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co
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YOUR RIGHT TECHNOLOGY
PARTNER
About Excel
✓ Establishe d in 2 0 0 9 , Exce l Engine e rs & Consultants base d in
Pune INDIA is a Te chnocrat Drive n Organisation
✓ Cum ulative te am e xpe rie nce o f m ore than 2 de cade s / 15 0
distille ry proje cts w orldw ide
✓ M ore than 9 0 Qualifie d and Expe rie nce d Engine e rs including
Che m ical, M e chanical, Civil, Piping, Ele ctrical, Instrum e ntation
e tc.
✓ About 12 0 skille d m anpow e r spe cialize d in m anufacture of
e quipm e nt re quire d for Distille ry proje cts
✓ Em e rge d as an innovative and sustainable te chnology
provide r in Distille ry, BioFue l and ZLD Proje cts
 ASME
TEMA
DIN / API
3 D Cadverse
 INDIA
Ethanol Sce nario
BioEthanol Sce nario - 2 ye ars back
ETHANOL TENDER
2 0 18 Vs 2 0 19
Gove rnm e nt Support for Expansion
August 2 0 18 - De m and &
Allocation
Se pte m be r 2 0 19 - De m and & Allocation
Priority Orde r
Fuel Ethanol Specifications
August 2 0 18 - Transportation & GST
Se pte m be r 2 0 19 - Transportation &
GST
August 2 0 18 - Rate s
Se pte m be r 2 0 19 - Rate s
REVOLUTION in INDIA
✓ M ajor e xpansions in Distille ry Industry
✓ Ne w proje cts by e xisting and ne w groups
Stringent Norms
✓ Pollution Norm s by M OEF & CC
✓ PESO (Pe trole um and Explosive s Safe ty Organisation)
Guide line s for Ethanol Storage Pe trole um and Explosive s
Safe ty Organisation
✓ Ze ro Efflue nt Discharge
✓ High Expe ctations on Quality of Product
✓ Low e st Possible e ne rgy consum ption pe r litre of Ethanol
✓ Low e st ByProduct / W aste Ge ne ration
✓ Low e st Fre sh W ate r Re quire m e nt
✓ Local Issue s
Multi-Feed/Product Distillery – Future ?

Cane Handling Evaporation Grain Handling

Liquefaction & Milling
& Milling /Boiling

Molasses Fermentation Distillation Dehydration

Storage

Evaporation Bio-
Storage
methanation

Decantation
Bio-
Composting
Evaporation

DDGS Dryer Turbine Slop Boiler

WTP, ETP, CT
 Key to Success – Multi
Feed/Product Distillery

1) Round the year Operation

2) Switchover Feed / product

3) OPEX for each

4) ZLD for each

5) CAPEX
Molasses Case ZLD – Slop Incineration Route
 M illing
&
Lique faction

Grain Distillery – DDGS Route

 Coal
Baggasse
Rice Husk
Biom ass Ethanol
Natural Gas
Ele ctricity
Tre ate d W ate r

Are we spending more

energy to make energy ?
 “E-max
Technology”

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Excel_Expansion of Infrastructure
Offices I & II
Workshop I Workshop II
Cane Juice to Ethanol
Re ce nt Proje cts
Recent Projects

Excel Engineers & Consultants, Pune INDIA

Recent Projects

Excel Engineers & Consultants, Pune INDIA

Recent Projects

Excel Engineers & Consultants, Pune INDIA

Office & Laboratory

Excel Engineers & Consultants, Pune INDIA

Manufacturing Facility - 40,000 ft2 X 2 Nos.

Excel Engineers & Consultants, Pune INDIA

Manufacturing Facility

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Turnover 2018 -19 -

Excel Engineers & Consultants, Pune INDIA

 KEY REFERENCE LIST

EXCEL ENGINEERS & CONSULTANTS, PUNE-INDIA www.regreenexcel.com

A) Repeat Project Orders- 100% client Satisfaction
A) Repeat Project Orders- 100% client Satisfaction
A) Repeat Project
A) Repeat Orders-
Project 100%
Orders- 100% client
client Satisfaction
Satisfaction
B) Other Important Clients Switched Over From Main Competitors For Other Key Products
C) Modification Orders Of main Competitors / Others Existing Plants
D) DDGS Dryer & Dryer Vapour Integration Projects
 Case Studie s
Various Inte gration Sche m e s
“E-M ax” Base d
Ope rating Plants
10 0 KL Grain Distille ry - Globus Spirits,
WB
Sche m e for Globus Distillation, Evaporation &
Drye r
C C C
A 1 2 3 Drye
L r
D
V
C C C
1 2 3

M P P R E S F
C R R C D I O
C C M C
I II
V P P P V A A

Lique faction + ENA Distillation + Evap + Drye r = 4 .3 5 Kg/litre

Late st “E-m ax 2 Te chnology = 4 .0 Kg/litre
 Pe rform ance at Globus

Parameters Results

Operating Capacity 110 KLPD

Impure Cut 3%
50 -60 minutes
ENA pp time
Diageo
Steam Consumption
(Cooking + ENA Distillation + 4.0 kg/litre
Evaporation + Dryer)
 ENA
Quality
75 KL ENA Distillation - EID Parry,
TN
 Sche m e for EID Distillation

C C C A
1 2 3 S

P S F
M R E
R I O
C C D
C M C

ENA Distillation + Evaporation + Am m onia Strippe r = 3 .0

Kg/litre
 Pe rform ance at EID Parry

Parameters Results

Operating Capacity 80 KLPD

Impure Cut 2%
50 – 60 minutes
ENA pp time
Diageo
Steam Consumption
(ENA Distillation + Evaporation 3.0 kg/litre
+ Ammonia Stripper)
16 0 KL M olasse s Distille ry - DSCL Sugars,
UP
 Sche m e for DSCL Distillation and
Evaporation
C C C C C C
1 2 3 4 5 S

C C C C
1 2 3 S

M R P E S F
C C R D I O
C M C

V P P V A A

ENA Distillation + Evap = 4 .5 kg/litre

RS Distillation + Evaporation + M SDH = 3 .7 kg/litre
Pe rform ance at DSCL Sugars

Parameters Results

Operating Capacity 165 KLPD

Ethanol Purity 99.9% v/v

Steam Consumption
(RS Distillation + MSDH + 3.7 kg/litre @ 60 brix
Evaporation)
Steam Consumption
4.5 kg/litre @ 60 Brix
(ENA Distillation + Evaporation)
12 0 KL M olasse s Distille ry - Dham pur
Sugars, UP
2 0 0 KL Ethanol
Sche m e for Dham pur Distillation

M P R F E S
C R C O D I
C C M

V V P P A A

ENA Distillation = 2 .3 kg/litre

RS Distillation + M SDH = 2 .2 kg/litre
Pe rform ance at Dham pur
Sugars

Parameters Results

Operating Capacity 205 KLPD

Ethanol Purity 99.9% v/v

Steam Consumption
2.2 kg/litre
(RS Distillation + MSDH)
Steam Consumption
2.4 kg/litre
(ENA Distillation)
75 KL M olasse s Distille ry - Uttam Sugars,
UP
 Sche m e for Uttam Distillation and
Evaporation
C C C C
1 2 3 S

C C C
1 2 3

M P
C R BED BED
C A B

V P

RS Distillation + Evaporation + M SDH = 2 .8 kg/litre

Pe rform ance at Uttam Sugars

Parameters Results

Operating Capacity 78 KLPD

Ethanol Purity 99.9% v/v

Steam Consumption
(RS Distillation + MSDH + 2.8 kg/litre
Evaporation)
 Comparison of Steam Consumption per litre of Extra Neutral Alcohol Produced
Prevailing Excel’s Advanced
Industry Practice “E-max” Excel
with other Technology “E-max2”
technologies Technology

Grain Distillery -
Cooking + Fermentation + ENA Distillation + 5.5 4.4 4.00
Evaporation + DDGS Dryer
Molasses Distillery -
ENA Distillation + Vinnase Evaporation upto
4.5 4.0 3.25
60% w/w Solids

Comparison of Steam Consumption per litre of Fuel Ethanol Produced

Grain Distillery -
Cooking + Fermentation + Fuel Ethanol
5.5 4.1 3.5
Distillation & Dehydration + Evaporation +
DDGS Dryer

Molasses Distillery -
Fuel Ethanol Distillation & Dehydration +
4.5 3.2 2.75
Vinnase Evaporation upto 60% w/w Solids

Ste am Consum ption Be nchm arks -“E-

M ax 2 ”
Excel Engineers & Consultants, Pune INDIA
Excel Engineering & Consultants

604-605, Pride Kumar Senate, Phase-I,

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Tel: +91 20 41070100 Cell: +91 9561096988
Email: sandeep@regreenexcel.com
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