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Method Statement For Rectifying Cracks by Injection Method On Floor Slab - Wall - Ceiling of Precast Components - Rfa
Method Statement For Rectifying Cracks by Injection Method On Floor Slab - Wall - Ceiling of Precast Components - Rfa
Rev: 0
METHOD STATEMENT Page 1 of 2
MOS-13
Revision: - METHOD STATEMENT FOR RECTIFYING CRACKS BY INJECTION Page 1 of 2
METHOD ON FLOOR SLAB OF PRECAST COMPONENTS
3. Mark out the injection nipple location along the crack. The distance between each injection nipple shall not
be more than 300mm.
4. Align and attach the injection nipple by applying a bead of StoPox EPA-P epoxy crack sealer on the back
and then stick it at marked location. Ensure that the sealer is squeezed out of the four holes for anchorage.
5. Seal the remaining parts of the cracks with StoPox EPA-P epoxy crack sealer. Ensure there is no leak at the
joint. The sealer should be applied in strips of approximately 50mm width and 2mm thickness along the
length of the crack. Allow the sealer to cure for a minimum of 8 hours.
KOM TECHNOLOGIES (M) SDN BHD MOS - 12
Rev: 0
METHOD STATEMENT Page 2 of 2
MOS-13
Revision: - METHOD STATEMENT FOR RECTIFYING CRACKS BY INJECTION Page 2 of 2
METHOD ON FLOOR SLAB OF PRECAST COMPONENTS
6. Mix the StoJet IHL as per manufacturer’s guideline. Suck the mixed StoJet IHL into the injector, and
immediately install its stopper and rubber band.
7. Screw the injector with StoJet IHL into the nipple and slowly release stopper to begin the injection. Always
begin injection at the lowest nipple upward or from one end of the crack to the other end if it is horizontal.
8. Remove the nipple and sealer by grinding after the StoJet IHL is harden, typically after 12 hours, and
smoothen the surface by using a sandpaper or grinder.
MATERIAL NAME: STOJET IHL
Technical Data Sheet
StoJet IHL
Two components, solvent free low viscosity epoxy
injection resin
Characteristics
Area of application Structural repair of cracked concrete by injection
Repair and filling of small hairline cracks in reinforced concrete structures
Injection of construction joint on pre-stressed concrete members at tendon couplings
Consolidation of friable and porous stones
Designed for use in higher temperature and slower-curing injection requirement
Primer for solvent free coating / topping where dampness occur
Steel-plate bonding
Application method Apply by roller / squeegee as a primer or injection method when repairing cracks.
Technical Data
The characteristic values stated are average values or approximate values. Due to the
natural raw materials in our products, the stated values can vary slightly in the same
delivery batch; this does not affect the suitability of the product for its intended use.
Consumption When use as a primer, coverage rate is approximately 200 - 300g/m2, depending on
porosity of the substrate
Cleaning Tools Tools must be cleaned immediately after use with thinner
Delivery
Colour Colourless
Special notes
Health & Safety Please refer to Safety Data Sheet
Technical Support Please consult the local sales office for further information and any site assistance
required.
The information in this Technical Data Sheet serves to ensure the product's intended use,
or its suitability for use, and is based on our findings and experience. Users are
nevertheless responsible for establishing the product's suitability and use.
Applications not specifically mentioned in this Technical Data Sheet are permissible only
after prior consultation. Where no approval is given, such applications are at the user's own
risk. This applies in particular when the product is used in combination with other products.
When a new Technical Data Sheet is published, all previous Technical Data Sheets are no
longer valid. The latest version is available on www.sto-sea.com.
Sto SEA Pte Ltd Sto SEA Sdn Bhd Sto SEA Pte Ltd StoCretec GmbH
159 Sin Ming Road 28, Jalan Rajawali 3 3656/49-52 Green Tower, 16th Floor Gutenbergstr. 6
#06-02 Amtech Building Bandar Puchong Jaya, Rama IV Rd, Klongton, Klongtoei, 65830 Kriftel,
Singapore 575625 47170 Selangor, Malaysia 10110 Bangkok, Thailand Germany
Phone: +65 6453 3080 Phone: +60 3 8080 9066 Phone: +66 2 1684 921 Ext. 230 Phone: +49 6192 401 104
Fax : +65 6453 3543 Fax: +60 3 8080 9255 Fax: +66 2 1684 999 Fax: +49 6192 401 105
info.sg@sto.com info.my@sto.com info.sg@sto.com info.sg@sto.com
www.sto-sea.com www.sto-sea.com www.sto-sea.com www.sto-sea.com
Product details
Product name StoPox IHL Component A
Emergency telephone Tel : Malaysia +607-388 1737 Tel : Singapore +65 6453 3080
+607-388 4737 +65 6453 3543
2. Composition / Data on components
Hazardous Ingredients
Chemical description CAS No Designation % Index R-phrase
25068-38-6 Bisphenol (epichlorhtdrin) 50-70 Xi 36/38,
Epoxy resin
16096-31-4 Hexandiodiglycidylether 2.5-10 Xi 36/38;43
26761-45-5 Neodecansaure-Oxiranylmethyl 10-25 Xi 36/38; 43
Ester
3. Hazards Identification
GHS Pictogram
Classification system The classification is in line with current EC lists. It is expanded. However, by
information from technical literature and by information furnished by supplier
companies
Page 1 of 6
Safety Data Sheet
according to 91/155 EC
Reviewed on 27.07.2020
StoJet IHL Component A
4. First-aid measures
After inhalation Supply fresh air and call for doctor for safety reasons.
After skin contact Instantly wash with water and soap and rinse thoroughly. If skin irritation continues,
consult a doctor.
After eye contact Rinse opened eye for several minutes under running water. Then consult doctor.
After swallowing Rinse mouth with water immediately Seek immediate medical advice.
5. Fire-fighting measures
Suitable extinguishing agents CO2, extinguishing powder. Fight larger fires with alcohol-resistant foam.
Measures for cleaning / collecting Absorb with liquid-binding materials (sand, diatomite, acid binders, universal binders,
sawdust). Dispose of contaminated material as waste according to item 13.
Handling Information for safe handling: Keep containers tightly sealed. Ensure good ventilation /
exhaustion at the workplace.
Information about protection against explosions and fires: No special measures required.
Page 2 of 6
Safety Data Sheet
according to 91/155 EC
Reviewed on 27.07.2020
StoJet IHL Component A
Additional information The lists that were valid during the compilation were used as a basis.
Personal protective equipment General protective and hygienic measures: Keep away from foodstuffs, beverages and
food. Wash hands during breaks and at the end of the work. Avoid contact with the eyes
and skin. Instantly remove any soiled and impregnated garments. Use ski n protection
cream for protective skin protection.
Breathing equipment: Use breathing protection in case of insufficient ventilation. Wear a
respirator if an aerosol or mist forms.
Protection of hands: Protective gloves.
Eye protection: Tightly sealed safety glasses.
Body protection: Protective work clothing.
Form Liquid
Color
Yellowish
Odour
Characteristic resin smell
Melting point / Melting range
Not determined
Flash point
>100ºC DIN 53213
Ignition temperature
Not determined
Self-inflammability
Product is not self-igniting.
Danger of explosion
Product is not explosive.
Density at 23ºC
1.11 g/cmJ DIN 51757
Solubility in / Miscibility with
Water
Not miscible or difficult to mix.
Kinematic at 23 ºC
ca.120s DIN 53211/4
Page 3 of 6
Safety Data Sheet
according to 91/155 EC
Reviewed on 27.07.2020
StoJet IHL Component A
Dangerous products of
composition None if handled and stored properly.
Additional toxicological information The product shows the following dangers according to the calculation method of the
General EC Classification Guidelines for Preparations as issued in the latest version:
Irritant
Toxicity to algae
Reaction product EC 50
Bisphenol A Species: Pseudokirchneriella subcapitata (green algae)
Dose: 220 mg/l
Exposure time 96 h
Toxicity to daphnia
Reaction product EC 50
Bisphenol Species: Daphnia magna (water flea)
Dose: 2.8 mg/l
Exposure time 48 h
Product For disposal, local regulations issued by the authorities must be observed. Disposal of
liquid components at a suitable incineration plant. After curing, the product can be
disposed of with household waste.
Page 4 of 6
Safety Data Sheet
according to 91/155 EC
Reviewed on 27.07.2020
StoJet IHL Component A
Hazard-determining components of bisphenol A epoxy resin (number average molecular weight <700)
labelling
Page 5 of 6
Safety Data Sheet
according to 91/155 EC
Reviewed on 27.07.2020
StoJet IHL Component A
These data are based on our present knowledge. However, they shall not constitute a guarantee for any specific product
features and shall not establish a legally contractual relationship.
Page 6 of 6
Safety Data Sheet
according to 91/155 EC
Product details
Product name StoJet IHL Component B
Emergency telephone Tel : Malaysia +607-388 1737 Tel : Singapore +65 6453 3080
+607-388 4737 +65 6453 3543
Hazardous ingredients
Chemical description CAS No Designation % Index R-phrase
9046-10-0 Polyoxproxylendiamin 15-32 C 21/22; 34
2855-13-2 Isophorone diamine 30-50 C 21/22; 34; 43
100-51-6 Benzyl alcohol 25-40 Xn 20/22
3. Hazards identification
GHS pictogram
Information pertaining to particular R20/22; R21/22 Harmful in contact with skin and if swallowed
dangers for man and environment R34 Cause burns
R43 May cause sensitization by skin contact
Classification system The classification is in line with current EC lists. It is expanded. However by information
form technical literature and by information furnished by supplier companies
page 1 of 5
Safety Data Sheet
according to 91/155 EC
4. First-aid measures
After inhalation Take affected persons into the open air and position comfortably. Seek immediate
medical advice.
After skin contact Instantly wash with water and soap and rinse thoroughly.
After eye contact Rinse opened eye for several minutes under running water. Then consult doctor.
After swallowing Rinse out mouth with water and then drink plenty of water. Do not induce vomiting;
instantly call for medical help.
5. Fire-fighting measures
Suitable extinguishing agents CO2, extinguishing powder. Fight larger fires with alcohol-resistant foam.
Measures for cleaning / collecting Absorb with liquid-binding materials (sand, diatomite, acid binders, universal binders,
sawdust). Dispose of contaminated materials as waste according to item 13. Ensure
adequate ventilation.
Handling Information for safe handling: Keep containers tightly sealed. Ensure good ventilation /
exhaustion at the workplace.
Information about protection against explosions and fires: Keep ignition sources away –
Do not smoke. Protect against electrostatic charges.
Storage Requirements to be met by storerooms and containers: Keep containers securely closed
and dry, store at 15-35ºC.
Information about storage in one common storage facility: Not required.
Further information about storage conditions: Store container in well-ventilated position.
Storage class according to regulation on inflammable liquids: Void
page 2 of 5
Safety Data Sheet
according to 91/155 EC
Additional information: The lists that were valid during the compilation were used as a basis.
Issued in the latest version: Harmful, Irritant
Personal protective equipment General protective and hygienic measures: Keep away from foodstuff, beverages and
food. Instantly remove any soiled and impregnated garments. Wash hands during
breaks and at the end of work. Avoid skin protection with the eyes and skin. Use skin
protection cream for preventive skin protection.
Breathing equipment: Use breathing protection in case of insufficient ventilation. Use
breathing protection when aerosol or haze is formed.
Protection of hands: Protective gloves.
Eye protection: Tightly sealed safety glasses.
Body protection: Protective work clothing.
Form Liquid
Color Colourless-yellowish
Odour Ammonia-like
Danger of explosion Product is not explosive. However, formation of explosive air/steam mixtures is possible.
Dangerous products of
composition None if handled and stored properly.
Additional toxicological
information The product shows the following dangers according to the calculation method of the
General EC Classification Guidelines for Preparations as issued in the latest version:
Harmful, Corrosive
Swallowing will lead to a strong caustic effect on mouth and throat to the danger of
perforation of esophagus and stomach.
Product Observe local regulations concerning disposal. Take to a suitable and approved
incineration plant. The cured product can be disposed of with household waste.
Waste disposal key number: 55352 (D)
page 4 of 5
Safety Data Sheet
according to 91/155 EC
Hazard-determining components
of labelling isophorone diamine, Polyoxpropylendiamin
Safety phrases 36 / 37 / 39 Wear suitable protective clothing, gloves and eye / face protection
26 In case of contact with eyes, rinse immediately with plenty of water and seek medical
advice.
28 After contact with skin, wash immediately with plenty of water and soap.
page 5 of 5
Project References (SG) : StoJet IHL
Page 1 of 1
TEST REPORT
Mix Proportion:
As specified by the manufacture, the mix proportion by mass of StoJet IHL was as follow:
Mixing Procedure:
As specified by the manufacturer, the mixing procedure was as follows:
1. Stirred the individual components of StoJet IHL thoroughly.
2. Poured both components into a mixing vessel and mixed for approximately 2 minutes using a mechanical stirrer.
TEST RESULTS:
Specimens Reference 1 2 3 4 5 6
2
Compressive Strength, N/mm 94.41 91.33 94.85 93.92 90.09 89.91
Average Compressive Strength,
2 92.4
N/mm
Mix Proportion:
As specified by the manufacture, the mix proportion by mass of StoJet IHL was as follow:
Mixing Procedure:
As specified by the manufacturer, the mixing procedure was as follows:
1. Stirred the individual components of StoJet IHL thoroughly.
2. Poured both components into a mixing vessel and mixed for approximately 2 minutes using a mechanical stirrer.
TEST RESULTS:
Specimens Reference 1 2 3 4 5 6
Characteristics
Area of application Used in narrow load-bearing gaps such as between precast concrete elements in bridge
construction and steel plates to concrete in eternal steel reinforcement repair
Used to bond bolts and starter bars placed in horizontal position
As a surface sealer prior to crack injection
As a patching compound for small pot holes
Properties Can be applied easily by trowel to horizontal or vertical surfaces (up to 10 mm) without
slump
Excellent adhesion to concrete
Develops high mechanical strength without shrinkage stress
Technical data
The characteristic values stated are average values or approximate values. Due to the
natural raw materials in our products, the stated values can vary slightly in the same
delivery batch; this does not affect the suitability of the product for its intended use.
Substrate
Preparation Before mixing the adhesive, ensure that the surfaces to be bonded are placed in proximity
so that the joint can be closed and stressed within the open time.
For improved adhesion, care must be taken that the surfaces to be bonded are properly
prepared to remove any contaminations or laitance. Keep the surface dry.
Application
Application temperature Lowest application temperature +8 °C
Highest application temperature +45 °C
Coating procedure StoPox EPA P can be applied to one or both surfaces. Ensure just sufficient adhesive is
applied to fill the joint when closed
o
Working life Approx. 75 mins @ 25 C
Cleaning the tools Clean tools with thinner immediately after use.
Delivery
Colour shade Light grey
Storage
Storage life & conditions This product has a shelf life of 12 months from the manufacturing date.
Product should always be stored in an unopened bag, dry place, protected from rain, direct
sunlight and raised off the floor.
Special notes
Health & Safety Please refer to Safety Data Sheet
Technical Support Please consult the local sales office for further information and any site assistance
required.
The information in this Technical Data Sheet serves to ensure the product's intended use,
or its suitability for use, and is based on our findings and experience. Users are
nevertheless responsible for establishing the product's suitability and use.
Applications not specifically mentioned in this Technical Data Sheet are permissible only
after prior consultation. Where no approval is given, such applications are at the user's own
risk. This applies in particular when the product is used in combination with other products.
When a new Technical Data Sheet is published, all previous Technical Data Sheets are no
longer valid. The latest version is available on www.sto-sea.com.
Sto SEA Pte Ltd Sto SEA Sdn Bhd Sto SEA Pte Ltd StoCretec GmbH
159 Sin Ming Road 28, Jalan Rajawali 3 3656/49-52 Green Tower, 16th Floor Gutenbergstr. 6
#06-02 Amtech Building Bandar Puchong Jaya, Rama IV Rd, Klongton, Klongtoei, 65830 Kriftel,
Singapore 575625 47170 Selangor, Malaysia 10110 Bangkok, Thailand Germany
Phone: +65 6453 3080 Phone: +60 3 8080 9066 Phone: +66 2 1684 921 Ext. 230 Phone: +49 6192 401 104
Fax : +65 6453 3543 Fax: +60 3 8080 9255 Fax: +66 2 1684 999 Fax: +49 6192 401 105
info.sg@sto.com info.my@sto.com info.sg@sto.com info.sg@sto.com
www.sto-sea.com www.sto-sea.com www.sto-sea.com www.sto-sea.com
1.1
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10 to 20%
10 to 20%
10 to 20%
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1.1
07/09/2022
Project References (SG) : StoPox EPA P
Developer /
Product Contractor Project Year
Location
StoPox EPA P PQ Builders Pte Ltd T202 Woodlands North Station and Associated Tunnels 2018
Page 1 of 1
TEST REPORT
Mix Proportion:
As specified by the manufacturer, the mix proportion by mass of StoPox EPA P was as follows:
Mixing Procedures:
As specified by the manufacturer, the mixing procedure was as follows:
a) The correct proportion of the above components were weighed.
b) Add PART B into PART A and mixed approximately 2-3 minutes using a mechanical stirrer until
a homogeneous consistency was achieved.
TEST RESULTS:
1. Compressive Strength (ASTM C579: 2018)
Sample Reference StoPox EPA P
Test Area Ø 50 mm