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Situ 2008
Situ 2008
Situ 2008
a r t i c l e i n f o a b s t r a c t
Article history: Forced convective subcooled boiling flow experiments were conducted in a vertical upward annular
Received 11 December 2006 channel. Water was used as the testing fluid, and the tests were performed at atmospheric pressure. A
Received in revised form 18 April 2008 high-speed digital video camera was applied to capture the dynamics of the bubble nucleation process.
Available online 12 June 2008
Bubble departure frequencies were obtained from the video for a total of 58 test conditions. The non-
dimensional analysis was performed on the current data as well as available data from literature. Existing
Keywords: models and correlations were compared with the experimental data of bubble waiting time, growth time,
Subcooled boiling
and departure frequency. The correlations developed for pool boiling flow do not work well for forced
Bubble departure frequency
Flow visualization
convective subcooled boiling flow, while the models proposed for subcooled boiling flow cannot predict
Forced convection the bubble departure frequency in wide experimental ranges. Dimensionless bubble departure frequency
Bubble waiting time is correlated with non-dimensional nucleate boiling heat flux. The new correlation agrees reasonably well
Bubble growth time with existing experimental data at lower wall superheat.
Bubble departure size Ó 2008 Elsevier Ltd. All rights reserved.
0017-9310/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijheatmasstransfer.2008.04.028
R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282 6269
Nomenclature
ena in subcooled boiling condition, which falls in the laminar and electronic fluid FC-87 under vertical up-flow and down-flow boil-
turbulent regimes. ing in a 12.7 mm ID square duct with one side heated by a
Literature review shows that bubble departure frequency at 30 cm-length nichrome strip. The data were captured at mass flux
pool boiling have been studied extensively. Jokob [3] found that varying from 190 to 666 kg/m2 s, heat flux changing from 1.32 to
the product of bubble departure frequency and departure diameter 14.6 kW/m2, and bulk subcooling ranging from 1.0 to 5.0 °C. Basu
to be a constant. Zuber [4] correlated this constant to be half of the et al. [9,10] measured waiting time, growth time, departure size
bubble rising velocity in a gravitational field. Ivey [5] offered three and frequency in an upward-vertical subcooled flow boiling facility
correlations with the product of departure frequency and different using water as working fluid. The experimental data were taken at
power of departure diameter for three regions: (1) hydrodynamic pressure of 0.103 MPa, mass fluxes from 235 to 684 kg/m2 s, and
region in which buoyancy and drag forces predominate; (2) transi- heat flux changing from 160 to 963 kW/m2. The test section is al-
tion region where buoyancy, drag, and surface tension forces are in most square in cross section with 16.33 cm2 in flow area. The
the same order; and (3) thermodynamic region where bubble heated surface is a 3.175 cm 30.5 cm flat copper plate with con-
growth dominates. In literature, researchers also attempted to tact angle varying from 30° to 90°. The waiting time was correlated
mechanistically model the bubble departure frequency in pool against wall superheat, while the growth time was correlated with
boiling. The first step is to divide the reciprocal of departure fre- bulk subcooling, bubble departure diameter, and superheated li-
quency, i.e., one nucleation cycle, into two parts. In one nucleation quid layer. It shall be noted that the correlation is proposed for lim-
cycle, there exists a waiting time, i.e., tW, defined as the period ited test scope and heated surface. Podowski et al. [11] proposed
from the moment of the former bubble departs to the moment of mechanistic models for both waiting time and growth time. How-
the current bubble nucleates, and a growth time, tG, which is de- ever, the model has not been directly validated.
fined as the period from the moment of bubble appearance until In summary, few works have been attempted to examine the
the moment of bubble departure. Han and Griffith [6] proposed existing correlations and models of bubble departure frequency
that the waiting time from the criterion of bubble nucleation and in forced convective subcooled boiling conditions, where both
potential flow theory. While for bubble growth time, Hatton and experimental and analytical works are deficient. Hence the pur-
Hall [7] offered a model by taking account of the bubble departure pose of this paper is to study the bubble departure frequency in
diameter and thermally-controlled bubble growth rate. vertical upward forced-convective subcooling boiling flow. The
Recently, several investigations have been performed on the investigation will be carried out by performing experimental test,
bubble departure frequency in convective boiling. Thorncroft and analyzing the existing experimental data and model/correla-
et al. [8] reported bubble waiting time and departure diameter of tion in literature.
6270 R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282
" 2
#2 " #2
2. Literature survey paf ðifg qg Þ Dd r c D2d 3 8kf rT s
tG ¼ or N fG ¼ : ð7Þ
3 8kf rT s af tG p ðifg qg Þ2 af rc
2.1. Analytical work
The model was compared with water pool boiling data at
Several models and correlations were found in literature to pre- 0.0662 and 0.101 MPa as pressure where waiting time is found
dict bubble departure frequency for pool boiling and flow boiling. to be negligible, and the averaged prediction error is ±60.2%.
In addition, bubble departure frequency can be deemed as the re-
ciprocal of the summation of bubble waiting time and bubble
2.1.1.3. Bubble departure frequency. Cole [15] assumed that in
growth time:
hydrodynamic region, where buoyancy and drag forces dominate,
fd ¼ 1=ðtW þ tG Þ: ð1Þ the product of bubble departure diameter and frequency is equal
to bubble rise velocity, which is derived from force balance of
The models of bubble waiting time and growth time are dis-
buoyancy force and drag force. The departure frequency can be gi-
cussed as following sections.
ven by
2.1.1. Pool boiling qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2.1.1.1. Bubble waiting time. Based on the criterion of bubble nucle- N fd1 fd D1=2
d =g
1=2
¼ 4ðqf qg Þ=ð3qf Þ; ð8Þ
ation and potential flow theory, Han and Griffith [6] proposed that
the waiting time to be the heating time needed for the thermal where g is gravitational acceleration. The model agrees reasonably
layer thickness equivalent with 3/2 times of the cavity radius well but tends to over-predict with water, CCl4, and methanol data
( )2 with averaged error of ±52.2%.
d2 9 2ðT w T b Þrc Similarly, Zuber [4] assumed that the quotient of departure
tW ¼ ¼ or diameter divided by growth time equals the bubble rise velocity
paf 16paf T w T s ½1 þ ð4r=Dc qg ifg Þ
ð2Þ in a gravitational field, and bubble growth time is almost equal
2
D2c 16p T w T s ½1 þ ð2r=r c qg ifg Þ to waiting time. The following equation was obtained as
N fW ¼ ;
af tW 9 ðT w T b Þ
fd Dd fd Dd
where d, af, Tw, Tb, rc, Ts, r, qg, and ifg are thermal layer thickness, N fd2 ¼ ¼ 0:5; ð9Þ
ub 1:18½rgðqf qg Þ=q2f 1=4
thermal diffusivity of liquid, wall temperature, bulk liquid temper-
ature, cavity radius, saturation temperature, surface tension, vapor
where ub is bubble rise velocity. The correlation agreed satisfacto-
density and latent heat, respectively. NfW is the inverse of dimen-
rily with data of water, CCl4, and methanol on horizontal pool boil-
sionless bubble waiting time. The waiting time was not compared
ing with ±20.4% as averaged uncertainty.
with data because the cavity radius was not available. However,
Hatton and Hall [7] assumed that waiting time is negligible
by putting the fluid temperature line and bubble equilibrium tem-
compared with growth time. Hence, by adopting the same form
perature curve tangent to each other, Han and Griffith deduced the
as in Eq. (7), the departure frequency and the square power of bub-
minimum waiting time to be
ble departure diameter were correlated from pool boiling data of
d2min 144ðT w T b Þ2 T 2s r2 water, at pressure of 0.0162, 0.0662, and 0.101 MPas, with predic-
tW;min ¼ ¼ : ð3Þ
paf 2
paf q2g ifg ðT w T s Þ4 tion error of ±34.3%:
Furthermore, the bubble waiting time was measured by Han N fd3 fd D2d =af ¼ 284:7: ð10Þ
and Griffith [6] from water pool boiling with heated gold surface As described in introduction, Ivey [5] proposed three correla-
at atmosphere pressure. The experiments show that the waiting tions for different regions:
time changes from 17 to 130 time of the minimum waiting time
tW, min. (1) Hydrodynamic region (correlated with water and methanol
data at ±14.0% error)
2.1.1.2. Bubble growth time. From the definition of bubble growth 1=2
time, it can be estimated when the bubble growth rate and depar- N fd1 ¼ fd Dd =g 1=2 ¼ 0:90: ð11Þ
ture diameter are known. Zuber [12] proposed a correlation of bub- (2) Transition region (correlated with water, methanol, isopro-
ble growth in non-uniform temperature fields: panol, and carbon tetrachloride data at averaged error of
pffiffiffiffiffiffi pffiffiffi
rb ¼ 2bJa af t = p; ð4Þ ±14.3%)
pffiffiffi
where b is a constant between 1 and 3, and Ja is Jacob number de- fd D3=4
d =g
1=4
¼ 0:44 cm1=4 : ð12Þ
fined as (3) Thermodynamic region (correlated with water data at aver-
Ja qf C pf ðT 0 T s Þ=ðqg ifg Þ; ð5Þ aged error of ±6.87%)
where qf, Cpf, T0 are liquid density, specific heat of liquid, and bubble fd D2d ¼ constant m2 =s: ð13Þ
surface temperature. Zeng et al. [13] found that for horizontal flow
boiling of R113, at liquid velocity uf = 0.30 m/s, wall superheat
DTw = 8.2 °C, and saturation temperature Ts = 67 °C, b = 1.73 has
2.1.2. Forced convective flow boiling
the best fit for bubble growth rate within ±7.68%. The bubble
2.1.2.1. Basu’s correlation. Basu et al. [10] proposed the correlation
growth time is therefore obtained from
of bubble waiting time and growth time from their flow boiling
" #2
D2d
2
16b 2
2
16b qf C pf ðT w T s Þ data with mass flux from 235.0 to 684.0 kg/m2 s, inlet subcooling
N fG ¼ Jaw ¼ : ð6Þ from 7.7 to 46.5 °C, and heat flux from 200.0 to 454.0 kW/m2.
af t G p p qg ifg
The waiting time was correlated with wall superheat with the
NfG is the inverse of dimensionless bubble growth time. Hatton and averaged prediction accuracy of ±23.2%.
Hall [7] used Plesset and Zwick’s growth rate [14] to deduce the 4:1
tW ¼ 139:1ðDT w Þ: ð14Þ
bubble growth time as
R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282 6271
In addition, the bubble growth time was correlated with depar- for pool boiling hydrodynamic region where buoyancy and drag
ture diameter, wall superheat and bulk subcooling with the aver- forces are dominant forces. However, in forced convective flow boil-
aged uncertainty of prediction ±9.99%: ing, the force balance on the bubble is far different from pool boil-
ing. Hence the dimensionless numbers in Eq. (21) will not be used
N fG D2d =ðaf tG Þ ¼ 45Jaw expð0:02Jasub Þ; ð15Þ
for further analysis. Furthermore, Eqs. (2) and (10) suggests that
Jaw qf C pf ðT w T s Þ=ðqg ifg Þ; and Jasub qf C pf ðT s T b Þ=qg ifg : ð16Þ the inverse of dimensionless bubble waiting time and growth time
can be defined as
2.1.2.2. Podowski et al.’s model. Podowski et al. [11] proposed a N fW D2c =ðaf tG Þ; and N fG D2d =ðaf t G Þ: ð22Þ
mechanistic model of bubble departure frequency for forced con-
vection subcooled boiling. A rigorous analytical solution of bubble So far the bubble departure frequency, waiting time and growth
waiting time was obtained by balancing transient heat transfer in time, can be non-dimensionalized as shown in Eqs. (20) and (22),
the heated wall and from the wall to the liquid. The model de- respectively. Next we need to discuss the dominant parameters
scribed the wall temperature at nucleation site as an instantaneous determining these three dimensionless numbers. In forced convec-
fluctuating parameter, which is reasonably nevertheless not pre- tive flow boiling, the essential boundary conditions affecting bub-
dicted by other models or empirical correlation in the literature. ble nucleation, growth, and departure are mass flux, wall
The bubble waiting time is therefore given by superheat and heat flux. The first two parameters can be repre-
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 2 sented by the Jacob number, Jaw, as shown in Eq. (16) and liquid
tW ¼ C 2 þ C 22 4C 1 C 3 =2C 1 ; ð17Þ Reynolds number
The above discussed models and correlations are summarized in 2.2. Experimental work
Table 1. The major assumptions and dimensionless parameters are
exhibited as well. These parameters will be discussed to derive the Basu and her colleague [9,10] measured waiting time, growth
dominant parameters determining the bubble departure frequency. time, and departure size and frequency in an upward-vertical sub-
cooled flow boiling facility with water as working fluid. The exper-
2.1.3. Dominant parameters and their physical meanings imental data were taken at a pressure of 0.103 MPa, mass fluxes
To have a better understanding of the relationship between from 235 to 684 kg/m2 s, and heat flux changing from 160 to
bubble departure frequency and other parameters, the dominant 963 kW/m2. The test section is almost square in cross section with
dimensionless number shall be formed. Ivey [5] suggested that in 16.33 cm2 in flow area. The heated surface is a 3.2 cm 30.5 cm
thermal-dynamic region, bubble diameter is in the same order of flat copper plate with contact angle varying from 30° to 90°. The
magnitude as the thermal boundary-layer thickness d, which can measured parameters are mass flux, inlet liquid temperature, heat
be given as flux, contact angle, bubble departure frequency, bubble waiting
time, bubble growth time, and bubble departure size, etc. The mea-
d ¼ 1:6ðpaf t b Þ1=2 ; ð19Þ surement uncertainties for heat flux, bubble diameter, liquid tem-
perature, wall temperature, and contact angle are ±1.5 to ± 9.4%,
where tb is the period of single bubble. Noting that tb = 1/fd, it might
±12%, ±0.4 to ±0.8 %, ±0.2%, and ±3.0°, respectively.
deduce the dimensionless bubble departure frequency as
Thorncroft et al. [8] collected bubble waiting time and bubble
N fd ¼ N fd3 fd D2d =af ¼ constant: ð20Þ departure diameter of electronic fluid FC-87 under vertical up-flow
and down-flow boiling in a 12.7 mm ID square duct with one side
The other two dimensionless numbers of bubble departure fre-
heated by a 30 cm-length 12.7 mm-width 0.15 mm-thickness
quency might be deduced from Eqs. (8), (9) and (11):
nichrome strip. The data were captured at isolated boiling with
mass flux varying from 190 to 666 kg/m2 s, heat flux changing from
N fd1 fd D1=2
d =g
1=2
; and N fd2 fd Dd =ub ð21Þ
1.32 to 14.6 kW/m2, and bulk subcooling ranging from 1.0 to 5.0 °C.
6272 R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282
Table 1
Summary of models and correlations in literature
Separation
Tank
Expasion
Joint D.P.: Differential Pressure
T.C. P : Pressure Guage Drain
D.P. T.C.: Thermocouple
T.M. Thermister
Light
Motion
Image CCD Camera Corder
Condensing
Box Analyzer
Tank
Test
Section
Degasing
Heat
Exchanger Drain
P T.M.
Heater Personal
Rod Computer
Main
Tank
Pump Heater
Cooling
Flowmeter Water
Filter
Drain
Fig. 1. Schematic diagram of experimental loop.
R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282 6273
The other measured parameters are pressure, saturate tempera- the experimental facility and experimental setup are found in
ture, wall superheat, bulk subcooling, heat flux, convective heat our previous papers [18,19].
transfer coefficient, and lift-off diameter, etc. Interestingly, the
plotted bubble mean growth curves can lead to the estimation of 3.2. Experimental conditions
bubble growth time and hence bubble departure frequency. The
measurement accuracies for mass flux, heat flux, pressure, temper- Experiments of 58 conditions are performed for the study of the
ature, and bubble diameter are ±0.5% of full scale, ±1%, ±0.5°C, and bubble departure frequency though flow visualization [20]. The in-
20 lm, respectively. let temperature ranges from 80.0 to 98.5 °C; the inlet velocity var-
ies from 0.487 to 0.939 m/s; and the heat flux changes from 60.7 to
3. Experiment 206 kW/m2. Compared with the test conditions by Basu [9,10], the
current tests are conducted with higher mass flux and lower heat
3.1. Experimental facility flux. The other major differences are flowing channel geometry
(annulus vs. almost square), heated surface (stainless steel rod
An experimental facility has been designed to measure the rel- vs. copper flat plat).
evant two-phase parameters necessary for developing constitutive At every steady-state experimental condition, the heater power,
models for the two-fluid model in subcooled boiling flow. The inlet water temperature, and inlet water velocity are chosen in
experimental facility is a scaled-down loop from a prototypic boil- such a way that a stable active nucleation site is observed and
ing water reactor based on proper scaling criteria for geometric, can be captured by the high-speed video camera. The experiments
hydrodynamic, and thermal similarities [16,17]. The schematic are performed at atmosphere pressure. The local wall temperature
diagram of the flow loop is shown in Fig. 1. The subcooled water is not measured because the heated surface is a commercially-
is held in the main tank. The main tank has a cartridge heater made heater rod. Furthermore, experimental observation finds that
and heat exchanger to control the test-section-inlet subcooling. the bubble departure is a quick and continuous process. Bubble
The water is pumped by a positive displacement pump and divided starts to slide along the heated surface once it appears, and it is
into four separate lines. Each line runs to a fitting that is connected rather difficult to determine the moment of bubble departure.
to the bottom of the test section. The test section is an annulus Hence, the exact bubble departure size is not measured in the pres-
formed by a clear polycarbonate tube on the outside with an ID ent study, but it is estimated by analyzing the images to be be-
of 38.1 mm, and a cartridge heater on the inside with an OD of tween 0.1 and 0.4 mm.
19.1 mm. Thus, the hydraulic equivalent diameter, DH, is The inlet temperature is measured by the thermistor probe with
19.1 mm. The heater has an overall length of 2670 mm with a interchangeable sensor accuracy of ±0.1 °C. The pressure drop cross
heated section of 1730 mm in length. The distance between the the test section was measured by Honeywell ST 3000 Smart Trans-
test section inlet and the heating section inlet is 212 mm. The max- mitter. The combined zero and span inaccuracy for the differential
imum power of the heater is 20 kW that corresponds to a maxi- pressure cell is ±0.4% of span. Heat flux and inlet velocity are ac-
mum heat flux of 0.193 MW/m2. At the top of the test section, an quired by a data acquisition system. The measurement accuracies
expansion joint is installed to accommodate the thermal expansion of heat flux, liquid temperature, liquid velocity, pressure, and dif-
of the polycarbonate test section. A separation tank is used to sep- ferential pressure are ±1%, ±0.1 °C, ±1%, ±1% full-scale reading
arate vapor phase from water. The steam is then condensed, and (55 kPa), and ±1% full-scale reading (6.9 kPa), respectively.
the water is returned to the main tank. The separation tank is lo-
cated directly above the main tank. The detailed description of
4. Results and discussion
In this figure and the rest of the paper, Basu’s experimental data
10 5 (represented by ) and Thorncroft et al.’s experimental data (de-
noted by N and .) of wall temperature are used, while the wall
temperatures for Situ et al.’s data (indicated with h) are estimated
by using Chen’s correlation [21] of two-phase heat transfer (see
Appendix A):
a 2
d 11
5
0
10
10
3
10
-1 1
10 4 5 6 10 4 5 6
10 10 10 10 10 10
Reynolds Number, Ref [-] Reynolds Number, Ref [-]
b 2
e 11
Inv. Non-D. Growth Time, NfG=Dd /αftG [-]
10 10
Inv. Non-D. Waiting Time, NfW=Dc/α ftW [-]
5
0
10
10
3
10
-1 1
10 10
20 30 40 50 60 20 30 40 50 60
Jacob Number, Jaw [-] Jacob Number, Jaw [-]
c 2
f 11
Inv. Non-D. Growth Time, NfG=Dd /αftG [-]
10 10
Inv. Non-D. Waiting Time, NfW=Dc/α ftW [-]
5
10
0
10
3
10
-1 1
10 10 2 3 4
0 10 20 30 40 50 10 10 10
Non-D. Heat Flux, NqW=qwDc"/(αfρgifg) [-] Non-D. Heat Flux, NqG=qwDd/(α f ρgifg) [-]
"
Fig. 3. Comparison of inverse of the dimensionless bubble waiting time and growth time between models and Basu’s data.
R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282 6275
2
2
15 Han and Griffith model 8 Hatton and Hall model
10 Podowski et al. model
6
10
10
4
10
2
5 10
0
10
-2
0 3 4 5 10 3 4 5
10 10 10 10 10 10
Reynolds Number, Ref [-] Reynolds Number, Ref [-]
12
b 20
Thorncroft et al.'s data
10
Thorncroft et al.'s data
Podowski et al. model 10 Zuber correlation
10
2
Basu et al. correlation
2
c f 12
Inv. Non-D. Growth Time, NfG=Dd/αftG [-]
20 10
Inv. Non-D. Wa iting Time, NfW=Dc /αftW [-]
Fig. 4. Comparison of inverse of the dimensionless bubble waiting time and growth time between models and Thorncroft et al.’s data.
a b
Averaged Prediction Error on NfG, E [%]
Averaged Prediction Error on NfW, E [%]
5 11
10 10
Podowski et al. model Zuber correlation
Basu et al. correlation Basu et al. correlation
9
4 Han & Griffith model 10 Han & Griffith model
10 Podowski et al.
7
10
3
10
5
10
2
10 3
10
1 1
10 -6 -5 -4 10 -4 -3 -2
10 10 10 10 10 10
Cavity Radius, rc [m] Bubble Departure Diameter, Dd [m]
Fig. 5. Averaged prediction errors on NfW and NfG with varying values of rc and Dd.
6276 R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282
The inverse of dimensionless bubble growth time, NfG, from Ba- bols are the same as those in Fig. 3. It is strongly suggested in the
su’s measurement results and the prediction of the four bubble Fig. 4a–c that all of the models and correlations fail to predict the
growth time models, are plotted against Ref, Jaw, and NqG in inverse of dimensionless bubble waiting time, which scatters in the
Fig. 3d–f, respectively. Unsurprisingly, Basu et al.’s correlation three maps vs. Ref, Jaw, and NqW. As shown in the Fig. 4d–f, the in-
agrees well with their own experimental data. Fig. 3d shows that verse of dimensionless bubble growth time shows increasing trend
all the data were taken at Ref = 3.5 104, 5.1 104, and with the dimensionless heat flux NqG, and only Basu et al.’s corre-
1.0 105, and the models by Zuber, Hatton and Hall, and Podowski lation has a reasonable agreement with the averaged uncertainty
et al. all over-predict the growth time. This can be confirmed in of ±58.1%.
Fig. 3d and e. In addition, the prediction of Hatton and Hall is a con- The definitions of NfW and NfG suggest that they are propor-
stant value, because the right hand side of Eq. (7) solely depends on tional to the square power of cavity radius rc and departure diam-
fluid property. The predictions by Zuber and Hatton & Hall show eter Dd. To estimate the effects of rc, NfW are re-calculated with rc
increasing with the growing of Jacob number, Jaw, and dimension- changing from 106 to 104 m, and the averaged errors are plotted
less heat flux NqG. This is because when the heat flux increases, the in Fig. 5a. The figure shows that the prediction error for Basu et al.’s
wall superheat increases, and bubble needs less growth time to correlation does not depend on cavity size, which is clear from Eq.
reach departure diameter. However, this trend is not very clear (14). Both models of Podowski et al. and Han & Griffith has smallest
for the experimental data due to the limited data range. error at rc = 105 m, which justifies the previous setting of rc. Sim-
Fig. 4 shows Thorncroft et al.’s data and the corresponding pre- ilarly, NfG are calculated with rc with Dd varies from one tenth to
diction of bubble waiting and growth time. The formats and sym- ten times of the measured Dd values. The averaged prediction error
a 5 4
4 4
c 10 d 10
Pred. Non-D. Deparutre Freq., Nfd [-]
2 2
10 10
1 1
10 1 2 3 4 10 1 2 3 4
10 10 10 10 10 10 10 10
Exp. Non-D Departure Freq., Nfd [-] Exp. Non-D Departure Freq., Nfd [-]
e 4
10 f 10
Pred. Non-D. Deparutre Freq., Nfd [-]
Basu's data
Hatton and Hall's
correlation
3 3
10 10
2 2
10 10
Basu's data
Ivey hydrodynamic region
1 1
Ivey transition region
10 1 2 3 4
10 1 2 3 4
10 10 10 10 10 10 10 10
Exp. Non-D Departure Freq., Nfd [-] Exp. Non-D Departure Freq., Nfd [-]
Fig. 6. Comparison of dimensionless bubble departure frequency between models and Basu’s data.
R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282 6277
shown in Fig. 5b, however, indicates that all the models do not dictions of Cole, Zuber, and Ivey are scattered between 102 and 103,
depend on bubble departure size. This is correct since the growth while Hatton and Hall’s correlation gives a constant value. In Fig. 7
time is proportional to D2d , thus it is cancelled out in calculating and similarly in Fig. 8, nevertheless, Podowski et al.’s model and
NfG. Basu’s correlation mostly under-predict the departure frequency,
As indicated in Section 2, Podowski et al. and Basu et al. pro- while the other four correlations give scattered prediction, with
posed model or correlation on both bubble waiting time and majority as over-prediction. These correlations were developed
growth time. Their predictions of non-dimensional bubble depar- for pool boiling condition. Because the liquid velocity in subcooled
ture frequency against the datasets of Basu, Situ et al., and Thorn- boiling flow is higher than 0.5 m/s, the model prediction would
croft et al. are shown in Figs. 6–8, respectively. Also listed in the deviate from the data. Basu’s correlation was developed for their
figures are other correlations developed for pool boiling. The bub- heating surface properties and limited test conditions, and it might
ble departure diameters for Basu’s and Thorncroft data use the not work for other heating material, experimental range and work-
measured value; whilst the bubble departure diameters for the ing fluid. In Podowski et al.’s model, the initial liquid temperature
Situ et al.’s experimental conditions are calculated by force bal- at the moment of bubble departure is assumed to be bulk temper-
ance, which is detailed in Appendix B. The estimation predicts the ature, which is lower than saturation temperature. However, in ac-
bubble departure size in the range from 0.13 to 0.59 mm, which is tual situation, when one bubble departs, the surrounding liquid
smaller than Basu’s data in the rage of 0.16 to 1.65 mm. Fig. 6 temperature might be higher than saturation temperature. The un-
shows that Basu et al.’s correlation agrees well with their own data. der-estimation of liquid temperature would result in longer wait-
Podowski’s model over-predicts the departure frequency. The pre- ing time, and lower departure frequency.
Fig. 7. Comparison of dimensionless bubble departure frequency between models and Situ et al.’s data.
6278 R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282
In summary, the existing model or correlation cannot predict nucleate boiling takes place at isolated nucleation sites. In addition,
the bubble departure frequency in flow boiling. The bubble nucle- Thorncroft et al.’s measurements are located at low wall superheat.
ation mechanism in forced convective boiling flow is far more com- Basu’s datasets were also obtained at the beginning section of sub-
plex than pool boiling. The assumption of hydrodynamic or cooled boiling, because visualization would blocked if too many
thermodynamic regions, where these correlations are located, can- bubbles are presented on the heated surface [10]. In this region,
not describe the bubble departure in forced convective flow, which most of heat is removed by forced convective heat transfer, and
is governed by heat conduction, bubble growth, and force balance nucleate boiling heat transfer is relatively small [26] (the detailed
on the bubble. The two models developed for forced convective discussion is presented in Appendix C). Data analysis suggests that
subcooled boiling flow also fail for various working fluid and bubble departure frequency is a weak function of Jacob number
experimental range. Hence it is necessary to develop a correlation and Reynolds number and would be related to heat flux that
suitable for the forced convective subcooled boiling, which will be should be appropriately chosen. Moreover, none of the combina-
discussed as follows. tion of the dimensionless number developed based on previous
correlations and models can provide a promising correlation.
4.2. Correlation derivation Appendix C indicates that bubble departure frequency is related
with evaporation heat transfer, and it can be correlated with nucle-
Experimental observation revealed that Situ et al.’s data of bub- ate boiling heat flux. Thus, another dimensionless heat flux repre-
ble departure frequency were taken at partial boiling region, where senting nucleate boiling heat transfer is defined as
a 3 4
0
10 -4
10
-1
10
-2 -8
10 -2 -1 0 1 2 3 10 -8 -4 0 4
10 10 10 10 10 10 10 10 10 10
Exp. Non-D Departure Freq., Nfd [-] Exp. Non-D Departure Freq., Nfd [-]
c 10
3
d 10
3
Pred. Non-D. Deparutre Freq., Nfd [-]
2 2
10 10
1 1
10 10
e 10
4
f 10
3
Pred. Non-D. Deparutre Freq., Nfd [-]
3 2
10 10
2 1
10 10
Thorncroft et al.'s data Thorncroft et al.'s data
Hatton and Hall's Ivey hydrodynamic region
correlation Ivey transition region
1 0
10 1 2 3 4
10 0 1 2 3
10 10 10 10 10 10 10 10
Exp. Non-D Departure Freq., Nfd [-] Exp. Non-D Departure Freq., Nfd [-]
Fig. 8. Comparison of dimensionless bubble departure frequency between models and Thorncroft et al.’s data.
R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282 6279
Acknowledgements
a 150 b 150
50 50
0 0
-50 -50
-50 0 50 100 150 -50 0 50 100 150
Measured Jacob Number, Jaw [−] Measured Jacob Number, Jaw [−]
c 150 d 150
Predicted Jacob Number, Jaw [−]
50 50
0 0
-50 -50
-50 0 50 100 150 -50 0 50 100 150
Measured Jacob Number, Jaw [−] Measured Jacob Number, Jaw [−]
e 150
Predicted Jacob Number, Ja w [−]
50
-50
-50 0 50 100 150
Measured Jacob Number, Jaw [−]
where rb, r_ b , €r b , and hi are bubble radius, derivative of bubble radius angle is set as p/18 [27]. By adopting the modified Zuber’s bubble
with respect to time, and second derivative of bubble radius with growth equation in Eq. (4), the growth force can be deduced as
respect to time, and inclination angle respectively. The inclination 4
44b a2f
F duy ¼ qf Ja4e sin hi : ðB3Þ
3p
where the effective Jacob number is defined as
Fqs Fp
qf C pf SðT w T s Þ
Jae ðB4Þ
qg ifg
y with a suppression factor counting the effect of liquid flow. Eq. (B3)
Fsl Fdux suggests that the bubble growth force depends on wall superheat
θi rather than bubble size. Furthermore, it is very sensitive to wall
x Fsx temperature because it is proportional to the fourth power of the
effective Jacob number. The pressure, gravity, and quasi-steady
Fsy forces are given as
Fduy Fg
4
Fp þ Fg ¼ pðqf qg Þgr 3b ; ðB5Þ
3
n 1=n
F qs 2 12
¼ þ þ 0:796n ; ðB6Þ
Fig. B1. Force balance of a vapor bubble at a nucleation site. 6plf ur rb 3 Reb
R. Situ et al. / International Journal of Heat and Mass Transfer 51 (2008) 6268–6282 6281
where ur, Reb, and n are relative velocity between phases, bubble tainty of ±46.7%. Note that in the above equation, the power on the
Reynolds number, and the constant set as 0.65, respectively. wall superheat is 1.37, which is close to the power of 2, as shown in
The predicted bubble departure diameter for the current test Eq. (C1).
conditions are from 0.13 to 0.59 mm, which agrees with the exper- Next is to find the relationship between dimensionless heat flux
imental observation that the bubble departure diameters are be- and dimensionless bubble departure frequency. In literature, many
tween 0.1 and 0.4 mm. However, it is much smaller than the researchers separated the heat flux into two parts: forced convec-
data taken by Basu [9], which ranges from 0.16 to 1.65 mm. To val- tive and nucleate boiling heat flux. Recently, Basu et al. [10] di-
idate the calculation, the force balance analysis is also performed vided the heat flux into two components: heat flux to liquid q00l ,
for Basu’s test data. Although the averaged prediction error on bub- and heat flux for evaporation q00ev . The evaporation heat flux is give
ble departure diameter Dd is ±228% (same prediction error for NqG, by
which is proportional to Dd), the predicted bubble departure sizes Na p 3
are from 0.48 to 3.52 mm, within the same data range. Analysis q00ev ¼ fd D q ifg ; ðC3Þ
Ah 6 d g
also finds that bubble growth force is the most dominant force,
and wall superheat has a dramatic influence on growth force. where Na and Ah are active nucleation site density and heated area.
Hence, the smaller Jacob number for Situ et al.’s data, as shown The heat transfer to liquid consists of the force convective heat
in Fig. 2, produces a much smaller bubble departure size. transfer and the condensation from bubble top. If the condensation
heater transfer from the bubble top is neglected, the heat flux
Appendix C. Discussion of non-dimensional parameters in through an area of size 4p D2d under a nucleation cavity can be given
partial boiling region as
p 2 p p
q00w D ¼ ð1 C ev Þq00FC D2d þ C ev fd D3d qg ifg ; ðC4Þ
It has been stated in Section 4.2 that all the data were taken at 4 d 4 6
partial boiling section, which is close to the point of onset of nucle- where a coefficient Cev is introduced to count for the percentage of
ation boiling (ONB). Several models in literature describe the heat micro-layer area over the area of size 4p D2d . Heat transferred within
flux at the ONB. Our previous study [19] found that Sato and Mat- the micro-layer area provides the energy for evaporation, while
sumura’s correlation gives the best results: heat transfer through the rest of the area goes for the convective
kf qg ifg heat transfer to liquid. The non-dimensionalization of the above
q00ONB ¼ ðT w T s Þ2 : ðC1Þ equation leads to
8rT s
The dimensionless numbers representing wall superheat and q00w Dd q00 Dd 2 fd D2d
¼ ð1 C ev Þ FC þ C ev ðC5Þ
heat flux are Jaw, and NqW or NqG. In Figs. 3 and 4, NqW does not af qg ifg af qg ifg 3 af
have clear influence on bubble waiting time. Hence, the other
dimensionless heat flux number, NqG, is drawn with Jacob number or
for Basu’, Situ et al.’, and Thorncroft et al.’s data (represented by ,
h, N and .respectively) in Fig. B1. It is interesting to find that the N qG ¼ ð1 C ev ÞN qFC þ 2C ev N fd =3: ðC6Þ
experimental data are in the parabolic shape. By using with least
where the dimensionless single-phase forced convective heat flux is
square method, the data can be approximated by
defined as
N qG ¼ 5:28Ja1:37
W ; ðC2Þ
q00FC Dd
N qFC ðC7Þ
which is plotted as the solid curve in Fig. C1. The figure indicates af qg ifg
that this curve agrees well with all datasets with prediction uncer-
and the forced convective single-phase heat flux is calculated by Eq. International Topical Meeting on Nuclear Reactor Thermal-Hydraulics, vol. 3,
1997, pp. 1535–1542.
(27). By fitting with experimental data, the minimum averaged er-
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