Download as pdf or txt
Download as pdf or txt
You are on page 1of 22

RPWORLD

Your Reliable Manufacturing Partner for


On-demand Production

INNORAPID LIMITED
Head Office in Beijing: Rm. 215, Building 1, No. 56 Fuqian Street,
Shunyi District, Beijing,101300, P.R. China

Facilities in Zhongshan: F1-3, Bldg. A1, Henghuifeng Industrial Zone,


DaChong Town, Zhongshan, Guangdong Prov., 528476, P. R. China

T: +86 (0) 731 8983 2400 E: info@rpworld.com


http://www.rpworld.com
Under Promise Over Deliver
About Us Competitive Advantages
INNORAPID LIMITED with brand RPWORLD®, founded in 2003, is commit-
● Providing one-stop high-mix, low-volume manufacturing service
ted to producing mechanical parts with on-demand manufacturing services. for on-demand parts.
Over 20 years, RPWORLD has been providing customized one-stop manu- ● Optimizing the design in early stage of R&D and with suitable
facturing solutions for 20,000+ projects around the globe, becoming one of material and process.
the fastest and most comprehensive manufacturing suppliers. ● Interactive communicating with experts who have 10+ years of
engineering experience.
Focusing on CNC Machining, Injection Molding, Urethane Casting, Sheet ● Highly confidential to the intellectual property rights.
Metal Fabrication, DFM analysis and more, RPWORLD empowers R&D
based industries, such as automotive, medical device, scientific instrument,
aerospace, to bring new design to market quickly and cost-effectively.

3D Prototype High-mix, Mass Production


Supplier Low-volume Supplier

Speed

DFM

Technical support

Optimized proposal

Quality

Flexibility

Scale

Service range

Surface treatment

Price

01 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 02


Business Ethics
Confidentiality
● All information and documents which we receive during the
cooperation with our customer will be treated in a confidential
manner. Your project ideas are in good hands with us.

Quality built on responsibility


● We dedicate ourselves to achieve integrity, honesty, strong
sense of responsibility. Qualification reflects in product quality
and fast shipment.

Customer focus
● Under promise, Over deliver is our motto. 100% customer
satisfaction is our ultimate goal. RPWORLD strives to exceed
your expectations.

04

03 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 04


Company Data

40+ 200+
Countries Served Employees

3,000+ 20,000+
Clients Projects

05 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 06


Our Services CNC machining

Choosing the right process for your R&D products of different stages. Typical Maximum Lead time
quantities size

1-3000 1600x1100 3-20 days


pcs x500mm

Injection molding

Typical Maximum Lead time


quantities size
50-100,000+ 610x610x510 1-7 weeks
CNC Machining Injection Molding pcs mm

Vacuum casting

Typical Maximum Lead time


quantities size
Vacuum Casting Sheet Metal Fabrication
15-200 2400x1600 7-15 days
pcs x1200mm

Sheet metal fabrication

3D Printing DFM Analysis Typical Maximum Lead time


quantities size
1-1000 2200x1800 3-15 days
pcs mm

07 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 08


CNC
Machining
Our Advantages
High complexity and precision: 50+ CNC machines are equipped, manu-
facturing accuracy meets DIN ISO 2768 M (F).

Short lead time: Delivery in as fast as 7 days, 30% faster than your local
supplier (according to feedback from our European and American clients).

Free DFMA report: In the early quotation stage, our DFM analysis includes
but not limited to, material selection, risk analysis, design optimization, etc.

Automatic robot station ensures the production efficiency and quality


stability.

Various of materials: 100+ engineering materials in stock, including ABS,


PC, PS, PEEK, aluminum, stainless steel, carbon steel, copper, etc.

One-stop manufacturing service: Multiple manufacturing processes and Application Low-volume production
Product info. Precision laboratory instruments
secondary process including painting, anodizing, laser engraving, silk print- Client info. A Life science company
ing, and basic assembly can be achieved by one-stop service at RPWORLD. Order volume 100 sets/month
Lead time 4 weeks
Process CNC
Material Aluminum
Surface treatment Anodized black

09 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 10


CNC
Machining

Application Prototypes for fit and function testing


Product info. Lamp
Client info. A famous car company
Order volume 2 sets
Lead time 2 weeks
Process CNC
Material ABS, PMMA
Surface treatment High glossy paint, polishing

11 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 12


Injection
Molding
Our Advantages
Specific capabilities: Rapid tooling, bridge tooling and traditional injection mold
to meet your requirement from prototype to on-demand production.

Short lead time: Delivery in as fast as 10 days.

Free DFMA report: In the early quotation stage, our DFM analysis includes but
not limited to, material selection, risk analysis, design optimization, etc.

Strict quality control is implemented from incoming material to manufacturing


process. Automatic robot arm ensures the production efficiency and quality stability.

Reliable material sourcing channel: 100+ engineering plastics include flame-re-


sistant materials, anti-impact & anti-high temperature materials, medical-grade &
food-grade materials.

One-stop manufacturing service: Secondary process like over-molding (with


rubber or brass inserts), painting, plating, silk printing, etc.

Application Market launch


Product info. Beauty products
Client info. Famous cosmetic company
Order volume 3,000 sets/year
Lead time 3-5 weeks
Process Injection molding (rapid tooling)
Material PC, ABS, POM/Delrin
Surface treatment Pad printing

13 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 14


Vacuum
Casting
Our Advantages
Short lead time: Parts can be delivered in as fast as 7 days.

Complex geometries: Flexible design with undercut or thick wall is achiev-


able.

Low start-up cost: Low-volume production, high similarity to the real


product.

One-stop manufacturing service: Secondary process like over-molding


(with rubber or brass inserts), painting, plating, silk printing, and basic
assembly can be achieved by one-stop service at RPWORLD.

Application Low-volume production


Product info. Eye diagnostic equipment
Client info. Medical device company
Order volume 150 sets/year
Lead time 4 weeks
Process Vacuum casting, injection molding
Material PU(*ABS), food grade PC/ABS
Surface treatment Painting, silk printing

15 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 16


Vacuum
Casting

Application Market feedback


Product info. Front and rear bumper
Client info. Automotive company
Order volume 20 sets
Number of parts 100
Lead time 6 weeks

Process Vacuum casting, Injection molding,


Sheet metal fabrication

17 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 18


Surface
Treatment
Painting Texture Transparency

RP-PTC-01 RP-PTC-02 RP-PTC-03 RP-PTC-04 10% 30% 50% 70%

RP-PTC-05 RP-PTC-06 RP-PTC-07 RP-PTC-08 90% 100%

Special Painting Finish Anodizing

Red Blue Green Nature Black


High glossy Matt finish Rubber like Silver

Plating Lettering

Chrome Emc Coating Golding Silk printing Pad printing Laser etching

19 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 20


DFM
Analysis Draft

DFM, short for “Design for Manufacturability”, is the general


engineering practice of designing products in such a way that
they are easy to manufacture. RPWORLD free DFM analysis
includes suggestions for the process, material, surface treat-
Wall Uniformity
ment selection and design optimization from the perspective of
manufacturability and assembly. The in-depth analysis helps
reduce manufacturing risks before any actual production
begins, to avoid costly reworks.

Radii
Bosses

Ribs Snap-Fit

21 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 22


Our Equipment
At RPWORLD, we have various of machines to produce your on-demand
parts. Our 3, 4 and 5-axis milling machines and turning machines are
designed for your high precision parts. The injection molding presses and
robot arm work 24/7, ensuring your low-volume parts delivered in as fast
as 7 days. The state-of-the-art inspection equipment are used to enable
parts to your specifications. More equipment shown below.

CNC Equipment

5-axis CNC Machining 4-axis CNC Machining

3-axis CNC Machining Automated Robot Station

23 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 24


Injection Molding Equipment

Micro Injection Molding Machines

Injection Molding Machines (clamping force range from 80-480 tons) Automated Robot Arms

25 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 26


Inspection Equipment

CMM

XRF Analyzer Infrared Carbon & Sulfur Analyzer

Color Controller Light Box

Automatic Image Measuring Instrument

Colorimeter Roughmeter

3D Scanner Flash Measuring Machine

27 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 28


Quality Assurance
Quality Control

● Strong positive trends in both quality and delivery performance.


● Internal audit systems.
● Quality/Inspection planning completed during

proposal (request for quote) phase.


SQE technical
● Traceability system. support

Incoming Material in-stock Material on-line First article


IQC inspection
material and out-stock confirmation manufacturing

PE technical
QE guidance
support

PQC First article


Goods delivery QA inspection Production
inspection inspection

29 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 30


Quality Assurance
Precision Inspection

1 Incoming Material Inspection 3 Outgoing Quality Control


Testing the elements of material by XRF Performing inspection for outgoing finished
analyzer and infrared Carbon& Sulfur products by colorimeter, 3D Scanner, Flash
analyzer, to ensure the incoming materi- Measuring Machine, automatic image
als are desired. measuring, CMM and more to ensure
qualified products.

4 Inspection Reports
2 InPut Process Quality Control
Taking inspection for outgoing finished
Performing FAI and PQC inspection by
parts by various equipment and tools,
colorimeter, hand gauge, rough meter,
making the inspection reports and forming
automatic image measuring instrument,
the traceability documents.
CMM and more, to ensure the high
quality and precision products. 5 Certificate of Conformance (COC)
Inspecting the parts and providing COC if
required.

31 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 32


Project Management
Good project management helps to complete production with optimal timing
and cost efficiencies while ensuring high quality.

33 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 34


Our
Certificates Customers

ISO 9001: 2015 Certified

35 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 36


Customer
Testimonials
Modular Robot Project of Ross Robotics

We are dedicated to customer satisfaction and high quality manufactur- We have been working with RPWORLD since 2009. This continuity
ing service. means that there is a two-way understanding of how both compa-
nies operate, both at the technology level and at the organizational
level, therefore few surprises about lead-times, quality and
results are very consistent. Turn around of projects is very
fast and few technical challenges are considered impossible.
This is a valuable factor when planning future development work.

Philip Norman
Co-Founder
Ross Robotics

37 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 38


Customer
Testimonials

Clinical Analyzers and Laboratory Instruments

Thank-you Letter
Dear RPWORLD team,

You helped manufacture 20 sets of demonstration proto-


types of complete shell project for our new protein analysis
and detection equipment. One of the panel parts is a 5-layer
silk screen with transparent curved surface, which is used
to simulate the IML (In Molding Labeling) effect. The parts
set extremely high demand on appearance and manu-
facturing. Words are not enough to describe our efforts
on this project, I appreciate the understanding and
support of your team in this project. On behalf of the staff
of Thermo Scientific, I sent my great gratitude to you, thank
you!

— Mr.ZHAO
Mechanical Engineer of R&D Department

39 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 40


Customer
Testimonials

Medical Device Scientific Instrument Automotive Design Firm

“Innorapid is very responsive to The mockups were executed with a I would like to take a few minutes to
Please be assured I often talk about
evolving needs. Many new projects high-level of care, and the thank you and RP World’s team for
the quality of products we got from
come with tight deadlines, but they interaction with your team was your support in resolving prototype
Innorapid. We got many CNC
are always able to work within our highly professional, with your issues for the latest aluminum
machined plastic components from
timelines to deliver quality parts on manufacturing and design team parts.
your company and were very
schedule. They really Follow their very proactive in proposing This is in those situations that we
pleased of the result.
motto “Under promise, over deliver” solutions and clarifying details. can see the value of profession-
and are definitely a good als and a trusted partners like
From Manager of New Product
partner!” From the Industrial Design Manager RPWORLD.
Development
of a well known automotive
From precision lab equipment company From the President of a large
provider design firm

41 RPWORLD® is a registered trademark owned by INNORAPID LIMITED. 42

You might also like