Replacement instructions 39

5. REPLACEMENT INSTRUCTIONS

5.1. FI13 unit assembly

5.1.1. FI13 Covers

2. 2.

1. 3.

4.

5. 5.

FIGURE 33. Covers Fi13

Connection and front cover, open fastening screws and lift covers off.

Side panels, first you have to remove Asic assembly and DC busbars which connect
blocks together, then you can remove panels. Open fastening screw and pull panels
out off the frame, when installing side panel make sure that panel can easily slide in
correct place.
TABLE 1. FI13 unit sizes
Current Voltage
Parts and fastening torques
1150 500
• 1. Side cover (FI10003).
1300 500
• 2. Screw M5*10, 3Nm.
1450 500
• 3. Front cover (FI10001).
• 4. Connection cover (FI10002). 920 690
• 5. Screw M5*16 (black), 3 Nm 1030 690
1180 690

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 40 Replacement instructions

5.1.2. FI13 ASIC assembly

ASIC cooling
fan supply
wire. Connec-
tor X1 on ASIC

FIGURE 34. FI13 ASIC

Unscrew fastening screws from asic cover, unplug asic cooling fan supply wire from
asic board connector X1 and remove the cover. Unplug optical fibers, flat cables,
power supply and control box power supply from asic board. Unscrew asic plastic
frame fastening screws and remove asic assembly see figure 36.

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 Replacement instructions 41

FIGURE 35. Asic assembly fastening

Unscrew Asic cover fastening screws and lift cover of, when installing cover back con-
nect DC- wire to asic cover.

Parts and fastening torques:

• 1. Screw M4*8 taptite, 3 Nm
• 2. Asic cover

NOTE! ASIC COVER IS IN DC- POTENTIAL IF UNIT IS POWERED.

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 42 Replacement instructions

5.1.3. Asic assembly

1.

2.

3.

4.

6. 5.

FIGURE 36. Asic assembly

Asic board replacement, unscrew asic board fastening screw and slide asic board out
off the asic board bracket. Unscrew fastening screws which connects asic frame and
asic metal frame. Asic insulator is fastened with four plastic rivet, be carefully when
removing the insulator.

Parts and fastening torques:

• 1. Screw M4*8 combo, 1.35 Nm.
• 2. Asic board (VB00451).
• 3. Asic insulator.
• 4. Asic frame.
• 5. Plastic rivet.
• 6. Asic plastic frame.

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 Replacement instructions 43

5.1.4. FI13 main cooling fans

Main cooling fan

supply wire.

FIGURE 37. FI13 main cooling fans.

Unplug cooling fan supply wire, unscrew fastening screws and pull cooling fan out off
the frame.

Parts and fastening torques

• 1. Main cooling fan assembly.
• 2. Screw M5*10 taptite, 4 Nm.

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 44 Replacement instructions

5.1.5. Cooling fan assembly

1. A
2.

B
First pull fan cable through hole in support plate (A),
after that fasten cooling fan, then install rubber bushing
and attach fan cable to fan support plate with cable tie
(B).

1.
1.

5.

3.

4.

FIGURE 38.

Parts and fastening torques

• 1. All fastening screws used in cooling fan assembly are M4*8 taptite, 3Nm.
• 2. Fan support (FI10070).
• 3. Intake cone (FI10054).
• 4. Cooling fan (PP01080).
• 5. Fan support (FI10046).

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 Replacement instructions 45

5.1.6. FI13 fan inverters

Fan inverter wire harness is attach to
frame with two cable ties.

Fan inverter wire harness con-

nectors.

FIGURE 39. Fan inverters

First you have to remove main cooling fan, the fan inverter is located behind the cool-
ing fan. Unplug and remove fan inverter connectors from holder. Push inverter wire
harness in to frame, biggest connector first figure 39. Remove fan inverter fastening
screws and remove cable ties from wire harness. Pull fan inverter out of frame, turn
inverter vertically so it can easily slide out of the frame.

Parts and fastening torques

• 1. Screw M5*10 taptite, 4 Nm.
• 2. Fan inverter assembly.

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 46 Replacement instructions

5.1.7. Fan inverter assembly

Fan capacitor,
Disconnect fan
capacitor wire
and rotate capac-
itor counterclock-
wise.

Inverter board, disconnect wires from

1. connector X8, X2, X4 and X5 remove
two fastening screw and lift inverter
board out of the frame.

2.

3.

4.
5. 6.

Isolation transformer,
disconnect wires from
fan inverter board connectors X4 and
X5, remove fastening screw and lift
transformer assembly off.

FIGURE 40.

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 Replacement instructions 47

Earthing
7. capacitor,
disconnect
wires,
unscrew
assembly
8. fastening
screw and
remove
capacitors.

9.

10.

FIGURE 41.

Parts and fastening torques

• 1. Fan capacitor (PP00011)
• 2. Inverter board
• 3. Screw M4*8 taptite
• 4. Isolation transformer (PP10051)
• 5. Spring washer M8
• 6. Screw M8*70 hexagonal
• 7. Screw M4*25
• 8. Earthing capacitor support (FR09141)
• 9. Earthing capacitor
• 10. Inverter plate (FI10047)

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 48 Replacement instructions

FIGURE 42. Fan inverter connections

Fan inverter connections:

• 1. Wire harness connectors X8 and X2 to inverter board connectors X8 and X2. fig-
ure 43/1.
• 2. Connect connectors figure 43/2.
• 3. Isolation transformer earth wire figure 43/3.
• 4. Isolation transformer connectors (black and blue) to inverter board (connectors
fan black and fan blue) connectors figure 43/4.
• 5. Fan capacitor figure 43/5.
• 6. Wire harness X2 connector to inverter board connector X2 figure 43/6.

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 Replacement instructions 49

1. 2.

3. 4.

5. 6.

FIGURE 43. Fan inverter connections

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 50 Replacement instructions

5.1.8. Fuse base

FIGURE 44. Fuse base assembly

Parts and fastening torques

• 1. Fuse holder base (FI10019).
• 2. Insulator (FI10061).
• 3. Fuse holder (PP01094).
• 4. Screw M4*8 taptite, 3Nm.
• 5. Screw M4*8 combo, 3Nm.

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 Replacement instructions 51

5.1.9. DC connective busbars

FIGURE 45. Busbars

Remove covers see chapter 5.1.1, remove Asic assembly chapter 5.1.3 and remove
fastening screws from busbars see figure 46.

Busbars and insulator:

• 1. DC- busbar (FI13001).
• 2. Insulator (FI13005).
• 3. DC+ busbar (FI13003).

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 52 Replacement instructions

FIGURE 46. Busbars fastening screws

Busbars fastening screws

• 1. M10*20 hexagonal screw, M10 spring washer and M10 washer, 40 Nm.
• 2. M8*25 hexagonal socket-head screw, M8 spring washer and M8 washer, 25 Nm.
• 3. M6*12 combo, 4 Nm.

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 Replacement instructions 53

5.1.10. Block

FIGURE 47. Block fastening screws

Remove output cables from output terminals, Remove all cables and optical fibers
from driver board.

Output cables fastening

• M10*25 hexagonal screw,
• M10 spring washer
• M10 washer
• 40 Nm

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 54 Replacement instructions

5.1.11. Block fastening screws

FIGURE 48. Block fastening

Block fastening screws:

• 1. M8*20 hexagonal screw, M8 spring washer and M8 nut.
• 2. M8*20 hexagonal screw and M8 spring washer
• 20 Nm

NOTE! BLOCK IS HEAVY REMOVE IT CAREFULLY!

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 Replacement instructions 55

5.1.12. Block assembly

5.1.13. Driver board

FIGURE 49. Driver support

Disconnect flat cables, DC supply wires, measurement wires and optical fibers from
driver board. Remove driver board support plate. Remove driver board fastening
screws and remove the board. Driver board connections see main circuit diagrams.

NOTE! IF YOU ARE INSTALLING NEW DRIVER BOARD TO UNIT, MAKE SURE THAT DRIVER
BOARD VOLTAGE MODIFICATION IS DONE PROPERLY SEE CHAPTER (5.6.2.) FOR INTRUC-
TIONS.

Parts and fastening torques:

• 1. Screw 4*8 combo, driver board support 3 Nm, driver board 1.35 Nm.
• 2. Driver board support (Fi10055)

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 56 Replacement instructions

5.1.14. Driver board screening plate

1.

2.

3.

FIGURE 50. Screening plate fastening

Parts and fastening torques:

• 1. Plastic screw M4*8.
• 2. Screening plate (FI10025).
• 3. Raising screw, 1.5 Nm.

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 Replacement instructions 57

5.1.15. DC-busbars and wind channel

FIGURE 51. DC busbars fastening

DC feed busbars, first remove earth capacitor (capacitor only in V-phase block) wires
from busbars then unscrew busbars fastening screws and remove them.

Parts and fastening torques:

• 1. Screw M5*16 taptite, 4 Nm.
• 2. Insulator holder (FI09074).
• 3. Feed busbar (FI10071).
• 4. Wind channel (FI10067).

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 58 Replacement instructions

5.1.16. EMC-cover

FIGURE 52. EMC-cover and snubber capacitors fastening

EMC-cover, unscrew motor cables fastening screws from power busbar, cut cable ties
from emc cover and remove motor cables. Unscrew EMC-cover fastening screw and
remove cover.

Snubber capacitors, unscrew fastening screw from IGBT-terminals and lift snubber
capacitor assemblies off.

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 Replacement instructions 59

Parts and fastening torques:

• 1. Screw M5*10 taptite, 4 Nm.
• 2. Screw M4*8 taptite, 3 Nm.
• 3. EMC-plate (FI00013).
• 4. Screw M6*20 combo, 5 Nm.
• 5. Snubber capacitor assembly (PP10049).

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 60 Replacement instructions

5.1.17. Power busbar

Remove motor cables from bus-

bar, unscrew M8*20 screws from
IGBT-terminals. Unscrew M6*12
combo screw and remove busbar.

FIGURE 53. Power busbar fastening

Fastening
• 1. M8*20 hexagonal socket-head screw, 14 Nm.
• 2. M8 spring washer
• 3. M8 washer
• 4. M6*12 combo.
• 5. support insulator

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 Replacement instructions 61

5.1.18. Balancing resistors

FIGURE 54. Balancing resistors fastening

FI10 unit has two balancing resistor assemblies, remove wires from main circuit bus-
bars, unscrew eight fastening screws from each assembly and lift them off. See wiring
instructions in (chapter 5.3).

NOTE! WHEN REPLACING THE BALANCING RESISTOR ASSEMBLY MAKE SURE THAT YOU HAVE
CONNECTED RESISTORS WIRES TO CORRECT PLACES.

Parts and fastening torques:

• 1. Balancing resistor assembly.
• 2. Screw M4*8 taptite, 3 Nm.
• 3. Screw M5*12 combo, 4 Nm.

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 Replacement instructions 63

5.1.19. Main circuit busbars

Main circuit
busbars,
unscrew all 1.
fastening
screws
from bus- 2.
bars. Lift 7.
busbars
and insula- 3.
tors off one EFFIE
by one.
••
■ ■

4. 8.

5. 7.

◄······· ····· ······· HI Fl M

••
1

■ ■
■ ■
■ ■
■ ■

6.
■ ■

8.
''

FIGURE 56. Main circuit busbars 690V

Parts and fastening torques:

• 1. Busbar (FI10029).
• 2. Insulator (FI10033):
• 3. DC+ busbar (FI10026).
• 4. Insulator (FI10032).
• 5. DC- busbar (FI10023).
• 6. Insulator (FI10031).
• 7. Metal plate (FI10018).
• 8. Screw M4*8 combo.

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 Replacement instructions 65

2. 3. 3. 3. 3. 1.

2. 3. 3. 3. 3. 1.

2. 3. 3. 3. 3. 1.

2. 3. 3. 3. 3. 1.

FIGURE 58. Busbars fastening screws 690V unit

Parts and fastening torques:

• 1. (Green) Screw M6*20 combo, 4 Nm.
• 2. (Red) Screw M6*16 combo, 4 Nm.
• 3. (Blue) Screw M6*25 torx+M6 washer, 4 Nm.

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 66 Replacement instructions

5.1.20. Main circuit capacitors

FIGURE 59. Main circuit capacitors fastening

Parts and fastening torques:

• 1. Screw M4*8 taptite, 1.35 Nm.
• 2. Capacitor 500V (PP01005)
• 3. Capacitors 690V (PP09052)

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 Replacement instructions 67

5.1.21. Power modules

FIGURE 60. Power modules fastening

Parts and fastening torques:

• 1. Screw M4*8 taptite, 3 Nm.
• 2. Power module

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 68 Replacement instructions

TABLE 9. FR13 power modules

Power module 500V Current Voltage
SA-FI13-1150-5-ANV 1150A 500V
SA-FI13-1300-5-ANV 1300A 500V
SA-FI13-1450-5-ANV 1450A 500V
Power module 690V Current Voltage
SA-FI13-0920-6-ANV 920A 690V
SA-FI13-1030-6-ANV 1030A 690V
SA-FI13-1180-6-ANV 1180A 690V

FIGURE 61. Example of the power module code

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