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① Product series ZYKT: Central air conditioning controller - The RS485 port (COM2/COM3, A is RS485+, B is RS485-) can be used to connect the touch screen, communicate with some instruments, etc.,

ZYKT-32R controller ② Number of input and output points 32:18 input/14 output Electrical Design Reference and can also be used to connect computer host computer programming software and PLC. Supports MODBUS, X-NET fieldbus

③ Output point type R: Relay output

User manual[Data number: S911002 1.0]
communication, and free-format communication.
Xinjie Electric
- - Ethernet port(RJ45) , Support TCP/IP protocol,Can realize X-NET communication based on Ethernet, MODBUS-TCP
-
Product structure
Thank you for purchasing Xinjie ZYKT-32R central air conditioning controller. This manual mainly introduces the Basic parameters
(1) Newsletters, free-form newsletters. Supports program downloading, online monitoring, remote monitoring, and communication with other
specifications, electrical characteristics, usage, etc. of ZYKT-32R for your reference at any time. Before using the product, please Table 1: General specifications

7) (2) TCP/IP devices.

read this manual carefully and perform wiring operations more safely after fully understanding the contents of the manual. For how project Specification

to use the ZYKT-32R host computer programming software, please refer to the "XD/XL/XG Series Programmable Controller User
Insulation voltage DC 500V 2MΩ or more 8) (3) - Analog input and output definition number allocation
Anti-noise Noise voltage 1000Vp-p 1us pulse 1 minute
Manual [Software]" separately issued bythe
》; For ourprogramming
company. methods and instructions of ZYKT-32R, please refer to our company’s other The PLC register definition number corresponding to the analog channel is as follows:
Air No corrosive or flammable gas
"XD/XL Series Programmable Controller User Manual [Basic Instructions]" published by aisle AD signal aisle AD signal
》; Electronic version download URL:
0℃~60℃ 9)
0CH ID0 3CH ID3
ambient temperature

www.xinje.com . 10) (4)

5%~95% (no condensation)
1CH ID1 4CH ID4
environment humidity

11)
The main features of ZYKT-32R plate heat exchange controller: Communication port 1 (COM1)
2CH ID2
RS232, connect to host computer, human-machine interface programming or debugging

Communication port 2 (COM2) RS485, connect smart instruments, frequency converters, etc.
- Higher instruction processing speed, 0.05us; 12) aisle DA signal aisle DA signal
RJ45, supports Ethernet communication, realizing remote control of industrial field equipment
0CH QD0 2CH QD2
Communication port 3

- Switching volume: 18 inputs/14 outputs, relay output type; (5)

Install Mounted directly on DIN46277 (width 35mm) guide rail
- (6) 1CH QD1
Analog quantity: 5 channels AD/3 channels DA, current and voltage type; Ground (FG) The third type of grounding (cannot be shared with the strong current system)※2

- Up to 16 XD series expansion modules can be connected. ※2: Individual grounding or shared grounding should be used for grounding. Public grounding cannot be used. The names of each part are as follows:
- Analog mode configuration
①: Power terminal, input terminal ⑧: System indicator light
AD and DA channels are configured according to the following table:
Safety Precautions
Table 2: Performance Specifications

②: Input label, DIP switch PWR: power indicator light

project Specification register Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
③: Product model RUN: running indicator light
Cycle scan mode
- Byte0
Program execution method
AD channel 1, channel 2 filter coefficient
Control system design considerations ERR: error indicator light SFD720
Programmatically Use instructions and ladder diagram together ④: Expansion module access port
Byte1 AD channel 3, channel 4 filter coefficient
Danger! processing speed 0.05us ⑤: Output label ⑨: Communication port 1 (RS232)

Use FlashROM and lithium battery (3V button battery)

Byte2 AD channel 5 filter coefficient
⑩: Communication port 2, 3 (RS485)
-
Hold in power failure
Please be sure to design a safety circuit when applying to ensure that the control system can still work safely when the external power ⑥: Output terminal, 24V output terminal SFD721
Greater than 25K steps Byte3 reserve
⑪ : Ethernet port (RJ45)
User program capacity※1
⑦:Input action indicator
I/O
supply fails or the controller fails;
Total points 32 points
⑫ : Output action indicator light Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
- Be sure to set up emergency braking circuits, protection circuits, interlock circuits for forward and reverse operations, and position upper and lower limit Enter points 18 o'clock X0~X21
AD2 AD1
point

interlock switches to prevent machine damage in the external circuit of the controller; number※2 Output points 14 points Y0~Y15 - Terminal definition Byte4
000:0-10V 000:0-10V
- In order to enable the equipment to operate safely, please design external protection circuits and safety mechanisms for output signals related to major Number of analog input channels 5 channels of 4~20mA current or 0~10V voltage are optional (selected through DIP switch) reserve reserve
- Power input, switch input terminal 011:4-20mA 011:4-20mA
accidents; Number of analog output channels 3 channels (4~20mA current or 0~10V voltage optional) SFD722
Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
- The controller CPU may cause all outputs to turn off after detecting an abnormality in its own system; when part of the controller circuit Analog accuracy AD: 12bit (0~4095) ;DA: 12bit (0~4095)
AD4 AD3
fails, its output may be uncontrolled. To ensure the normal operation of the equipment, a suitable external control circuit must be designed; 1280 points - 24V and 0V are power input terminals, and FG is the ground terminal;
Byte5
Internal coil (X)
X0~X77, X10000~X11777, X20000~X20177, X30000~X30077 - L+ and M are switch input power supply terminals. If they are the same power supply as 24V and 0V, they do not need to be connected.
000:0-10V 000:0-10V
reserve reserve

-
1280 points 011:4-20mA 011:4-20mA
When the relay output unit of the controller is damaged, its output cannot be controlled to the ON or OFF state; the controller is designed to Internal coil (Y) - 24V, switching output terminal
Y0~Y77, Y10000~Y11777, Y20000~Y20177, Y30000~Y30077
- be used in indoor electrical environments, and its power supply system level should have a lightning protection device to ensure that
Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
internal coil M0~M69999【HM0~HM11999】※3
(M, HM)
87000 points reserve AD5
lightning overvoltage is not applied to the controller power input end, signal input end, control output end and other ports to avoid Special use※4SM0~SM4999 Byte6
- 24V, 0V can power the sensor, but cannot be connected to an external power supply;
damaging the equipment. Process(S) 9000 points S0~S7999【HS0~HS999】※3 reserve 000:0-10V
- Different Y points correspond to different COM points, such as Y6~Y11 corresponding to COM2. reserve reserve

- Installation and wiring precautions

Points 7000 points T0~T4999 [HT0~HT1999]※3
SFD723
reserve 011:4-20mA
timing 100mS timer: set time 0.1~3276.7 seconds - Analog input terminal Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
Danger! Device (T) Specification 10mS timer: set time 0.01~327.67 seconds
reserve reserve
1mS timer: set time 0.001~32.767 seconds Byte7
- Do not use the controller in the following places: places with dust, oil fumes, conductive dust, corrosive gases, and flammable gases; places
Points 7000 points C0~C4999【HC0~HC1999】※3 - AI0~AI4 are analog input terminals, and the current or voltage input signal can be selected through the DIP switch; the analog input reserve reserve
exposed to high temperatures, condensation, wind and rain; places with vibration and impact; places with electric shock, fire, Failure and count reserve reserve
16-bit counter: setting value K0~32,767 - terminals correspond to different Cn points, such as AI0~AI1 correspond to C0, and AI4 correspond to C2 point. reserve reserve
Device (C) Specification
misoperation can also cause product damage and deterioration;
32-bit counter: setting value -2147483648~+2147483647
- Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
- When processing screw holes and wiring, do not let metal shavings and wire ends fall into the ventilation holes of the controller. This may D0~D69999【HD0~HD24999】※3
Analog output terminal
Data register (D) 100,000 words DA2 DA1
cause fire, malfunction, and misoperation; Special use※4SD0~SD4999 Byte8
FlashROM register FD0~FD8191 000:0-10V 000:0-10V
- After the installation of a newly purchased controller is completed, it is necessary to ensure that there are no foreign objects on the ventilation surface,
14192 words - AO0~AO2 are current output terminals, VO0~VO2 are voltage output terminals; the analog output terminals correspond to different Cn reserve reserve
(FD) Special use※4SFD0~SFD5999 011:4-20mA 011:4-20mA
otherwise it may cause poor heat dissipation during operation, causing fire, malfunction, and misoperation;
- points, such as AO0 and VO0 correspond to C0, and AO2 and VO2 correspond to C2. SFD724
clock Year, month, day, hour, minute, second, day of the week; accuracy: ±4s/1 day Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
- The wiring of the installation box must be firm and reliable. Poor contact may cause malfunction.
Password protection 6 bit length ASCII
- Communication interface definition reserve DA3
Notice! Self-diagnosis function Power-on self-test, monitoring timer, syntax check Byte9
- The controller is equipped with 3 communication ports: 1 RS232 serial port (COM1), 2 RS485 ports (COM2, reserve 000:0-10V
- For the DC24V or AC220V power supply of the expansion module, an external power supply can be used; for occasions with severe ※1: User program capacity refers to the maximum program capacity during confidential downloading. ※2: The number of I/O points refers to the reserve reserve
COM3), and 1 Ethernet port (RJ45). reserve 011:4-20mA
- interference, please use shielded cables for the input or output cables of high-frequency signals to improve the anti-interference ability of number of terminals that users can access and output signals from the outside. ※3: The register area marked with [] is the default power-off
- The RS232 serial port (COM1) can be used to connect the computer programming software and PLC, and can also be used to connect the touch screen and Notice:
the system. retention area and cannot be changed. ※4: Special use (non-power-down retention) refers to special-purpose registers occupied by the system and
communicate with some instruments and meters. The pin diagram of communication port COM1 is as follows: (1) The AD filter coefficient is a first-order low-pass filtering method that uses the current sampling value and the last filter output value to
- Operation and maintenance precautions
cannot be used for other purposes. For details, please refer to the "Special Device List" chapter in the appendix of the Basic Instructions Chapter.

1 2 4: RxD weight it to obtain an effective filter value; the filter coefficient is set by the user to 0~254. The smaller the value, the more stable the data is, but May

Danger! 34 5 5:TxD cause data lag; therefore, when set to 1, the filtering effect is the strongest and the data is the most stable. When set to 254, the filtering effect is the

6 8 .
- Please turn off the power before connecting or removing the communication cable, connecting or removing the cable of the expansion card
Table 3: Analog-to-digital conversion diagram
7 8：GND
weakest. The default is 0 (no filtering)

or control unit, otherwise it may cause damage to the equipment and misoperation;
0~20mA analog input 0~10V analog input (2) In the AD part, in addition to setting the mode in the register, the DIP switch must also be set to the corresponding mode.

- Mini Din 8-core socket (hole)

+4095 -
For online modification, forced output, RUN, STOP and other operations, you need to read the instruction manual carefully and fully confirm
+4095 Power Specifications
programming cable wiring is as follows:
its safety before proceeding with relevant operations.
number
number
- Power supply specifications are shown in the table below:

Notice! Character
Character

project content
quantity quantity

- When discarding the product, please treat it as industrial waste;

5 1 Rated voltage DC24V

- When loading and unloading expansion cards, be sure to cut off the power supply;
0 4mA 20mA 0 10v 2 1 Voltage allowable range DC21.6V~26.4V
Analog quantity
Analog quantity
5 43 120mA DC24V
- The button battery needs to be replaced in a charged state (to ensure that the memory data is not lost when the power is turned off) ;Equipment running with power updated
8 6
Rated frequency

0~10V analog output 4~20mA analog output 7 Allow momentary power outage time 10msDC24V
20mA
When replacing batteries, professional electrical technicians must wear insulating gloves before performing the operation.

10v electric shock 10A DC26.4V

mold Mini Din 8-pin plug (pin) DB9 plug (hole) Maximum power consumption 30W
product information mold
Note: 24VDC±10% Max 400mA
simulate
Power supply for sensor
simulate quantity

4mA -
- name
rule
quantity
(1) The above picture is the DVP line wiring diagram. The colors of the 2, 3, and 5-pin inner wires on the DB9 plug (hole) side are brown, red, and The controller body provides DC24V power output (24V, 0V terminals), which can be used as a power supply for sensors. This terminal cannot

black respectively. be powered by an external power supply!

0 +4095 0 +4095
ZYKT ‒32 R digital quantity digital quantity
(2) The XVP line needs to be connected to the DVP line in the above figure, that is, the No. 1 terminal on the front (Mini Din8) is - ● The terminal is an empty terminal, please do not conduct external wiring or use it as a relay terminal.

① ②③ Notice:When the input data exceeds K4095, the output analog data of D/A conversion remains unchanged at 10V or 20mA. connected to the No. 7 terminal on the back (DB9).
- Switch input specifications and wiring Relay output wiring diagram:

The input is NPN mode. The internal structure and wiring method of this mode are introduced below:
Prevent load short circuit and other faults from burning out the PLC

- NPN mode specifications substrate wiring, set at every four points

5A〜10A fuse
project content 5A〜10A
Input signal voltage DC24V±10% +24V ~AC power
load <AC250V
Input signal current 7mA/DC24V
Y*0
follow
Input ON current 4.5mA or more
electricity

Input OFF current 1.5mA or less device Y*1

drive
Enter response time About 10ms
move
Input signal form Contact input or NPN open collector transistor electricity
Y*2 M
road
circuit insulation Optocoupling insulation
Y*3
Input action display The LED lights up when the input is ON
Output relay

- NPN wiring example

- Output circuit protection

For inductive loads connected to AC circuits, an RC instantaneous voltage absorption circuit should be considered in the external circuit; for
- Installation Notes
inductive loads connected to DC circuits, a freewheeling diode should be considered, as shown in the figure below:
The controller is installed using DIN46277 guide rail. When dismantling it, just pull down the assembly hook of the DIN guide rail and remove

- DC load the product.

+ -
Inductive load

Switch button wiring diagram example

PLC output contact

PLC side PLC side

Data update date: September 2020
24V Freewheeling diode

﹢- ●
COM COM Note: Freewheeling diode 1N4007.
● ●

- AC load
●
~ ~
●
Inductive load
●

X0 X0
PLC output contact

Three-wire (NPN type) proximity switch wiring diagram example Two-wire (NPN type) proximity switch wiring diagram example

surge absorber
- Switching output specifications and wiring
Note: Surge absorber R=200Ω 2W，C=0.022uF 250V ac.
The output is relay mode. The internal structure and wiring method of this mode are introduced below:

- Output specifications
- Analog input and output wiring

Relay output - Analog input wiring

External power supply AC250V, DC30V or less

CH0 current output

CH0 voltage signal

CH0 output common terminal
CH0~CH1 input common terminal

+24V
CH1 current/voltage input
CH0 current/voltage input

circuit insulation mechanical insulation

action instructions LED indicator

Y*0
5A
follow
resistive load
electricity
maximum

Inductive load 120VA device Y*1

load drive

lamp load 120W move

Y*2
electricity
DC5V 2mA
minimum load
road
response OFF→ON 10ms Y*3

time ON→OFF 10ms - Analog output wiring

- Relay output processing

CH0 current output

CH0 voltage signal

CH0 output common terminal
CH0~CH1 input common terminal

CH1 current/voltage input

CH0 current/voltage input

- The relay output type has 2~4 common terminals. Therefore, each common terminal block unit can drive loads of

different power supply voltage systems (for example: AC200V, AC100V, DC24V, etc.);

- Between the relay output coil and the contact, the internal circuit of the programmable controller and the external circuit load circuit are

electrically insulated; in addition, the common terminal blocks are also separated from each other;

- When the coil of the output relay is energized, the LED light turns on and the output contact is ON; the response time from when the coil

- of the output relay is energized or cut off to when the output contact is ON or OFF is about 10ms;

Notice:Current output does not need to be connected in series with DC24 power supply!

- For currents and voltages below AC250V, the output current that can drive purely resistive loads is 5A/1 point, and

inductive loads are below 120VA (AC100V or AC200V). and lamp load below 120W (AC100V or AC200V);
Product dimensions and installation
- When the output contact is OFF, no leakage current is generated, and it can directly drive neon lamps, etc.;

-
-
Standard service life of inductive AC loads such as contactors and solenoid valves: According to the rough standard of relays obtained

Product dimensions(Unit: mm)

from the company's life test, the load of 20VA is about 500,000 times, the load of 35VA is about 300,000 times, and the load action life of

80VA About 100,000 times. However, if the load is connected in parallel with a surge absorber, the life will be significantly extended.