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The Effect of Corner Radius On The Energy Loss in
The Effect of Corner Radius On The Energy Loss in
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Rodrigo Maia
University of Porto
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with
∂U i
=0 (1)
∂xi
⎡ ⎛ k 500ν ⎞ 4 ρkσ ω 2 ⎤ The rounded T- piece looks very similar, except
A1 = min ⎢max⎜⎜ , 2 ⎟, 2
⎟ yC ⎥ that the sharp edges are replaced with a rounded
⎣⎢ ⎝ C µ ωy y ω ⎠ kω ⎦ ⎥ (8)
corner with a radius of 3 mm in the central plane.
0.6
LDA
v/<U>
0.6 LDA
coarse 0.4
0.4 coarse
fine
0.2 0.2 fine
adaptive
0.0 adaptive
0.0
-1.0 -0.5 0.0 0.5 r/R 1.0 -1.0 -0.5 0.0 0.5 r/R 1.0
-0.2
1.1 1.4
b)
0.9 1.2 LDA
1.0 coarse
0.7 b)
u/<U>
0.8 fine
v/<U>
0.5 0.6 adaptive
LDA
0.4
0.3 coarse
0.2
0.1 fine
0.0
adaptive
-0.1 -0.2-1.0 -0.5 0.0 0.5 r/R 1.0
-1.0 -0.5 0.0 0.5 r/R 1.0 -0.4
-0.6
1.0
c) 1.1
0.8 c)
0.6 0.8
u/<U>
u/<U>
0.4 LDA
coarse 0.5
LDA
0.2 fine coarse
0.0 adaptive 0.2 fine
-1.0 -0.5 0.0 r/R 0.5 1.0 adaptive
-0.2
-0.1-1.0 -0.5 0.0 0.5 r/R 1.0
1.0
d) 0.5
0.8 d) LDA
0.6 coarse
0.3 fine
u/<U>
LDA
u/<U>
Figure 2. Longitudinal velocity profiles in the Figure 3. Velocity profiles in the branch pipe
main pipe with different meshes compared with with different meshes compared with LDA data;
LDA data; a) -1D; b) 0D; c) 0.5D; d) 1D (sharp a) longitudinal 0.1’D; b) longitudinal 1.1’D; c)
edge) transversal 0.1’D; d) transversal 1.1’D (sharp
edge)
In Figure 2. some results can be seen with the
first three meshes, compared with the LDA-data in everywhere better for the coarse mesh than for the
the approach flow, inside the tee junction and in the fine mesh or the fine mesh with adaptation. This
downstream main pipe. It can be observed in the
happens in the junction region and downstream in shown to indicate the well predicted and
the outlet straight pipe. problematic regions. Then the pressure loss
One possible speculative explanation for this coefficients of both geometries as a function of the
strange phenomenon is that the higher numerical flow rate ratio are presented and discussed. The
dissipation of the coarse mesh compensates the pressure loss coefficients of both branches are
shortcomings of the turbulence model which defined so that the “excess” pressure loss over the
usually overpredicts the momentum transfer pressure loss of the straight pipe is considered. This
between wall and bulk flow. In the branch pipe the is expressed in equations (12) and (13) where i = 1
opposite, usual trend is observed: the fine mesh and 2 stand for the branch and straight outlet pipes,
produces better results (see Figure 3.). respectively. The velocities in the brackets mean
Although the difference is small, the fine mesh spatially averaged velocities over the cross-section.
performs consistently better than the fine mesh with ∆p3i
adaptation and much better than the coarse mesh. K 3i = (12)
ρ U3
2
1
Therefore the final unstructured mesh used in 2
the simulations is a combination of the two meshes: 1 2 1 2
coarse in the main pipe and fine in the branch pipe. p3 + ρ U3 = pi + ρ Ui +
2 2
The mesh can be seen in Figure. 4. (13)
L3 2 Li 2
Due to the rather surprising result obtained with + f3 ρ U3 + fi ρ Ui + ∆p3i
the unstructured mesh an attempt was made with a D3 Di
block-structured mesh with the hope that a
systematic refinement of a hexagonal mesh would
lead to a systematic improvement of the agreement
with measurements. The coarsest mesh can be seen
in Figure 5. Three finer meshes were prepared with
the same block-structure and the result was the
same as before: the results agreed better with the
measurements with the coarse mesh in the main
pipe and with the fine mesh in the branch pipe. The
results are not presented here because of the lack of
space, but reinforce the idea put forward above of
turbulence model deficiencies being compensated
by the excessive numerical diffusion with the coarse
mesh.
Due to the above findings it was decided that
for the further calculations the unstructured mesh is
used because of its greater flexibility since the
hexagonal mesh did not bring any tangible Figure 5. Block-structured mesh in the
advantages. symmetry plane of the T-piece
v/<U>
5D
0
u/<U>
0
5D
3.5D
0
0
1D
1.5D
0
0
0.5D
1.1D
0
0
0D
0.25D
0
0
-0.5D 1
0D
0 0
-1D -1 -0.5 0 0.5 1
1
r/R
simulated 1.2
0.3 Q1/Q3=0.6 Q1/Q3=0.8 Q1/Q3=1
0.2 0.8
K32
v/<U>
0.1
0.4
0
0 0.2 0.4 0.6 0.8 1
-0.1 0
-0.2 -1 -0.5 0 0.5 1
Q1/Q3 -0.4
r/R
Figure 9. Loss coefficients in the round-edged Figure 10. Velocity profiles for different flow
configuration; above: K31; below: K32. rates intersect in one point
Re = 40000
Repeating the same procedure for several cross
Both curves display a minimum; K31 between sections the set of intersection points can be plotted
0.4 and 0.6 K32 at around 0.2. The values of K31 are (Figure 11.). Along this line on the symmetry plane
high: they lie between about 0.85 and 1.1 whereas the velocity is always the same, independently of
the flow rate ratio. On the upstream side of this line ACKNOWLEDGEMENTS
the velocity decreases, on the downstream side it The cooperation between the partners has been
increases with increasing flow rate ratio in the supported by TéT (Nr. P-25/03) on the Hungarian
branch pipe. Interestingly, no similar phenomenon side and by projects GRICES 4.1.1 OMFB and FCT
has been observed in the case of the round-edged T- PBIC/C/CEG/2440/95 and POCI/EQU/56243/2004
piece, because the point of separation changes with on the Portuguese side. The help of Messrs.
flow rate ratio. Katsambas and Ugron with the simulations is
gratefully acknowledged.
REFERENCES
[1, 2] Vogel, G., 1926 and 1928. “Investigation of
the loss in right-angled pipe branches”, Mitt.
Hydraulischen Instituts der Tech. Hoschul.
München, Nr. 1, 75-90 (1926), n. 2, 61-64
(1928) (Translation by Voetsch, C. Technical
Memorandum n. 299, US Bureau of
Reclamation, 1932)
[3] Gardel, A., 1957. “Les pertes de charge dansles
écoulements au travers de branchements en
Té”, Bulletin Technique de la Suisse Romande,
Nr. 9 & 10
Figure 11. Set of “fixed points” in the symmetry [4] Maia, R. J., 1992, “Numerical and experimental
plane of the sharp-edged configuration investigations of the effect of local losses in
piping systems. Methods and Techniques for its
5 SUMMARY systematic investigation. The specific case of
Detailed LDA-measurements and flow the flow in a 90° Tee junction” PhD thesis,
simulations have been carried out on a sharp-edged University of Porto, Portugal (in Portuguese)
and round-edged T-piece configuration. Based on a [5] Miller D. S., 1978, „Internal flow systems”,
previous publication the SST k-ω turbulence model BHRA Fluid Engineering,
was chosen for the simulations. It has been found
that the best agreement with the data is obtained if [6] Sierra-Espinosa, F. Z., Bates, C. J., O’Doherty,
the computational mesh is fine in the branch pipe J., 2000, „Turbulent flow in a 90º pipe junction.
but coarse in the main pipe. There is no conclusive Part 1.: Decay of fluctuation upstream of the
explanation for this phenomenon. Generally, the flow bifurcation”, Computers and Fluids Vol.
simulations reproduced the measurements well but 29, pp. 197-213
the agreement was better in the case of sharp-edged [7] Sierra-Espinosa, F. Z., Bates, C. J., O’Doherty,
tee. The same statement can be made for the loss J., 2000, „Turbulent flow in a 90º pipe junction.
coefficients although the authors think that the Part 2.: Reverse flow at the branch exit”,
uncertainty in the round edged case is also larger in Computers and Fluids Vol. 29, pp. 215-233
the experiments not only in the computations. The
intuitively expected influence of rounding the edge [8] Paál, G., Maia, R. and Pinho, F. T., 2003.
has been confirmed both by the simulations and the Numerical predictions of turbulent flow in a 90
experiments: the branch pipe loss coefficient tee junction. Proceedings of 12th International
significantly decreased. This means that the overall Conference on Modelling Fluid Flow ,
rd th
energy loss also decreased since the overall energy Budapest, Hungary, 3 to 6 September, paper
loss is dominated by the branch pipe energy loss. IF0-31, pp. 573-580
It has been found that for the sharp-edged
[9] Menter, F., 1994. “Two equation eddy-viscosity
configuration a “fixed velocity” line exists. No
turbulence models for engineering”, AIAA J,
similar phenomenon was found in the case of the
32, pp. 1598-1605.
round-edged configuration.
The work can be continued in the direction of [10] Costa, N. P. Maia, R., Pinho, F. T., & Proença,
examining different cross-section ratios and M. F. 2006 „Edge effects on the flow
different angles between main pipe and branch pipe characteristics in a 90° T-Junction”, Submitted
as well as changing systematically .the radius of to ASME Journal of Fluids Engineering.
curvature.