QUICK REFERENCE INDEX

FOREWORD
This supplement contains informa-
tion concerning necessary service
procedures and relevant data for the
model D22 series face-lift.
All information, illustrations and
specifications contained in this
supplement are based on the latest
product information available at the
time of publication. If your NISSAN
model differs from the specifications
contained in this supplement, con-
sult your NISSAN distributor for
information.
The right is reserved to make
changes in specifications and meth-
ods at any time without notice.

All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means,
electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan Motor Company Ltd., Tokyo, Japan.
 HOW TO USE THIS MANUAL
왘 This Service Manual contains the new service procedures, service data and specifications for the
face-lifted model D22 series which has been in production since November, 2000 (King Cab mod-
els for New Zealand)

왘 This Service Manual does not contain the service procedures, etc. which are the same as those
for former models*.
Except for Europe (except TD25 and TD25T)
Please use this manual in conjunction with the NISSAN model D22 series Service Manual (Pub. No.
SM7E-0D22G0) or 1st revision (Pub. No. SM7E-0D22G1), Supplement-II (Pub. No. SM9E-D22BG0)
and Supplement-III (Pub. No. SM0E-D22CG0) or 1st revision (Pub. No. SM0E-D22CG1).

왘 Follow the instruction below when using this manual.

Black on white

왔 왔

Specific section titles are printed white on a Those sections which are printed black on a
black background in the QUICK REFERENCE white background are not contained in this
INDEX. manual.

Service procedures and Service procedures are the same as those for
service data are added the former models*. Refer to the Service
or changed. Manuals shown below.
Use this SUPPLEMENT
Item Publication No. Remarks
MANUAL.
Only the added or Service Manual SM7E-0D22G0
Initial production except for
changed points are Europe
introduced in May, 1999 (For Australia)
these chapters. June, 1999 (For Europe)
Supplement-II SM9E-D22BG0
July, 1999 (For the Middle
East and General areas)

April, 2000
(Models with VG30E for Aus-
tralia)
Supplement-III SM0E-D22CG0
May, 2000
(Models with KA24DE, TD47
and QD32 for Australia)
April, 2000
(Models with VG30E for Aus-
tralia)
May, 2000
Supplement-III (Models with KA24DE, TD47
SM0E-D22CG1
1st Revision and QD32 for Australia)
July, 2000
(Models with TD27 for the
Middle East, General areas
and China)

* Former models: Models before the model D22 series introduced in November, 2000 (King Cab mod-
els for New Zealand)
 IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the technician and the efficient
functioning of the vehicle.
The service methods in this Service Manual are described in such a manner that the service may be
performed safely and accurately.

Service varies with the procedures used, the skills of the technician and the tools and parts available.
Accordingly, anyone using service procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will
be jeopardized by the service method selected.
 GENERAL INFORMATION

GI
MA

EM
SECTION
LC
MODIFICATION NOTICE FOR MODELS FOR NEW ZEALAND:
I King Cab model has been introduced for New Zealand. EC

FE
CONTENTS
CL
CONSULT-II CHECKING SYSTEM .................................2 IDENTIFICATION INFORMATION...................................4
Function and System Application ................................2 Model Variation ............................................................4
Nickel Metal Hydride Battery Replacement.................2 Identification Number...................................................5 MT
Checking Equipment....................................................3 Wheels and Tires.........................................................6
CONSULT-II Data Link Connector (DLC) Circuit ........3
AT

This modification has been included in production starting with the following vehicle identification numbers
(Chassis number): TF
For
JN1BHGD22A0000001 PD
JN1BJVD22A0000001

FA

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 CONSULT-II CHECKING SYSTEM

Function and System Application

Diagnostic test mode
Self-diagnostic results
Trouble diagnostic record
ECU discriminated No.
x: Applicable
*: NATS (Nissan Anti-Theft System)
Function AIR BAG
Self-diagnostic results can be read and erased quickly. x
Current self-diagnostic results and all trouble diagnostic
x
records previously stored can be read.
Classification number of a replacement ECU can be read
x
to prevent an incorrect ECU from being installed.

Nickel Metal Hydride Battery Replacement

CONSULT-II contains a nickel metal hydride battery. When replacing the battery obey the following:
WARNING:
Replace the nickel metal hydride battery with Genuine CONSULT-II battery only. Use of another bat-
tery may present a risk of fire or explosion. The battery may present a fire or chemical burn hazard if
mistreated. Do not recharge, disassemble of dispose of in fire.
Keep the battery out of reach of children and discard used battery conforming to the local regulations.

GI-2
 CONSULT-II CHECKING SYSTEM

Checking Equipment
When ordering the below equipment, contact your NISSAN distributor.
Tool name Description
NISSAN CONSULT-II MA
q
1 CONSULT-II unit (Tester internal soft:
Resident version 3.2.0) and accesso-
ries EM
q
2 Program card AED00A-1 (Version
4.11)
LC

EC

FE
SGI083A

NOTE: CL
I The CONSULT-II must be used in conjunction with a program card.
CONSULT-II does not require loading (Initialization) procedure.
I Be sure the CONSULT-II is turned off before installing or removing a program card. MT

CONSULT-II Data Link Connector (DLC) Circuit AT

TF

PD

FA

SGI984-B RA

INSPECTION PROCEDURE BR
If the CONSULT-II cannot diagnose the system properly, check the following items.
Symptom Check item ST
CONSULT-II cannot access I CONSULT-II DLC power supply circuit (Terminal 7) and ground circuit (Terminal 8)
any system. (For detailed circuit, refer to “MIL & Data Link Connectors Wiring Diagram” in EC section.)
I CONSULT-II DDL cable RS
CONSULT-II cannot access I CONSULT-II program card (Check the appropriate CONSULT-II program card for the system.
individual system. (Other sys- Refer to “Checking Equipment” above.)
BT
tems can be accessed.) I Power supply and ground circuit for the control unite of the system
(For detailed circuit, refer to wiring diagram for each system.)
I Open or short circuit between the system and CONSULT-II DLC HA
(For detailed circuit, refer to wiring diagram for each system.)

EL

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GI-3
 PICKUP (2WD)
Class Model
Destination Engine Transmission Differential carrier
Wheelbase Cab Grade LH drive RH drive
New Zealand Long King Cab ST — BVPGREF0NMN TD27 FS5W71C C200

PICKUP (4WD)
Class Model Differential carrier
Destination Engine Transmission Transfer
Wheelbase Cab Grade LH drive RH drive Front Rear
New Zealand Long King Cab ST — BVRUREF0NMN QD32 FS5R30A R180A H233B TX10

GI-4
Model Variation
IDENTIFICATION INFORMATION
 IDENTIFICATION INFORMATION
Model Variation (Cont’d)
Prefix and suffix designations
(Pickup)
A BE A L C F D22 S W L

L: Regular rear body

MA
N: Smooth rear body
W: Except for the Europe spec. Middle East and Australia EM
M: Australia
K: Middle East
Q: Europe spec. (Europe, Middle East, Central South LC
America, etc.)
S: Carburetor engine
E: Multiport fuel injection system engine
EC
N: Diesel engine
U: Turbocharger engine
FE
F: 5-speed floor shift manual transmission
B: 4-speed column shift automatic transmission
A: 4-speed floor shift automatic transmission CL
C: STD model D: DX model E: ST, GL model F: SGL, AX model
L: LH drive R: RH drive MT
A: Standard wheelbase (2WD) G: Long wheelbase (2WD)
U: Long wheelbase (4WD)
BE: Z24S engine BF: KA24E engine BG: KA24DE engine
AT
VN: TD25, TD25Ti engine VP: TD27 engine VR: QD32 engine LB: VG30E engine
A: Single Cab C: Double Cab B: King Cab TF

Identification Number
PD
VEHICLE IDENTIFICATION NUMBER
For Australia and New Zealand FA
JN1 A D G D22 A 0 XXXXXX
RA
Vehicle serial number
0: Stopgap (no meaning)
BR
A: For Australia and New Zealand
Model
ST
G: Long wheelbase (2WD)
U: Long wheelbase (4WD)
D: KA24DE engine H: TD27 engine J: QD32 engine F: VG30E engine RS
A: Single Cab B: King Cab C: Double Cab
JN1: Japan produced vehicle BT

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GI-5
 IDENTIFICATION INFORMATION

Wheels and Tires

PICKUP (2WD)
Model
Tire Wheel
New Zealand King Cab

195R14-8PR 5J-14, 5-1/2K-15 X

X: Applicable

PICKUP (4WD)
Model
Tire Wheel
New Zealand

205R16-8PR 6J-16 X
X: Applicable

GI-6
 PROPELLER SHAFT &
DIFFERENTIAL CARRIER GI

PD
MA

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SECTION
LC
MODIFICATION NOTICE:
Service data and specifications (SDS) have been changed. EC

FE
CONTENTS
CL
SERVICE DATA AND SPECIFICATIONS (SDS) ............2 Final Drive....................................................................3
Propeller Shaft .............................................................2
MT

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 SERVICE DATA AND SPECIFICATIONS (SDS)

Propeller Shaft
GENERAL SPECIFICATIONS
2WD models
Propeller shaft model 3S71H

Number of joints 3

Coupling method with transmission Sleeve type

Types of journal bearings Solid type (disassembly type)

Shaft length (Spider to spider) 1st 641 (25.24)

mm (in) 2nd 1,004 (39.53)

Shaft outer diameter 1st 75 (2.95)

mm (in) 2nd 65 (2.56)

4WD models
Location Front Rear

Propeller shaft model 2F63H 3S80B

Number of joints 2 3

Coupling method with transmission Flange type Sleeve type

Types of journal bearings Solid type (disassembly type)

Shaft length (Spider to spider) 1st 565 (22.24) 377 (14.84)

mm (in) 2nd — 847 (33.35)

Shaft outer diameter 1st 50.8 (2.000) 65.0 (2.559)

mm (in) 2nd — 65.0 (2.559)

PD-2
 SERVICE DATA AND SPECIFICATIONS (SDS)

Final Drive
GENERAL SPECIFICATIONS GI
2WD models
Standard Optional
MA
Final drive model C200

2-pinion LSD EM
Oil capacity (Approx.)  (Imp pt) 1.3 (2-1/4)

Gear ratio 4.111 LC

Ring gear 37
Number of teeth
Drive pinion 9
EC

4WD models FE
R180A
Front final drive
4-pinion CL
Oil capacity (Approx.)  (Imp pt) 1.3 (2-1/4)

Standard Optional MT
Rear final drive H233B

4-pinion LSD
AT
Oil capacity (Approx.)  (Imp pt) 2.8 (4-7/8)

Gear ratio 4.625

Ring gear 37
TF
Number of teeth
Drive pinion 8

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 BRAKE SYSTEM GI

BR
MA

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SECTION
LC
MODIFICATION NOTICE:
Service data and specifications (SDS) have been changed. EC

FE
CONTENTS
CL
SERVICE DATA AND SPECIFICATIONS (SDS) ............2 General Specifications.................................................2

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 SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications
2WD MODELS
Front brake

Type CL28VA disc brake

Cylinder bore diameter mm (in) 60.6 (2.386) x 2

Pad dimension mm (in) IN: 126.5 x 43 x 11 (4.980 x 1.69 x 0.43)

Length x width x thickness OUT: 129.0 x 43 x 11 (5.079 x 1.69 x 0.43)

Rotor outer diameter x thickness

250 x 22 (9.84 x 0.87)
mm (in)

Rear brake

Type LT26B drum brake

Wheel cylinder bore diameter

23.81 (15/16)
mm (in)

Lining dimension mm (in)

249.6 x 50 x 5.5 (9.83 x 1.97 x 0.217)
Length x width x thickness

Drum inner diameter mm (in) 260 (10.24)

Master cylinder bore diameter

23.81 (15/16)
mm (in)

Control valve

Type LSV

Split point x reducing ratio

(Variable) x 0.15
kPa (kg/cm2, psi)

Brake booster

Model M195T

Primary: 205 (8.07)

Diaphragm diameter mm (in)
Secondary: 180 (7.09)

Recommended brake fluid DOT 3

BR-2
 BODY & TRIM GI

BT
MA

EM
SECTION
LC
MODIFICATION NOTICE:
King Cab models have been added for New Zealand. EC

CONTENTS
PRECAUTIONS ...............................................................2
Service Notice..............................................................2
Supplemental Restraint System (SRS) ″AIR
BAG″ and ″SEAT BELT PRE-TENSIONER″...............2
INTERIOR TRIM ..............................................................3
Side and Floor Trim .....................................................3
Roof Trim .....................................................................5
EXTERIOR .......................................................................6
FE
CL
SEAT ................................................................................9
Jump Seat....................................................................9
WINDSHIELD AND WINDOWS ....................................10 MT
Side Window..............................................................10
CAB AND REAR BODY................................................11
Removal.....................................................................11 AT
Body Mounting...........................................................12
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 PRECAUTIONS

Service Notice
I When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
I Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
I Apply sealing compound where necessary when installing parts.
I When applying sealing compound, be careful that the sealing compound does not protrude from parts.
I When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.

Supplemental Restraint System (SRS) “AIR

BAG” and “SEAT BELT PRE-TENSIONER”
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL D22 is as follows (The composition var-
ies according to the optional equipment.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
I To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
I Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
I Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses (except “SEAT BELT PRE-TENSIONER” connector) can be
identified by yellow harness connector.

BT-2
 INTERIOR TRIM

Side and Floor Trim

CAUTION: GI
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
REMOVAL MA
q
1 Remove body side rear finishers.
q
2 Remove front seats and jump seats. Refer to jump seat, BT-9.
q
3 Remove kicking plates. EM
q
4 Remove dash side lower finishers.
q
5 Remove front pillar garnishes.
q
6 Remove body side finishers. LC
q
7 Remove back panel garnish.
q
8 Remove rear pillar finishers.
q
9 Remove back panel finisher. EC
q
10 Remove body side welts.
q
11 Remove instrument stay cover lower center and center console.
q
12 Remove accel stopper.
FE
q
13 Remove rear floor trim.
q
14 Remove clips and accel stopper, then remove front floor trim.
CL

MT

AT

TF

PD

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BT-3
INTERIOR TRIM
Side and Floor Trim (Cont’d)

SBT237A

SBT238A
BT-4
 INTERIOR TRIM

Roof Trim
REMOVAL (Headlining) GI
q
1 Remove front seats and jump seats. Refer to “JUMP SEAT” for details, BT-9.
q
2 Remove body side trim. Refer to “Side and Floor Trim” for details, BT-3. MA
q
3 Remove assist grip.
q
4 Remove roof side garnishes.
q
5 Remove interior lamp assembly. EM
q
6 Remove back window upper garnish.
q
7 Remove inside mirror assembly.
q
8 Remove sun visors. LC
q
9 Remove windshield upper welt.
q
10 Remove clips securing headlining.
EC

FE

CL

MT

AT

TF

PD

FA

RA

BR

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RS

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SBT632 IDX

BT-5
EXTERIOR

SBT239A

BT-6
 EXTERIOR

q
1 Hood front sealing rubber q
4 Windshield upper molding
GI

MA

EM

LC

EC

SBT442 FE

q
2 Cowl top seal and cowl top grille
CL

MT

AT

TF

PD
SBT444-A

FA
SBT443
q
5 Side window weatherstrip

q
3 Windshield side molding RA
Mounted with screws.
BR

ST

RS

SBT636
HA

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BT-7
 EXTERIOR

q
6 Side step

SBT639

BT-8
 SEAT

Jump Seat
GI

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EM

LC

EC

FE

CL

MT

AT

TF

PD

FA

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SBT836

BT-9
 WINDSHIELD AND WINDOWS

Side Window
REMOVAL
q
1 Remove screws.
q
2 Remove rear pillar finisher. Refer to “Side and Floor Trim” for details, BT-3.
q
3 Remove nuts securing side window, then remove side window assembly.

SBT638

BT-10
 CAB AND REAR BODY

Removal
CAB BODY GI
I Remove the following parts in engine compartment at least.
(1) Main harness and other wiring harnesses MA
I Disconnect brake and clutch line in engine compartment.
I Remove the following parts from underbody at least.
(1) Transmission and transfer control levers EM
(2) Parking brake control lever and cables
(3) Main harness and other wiring harnesses
SBF348C LC
REAR BODY
I Remove the following parts at least. EC
(1) Rear combination lamp and license plate lamp harness
(2) Fuel filler tube fixing screws
FE

CL

MT
ABT189

AT

TF

PD

FA

RA

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BT-11
Technical Bulletin
CAB AND REAR BODY

Body Mounting
When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used for all
mounting).

SBT240A

BT-12
CAB AND REAR BODY
Body Mounting (Cont’d)

GI

MA

EM

LC

EC

FE

CL

MT

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TF

PD
SBT241A

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BT-13
 ALPHABETICAL INDEX GI

IDX
MA

EM
SECTION
LC

EC

FE

CL

MT

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TF

PD

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 ALPHABETICAL INDEX

Molding - See Exterior ......................................BT-6

B
R
Back window .....................................................BT-6
Body mounting ................................................BT-12
Rear body........................................................BT-11
Rear combination lamp removal and
C installation .....................................................BT-6
Road wheel size ................................................GI-6
Roof trim ...........................................................BT-5
Cab body.........................................................BT-11
Combination lamp, rear, removal and
installation .....................................................BT-6 S

E Seal - See Exterior ...........................................BT-6

Side trim............................................................BT-3
Side window - See Rear side window............BT-10
Exterior..............................................................BT-6
T
F

Tire size .............................................................GI-6

Floor trim...........................................................BT-3 Trim ...................................................................BT-3

I W

Interior ...............................................................BT-3 Weatherstrip - See Exterior ..............................BT-6

Wheel size .........................................................GI-6
J Window, back....................................................BT-6
Window, side - See Rear side window...........BT-10
Windshield.......................................................BT-10
Jump seat .........................................................BT-9

Model variation ..................................................GI-4

IDX-2