65-L0014/C

65-L0014/CZ
Curing Cabinet

MANUALE DI ISTRUZIONI
INSTRUCTION MANUAL
Use and maintenance manual Rev. 00 of 07/05/2018
 Summary

1. GENERAL INFORMATION .........................................................................................................4

2. INTRODUCTION .........................................................................................................................6
3. PURPOSE OFTHE MACHINE ....................................................................................................7
4. DESCRIPTION OF THE MACHINE AND AVAILABLE OPTIONS ..............................................8
4.1. Performance ............................................................................................................................8
4.2. Structure ..................................................................................................................................8
4.3. Air conditioning system ............................................................................................................9
4.4. Connections/utilities .................................................................................................................9
4.5. Options available .....................................................................................................................9
5. SAFETY INFORMATION .......................................................................................................... 11
5.1. Individual protection devices .................................................................................................. 11
5.2. Warnings relating to refrigerant gas used ............................................................................... 11
5.3. Measures in the event of accidental leakage .......................................................................... 11
5.4. Toxicology information and first aid ........................................................................................ 12
5.5. Fire prevention measures....................................................................................................... 13
5.6. Identification of the type of oil used ........................................................................................ 13
5.7. Information on risks and dangers that cannot be eliminated ................................................... 13
6. TECHNICAL DATA ................................................................................................................... 14
7. WIRING DIAGRAMS ................................................................................................................. 15
8. REFRIGERATION CIRCUIT...................................................................................................... 16
9. HYDRAULIC CIRCUIT .............................................................................................................. 17
10. RECEIVING............................................................................................................................... 18
10.1. Check .................................................................................................................................... 18
10.2. Instructions for movement and transport ................................................................................ 18
10.3. Storage conditions ................................................................................................................. 19
11. INSTALLATION INSTRUCTIONS ............................................................................................. 19
11.1. Technical spaces, positioning ................................................................................................ 20
11.2. Hydraulic connections ............................................................................................................ 22
11.2.1. Hydraulic circuit protection .............................................................................................. 23
13.3. Electrical connections ............................................................................................................ 24
12. UNIT START-UP ....................................................................................................................... 25
12.1. Switch on ............................................................................................................................... 26

pag. 2 di 42
 12.2. Parameter access .................................................................................................................. 27
13. UNIT STOPPAGE ..................................................................................................................... 29
13.1. Daily stoppage ....................................................................................................................... 29
13.2. Out of service placement for long periods .............................................................................. 29
14. MAINTENANCE INSTRUCTIONS............................................................................................. 30
14.1. Once every 3 months ............................................................................................................. 30
14.2. Once every 6 months ............................................................................................................. 31
15. DISMANTLING.......................................................................................................................... 33
16. FAULTS SEARCH .................................................................................................................... 34
16.1. Preliminary operations ........................................................................................................... 34
16.2. Problem solving table ............................................................................................................. 35
16.3. Alarms table ........................................................................................................................... 39
17. RECORDS ................................................................................................................................ 40
17.1. Maintenance record ............................................................................................................... 40
17.2. Ordinary maintenance ............................................................................................................ 41
17.3. Quarterly maintenance record ................................................................................................ 41
17.4. Six-month record.................................................................................................................... 42
17.5. Extraordinary maintenance .................................................................................................... 43

pag. 3 di 42
1. GENERAL INFORMATION

The official language chosen by the manufacturer is: Italian.

The equipment in question must be used according to the use and maintenance manual. However, the
manual indicates planned use by the manufacturer and can never replace adequate operator experience
and training. It is simply a memo of the main operations to carry out.

The manual is an integral part of the equipment. It must be kept with utmost care and always made
available for consultation.
The manual must have a duration at least equalling that of the equipment and accompany it when moved
until disposal. It is the user's responsibility to keep it intact and in good condition.

pag. 4 di 42
2. INTRODUCTION
Read the instructions contained in this manual carefully, paying particular attention to the symbols
outlined below.
Symbol Description

ATTENTION/DANGER
This symbol accompanies notes that can cause harm to people and/or
damage property or the machine.

ELECTRICAL CURRENT HAZARD

This symbol indicates the danger linked to the presence of electrical
current, i.e. danger of electrocution.

EXPLOSION HAZARD
This symbol indicates the danger of explosion linked to the presence of
dust and/or vapours.

FIRE HAZARD
This symbol accompanies notes relating to fire.

HEAT HAZARD
This symbol accompanies notes relating to heat.

IMPORTANT
This symbol accompanies relevant notes.

MEDICAL NOTE
This symbol accompanies notes relating to health.

INDIVIDUAL PROTECTION DEVICE: MASK

This symbol indicates it is compulsory to wear a mask if toxic and/or irritant
substances are in use.

INDIVIDUAL PROTECTION DEVICE: GOGGLES

This symbol indicates it is compulsory to use goggles for eye protection.

INDIVIDUAL PROTECTION DEVICE: OVERALLS

This symbol indicates it is compulsory to wear an overalls to protect against
dangerous materials.

pag. 5 di 42
 INDIVIDUAL PROTECTION DEVICE: GLOVES
This symbol indicates it is compulsory to wear gloves to protect hands.

INDIVIDUAL PROTECTION DEVICE: FOOTWEAR

This symbol indicates it is compulsory to wear footwear to protect feet.

CONSULTATION SPECIFICATION
This symbol indicates it is compulsory to consult the specified documentation.

DISPOSAL
This symbol indicates it is necessary to adequately dispose of materials
relevant to the unit.

RECYCLING
This symbol indicates it is necessary to recycle materials relevant to the
unit.

3. PURPOSE OF THE MACHINE

IMPORTANT: this manual refers to horizontal climatic cabinets, from January 2017,
the year of construction

The units are air conditioned horizontal cabinets, developed for use in analysis laboratories in the
cement sector. They guarantee the curing process at a controlled temperature and in saturation of
humidity in cement, mortar and derivatives samples.
They use “Cl - free” refrigerating gas, considered ecological for complete respect for the environment.

DANGER: the units were designed and built exclusively for use as climatic cabinets;
any other use is strictly FORBIDDEN.

DANGER: the units were designed to work with pure water as the cooling liquid. It
is forbidden to insert any other type of liquid that is not water inside the hydraulic
circuit.

DANGER: it is forbidden to install the machine in potentially explosive

environments.

pag. 6 di 42
4. DESCRIPTION OF THE MACHINE AND AVAILABLE OPTIONS

4.1.Performance
The climatic cabinets were designed to keep the temperature of the inner compartment within the
working range of +18°C and +30°C, with an error of +/-1K
The humidification system can guarantee saturation of the inner compartment with values equal to or
over 95%R.H.
The cabinets are suitable for operation inside environments with temperatures between +18°C and +
28°C.
The standard power supply voltage is 230 V / 1 ph / 50-60 Hz.

4.2.Structure
The climatic cabinets are manufactured with a support structure in stainless steel sandwich panels with
expanded polyurethane.
They develop horizontally and are equipped with a vast upper work surface, useful to optimise work
spaces and guarantee maximum laboratory functionality. They are equipped with 4 doors to easily access
the curing compartment, whose useful volume is around 540 litres.
Inside the curing compartment, there are plastified steel grids measuring 310x530mm to support the
samples to test. The standard equipment includes 4 grids.
On the right hand side of the cabinets, there is a compartment containing the thermostat unit, covered
by a front panel, which can be inspected.
The cabinets are equipped with support feet in stainless steel, adjustable to level the machine and the
respective work surface.
Dimensions: 2250x1010x850h. Weight approx. 200 kg.

pag. 7 di 42
 4.3.Air conditioning system
The air conditioning system on the climatic cabinets is based on the
principle of indirect adiabatic heat exchange, and is composed of:
- refrigeration system with rotary hermetic compressor,
ventilated finned capacitor, immersed evaporator, with
devices and controls necessary for safe operation;
- accumulation tank for water conditioning with immersed
centrifugal circulation pump, visual level, drainage and
overflow drain;
- automatic filling system of the tank with float valve.
- electronic controller of the temperature with digital panel
display, microprocessor type programmable with diagnostics
functionality and alarms log. Display of the instantaneous
temperature value and display keypad for work SETTINGS.
- natural humidification with a special adiabatic system which
requires low maintenance and is insensitive to limescale.
- Refrigerant HFC R134a with low environmental impact
The thermostat unit was designed to guarantee easy replacement without the need for a refrigeration
technician; the compact dimensions allow its easy logistics management.

HUMIDITY MEASUREMENT/DISPLAY FUNCTION

The option consists of implementing the electronics with a humidity probe suitable for working with
humidity values near 100% and secondary panel display to display the instantaneous value of the
relative humidity. The option also includes:
- Timed alarm threshold for misalignment value between the humidity level and saturation level.
- Analogue output 0-10V of the relative humidity value on the terminal board for connection of the
additional registration system.

WATER FILTRATION KIT

The kit is composed of a double layer of filtration with wire
cartridge 1/3micron and a cartridge with resin on a mixed
bed (ionic-cationic). The 5” long transparent containers with
a specific key supplied. The kit is assembled in tandem on
a steel bracket for wall assembly by the installation
technician. Inbound, there is a regulator for mains pressure
limitation with a needle gauge. A connection tube is
supplied for connection between the filtration kit and the
bench with quick coupling joints.

4.4.Connections/utilities
The climatic cabinets are provided with standard electrical power supply 230 V / 1 ph / 50-60 Hz. The
internal terminal board is available with analogue output 0-10V of the temperature value, for possible
external registration.
To power the conditioning system with mains water, there is a quick connection F for flexible tubing with
an external diameter of 10 mm.
The overflow on the conditioning system tank contains a male connection drain ¾” Gas + and a rotating
hose 16 mm.

pag. 8 di 42
 4.5.Options available

ADDITIONAL SUPPORT GRIDS (optional code 65-L0014/C1)

It is possible to assemble 4 additional, plastified steel shelves per compartment, with the relevant
assembly guides. The maximum number of shelves permitted per compartment is 5 (in the standard
supply, a shelf is supplied for each compartment). The vertical rack pitch is 70mm.

MODULE FOR TRANSMISSION AND REGISTRATION OF TEMPERATURE AND HUMIDITY (optional

code 65-L0014/REC)
The registration and transmission function is managed by an additional data-
logger assembled on a unit that includes the following functionality:
- WEB-SERVER functionality with direct connection to a personal
computer or using the LAN network with Ethernet connector RJ45.
Communication takes place via ModBus TCP-IP protocol with the system
internet browser.
- Registration of local data on SD card (independent of PC presence).
- Graphical user console to display the variable values measured in real
time and the graphic with the historical trend of registrations.
- Simple data downloading in *.xls/*.csw editable format

POWER SUPPLY VOLTAGE TRANSFORMATION KIT FOR THE OTHER VOLTAGE UNIT
Includes internal auto-transformer that makes the unit suitable for mains voltages of 110V-60Hz.

pag. 9 di 42
5. SAFETY INFORMATION
5.1.Individual protection devices

IMPORTANT: use individual protection devices suitable for the task to perform.

5.2.Warnings relating to refrigerant gas used

ATTENTION: the unit contains the fluorinated greenhouse effect gas governed
by Kyoto protocol. the gas circuit is hermetically sealed.

ATTENTION: before any intervention, identify the nature and the quantity of
refrigerating fluid on the marking data used to load the machine.

DANGER: carefully read the information relating to the refrigerating fluids used.
They are a reference in case of a health related emergency.

DANGER: people responsible for maintenance of the units should be adequately

trained on the risks due to accidental leaking of refrigerating fluids contained in
the equipment.

5.3.Measures in the event of accidental leakage

ATTENTION: if conditions are sufficiently safe, isolate the source of leakage. If it

slightly spreads, leave the material to evaporate provided there is adequate
ventilation. For significant leaks, adequately ventilate the zone. Contain the
leaked material with sand, earth or other suitable absorbing material. Prevent the
liquid penetrating drains, sewers, cellars and work holes, because the vapours
can create a suffocating atmosphere.

pag. 10 di 42
5.4.Toxicology information and first aid

ATTENTION: the refrigerant gases used by Controls SPA do not contain harmful
substances for health. They have absolute low toxicity.

ATTENTION

High concentrations in the air can cause anaesthetic effects and choking. The
product nebulised or sprayed can cause frost burns to the eyes or skin.

If in contact with eyes

Immediately wash with eyewash solutions or clean water, keeping the eyelids
open, for at least 10 minutes. CALL FOR MEDICAL ASSISTANCE.

If in contact with the skin

Defrost the relevant areas with lukewarm water. Take off contaminated clothing.

If inhaled
Move the injured party from exposure, keep him warm and resting If necessary,
administer oxygen. In the event of cardiac arrest, give a cardiac massage and
artificial respiration. CALL FOR MEDICAL ASSISTANCE IMMEDIATELY.

If ingested
It is an unlikely source of exposure, but if it occurs it does not provoke vomiting.
If the injured party is conscious, rinse his mouth with water and give him 200-300
ml of water to drink. CALL FOR MEDICAL ASSISTANCE IMMEDIATELY.

Information for the doctor

Symptomatic treatment and support therapy when indicated Do not administer
adrenaline and sympathomimetic and similar drugs following exposure, due to the
risk of cardiac arrhythmia, resulting in possible cardiac arrest.

pag. 11 di 42
5.5.Fire prevention measures

DANGER: the refrigerating fluids used on the model units in normal temperature
and pressure conditions are inflammable in the air. Thermal decomposition
however causes the emission of toxic and corrosive vapours. During
extinguishing operations, use a breathing apparatus and complete protective
overalls. Even though all extinguishing devices are suitable, avoid using water
jets on the unit due to the presence of electricity.

5.6.Identification of the type of oil used

IMPORTANT: the lubrication oil used is polyester (POE) for units working with
R134a, in any case refer to the instructions on the compressor plate. For further
information on the characteristics of the refrigerating fluid and the oil used, refer
to the safety data sheet (SDS/MSDS) available from the refrigerant and lubricant
manufacturers.

5.7.Information on risks and dangers that cannot be eliminated

IMPORTANT: if risks persist despite all the provisions implemented during the
design phase, potential and non-evident risks, adhesive plates were applied to
the machine as outlined in standard “ISO 3864”.

IMPORTANT: pay utmost attention to symbols and instructions on the machine.

pag. 12 di 42
6. TECHNICAL DATA

Cooling capacity W 400*

Internal recirculation air flow m3/h 250
Maximum absorption W 300
Refrigerant fluid type R134a
Voltage supply V/Ph/Hz 230/1/50-60
Maximum current absorption A 2
Sound pressure level (m 1.0) dB ~ 48
Operating limit
Ambient temperature min/max °C 18/28
Internal temperature range min/max °C 18/30 ± 1K
Internal humidity range min/max %RH Standard ≥95 ± 5%
Inlet water temperature min/max °C 10/36
Aqueduct pressure min/max bar 0.7/3
Water hardness min/max °F 10/24
Cabinet dimension
Width mm 2240
Height mm 860
Thickness mm 700
Weight kg 210
Shelf dimension
Width mm 310
Length mm 530
Max shelves no. 12

* Referring to the following operating conditions:

Power supply voltage 230V / 1ph / 50Hz
Internal temperature 18°C
Internal relative humidity 95%
Ambient temperature 22°C
Ambient relative humidity 50%

pag. 13 di 42
7. WIRING DIAGRAMS
The electrical circuit in the unit of the unit is completely cabled and manufactured in the factory according
to the standards in force at the time of equipment production.

ATTENTION: The following diagram is purely indicative. For installation,

maintenance or troubleshooting interventions, refer to the diagram supplied with
equipment.

pag. 14 di 42
8. REFRIGERATION CIRCUIT
The refrigeration circuit of the unit is manufactured in copper/stainless steel. It is welded by hand by
qualified staff with precious alloys, free of harmful substances for the environment and people.

ATTENTION: The following diagram is purely indicative. For installation,

maintenance or troubleshooting interventions, refer to the diagram supplied with the
equipment.

pag. 15 di 42
9. HYDRAULIC CIRCUIT

The hydraulic circuit in the units is entirely in non-ferrous material and has all the labels necessary for
connection and correct use.
It is complete of all parts for good functioning of the climatic compartment and is formed by a tank with a
collector for water distribution, pumping, automatic filling, overflow, aqueduct input connections and a tap
for water drainage.

ATTENTION: The following diagram is purely indicative. For installation,

maintenance or troubleshooting interventions, refer to the diagram supplied with
equipment.

pag. 16 di 42
10. RECEIVING
10.1.Check
The machine is packed, possibly placed on a pallet (where applicable) and transported to the site of
placement.
On receiving the machine, it should be inspected for any damage caused during transport: prompt
communication of damage ascertained will allow us to diligently restore the provision to perfect
conditions.

10.2.Instructions for movement and transport

DANGER: movement and lifting should be carried out by specialist staff trained
for such operations.

DO NOT OPEN OR TAMPER WITH PACKAGING UNTIL THE MACHINE IS

READY FOR INSTALLATION

DANGER: the position of the centre of gravity could cause sudden and dangerous
movements. Movement of the unit must be executed with care to avoid damaging
the external structure and the internal mechanical and electrical parts. Also
ensure there are no obstacles or people along the route, to avoid danger of
knocking, crushing or overturning the lifting device.

DANGER: Correct transport of the unit includes use of devices capable of

supporting the load.

Before carrying out any movement of the unit, check the forks and load stability. During movement:

• Always check the conditions of the machine.

• Assemble slowly.
• Do not tilt and always keep in a vertical position.

IMPORTANT: move the machine while taking care the position is always
vertical; in no case is overturning permitted.

ATTENTION: For subsequent transport, to prevent damage to the body or

internal parts, the machine must be re-packaged ensuring all the delicate parts
are protected against knocks. Protect the corners of the unit with polystyrene
corners and the body with stretch film and possibly cardboard. Position the unit
vertically on a pallet of adequate dimensions for complete containment and fasten
the unit to it with straps.
Use a device of adequate weight to move the unit.

pag. 17 di 42
 10.3.Storage conditions
The units:

• should be kept in a location protected against bad weather.

• The temperature limits of storage are: 5/55°C.

11. INSTALLATION INSTRUCTIONS

ATTENTION: in a protected zone and near the machine, install an automatic main
switch with a delayed curve, of adequate capacity and shut-off power and with a
minimum 3 mm opening distance of the contacts. The earthing connection of the
unit is compulsory by law and safeguards user safety when the machine is on.

DANGER: installation must be carried out scrupulously following the instructions

below. Incorrect installation can cause poor unit functioning resulting in a sensitive
drop in yield.

DANGER: it is compulsory for staff to follow the local and national standards in
force on machine start-up.

DANGER: do not rest against the corners of the structure since improper use can
cause cuts. Use suitable individual protection devices (gloves, goggles, etc.).

pag. 18 di 42
 11.1.Technical spaces, positioning

ATTENTION: Lifting of the unpacked machine must only be performed to remove

a supporting pallet and/or place the machine on the ground. All movement
operations must be carried out with utmost care and attention. Never use this
method for lifting or movements other than those described.

ATTENTION: Correct allocation of the unit should include its levelling on a

support surface capable of supporting its weight and cannot be installed on
brackets or shelves.

Having reached the destination position:

Place the package on the ground.

Remove the protective packaging and fastening straps.

To remove the pallet and/or position the unit in its dedicated space, use fabric
belts which are not worn and with protection against sharp corners. Surround the
pallet with the belts in multiple points, tighten and lift the unit a few centimetres
and, having checked the load is stable, extract the pallet (where present), or
position the machine and lower its slowly.

The machine must be placed directly on the floor. Do not knock and scratch the
machine. In case of accidental knocks, immediately check for any damage. If
necessary, contact the manufacturer/retailer.

Check the floor is smooth and flat.

In case of misalignment, adjust the height of the feet to place everything on the
same point.

The machine does not need to be fastened to the ground.

The unit should be installed in compliance with minimum recommended technical spaces, considering
accessibility to the hydraulic and electrical connections, also during ordinary and extraordinary
maintenance. For this reason, leave a technical space of at least 400 mm along the entire perimeter of
the machine.

pag. 19 di 42
ENVIRONMENTAL PROTECTION dispose of packaging materials in compliance
with national and local legislation in force at time of unpacking.

ATTENTION: do not leave packaging within reach of children.

DANGER: installation of the machine is planned indoors. Segregate the unit in

the event of installation in places accessible to people under 14 years of age.

IMPORTANT: positioning and incorrect installation of the unit can cause increased
noise or vibrations generated during functioning.

DANGER: the equipment cannot be installed in environments with explosive gas,

corrosive vapours or other dangerous materials.

DANGER: do not install the unit in places of frequent passage.

DANGER: pay attention to hot/cold surfaces inside and on the surface of the
machine.

IMPORTANT: correct functioning of the unit is subordinate to strict compliance

with use instructions and in compliance with use limits outlined in this manual.

pag. 20 di 42
 11.2.Hydraulic connections
For short distance connections, flexible tubing can be used; for remote location you need to use steel
tubing, even if adequately sized. The tube section should never be lower than the couplings on the unit.
The tubes to connect are:

• Connection to the water mains (to connect to the quick coupling d.10mm F);
• Water drainage (tank overflow with hose d.16mm).

The mains water should be connected to the cabinet using a tube with external diameter 10mm.
For output water from the tank overflow, simply insert a tube on the hose, fastening it with a metal tie.

IMPORTANT: ensure the tubing is adequately supported.

IMPORTANT: to avoid risks of crushing and/or breakage, the tubing cannot be

positioned in zones of frequent passage or run along the ground.

IMPORTANT: when the fluid circulates inside them it has a temperature of <7°C,
the tubing must be covered by an insulating tube with a minimum thickness of
6mm.

ATTENTION: the units in this series are not suitable for use of inflammable fluids,
explosive and/or corrosive fluids.

IMPORTANT: ensure the connections comply with instructions for the hydraulic
circuit and the specifications on the machine.

pag. 21 di 42
 11.2.1.Hydraulic circuit protection

To guarantee correct operation of the conditioning unit, you are advised to limit water hardness inbound
of the system, keeping it between 10 and 24 French degrees. It is also advisable to apply a mechanical
filter to protect the system from any impurities in the mains water.

ATTENTION: filling inside the tank is automatic, ensure all the taps upstream of
the water input are open.

For climatic cabinets, an optional water filtration kit is available. The kit is assembled in tandem on the
steel bracket for assembly to the wall by the installation technician.
The filtration system is divided into two stages:
- Stage 1: water demineralisation.
Container with a mixed resin bed to produce
demineralised water, in small quantities.
- Stage 2: sediment filtration.
Series of filtering cartridges produced with pure polypropylene thread wrapped
on a central, reinforced core that guarantees stability.
Available in various levels of nominal filtration.
Use to remove sand, rust and other suspended sediment.

Connection of the filters kit to the water mains must be installed using a joint ¼” M, using Teflon to
guarantee system hold. Together with the filters pack, a flexible tube is supplied equipped with quick
coupling joints.

ATTENTION: the filters are subject to ordinary maintenance, follow the

instructions in the relevant maintenance paragraph.

pag. 22 di 42
 11.3.Electrical connections
The units are completely cabled in the factory and is supplied with an adequately dimensioned line cable
with the end equipped with a Schuko type plug.
Ensure the electrical power supply complies with the specifications outlined on the identification plate;
for installation needs, refer to the wiring diagram provided with the equipment.

ATTENTION: the unit should be earthed.

ATTENTION: install an automatic switch upstream of the unit. The

characteristics of the switch must comply with the instructions on the cabinet
identification plate.

ATTENTION: all the electrical connections must comply with local legislative
standards in force at the time of installation.

pag. 23 di 42
12. UNIT START-UP
Before starting the unit, check:

The automatic switch planned upstream of the unit (the user’s responsibility) is
disconnected.

Ensure no unauthorised people are near the machine during unit start-up.

Check the hydraulic connections were carried out in compliance with the hydraulic
diagram, with all the management and safety accessories necessary.

Check the electrical connections are carried out in compliance with the wiring
diagram.

Check the machine was earthed correctly.

Check measurements of the spaces.

Ensure all taps upstream of water entry are open.

pag. 24 di 42
12.1.Switch on

Set the protection upstream of the unit (the user’s responsibility).

If the machine has a main power switch, turn on the unit by positioning it to “I”
(on).

Check for power supply by observing values on the display of the main
thermostat.

Check the condenser exchanger fan rotates freely and without noise.

Check the working temperature on the main display indicates the set temperature
is correct, if necessary set it.

Wait for the unit to reach the set temperature and keep it constant (less than the
precision stated) for at least half an hour.

Optional display to
show relative Main operating display and
humidity temperature display

IMPORTANT: The partialisation device on the refrigeration circuit has the task of
countering the effect of the refrigerator in order to stabilise the temperature inside
the cell at the set value. The operating cycles of the by-pass are not constant, but
controlled by the thermoregulator via a PID algorithm that continuously calculates
the value of nearing or distancing of the water temperature with respect to the
SET point. The ON and OFF times vary depending on the heat load and the
variables of the system.

pag. 25 di 42
12.2.Parameter access

ATTENTION: the units are tested in the factory where calibration and setting of
the parameters is carried out that guarantees correct functioning of the machine
in nominal working conditions. Configuration of the machine carried out in the
factory must never be changed without the written consent of the manufacturer.
Unauthorised changes of configured parameters during testing can compromise
reliability within the entire system and safety of people and property. Also, these
changes are considered as tampering and will cause the manufacturer's warranty
to become invalid.

Description of the display:

Main thermostat functioning:

Display:

pag. 26 di 42
 Single press
Button (press and release)

• Increase a value
• Go to next label
• Decrease a value
• Go to previous label
Esc(ape) • Exit without saving setting
Exit
• Back to previous level
(Without saving new settings)

Set • Confirm value / exit with saving setting

Confirm • Go to next level (access to folder, sub-folder,
(Saving new settings) parameter, value)
• Access to Statuses Menu

Set point settings (working temperature)

To access set point editing, you must press the “set” button for 3 sec and the writing “S-01” appears.
Press the “set” button, move the arrows “↑” and “↓” to change the value of the set point.
Description of the “AL” sub-menu
Pressing the “set” key, the writing “AL” appears and confirming with “set”, all the active alarms will be
displayed. To scroll through the alarms use the arrows “↑” and “↓”; The only difference is that on the main
page all the alarms present in rotation are displayed, while in the specific sub-menu each individual active
alarm can be monitored by pressing “set”, a value corresponding to the following will be returned: “1” =
alarm active; “2” = alarm resettable.
Also consider the following block diagram to better understand the procedure:

Main Page

With change

Without change

For further information on parameter editing inside the operating thermostat, refer to the thermostat
manual attached to the machine documentation.

pag. 27 di 42
13. UNIT STOPPAGE
13.1.Daily stoppage
It is not necessary to put the unit in stand-by conditions at the end of the day.

13.2.Out of service placement for long periods

To place the machine out of service in stop conditions for long periods, you need to:

Disable the protection upstream of the unit (the user’s responsibility).

Disconnect the electrical power supply of the system.

Ensure all taps upstream of water entry are closed.

Remove the front panel of the unit.

Empty the tank using the small, transparent drainage/level tube on the
refrigeration unit.

If the cabinet is equipped with a water filtration kit (optional).

Unscrew the ring nut on the first and second stage filter support glasses and
eliminate the water contained.
Clean the glasses with cold water and a soft sponge; re-assemble the glasses by
inserting the cartridges.

ATTENTION: pay attention to leave the doors of all the chambers slightly open to
avoid condensate accumulation in the internal fans.

ATTENTION: position the unit far from sources of heat, in a clean place without
excess temperature changes.

pag. 28 di 42
14. MAINTENANCE INSTRUCTIONS

ATTENTION: All cleaning and maintenance operations must only be carried out
by adequately qualified staff.

ATTENTION: All cleaning and maintenance operations must be carried out with
the machine off by firstly disconnecting the electrical power supply on the
system.

14.1.Once every 3 months

Disable the protection upstream of the unit (the client’s responsibility).

Disconnect the electrical power supply of the system.

Ensure all taps upstream of water entry are closed.

If the cabinet is equipped with a water filtration kit (optional).

Unscrew the ring nut on the first filter support glass and eliminate the water
contained. Remove the cartridge, taking care not to rest it on the dirty and/or sharp
surfaces.
Clean the glasses with cold water and a soft sponge.
Clean the first stage filter cartridge cleaning by repeatedly rinsing with
cold water.
Re-insert the cartridge in the glass and screw in the ring nut of the filter.
Unscrew the ring nut on the second filter support glass and eliminate the water
contained.
Remove the cartridge and check the colour of the resin contained; if it has
changed colour compared to when installed, empty the cartridge, rinse with cold
water and fill with new resin.
Clean the glasses with cold water and a soft sponge.
Re-insert the cartridge in the glass and screw in the ring nut of the filter.

Open the taps upstream of water entry on the unit.

Proceed according to chapter 14 (switch on/off).

pag. 29 di 42
14.2.Once every 6 months

Disable the protection upstream of the unit (the client’s responsibility).

Disconnect the electrical power supply of the system.

Ensure all taps upstream of water entry are closed.

If the cabinet is equipped with a water filtration kit (optional).
Unscrew the ring nut on the first filter support glass and eliminate the water
contained. Remove the cartridge, taking care not to rest it on the dirty and/or sharp
surfaces.
Clean the glasses with cold water and a soft sponge.
Clean the first stage filter cartridge cleaning by repeatedly rinsing with
cold water.
Re-insert the cartridge in the glass and screw in the ring nut of the filter.
Unscrew the ring nut on the second filter support glass and eliminate the water
contained.
Remove the cartridge and check the colour of the resin contained; if it has
changed colour compared to when installed, empty the cartridge, rinse with cold
water and fill with new resin.
Clean the glasses with cold water and a soft sponge.
Re-insert the cartridge in the glass and screw in the ring nut of the filter.
Remove the front panel of the unit; empty the tank using the small, transparent
drainage/level tube on the refrigeration unit.

Clean the capacitor on the refrigeration unit, which can be carried out using non-
metallic brushes to remove all the dust and fluff from the fins. You are advised
to use a vacuum cleaner to avoid dispersing the removed dust in the
environment. If there are greasy deposits, eliminate them using a brush soaked
in alcohol.
Accurately clean inside the doors of the cabinet and the gaskets on the doors ()
of all the chambers with a water and neutral and non-abrasive detergent
solution.
Rinse with a cloth or sponge soaked in water.
NB. This operation is necessary each time the compartment interior is dirty, the
frequency depends on use.

Open the taps upstream of water entry on the unit.

Proceed according to chapter 14 (switch on/off).

pag. 30 di 42
ATTENTION: Dispose of the fluid, thread wrapped cartridge (first stage of
filtration) and the resin (second stage of filtration) according to legislation in
force on maintenance.

The capacitor has sharp edges. During the aforementioned operations, always
wear protective gloves, goggles and a mask to protect the airways.

ATTENTION: Do not scrape the surfaces with sharp or abrasive objects. DO

NOT USE ABRASIVES OR SOLVENTS AND DILUENTS.

ATTENTION: it is strictly forbidden to switch on the unit without firstly opening

the taps upstream of the water input.

pag. 31 di 42
15. DISMANTLING
To extract the refrigeration unit from its compartment, proceed as follows:

Disable the protection upstream of the unit (the client’s responsibility).

Disconnect the electrical power supply of the system.

Ensure all taps upstream of water entry are closed.

Remove the front panel of the unit; empty the tank using the small, transparent
drainage/level tube on the refrigeration unit.

Disconnect all tubing (filling and drainage). Disconnect all the electrical
connection sockets between the unit and cell.

Slowly remove the unit, pulling it outwards.

Evacuate the refrigerant gas in the system with the specific emptying and
recovery equipment.

The compressor contains lubrication oil which should be recovered and disposed of according to the
standards in force at the time of disposal.

The thread wrapped cartridge and the resin must be disposed of according to legislation in force on
disposal.

Having completed the above, select the parts based on their nature, for traditional scrappage (iron,
aluminium, plastic, copper, etc.).

ATTENTION: Refer to the instructions contained in this manual on safety to

process potentially toxic substances.

ATTENTION: it is strictly forbidden to dispose of refrigerant in the atmosphere.

Recovery, collection and storage, must be carried out by certified staff, to
guarantee its recycling, regeneration or destruction.

IMPORTANT: you are advised to contact specialist companies to

collect/decommission/dispose of the obsolete equipment.

pag. 32 di 42
16. FAULTS SEARCH

ATTENTION: all the following listed operations must be carried out by authorised
and qualified staff, taking care to take adequate safety measures.

16.1.Preliminary operations
Check correct positioning of the unit, which must be installed in an environment
with temperatures within the minimum and maximum limits of operation
permitted and far from heat sources;
Check correct positioning of the unit, which must be installed in compliance with
the technical spaces necessary for correct air flow of the heat produced disposal
unit;
Check there are no bodies in front of the supply inlets and extraction openings
for air recirculation;

Check the power supply voltage complies with the technical data sheet on the
machine;

Check the unit protection upstream is disabled (the client's responsibility);

Check voltage is going to the unit power supply;

Check the connections of all the connectors on the wiring diagram;

Check correct functioning of any switches and fuses both upstream and inside
the technical compartment (refer to the wiring diagram of the machine);

Check the presence of water inside the tank, using the small visual level tube
placed inside the technical compartment;

Check the hydraulic system: ensure the connection tubes between the unit and
the aqueduct are correctly sized;

Check the cleaning status of the finned pack capacitor of the refrigeration unit;

Check correct functioning of the fans inside the cell;

Check the setting of the temperature SET POINT.

If the cause becomes obvious during the suggested controls, restore the original state and re-start the
system.

If no obvious errors are detected during the controls, go to the "Troubleshooting Table” section for in-
depth analysis of the malfunctions.

pag. 33 di 42
 16.2.Problem solving table

General
Display/
Components alarm Description of System
log alarm Possible cause Corrective action
status (digital problem reactivation
code
output)
Installation ambient
temperature of cabinet -Position the cabinet in an ambient with adequate temperature, contained between the operating limits
extremely low causing the permitted 2
temperature inside the cooling -Check all the doors of the cabinets are perfectly closed during machine operation.
Low compartment to go down.
temperature
Active The main
AL04 alarm inside
temperature/humidity probe
cabinet Check the electrical connections of the probe. Replace, if necessary. 2
(ST1) may be faulty or not
correctly connected.
Wrong working temperature
Compressor, Correct the temperature set-point. 2
setting (value too low)
condensation fan,
-Reduce the ambient temperature, increasing ventilation in the room, removing the heat sources or
pumps and
protecting the unit from sunlight.
recirculation The installation ambient
-Check positioning of the unit, if necessary increasing the technical spaces around the machine.
pump are off. temperature of the cabinet is 1
-Position the cabinet in an ambient with adequate temperature, contained between the operating limits
too high
permitted
High
-Check all the doors of the cabinets are perfectly closed during machine operation.
temperature
AL05 Active Cooling the air flow to the -Clean the finned pack capacitor.
alarm inside
capacitor of the insufficient -Check the correct cooling air replacement of the capacitor and remove possible obstructions.
cabinet
refrigeration circuit, due to the -Check the electrical connections of the fan and, if necessary correctly reset the connections.
dirty finned capacitor, -Check the fuses positioned on the power supply line, replace them if necessary. 1
condensation air circuit with -Check the rotation direction of the fan blade is correct.
obstructions, malfunctions of -Measure the current value absorbed by the fan and compare it with the maximum value declared on the
the condensation fan. plate. If necessary, replace the fan or contact the support service.
 General
Display/
Components alarm Description of System
log alarm Possible cause Corrective action
status (digital problem reactivation
code
output)
-Check the components subject to testing are positioned inside the cabinet are not obstructing correct air
The air flow inside the cabinet circulation. Remove all possible obstructions.
is insufficient, due to -Check the electrical connections of the fans and, if necessary correctly reset the connections.
obstructions or for -Check the fuses positioned on the power supply line, replace them if necessary. 1
malfunctioning of the air -Check the rotation direction of the fan blades is correct.
recirculation fans. -Measure the current value absorbed by the fans and compare it with the maximum values declared on the
plate. If necessary, replace the fans or contact the support service.
The thermal load requested by
the user is higher than the
refrigeration power of the unit
(for example, too high
Reduce the thermal load requested by the utility. 1
Compressor, temperature test samples were
High inserted in the cabinet)
condensation fan,
temperature The main
pumps and AL05 Active
alarm inside temperature/humidity probe
recirculation Check the electrical connections of the probe. Replace, if necessary. 2
cabinet (ST1) may be faulty or not
pump are off.
correctly connected.
Wrong working temperature
setting (value too high)
Correct the temperature set-point. 2
Malfunctioning of the hot gas -Check the electrical connections of the solenoid valve coil.
bypass solenoid valve -If necessary, replace the coil or contact the support service. 1
Malfunctioning / breakage of
the electrolyte capacitor on the Check the electrolyte capacitor of the compressor and its electrical connections, replace it if necessary. 1
compressor
Compressor stopped by
internal thermal protection
Contact the support service. 1
Low refrigerant gas quantity Contact the support service. 1
 General
Display/
Components alarm Description of System
log alarm Possible cause Corrective action
status (digital problem reactivation
code
output)
Check the water level present inside the tank using the specific transparent tube, then proceed with the
following controls.
-Check the loading water circuit and check for possible presence of water leaks, closed or dirty valves can
The water level inside the
prevent correct water input inside the machinery. Reset the correct water circulation.
accumulation tank is
- Check the level of dirt in the water filters (if the water filters kit option is present) and proceed to clean or
1
low/absent
replace the filtering cartridges.
-Check the water circuit inside the machine and check for possible presence of liquid leaks which could limit
correct water circulation inside the machinery. Reset the correct liquid circulation.
There is no water circulation
due to obstructions in the -Check the water circuit inside the machine and check for possible presence of obstructions which could block
water circuit inside the correct water circulation inside the machinery. Reset the correct liquid circulation.
1
High
temperature machine.
AL05 Active
Compressor, alarm inside There is no water circulation
condensation fan, cabinet because the pump rotor is Switch off the refrigerator and try to rotate the pump axis using its cooling fan. 1
pumps and blocked.
recirculation There is no water circulation
pump are off. due to malfunctioning /
breakage of the pump
Check the electrolyte capacitor of the pump and its electrical connections, replace it if necessary. 1
electrolyte capacitor.
In the event of stoppage due to internal protection, switch off the refrigerator (for at least an hour) to allow
There is no water circulation
cooling of the pump motor; check the rotation axis is not blocked and there are no obstructions in the
because the pump was
stopped by its internal thermal
hydraulic circuit. Then, switch on the refrigerator, check correct rotation of the pump motor and compare 1
the absorbed current value with the maximum value declared on the plate. If necessary, replace the pump
protection.
or contact the support service.
Cabinet air
The main
temperature/h
temperature/humidity probe
PB04 Active umidity probe
may be faulty or not correctly
Check the electrical connections of the probe. Replace, if necessary. 2
malfunction
connected.
(ST1)
Compressor and
Water
condensation fan
temperature The water temperature probe
are off; water
pump and air
PB01 Active probe in the tank may be faulty or Check the electrical connections of the probe. Replace, if necessary. 2
malfunction in not corr. connected.
recirculation fans
tank (ST2)
working
 General
Display/
Components alarm Description of System
log alarm Possible cause Corrective action
status (digital problem reactivation
code
output)
The doors of the cabinet may
not be closed correctly.
Check all the doors of the cabinets are perfectly closed during machine operation. 2
-Check the components subject to testing are positioned inside the cabinet are not obstructing correct air
The air flow inside the cabinet circulation. Remove all possible obstructions.
is insufficient, due to -Check the electrical connections of the fans and, if necessary correctly reset the connections.
obstructions or for -Check the fuses positioned on the power supply line, replace them if necessary. 1
malfunctioning of the air -Check the rotation direction of the fan blades is correct.
recirculation fans. -Measure the current value absorbed by the fans and compare it with the maximum values declared on the
plate. If necessary, replace the fans or contact the support service.
Check the water level present inside the tank using the specific transparent tube, then proceed with the
following controls:
Humidification is not correct -Check the loading water circuit and check for possible presence of water leaks, closed or dirty valves can
Relative because the water level inside prevent correct water input inside the machinery. Reset the correct water circulation.
the accumulation tank is
1
humidity low - Check the level of dirt in the water filters (if the water filters kit option is present) and proceed to clean or
Compressor, alarm inside low/absent replace the filtering cartridges.
condensation fan, cabinet -Check the water circuit inside the machine and check for possible presence of liquid leaks which could limit
water pump and (valid for the correct water circulation inside the machinery. Reset the correct liquid circulation.
air recirculation AL09 Active units equipped There is no water circulation
fans are working. with a due to obstructions in the -Check the water circuit inside the machine and check for possible presence of obstructions which could block
water circuit inside the correct water circulation inside the machinery. Reset the correct liquid circulation.
1
A low humidity measurement/d
alarm is active isplay option of machine.
the relative There is no water circulation:
humidity) the pump rotor is blocked.
Switch off the refrigerator and try to rotate the pump axis using its cooling fan. 1
There is no water circulation;
malfunctioning / breakage of Check the electrolyte capacitor of the pump and its electrical connections, replace it if necessary. 1
the pump electrolyte capacitor.
In the event of stoppage due to internal protection, switch off the refrigerator (for at least an hour) to allow
There is no water circulation: cooling of the pump motor; check the rotation axis is not blocked and there are no obstructions in the
the pump was stopped by its hydraulic circuit. Then, switch on the refrigerator, check correct rotation of the pump motor and compare 1
internal thermal protection. the absorbed current value with the maximum value declared on the plate. If necessary, replace the pump
or contact the support service.
The main
temperature/humidity probe
(ST1) may be faulty or not corr.
Check the electrical connections of the probe. Replace, if necessary. 2
connected.
 List of reactivation methods of the system outlined in the problem solving table:
1: following corrective action, switch off the refrigerator to reset the system to standard settings. Then switch the refrigerator back on to restart
the system.
2: following corrective action, the refrigerator automatically sets to the standard condition.

16.3.Alarms table

COMPONENTS STATUS
ALARM
DESCRIPTION ACTION AIR RECIRCULATION
(DISPLAY / LOG) COMPRESSOR CONDENSATION FAN WATER PUMP
FANS
Low air temperature Check the problem solving
AL04 OFF OFF OFF OFF
alarm inside cabinet table
High air temperature Check the problem solving
AL05 alarm inside cabinet table OFF OFF OFF OFF
Low humidity alarm
inside the cabinet (valid
for the units equipped
Check the problem solving
AL09 with a ON ON ON ON
table
measurement/display
option of the relative
humidity)
Water temperature
Check the problem solving
PB01 probe alarm in tank OFF OFF ON ON
table
(ST2)
Air humidity and
Check the problem solving
PB04 temperature probe OFF OFF OFF OFF
table
alarm in cell (ST1)
17. RECORDS
17.1.Maintenance record

Gestore apparecchiatura
Equipment manager

Indirizzo – n.telefonico
Address – telephone num.

Codice apparecchiatura
Equipment part number
Descrizione apparecchiatura
Equipment description curing horizontal climatic cabinets
Numero di matricola
Serial number
Ermeticamente sigillata
Hermetically sealed YES NO
Luogo di utilizzo
Installation site
Data di installazione
Installation date
Refrigerante
type R134A qty <3kg
Refrigerant
Frequenza manutenzione 3 months
ordinaria
Ordinary maintenance 6 months
frequency

IMPORTANT: ORDINARY MAINTENANCE includes all the operations suggested by

the manufacturer, which guarantees good functioning of the
equipment over time.

IMPORTANT: EXTRAORDINARY MAINTENANCE or REPAIRS include all those

tasks that imply intervention on the electrical, refrigeration and hydraulic circuits
of the equipment, specifically:
- Placing refrigerant in the system;
- Removing one or more parts of the equipment;
- Re-assembling one or more parts of the equipment;
- Repair any leaks.

ATTENTION: All the checks and ordinary and/or extraordinary maintenance

operations should be carried out by adequately trained staff.

pag. 39 di 42
19.1. Ordinary maintenance

19.2. Quarterly maintenance record

Date Task Operator Outcome Notes

Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin
Clean stage I and II filters
Replace stage II resin

pag. 40 di 42
19.3. Six-month record

Date Task Operator Outcome Notes

Replace stage I filter

Replace stage II resin
Change H2O circuit
Clean capacitor
Clean inside cell
Clean door gaskets
Replace stage I filter
Replace stage II resin
Change H2O circuit
Clean capacitor
Clean inside cell
Clean door gaskets
Replace stage I filter
Replace stage II resin
Change H2O circuit
Clean capacitor
Clean inside cell
Clean door gaskets
Replace stage I filter
Replace stage II resin
Change H2O circuit
Clean capacitor
Clean inside cell
Clean door gaskets
Replace stage I filter
Replace stage II resin
Change H2O circuit
Clean capacitor
Clean inside cell
Clean door gaskets

pag. 41 di 42
 19.4. Extraordinary maintenance

Company details

Operator's name
Maintenance
date
Operator's
signature
Qty. gas
Intervention carried out/parts replaced/ Outcome
added/recovered

Date of next
check
Operator's
signature

pag. 42 di 42