DAYANANDA SAGAR COLLEGE OF ENGINEERING 1

B.E. in Mechanical Engineering

Scheme of Teaching and Examinations
2022
Outcome Based Education (OBE) and Choice Based Credit System
(CBCS)
(Effective from the academic year 2023-24)
IV SEMESTER
Examinatio
Teaching Hours /Week
n

Department (TD)

Board (PSB)
Paper Setting
and Question

Self -Study
Tutorial

CIE Marks

Total Marks
SEE Marks
Teaching

Drawing
Practical

Credits
Theory
Lectur

Duration in
hours
Course and

/
e
Sl. Course
Course
No Title
Code L T P S

22MAT41 TD- ME
1 BSC Probability Theory and Complex Variables 3 0 0 03 50 50 100 3
A/B/C/D PSB-ME
Mechanics of Matereials TD- ME
2 PCC 22ME42 2 2 0 03 50 50 100 3
PSB-ME
IPC TD: ME
3 22ME43 Material Science & Metallurgy 3 0 2 03 50 50 100 4
C PSB: ME

IPC Thermal Engineering Systems TD: ME

4 22ME44 3 0 2 03 50 50 100 4
C PSB: ME

PCC TD: ME
5 22MEL45 Simulation Laboratory 0 0 2 03 50 50 100 1
L PSB: ME
TD: ME
ESC 22ME46X ESC/ETC/PLC (Elective) PSB: ME 3 0 0 03 50 50 100 3
6
If the course is Theory
TD: 1 0 0 01
Ability Enhancement
7 AEC ME If the course is a lab
22ME47X Course/Skill Enhancement 50 50 100 1
/
Course- IV PSB: 02
0 0 2
SEC ME
8 UHV 22UH48 Universal Human Values Any Department 1 0 0 01 50 50 100 1
PRO
9 22ME49 Mini Project-I TD: ME 0 0 4 03 100 100 2
J
 22NSK41 2
National Service Scheme (NSS) NSS coordinator
0
Physical Education
22PEK410 Physical Education (PE) (Sports and Athletics) Director 2
MC 0 0 100 --- 100 0
22YOK41
Yoga Yoga Teacher
0
Total 16 0 12 600 400 1000 22
A-Mathematics Course for IT branches, B-Mathematics Course for circuit branches, C-Non-circuit Branches, D-Mathematics course for BT
Course prescribed to lateral entry Diploma holders admitted to III semester B.E./B.Tech programs
11 NCMC 22MATDIP41 ADDITIONAL MATHEMATICS - II Maths 02 02 0 0 --- 100 --- 100 0
PCC: Professional Core Course, PCCL: Professional Core Course laboratory, UHV: Universal Human Value Course, MC: Mandatory Course (Non-credit), AEC:
Ability Enhancement Course, SEC: Skill Enhancement Course, L: Lecture, T: Tutorial, P: Practical S= SDA: Skill Development Activity, CIE: Continuous Internal
Evaluation, SEE:
Semester End Evaluation. K : This letter in the course code indicates common to all the stream of engineering.
Engineering Science Course (ESC/ETC/PLC)
22ME461 Clean Energy Systems 22ME463 Composite Materials
22ME462 Hydraulics and Pneumatics 22ME464 Advanced Joining Processes
Ability Enhancement Course / Skill Enhancement Course
- IV
22ME471 Mechatronics (1-0-0-0) 22ME473 IoT for Manufacturing Systems (1-0-0-0)
22ME472 Spreadsheets for Engineers (0-0-2-0) 22ME474 Applications of Java in Mechanical Engineering (1-0-0-0)
*Note: If ability enhancement course is offered as laboratory, keep the subject code as 22MEL47X
Professional Core Course (IPCC): Refers to Professional Core Course Theory Integrated with practical of the same course. Credit for IPCC can be 04 and its Teaching–
Learning hours (L : T : P) can be considered as (3 : 0 : 2) or (2 : 2 : 2). The theory part of the IPCC shall be evaluated both by CIE and SEE. The practical part shall be
evaluated by only CIE (no SEE). However, questions from the practical part of IPCC shall be included in the SEE question paper. For more details, the regulation
governing the Degree of Bachelor of Engineering /Technology (B.E./B.Tech.) 2022-23
Mini-project-I: Mini Project is a laboratory-oriented/hands on course that will provide a platform to students to enhance their practical knowledge and skills by the
development of small systems/applications etc. Based on the ability/abilities of the student/s and recommendations of the mentor, a single discipline or a multidisciplinary
Mini- project can be assigned to an individual student or to a group having not more than 4 students.
CIE procedure for Mini-project-I:
(i) Single discipline: The CIE marks shall be awarded by a committee consisting of the Head of the concerned Department and two faculty members of the Department,
one of them being the Guide. The CIE marks awarded for the Mini-project work shall be based on the evaluation of the project report, project presentation skill, and
question and answer session in the ratio of 50:25:25. The marks awarded for the project report shall be the same for all the batches mates.
(ii) Interdisciplinary: Continuous Internal Evaluation shall be group-wise at the college level with the participation of all the guides of the project.
The CIE marks awarded for the Mini-project, shall be based on the evaluation of the project report, project presentation skill, and question and answer session in the ratio
50:25:25. The marks awarded for the project report shall be the same for all the batch mates.
No SEE component for Mini-Project. 3
National Service Scheme /Physical Education/Yoga: All students have to register for any one of the courses namely National Service Scheme (NSS), Physical Education
(PE)(Sports and Athletics), and Yoga(YOG) with the concerned coordinator of the course during the first week of III semesters. Activities shall be carried out between III
semester to the VI semester (for 4 semesters). Successful completion of the registered course and requisite CIE score is mandatory for the award of the degree. The events
shall be appropriately scheduled by the colleges and the same shall be reflected in the calendar prepared for the NSS, PE, and Yoga activities. These courses shall
not be considered for vertical progression as well as for the calculation of SGPA and CGPA, but completion of the courses is mandatory for the award of degree.
4
 MECHANICS OF MATERIALS
Sub Code: 22ME42 CIE: 50
L:P:T:S: 2:0:2:0 SEE: 50
Hrs/Week: 03 Credits: 3
Total Hrs: 40

Module Course Content Hours COs

Simple Stress and Strain: Introduction, Stress, strain, mechanical
properties of materials, Linear elasticity, Hooke's Law and Poisson's
ratio, Stress-Strain relationships: behavior in tension for mild steel, cast
CO1
iron and nonferrous metals. Extension / Shortening of a bar, bars with
1 8 CO2
cross sections varying in steps, bars with continuously varying cross
CO3
sections (Circular), Elongation due to self-weight, Principle of super
position, Volumetric strain, expression for volumetric strain, elastic
constants,
Compound bars: Introduction, Stress in compound bars
Compound Stress: Uni-axial, Biaxial, General 2D stress state, CO1
2 Definition of Plane stress and Plane strain states, Stresses on inclined 8 CO2
sections, Principal stresses, Principal planes, Principal axes, Maximum CO3
shear stress, Mohr's circle, Numerical examples.

Bending Moment and Shear Force diagrams: Types of beams, loads

and reactions. Definition of shear force and bending moment, sign
conventions. Relationship between shear force, bending moment and rate
CO3
of loading, Shear force and bending moment diagrams for different
3 beams, Numerical examples involving beams subjected to concentrated 8 CO4
loads, uniformly distributed load (UDL), uniformly varying load (UVL) CO6
and couple.

Bending stresses in Beams: Introduction, Theory of simple bending,

Bending stress equation, Moment carrying capacity of a
section.(Composite / notched beams not included).
Shear stresses in beams: Shear stress across rectangular, symmetrical I CO3
4 sections. Numerical examples. 8 CO4
Torsion of Circular Shafts: Introduction. Pure torsion, assumptions,
CO6
derivation of torsional equations, polar modulus, Power transmitted by
solid and hollow circular shafts. Numerical examples.

Thick and Thin cylinders: Stresses in thin cylinders, Thick cylinders,

Lame’s equation , Numericals on Thick cylinders. (Compound cylinders
not included).
Elastic Stability of Columns: Euler's theory for axially loaded elastic CO5
5 8
long columns. Euler's load for variousend conditions (Both ends hinged CO6
and one end fixed other free) limitations of Euler's theory, Rankine's
formula.

NOTE: 1. Questions for CIE and SEE not to be set from self-study component.
2. Assignment Questions should be from self-study component only.

Self-study component

MODULE 1:- Extension / Shortening of bars with continuously varying cross sections
(Recatangular) MODULE 2:- Derivation on uni-axial, Biaxial, General 2D stress state.
MODULE 3:- Thin cylinders: Derivation and Numericals on change in volume.
MODULE 4:- Shear stresses in beams- derivation and Numericals on circular and T sections.
MODULE 5:- Deflection of Beams: Derivation of Differential equation for deflection. Elastic
Stability of Columns: Derivation of Euler’s load for different end conditions (Both ends fixed, one
end fixed other hinged).

Students to solve problems on following topics using available software tool and prepare a report.
This will be evaluated under Alternate Assessment tool.
• Finding stress and strain in machine elements subjected to static load
• Solve problems on Beams, finding stresses, drawing SFD and BMD

TEXT BOOKS:
1) S.S.Bhavikatti,Strength of Materials, Vikas publications House Pvt. Ltd., 2nd Ed.,
2008.
2) R K Bansal, A Textbook Of Strength Of Materials, Laxmi Publications-New Delhi,
5th Edition.
3) S Ramamrutham,Strength of Materials, Dhanpatrai Publishing company(p) Ltd, New
Delhi 2003.

REFERENCE BOOKS:
1) Ferdinand Beer & Russell Johston“Mechanics of materials”, in SI Modules, 5th Ed.,
TATA McGraw Hill- 2003.
2) R. C. Hibbeler, “Mechanics of Materials”, Prentice Hall. Pearson Edu., 2005
3) James. M. Gere, “Mechanics of materials”, Thomson, Fifth edition 2004.
 MATERIALS SCIENCE AND METALLURGY
Course Code: 22ME43 Credits:04
L:P:T:S: 3:2:0:0 CIE Marks:50
Exam Hours:03 SEE Marks:50
Total Hours: 50

MODULE-I 8 Hrs
Crystal structure: Coordination number and atomic packing factor (APF), factor (APF)
definitions, APF for BCC, FCC, HCP Structure, Crystal Imperfection – Line and surface
imperfections. Mechanical Behaviour: Stress-strain diagram showing ductile and brittle behaviour
of materials, linear and non-linear elastic behaviour and properties, mechanical properties in plastic
range, yield strength Offset yield strength, ductility, ultimate tensile strength, toughness. Diffusion:
Phenomenon, Fick’s laws of diffusion. Numerical on stress- strain concepts.

MODULE-II 8 Hrs
Fracture: Type I(ductile), Type II (brittle) and Type III (shear). Creep: Description of the
phenomenon with examples. Three stages of creep, creep properties- creep strength & creep rupture
strength, Fatigue: Types of fatigue loading with examples, Mechanism of fatigue, fatigue
properties, S-N diagram. Fatigue testing. Solidification: Mechanism of solidification & crystal
growth, Homogenous and Heterogeneous nucleation, derivation of critical radius, cast metal
structures- columnar grains, equiaxed grains & partially columnar and partially equiaxed
MODULE-III grains.
8 Hrs
Phase Diagram I: Solid solutions- substitutional and interstitial solid solutions, Hume Rothers rule
and Gibbs phase rule. Phase Diagram II: Unary diagram, Construction of binary equilibrium
diagram, equilibrium diagrams involving complete and partial solubility.
Principle of lever rule and explanation with examples. Invariant Reactions - Eutectic, Eutectoid,
peritectic, peritectoid, Iron-carbon equilibrium diagram. Description of different phases in iron –
carbon diagram, equilibrium phases of iron and carbon (- ferrite, austenite, - ferrite, austenite,
pearlite , cementite). Numerical on construction of phase diagrams.
MODULE-IV 8 Hrs
Isothermal transformation diagram (0.8% Eutectoid steel): TTT curves, continuous cooling
curves, continuous cooling transformation curve (CCT curve), non- equilibrium phases of iron and
carbon – bainite and martensite, Heat treating of metals: annealing and its types. Normalizing,
hardening, tempering, martempering, austempering, Hardenability, surface hardening methods like
- carburizing, Cyaniding, nitriding, flame hardening and induction hardening.
MODULE-V 8 Hrs
Ferrous and non-ferrous materials: Cast Iron - Properties, Composition and uses of grey cast
iron, malleable iron, SG iron, Carbon steels – plain carbon steels- properties, composition and uses,
Composite Materials: Definition, classification, types of base matrices – polymer matrix, ceramic
and metal matrix types of reinforcements – fibre reinforced composites, laminated composites,
fundamentals of production of FRP's – Hand lay-up, filament winding, pultrusion process and
MMC's- stir casting process. Advantages and applications of composites
SELF STUDY COMPONENT:
UNIT I: - crystal imperfections -point imperfection. Atomic Factors affecting diffusion, mechanism of
diffusion.
UNIT II: - Stress relaxation.
UNIT III: - Intermediate phases, inter metallic compound, interstitial compounds, solidification of steels and
cast irons.
UNIT IV: - Age hardening of aluminium-copper alloys.
UNIT V -: alloys-brasses and bronzes. Aluminium alloys-Al-Cu, Al-Si, alloy, bag moulding, spray-up process
sheet-moulding process (SMC)

LABORATORY COMPONENT

PART – A
1. Preparation of specimen for Metallographic examination of different engineering materials.
Identification of microstructures of plain carbon steel, tool steel, gray C.I, SG iron, Brass, Bronze &
composites.
2. Heat treatment: Annealing, normalizing, hardening and tempering of steel. Hardness studies of
heat-treated samples.
3. To study the wear characteristics of ferrous, non-ferrous and composite materials for different
parameters.
4. Non-destructive test experiments like,
(a). Ultrasonic flaw detection
(b). Magnetic crack detection
(c). Dye penetration testing. To study the defects of Cast and Welded Specimens

PART – B
1. Tensile, shear and compression tests of metallic and non metallic specimens using Universal
Testing Machine
2. Torsion Test
3. Bending Test on metallic and non-metallic specimens.
4. Izod and Charpy Tests on M.S, C.I Specimen.
5. Brinell, Rockwell and Vickers’s Hardness test.
6. Fatigue Test.
 THERMAL ENGINEERING SYSTEMS

Sub Code: 22ME44 CIE: 50

L: P: T: S: 3:2:0:0 SEE: 50
Hrs/Week: 04 Credits: 4
Total Hrs: 50

Module Module Contents Hours

Air Standard cycles: Carnot, Otto, Diesel and Dual cycles, P-V and T-S diagrams,
description, efficiencies and mean effective pressures (no derivations), Comparison
of Otto, Diesel and dual cycles. Numerical problems
1 I.C. Engine: Testing of two stroke and four stroke SI and CI engines for 08
performance Related numerical problems, heat balance, Motoring Method, Willian’s
line method, swinging field dynamometer, Morse test. Numerical.
Vapour Power Cycles: Carnot vapour power cycles, drawbacks as a reference cycle,
Simple Rankine cycle, description, T- S diagram, analysis for performance.
Comparison of Carnot and Rankine cycles. Effects of pressure and temperature on
2 Rankine cycle performance. Actual vapour power cycles. Reheat Rankine cycle. 08
Numerical problems.
Steam Nozzle: One-dimensional steady flow of steam through a convergent and
divergent nozzle. Simple Numericals.
Gas Turbines: Classification of Gas turbines, Analysis of open cycle gas turbine
cycle. Advantages and disadvantages of closed cycle. Methods to improve thermal
3 efficiency. Gas Turbine with Intercooler, Gas Turbine with re-heaters, Gas Turbine 08
with combination of both, Gas Turbine with regenerators. Numerical problems.
Refrigeration: Vapour compression refrigeration system; description, analysis,
refrigerating effect, capacity, power required, units of refrigeration, COP,
Refrigerants and their desirable properties. Air cycle refrigeration; reversed Carnot
4 cycle, reversed Brayton cycle, Numerical problems. 08
Reciprocating compressors: Construction – Working – Effect of clearance volume –
Multi staging - Volumetric efficiency - Isothermal efficiency. Simple Numerical
problems.
Psychrometry: Atmospheric air and psychrometric properties; Dry bulb temperature,
wet bulb temperature, dew point temperature; partial pressures, specific and relative
humidities and the relation between the two enthalpy and adiabatic saturation
5 temperature. Construction and use of psychrometric chart. Simple Numerical. 08
Sources of waste heat – Heat recovery for industrial application – Thermal storage
principles and applications of hot and cold systems – Sensible heat and latent heat
system – Phase change storage materials. (No Numerical)

Note:

1. Questions for CIE and SEE not to be set from self-study component.
2. Assignment Questions should be from self-study component only.
Self-study component:

UNIT 1:- Combustion Equation, Air Fuel mixtures.

UNIT 2:- Ideal Regenerative Rankine cycle, open and closed feed water heaters.
UNIT 3:- Jet Propulsion and Rocket Propulsion.
UNIT 4:- Vapour absorption refrigeration system, steam jet refrigeration.
UNIT5:- Analysis of various processes; summer and winter air conditioning.

Data Handbooks:
1. Thermodynamic data hand book, B.T. Nijaguna&Samaga, Sudha Publications, 2015.
2. Steam Tables with Mollier Diagram in S.I. units by R.S.Khurmi, S.Chand Publishers, 2012.
3. Refrigeration Tables with charts in S.I.Units, by R.S.Khurmi and J.K.Gupta, S.Chand
Publishers. 2012.

TEXT BOOKS:
1. Basic and Applied Thermodynamics, P.K.Nag, 2nd Ed., Tata McGraw Hill Pub.
2. A Textbook of Thermal Engineering SI Units, by R.S.Khurmi and J.K.Gupta, S.Chand
Publishers.
3. A course in Thermal Engineering by Domakundwar.s and C.P.Kothandaraman, Dhanpat Rai &
Co.
4. Solar energy, Subhas P Sukhatme, Tata McGraw Hill.

REFERENCE BOOKS:
1. Thermodynamics, An engineering approach, Yunus, A. Cengel and Michael A.Boies, 6th Ed.,
Tata McGraw Hill pub. Co., 2002,
2. Fundamental of Classical Thermodynamics, G.J. Van Wylen and R.E.Sontang Wiley eastern,
2006.
3. A course in Thermal Engineering by Rajput, Laxmi Publication, 2012.
4. Applied Thermodynamics, B.K. Venkanna, Swati B. Wadavadagi, PHI, New Delhi, 2010
5. Thermal Energy Storage and Regeneration, Frank W. Schmidt, A John Willmott,
Hemisphere Publishing Co., 1981.
6. Thermal Energy Storage Systems and Applications, Ibrahim Dinser and Marc A. Rosen, 2nd
Edition, John Wiley and Sons Ltd., 2011.

LAB SYLLABUS

PART – A

1. Determination of Flash point and Fire point of the given oil sample using Cleavland
open cup apparatus.
2. Determination of Viscosity of the given oil sample using Redwood viscometer and
Torsion viscometer.
3. Determination of Calorific value of solid, liquid and gaseous fuels using Bomb
calorimeter and Junkers gas calorimeter.
4. Determination of valve timing & position of a 4-stroke diesel engine.
5. Determination of port timing & position of a 2-stroke petrol engine.

PART – B
1. Performance Tests on I.C. Engines, Calculations of IP, BP, Thermal efficiencies,
Volumetric efficiency, Mechanical efficiency, SFC, FP, A:F Ratio and heat balance sheet
for the following:
(a) Four stroke Diesel Engine
(b) Four stroke Petrol Engine
(c) Multi Cylinder Petrol Engine, (Morse test)

2. Determination of COP of a Vapour Compression Refrigeration system.

3. Determination of COP of a Vapour Compression Air Conditioning system.

Scheme for Examination:

One Question from Part A - 15 Marks (05 Writeup+10)

One Question from Part B - 25 Marks (05 Writeup+20)
Viva-Voce - 10 Marks
-----------
Total - 50 Marks
 SIMULATION LABORATORY

Course code: 22MEL45 Credits: 01

L: P: T: S: 0:1:1:0 CIE Marks: 50
Exam Hours: 03 SEE Marks: 50

Part Course Content Hours

1. Modeling of Mechanisms (Four bar mechanisms)
2. Exercises on Kinematic analysis (Four bar
A mechanisms) 20
3. Simulation of Turning, and Milling operations (CNC
Programming)
4. MATLAB – Exercises
5. Introduction- MATLAB basics, commands, variables,
Arithmetical operations, scripts, Matrix operations,
B Polynomials, Programming in MATLAB, Basic 2D Plots. 20
6. Solve problems related to engineering mechanics
7. Solve beam problems for deformation, stress, SFD and
BMD results

CIE Assessment (50 Marks)

Class work - 25 Marks
Test – 25Marks
------------
Total: 50 Marks
Internal Assessment test to be conducted as per SEE scheme

SEE Assessment (50 Marks)

Scheme of Examination:
One question form Part A – 20 Marks (5 Write up +15)
One questions from Part B - 20 Marks (5 Write up +15)
Viva - Voce - 10 Marks
Total: 50 Marks
 CLEAN ENERGY SYSTEMS

Sub Code: 22ME461 CIE: 50

Hrs/Week: 03 SEE: 50
Total Hrs: 40 Credits: 3

Unit Course Contents Hours CO’S

HYDROGEN – BASICS AND PRODUCTION TECHNIQUES:
Hydrogen – physical and chemical properties, salient characteristics.
Production of hydrogen, steam reforming, water electrolysis, gasification CO1
1 8
CO2
and woody biomass conversion, biological hydrogen production, photo
dissociation, direct thermal or catalytic splitting of water.
HYDROGEN STORAGE AND APPLICATIONS:
Hydrogen storage options, compressed gas, liquid hydrogen, Hydride,
CO2
2 8
chemical Storage, comparisons. Safety and management of hydrogen. CO3
Applications of Hydrogen.
FUEL CELLS:
History of Fuel cell, Principles of Electrochemical storage. Principle of
3 8 CO4
working. Thermodynamics and kinetics of fuel cell process. Performance
evaluation of fuel cell. Comparison on battery vs fuel cell.
FUEL CELL – TYPES:
Types of fuel cells – Alkaline Fuel Cell (AFC), Phosphoric Acid Fuel Cell
(PAFC), Solid Oxide Fuel Cell (SOFC), Molten Carbonate Fuel Cell
(MCFC), Direct Methanol Fuel Cell (DMFC), Proton Exchange CO5
4 8
Membrane Fuel Cell (PEMFC), Hydrogen Fuel Cell (HFC) and its types,
Hydrocarbon Air Fuel cell (HAFC). Schematic representation and working of
each type of fuel cell. Relative merits and demerits.
APPLICATION OF FUEL CELL AND ECONOMICS:
Fuel cell usage for domestic power systems, large scale power generation,
Automobile, Space. Economic and environmental analysis on usage of
Hydrogen and Fuel cell. Future trends in fuel cells.
5 8 CO6
FUEL CELL BASED POLYGENERATION SYSTEMS:
Different types of fuel cell based polygeneration system. Schematic
representation and working of each type of fuel cell based polygeneration
system. Merits and Demerits of them.
 REFERENCES
1. Barclay F.J., Fuel Cells, Engines and Hydrogen, Wiley, 2009.
2. Bent Sorensen (Sørensen), Hydrogen and Fuel Cells: Emerging Technologies andApplications, Elsevier, UK
2005.
3. Hart A.B. and G.J.Womack, Fuel Cells: Theory and Application, Prentice Hall, New YorkLtd., London
1989.
4. Jeremy Rifkin, The Hydrogen Economy, Penguin Group, USA 2002.
5. Kordesch K. and G.Simader, Fuel Cell and Their Applications, Wiley-Vch, Germany 1996.
6. Rebecca L. and Busby, Hydrogen and Fuel Cells: A Comprehensive Guide, Penn WellCorporation,
Oklahoma, 2005.
7. Viswanathan B. and Aulice Scibioh.M, Fuel Cells – Principles and Applications, Universities
Press, 2006.
 HYDRAULICS AND PNEUMATICS

Sub Code 22ME462 CIE 50

Hrs/Week 3 SEE 50
Total Hrs 40 Credits 03

Module Contents of the Module Hours

Introduction and sources of hydraulic Power – Advantages -
Limitations - Applications - Pascal's law - Structure of hydraulic control
system – Filters – Seals - Materials for seals – Fluid contamination -
Hydraulic Pumps – Classification - working of Gear pump - Vane pump
1 - Piston pump - Fixed and variable displacement pumps – Selection 8
factors – Hydraulic Actuators - Classifications – Hydraulic Motors -
Symbolic representation of various hydraulic components.
Self-Study: Mechanics of Hydraulic Cylinder Loading, mounting
arrangements, Cylinder cushioning.
Control Components in Hydraulic Systems: Pressure – Direction –
Flow Control valves - Compensated and non-compensated FCVs -
Relief valves - Non return and safety valves – Needle valve -
Temperature compensated - Pressure compensated - Pressure and
2 8
temperature compensated FCVs - Accumulators - Types – Symbolic
representation.
Self-Study: Constructional features of poppet, sliding spool, rotary type
valves solenoid, pilot operated DCV, shuttle valve and check valves.
Hydraulic Circuit Design: Reciprocating operation of multi cylinder –
Quick return – sequencing – Accumulator Circuits – Use of pressure
switches & limit switches – Hydrostatic transmission Circuits – Linear
Circuits – Regenerative Circuits – Intensifier Circuits – Metering in and
3 8
out Circuits - Pump Unloading Circuit - Automatic cylinder
reciprocating system - Fluid Power maintenance and safety.
Self-Study: Hydraulic circuit for force multiplication, Speed Control of
Hydraulic Cylinder, Speed Control of Hydraulic Motors, Safety circuit.
Pneumatic Control and components: Basic Principles of Pneumatics
– Types of Compressors – Elements of Pneumatic Systems – Filter,
Lubricator, Muffler – Types of Directional control valve such as poppet
- spool - suspended seat type slide valve - pressure control valves - flow
4 control valves - Quick exhaust valve - Air motors – Air Cylinders - 8
Symbolic representation.
Self-Study: Linear cylinder - Types, Conventional type of cylinder-
working, End position cushioning, seals, mounting arrangements-
Applications. Rod - Less cylinders types
Pneumatic system circuit and Automation: Speed Control –
Sequencing of Motion – Hydro Pneumatic Circuits – Cascade Methods
– Automation and Principle of Circuit design – Pneumatic Control
5 8
applications in Machine Tool and other Mechanical fields –
Maintenance.
Self-Study: Signal Processing Elements: Use of Logic gates - OR and
 AND gates in pneumatic applications. Practical Examples involving the
use of logic gates. Electro-Pneumatic Control: Principles - signal input
and output, pilot assisted solenoid control of directional control valves,
Use of relay and contactors.
**Questions for CIE and SEE not to be set from self-study component.
Text Books:

1. Anthony Esposeto C, Fluid Power with application, IV Edition, Prentice Hall, 1980.
2. S.R. Majumdar C, Pneumatic Systems C Principles and Maintenance, Tata McGraw Hill
Publishing Company Ltd., 1995.

Reference Books:
1. Dudley A. Pease and C Basic Fluid Power, II Edition, Prentice Hall, 1998.
2. John J. Pippinger and Andrew Parr C, Hydraulic and Pneumatic, Jaico Publishing House,
1999.
3. S. R. Majurr, Oil Hydraulic systems, Principles and Maintenance, Tata McGraw Hill
Publishing Company Ltd. - 2001.
4. Harry L. Stewart, Hydraulic & Pneumatic Power for Production.
5. Michael J Pinches & John G Ashby, Power Hydraulics, Prentice Hall.
 COMPOSITE MATERIALS

Subject Code: 22ME463 IA Marks : 50

Hours/Week : 03 Exam Hours : 03
Total Hours : 40 Exam Marks : 100

UNIT - 1
Introduction To Composite Materials: Definition, classification and characteristics of
composite Materials – fibrous composites, laminated composites, particulate composites.
Applications: Automobile, Aircrafts. missiles. Space hardware, Electrical and electronics,
Marine, recreational and sports equipment, future potential of composites.
Fiber Reinforced Plastic Processing: Lay up and curing, fabricating process, open and
closed mould process, hand lay up techniques; structural laminate bag molding, production
procedures for bag molding; filament winding, pultrusion, pulforming, thermo-forming,
injection molding, blow molding.
08 Hours

UNIT - 2
Micro Mechanical Analysis of a Lamina: Introduction, Evaluation of the four elastic
moduli by Rule of mixture, Numerical problems. Macro Mechanics of a Lamina:
Hooke's law for different types of materials, Number of elastic constants, Two -
dimensional relationship of compliance and stiffness matrix.
08 Hours

UNIT – 3
Macro Mechanics of a Lamina Hooke's law for two-dimensional angle lamina,
engineering constants - Numerical problems. Stress-Strain relations for lamina of arbitrary
orientation, Numerical problems.
08 Hours

UNIT – 4
Biaxial Strength Theories: Maximum stress theory, Maximum strain theory,
Tsai-Hill theory, Tsai, Wu tensor theory, Numerical problems.

Macro Mechanical Analysis of Laminate: Introduction, code, Kirchoff hypothesis, CL T,

A, B, and D matrices (Detailed derivation) , Special cases of laminates, Numerical
problems.
08 Hours

UNIT - 5
Metal Matrix Composites: Reinforcement materials, types, characteristics and selection
base metals selection. Need for production MMC’s and its application.
Fabrication Process For MMC’s: Powder metallurgy technique, liquid metallurgy
technique and secondary processing, special fabrication techniques.
STUDY PROPERTIES OF MMC’S: Physical Mechanical, Wear, machinability and
Other Properties. Effect of size, shape and distribution of particulate on properties.
08 Hours
TEXT BOOKS:
1. Composite Science and Engineering, K. K. Chawla Springer Verlag
1998.
2. Mechanics of composite materials, Autar K. Kaw CRC Press New York.

REFERENCE BOOKS:
1. Fiber Reinforced Composites, P. K. Mallick, Marcel Dekker,Inc
2. Mechanics of Composite Materials, Robert M. Jones, McGraw Hill
Kogakusha Ltd.1998

3. Composite materials hand book, Meing Schwaitz,” McGraw Hill book

company.1984
4. Principles of composite Material mechanics, Ronald F. Gibron.
McGraw Hill international, 1994.
5. Mechanics of Composite Materials and Structures, Madhujit
Mukhopadhyay , Universities Press 2009
 ADVANCED JOINING PROCESSES
Course code: 22ME464 Credits: 03
L: P: T: S: 3: 0: 0: 0 CIE Marks: 50
Exam Hours: 03 SEE Marks: 50
Total Hours: 40

Unit Course Content Hours COs

Introduction: Classification of Metal joining processes, Advantages,
CO1
limitations and applications, Welding Symbols- Need for, Representing
CO2
1 the welds, Basic weld symbols, Location of Weld, Supplementary 8
symbols, Dimensions of welds. Distortion, methods to avoid distortion.
Stresses in Joint Design.
Advanced Joining Methods: Explosion Welding, Diffusion Welding,
Ultrasonic Welding, Friction welding, Electron Beam Welding, Electro
CO3
2 Slag Welding, Laser Beam Welding, Plasma arc Welding and Thermit 8
welding; (Principle, Equipment, Advantages, limitations & applications of
each method) , Welding of plastics (limited to heated tool method)
Advanced soldering and Brazing: modern brazing and soldering
techniques – induction, dip resistance, diffusion processes – Hot gas,
CO3
wave and vapor phase soldering. Advantages, disadvantages, applications.
3 8 CO4
Estimation of Welding Costs: Introduction, main components of
welding processes, factors involved, basic costing procedure for arc
welding
Liquid and Solid based Joining process:
Stereo lithography process (SLA), Solid Ground Curing (SGC), Fused
4 deposition Modeling (FDM), Laminated Object manufacturing (LOM)- 8 CO5
Working Principles, processes, products, materials, advantages,
limitations and applications
Inspection of Welds: Welding standards- Indian standards, Destructive
techniques like Tensile, Bend, Nick break, Impact & Hardness. Non
CO6
5 Destructive techniques like ‘X’ rays, Ultrasonic, Magnetic particle, Dye 8
penetrant, Gamma ray inspection.

Self study component:

Note:
1. Questions for CIE and SEE not to be set from self-study component.
2. Assignment Questions should be from self-study component only.

UNIT 1: Welding and Cladding of dissimilar materials. Overlaying and surfacing.

UNIT 2: Under water Welding; applications.
UNIT 3: applications of soldering and brazing
UNIT 4: limitations of adhesive (liquid and solid) joining process
UNIT 5: Impact and hardness test.
TEXT BOOKS
Welding Technology by O. P. Khanna, Dhanpat Rai publications,2008, 22nd edition, -
9788189928360
ASM Handbook on Welding, Brazing and Soldering, D.L.Olson, T.A.Siewaert, S.Liu, G.R
Edwards, 1993, Volume 6, ISBN-9780871703828

REFERENCE BOOKS
1. Welding Engineering Handbook -American Welding Society (AWS), 9th edition, Vol
1 , ISBN-0-87171-657-7
2. Welding Engineering , Rossi Boniface. E. McGraw-Hill publications, NewYork,1954
3. Advanced Welding processes – Nikodaco & Shansky MIR Publications.
4. Welding for engineers- Udin, funk &Wulf, John Wiley and sons, New York, 1954
5. Welding and welding , Part 1, 2008

E-learning:
1. http://www.elearning.vtu.ac.in/elearning/
2. http://nptel.ac.in
 Mechatronics

Course code: 22ME471 Credits: 01

L: P: T: S: 1: 0: 0: 0 CIE Marks: 50
Exam Hours: 02 SEE Marks: 50
Total Hours: 15

Unit Course Content Hours COs

Introduction to Mechatronic Systems: Introduction to Mechatronics,
The Design process, Measurements systems and Control systems: open
loop and closed loop, Programmable logic controller, Sequential CO1,
1 8
controller, Examples of Mechatronic system: Automatic Washing CO2
machine, Digital camera and Airbag Inflation. Engine Management
system.
Sensors and Transducers: Definition and classification of transducers.
Static and Dynamic characteristics of system, Definition and
classification of sensors. Principle of working and applications of light
sensors, proximity sensors, Fluid Flow sensors, Temperature sensors, CO1,
2 piezoelectric sensors. 8 CO2,
Electrical Actuation Systems: Electrical systems, Mechanical switches, CO3
Solenoids, DC & AC motors, Stepper motors and their merits and
demerits, D.C. and A.C. Servomotors.

Basics of Programmable Logic Controller (PLC): Introduction,

Parts of PLC, Principles of operation, PLC size and applications, PLC
Advantages and Disadvantages, PLC Manufacturers, PLC hardware
3 components, I/O section, Analog I/O modules, Digital I/O modules, 8 CO4
CPU- Processor memory module, Programming devices, Devices
which can be connected to I/O modules, Relay, Contactor, SPST, Push
Buttons, NO/NC Concept.
Overview and working principles of MEMS and Microsystems
MEMS & Microsystems, Typical MEMS and Microsystems products,
Microsystems & Microelectronics, Microsystems & miniaturization,
Applications of MEMS in Industries,
4 Micro sensors: Acoustic wave, Biomedical and Biosensors, Pressure 8
and Thermal sensor. CO5
Micro actuation: Thermal forces and Shape memory alloys.
MEMS with Micro actuators: Micro motors and Micro valves.
Micro accelerometers, Micro fluidics
 Materials for MEMS & Microsystems and their fabrication
Substrates and Wafers, Active substrate materials, Silicon as a
substrate material, Silicon compounds, Silicon Piezo resistors, Gallium
5 Arsenide, Quartz, Piezoelectric Crystals and Polymers, 8 CO5
Photolithography, Diffusion and oxidation, Chemical and Physical CO6
vapor deposition, etching, Bulk micro manufacturing.

Self-study component:
Unit 1: Electronic stability control, Cruise control acceleration and deceleration,
Accelerometers
Unit 2: Impact sensors, Torque, Tactile and Pressure Sensors, Sensors in Robotics.
, Thyristers, Traics, Bipolar transistor, MOSFET. Study of AC and DC motors in heavy
duty construction and automotive industry.
Unit 3: Recent Advances in Microcontrollers (Study on ABB, Delta Electronics,
Rockwell Automation and Mitsubishi Microcontrollers used for various time
applications), PIC programming languages. Case study on application of PLC in
Hydraulics.
Unit 4: Study on Ion implantation and The LIGA Process, Surface Micromachining,
Unit 5: MEMS for space application and bio-medical applications, Microelectronic
Technology for MEMS.
Note:
1. Questions for CIE and SEE not to be set from self-study component.
2. Assignment Questions should be from self-study component only.

TEXT BOOKS
1. MEMS and Microsystems: Design and Manufacture, Tia-Ran Hsu, Design &
Manufacturing, TMH 2002
2. Mechatronics, W.Bolton, Longman, 2Ed, Pearson Publications, 2007.
3. Microprocessor Architecture, Programming and Application With 8085/8085A, R.S.
Ganokar,Wiley Eastern.
4. Frank D. Petruzella “Programmable Logic Controllers”, McGraw-Hill Book
Company.
5. John w. Webb and Ronald A. Reis, “Programmable Logic Controllers”, PHI

REFERENCE BOOKS
1. MEMS, Mahalik N. P., Tata McGraw Hill Publications-2007
2. Mechatronics - Principles, Concepts and applications – Nitaigourand Premchand
Mahilik - Tata McGraw Hill- 2003.
3. Introduction Mechatronics & Measurement systems, David.G. Aliciatore & Michael.
B. Bihistaned, Tata McGraw Hill, 2000.

E-Learning:
http://nptel.ac.in/courses/112103174/
http://nptel.ac.in/courses/112103174/
11
 Spreadsheet for Engineers
Course code: 22ME472 Credits: 01
L: P: T: S: 0:0:2:0 CIE Marks: 50
Exam Hours: 01 SEE Marks: 50

Course Content Hours

Introduction to Spread sheet
Module 1 Use of Spread Sheet in Industries 3
Basic commands and Mathematical operations
Solving mathematical problems
Module 2 Plotting graphs 3
Solving complex mathematical problems
Advanced commands Introduction to
Module 3 3
Data management
Solving basic mechanical engineering problems
Module 4
Programming using spread sheet 3
Examples and Case studies,
Module 5 3
Mini project
List of References:
1. Excel Spreadsheet for Engineers and Scientists, Irvin H. Kral
2. Engineering with the Spreadsheet: Structural Engineering
Templates Using Excel, By Craig T. Christy , P.E.
 IoT for Manufacturing Systems

Course code: 22ME473 Credits: 01

L: P: T: S: 0:0:2:0 CIE Marks: 50
SEE Marks: 50
Exam Hours: 02

Module Contents of the Module Hours

INTRODUCTION& CONCEPTS: Introduction to Internet of Things, Definitions and
Characteristics of IOT, Physical Design of IOT, Things in IOT, IOT Protocols, Logical
Design of IOT, IOT Functional Blocks, IOT Communication Models, IOT Enabling
1 Technologies, Big Data Analytics, IOT levels and Development Templates, IOT Level-1, 03
IOT Level-2, IOT Level-3, IOT Level-4, IOT Level-5, IOT Level-6
Self Study:Cloud Computing, Semantic Technologies, Networking and Communication
Technologies.
Domain Specific IoTs: Introduction, Home automation, Cities, Environment, Agriculture,
Industry, Health and Lifestyle.
IoT and M2M, Introduction, M2M, Difference between IoT and M2M, SDN and NFV for 03
2
IoT, Software Defined Networking, Network Function Virtualization,
IoT Platform Design Methodology: Introduction, IoT Design Methodology.
Self Study:Quality Engineering the Internet of Thing
IoT in Manufacturing system: Introduction, Existing manufacturing paradigms and their
3 limitations, Applications of IoT in manufacturing system, The conception of IoT-MS, Key 03
features and limitations of IoT-MS.
Overview of IoT-Enabled Manufacturing System: Introduction, Overall architecture of
IoT-MS, Integration framework of real-time manufacturing information.
Self Study:IoT based Industry Automation using single board computers (Raspberry Pi).
IoT System Logocal Design Using Python: Introduction, Installing Python, Python
DataTypes and Data Structures, Control Flow, Functions, Modules, Packages, File
4 Handling, Date Time applications, Classes. 03
IoT Physical Devices and End Points: What is and IoT Device, Exemplary
DeviceRaspberry Pi, About the Board, Raspberry pi interfaces.
Self Study:Tools for IoT.
Data Analytics for IoT; Introduction AppacheHadoop, using HadoopMapReduce for
5 Batch Data Analysis. 03
Self Study:IoT-Enabled Smart Assembly Station
Text Books:
1. ArshdeepBahga, Vijay Madisetti, Internet Of Things-A Hands on Approach, University of Penn,
http://www.internetof-things-book.com/
2. Yingfeng Zhang, Fei Tao, Optimization of Manufacturing Systems using the Internet of Things,
Academic
Press- Technology & Engineering, 2016.
3. ArshdeepBahga, Vijay Madisetti, Internet Of Things-A Hands on Approach, University of Penn,
http://www.internetof-things-book.com/
Reference Books:
1. OvidiuVermesan,PeterFriess: Internet of Things: Converging Technologies for Smart Environments
and
Integrated Ecosystems. River Publishers Series in Communication.
E-Learning Content:
1. https://www.youtube.com/watch?v=h0gWfVCSGQQ
2. https://www.youtube.com/watch?v=h0gWfVCSGQQ
3. https://youtu.be/tbKht8Bm6fU

Questions for CIE and SEE not to be set from self-study component.
 Applications of Java in Mechanical Engineering

Course code: 22ME474 Credits: 01

L: P: T: S: 0:0:2:0 CIE Marks: 50
Exam Hours: 01 SEE Marks: 50

Module Contents Hours

Introduction to Java Programming: Basic concepts of Java programming
1. language,Variables, data types, and operators in Java 3
Control structures: Loops and conditional statements, Methods and functions in
Java
Object-Oriented Programming (OOP): Principles of object-oriented
programming, Classes, objects, and inheritance in Java, Encapsulation,
2 polymorphism, andabstraction, Overloading and overriding methods.
3
Arrays and Strings: Defining an Array, Initializing & Accessing Array, Multi –
Dimensional Array, Array classes.
Graphical User Interface (GUI) Development: Introduction to GUI
3 development inJava, Swing and JavaFX frameworks for creating interactive 3
interfaces, Designing and implementing GUI components for mechanical
engineering applications, Event handling and user input processing

Lab Practice Component:

1) Projectile Motion Simulation

2) Heat Transfer Calculation
3) Optimization

Text Books:
1. Herbert Schildt, Java The Complete Reference, 11th Edition, Tata McGraw Hill, 2018.

Reference Books:
1. Mahesh Bhave and Sunil Patekar, "Programming with Java", First Edition,
Pearson Education,2008, ISBN:9788131720806.
2. Rajkumar Buyya,S Thamarasi selvi, xingchen chu, Object oriented Programming
with java, Tata McGraw Hill education private limited.
3. E Balagurusamy, Programming with Java A primer, Tata McGraw Hill companies.
4. Anita Seth and B L Juneja, JAVA One step Ahead, Oxford University Press, 2017.