regarded as the minimum requirements. Any further visits deemed necessary due to
supplier’s failure to meet any part of the agreed schedule shall be subject to Company
approval.
Contractor may sub-contract the field expediting scope of work to an Expediting agency
approved by Company
At Company’s option, Company may assist Contractor’s expediting of critical items.
Company shall have right of access to all suppliers and sub-suppliers and services for
any expediting, inspection or auditing purposes, this requirement shall be stipulated in all
Purchase Orders / Subcontracts.
Company’s representatives shall visit Suppliers’ assembly shops from time to time to
observe progress of Contractor’s Supply and to participate in discussions between
Contractor and Suppliers, as may be required, to assure uninterrupted schedules and
timely delivery in accordance with the purchase order provisions, this requirement shall
be stipulated in all Purchase Orders / Subcontracts.
C) Desk Expediting
Contractor shall deploy desk expeditors permanently allocated to the Project during the
procurement and document completion phase. Expeditors shall carry out all expediting to
ensure timely completion of manufacturing and delivery of Contractor’s Supply, as
follows:
• Maintain contact and liaison between Contractor and Supplier during manufacturing;
• Ensure Supplier has established a production schedule that will meet the purchase
order delivery date;
• Expedite and review supplier’s monthly progress reports;
• Arrange and coordinate field expediting;
• As early as possible identify problem areas or delays in manufacturing, and assist
Supplier with remedial action;
• Monitor and control the preparation and delivery of Supplier data; and
• Track and assure timely resolution of all Supplier deviation requests.
Information received shall be entered into a live database e.g. PMS and shall be
available for direct access by Company.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 25 of 29
The desk expeditors shall closely monitor supply and review of supplier data such that
the design engineering is not disrupted.
Contractor shall, in a timely manner, provide supplier documentation to the various Sites
as required for it to properly receive, handle, store, install and commissioning the
respective materials and equipment.
Contractor shall copy, file, and retain copies of the final Supplier data for inclusion in
dossiers or transmittals to Company at such times as Company may require. Contractor
shall deliver all Supplier data to Company for the purposes of commissioning and start-
up of the Contract Objects.
Contractor shall make Supplier data available for Company review and comments.
Company, at Company’s discretion will review and comment on Supplier data.
a) Data Required
Contractor shall provide all “submitted for approval” drawings and documentation during
fabrication, and all certified drawings, diagrams, mill certificates, operating and test
certificates, operating and maintenance instructions, spare parts lists, and any other
relevant Supplier documentation for Contractor’s Supply, in the format set out in
document number 84501-9200-9T-001. Of particular interest is the reliability data
specified for package equipment in accordance with Company specifications.
Contractor shall clearly identify on the Supplier Documents Requirements List (SDRL)
documents required for
1) Review
2) For information only
3) Engineering and design
4) Fabrication
5) Data required for Company
Contractor shall fully discuss and agree dates for submittal of all vendor documentation
prior to award of any Purchase Order. A Copy of the agreed SDRL shall be included in
the technical evaluation and Purchase Orders.
b) Dossiers
Contractor shall provide dossiers for all items of Contractor’s Supply, which shall include
all final Supplier data. Each individual Contract Object shall have its individual set of
dossiers, which will be multiple volume, fully bound documents. Contractor shall propose
for Company’s approval the proposed organizational format of Supplier data into sets of
dossiers. Dossiers shall be identified by the purchase order number(s) of the equipment
and/ or material detailed in each volume. Each volume shall have an index with a cross-
reference to equipment tag numbers, description and Supplier, and shall include all
Supplier information.
c) Company Specifications.
Contractor shall ensure that the Data and Documents specified in a and b above shall
comply with Company specifications 84501-9200-9T-001 Supplier Data Requirements
Master Listing, 84501-9200-9L-003 Engineering data Collection and Transfer, 84501-
9200-9L-002 Final Documentation and 84501-9200-9L-001 Document Numbering.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 26 of 29
7.4.13 Inspection
Contractor shall develop, initiate and administer the inspection and testing procedures for
equipment in Supplier premises and fabrication yards for review and approval by
Company. Detailed requirements for the extent of inspection are included in the
individual equipment specifications prepared by Company, Equipment Criticality Ratings
and Quality Programme Requirements document number 84501-9200-9P-005,
Inspection and Test requirements for equipment and material document number 84501-
9200-9P-0006.
Contractor shall arrange inspection to verify the quality of materials, workmanship and
final testing of all manufactured items. Contractor shall promptly submit inspection
reports to Company personnel in accordance with agreed distribution.
Company’s representatives shall have access at all reasonable times to manufacturing
locations, fabrication yards and other working areas. Contractor or the Supplier shall
provide proper facilities for observation and inspection by Company representatives. This
requirement shall be stipulated in all Purchase Orders / Subcontracts.
Company’s representatives shall have the right to reject any part of Contractor’s Supply
that fails to comply with the applicable specifications.
The acceptance of Contractor’s Supply, and the release thereof for shipment, shall in no
way relieve Contractor of any responsibility for compliance with the applicable
specifications, Company Supplied Data and the Contract at large.
Company’s representatives shall visit Suppliers’ assembly shops from time to time to
observe progress of Contractor’s Supply and to participate in discussions between
Contractor and Suppliers, as may be required, to assure timely delivery in accordance
with the purchase order provisions.
Upon request from Contractor, Company may waive inspection requirements in some
cases, but this waiver shall not be construed to be a blanket waiver of all such
requirements, nor shall such waiver create a precedent. At Company’s option, Company
may control and approve inspection of some critical items. In such cases, Company will
approve the proposed test programme and witness all tests at the Subcontractor’s or
Supplier’s shop and assure itself that the completed items will meet the stated
requirements.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 27 of 29
7.4.15.1. Contractor’s system should cover up to the point of confirmed receipt and full
acceptance by fabrication Contractor.
7.4.15.2. Importation and Receipt
Contractor shall arrange for, and oversee, the receipt of all material at the port of entry
for the destination Site(s), expediting them through customs, and transporting them to
their designated Site. Contractor’s responsibilities include:
a) Importation and exportation
(i) Securing and preparation of documents required for clearance and
customs.
(ii) Release of goods.
(iii) Expediting shipments through customs for discharge and transportation to
destination.
(iv) Arranging for cargo handling equipment.
(v) Supervising the handling and movement of cargo.
(vi) Arranging inland deliveries.
(vii) Arranging temporary imports
(viii) Bonded warehousing.
(ix) Payment of all duties, fees, etc.
b) Transportation to Site
Arrange all transportation from the port of entry to the designated Site.
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 28 of 29
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PROCUREMENT PROCEDURE 84508-9700-9P-002 B 03 Jun 05 29 of 29
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