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MF&MFC-7000EM02 e
MF&MFC-7000EM02 e
MF-7000 Series
2-3 Needle Cylinder Bed Coverseam Machine
MFC-7000 Series
ENGINEER’S MANUAL
29275609
No.02
PREFACE
This Engineer’s Manual is written for the technical personnel who are responsible for the service and maintenance
of the machine.
This manual describes “Standard Adjustment” , “Adjustment Procedures” , “Results of Improper Adjutment”,
and other important information which are not covered by the Instruction Manual.
It is advisable to use the relevant Instruction Manual and Parts List together with this Engineer’s Manual when
carrying out the maintenance of these machines.
This manual gives the “Standard adjustment” on the former page under which the most basic adjustment value
and on the latter page the “Results of improper adjutment” under which errors and troubles arise.
CONTENTS
1. SPECIFICATIONS ....................................................................................................................... 1
2. MOTOR AND BELT ..................................................................................................................... 2
3. MODEL NUMBERING SYSTEM ................................................................................................. 3
4. STANDARD ADJUSTMENT ....................................................................................................... 7
(1) MF ............................................................................................................................................................................ 7
1) Timing relation between the needle and the feed .............................................................................................. 7
2) Adjusting the timing relation between the needle bar and looper (synchronization) : Without gauges ........................... 7
3) Returning amount of the looper ......................................................................................................................... 9
4) Height of the needle bar ..................................................................................................................................... 9
5) Clearance between the looper and needle ...................................................................................................... 11
6) Adjusting amount of the looper-avoid .............................................................................................................. 11
7) Position of the needle guard ............................................................................................................................ 13
8) Position of the feed dog ................................................................................................................................... 15
9) Spreader .......................................................................................................................................................... 17
10) Looper thread cam ........................................................................................................................................... 19
11) Position of the presser bar ............................................................................................................................... 21
12) Position of the needle thread tension release (without thread trimmer) ........................................................... 21
13) Position and height of the presser foot ............................................................................................................ 23
14) Position of the thread guide ............................................................................................................................. 23
(2) Thread trimmer device (MF) ................................................................................................................................ 27
1) Adjustment of the thread trimmer device ......................................................................................................... 27
2) Thread tension release (Looper thread trimmer device) .................................................................................. 29
(3) MFC ....................................................................................................................................................................... 31
1) Timing relation between the needle and the feed ............................................................................................ 31
2) Adjusting the timing of the needle bar and looper (Synchronization) : Without gauges ................................... 31
3) Returning amount of the looper ....................................................................................................................... 33
4) Height of the needle bar ................................................................................................................................... 33
5) Position of the needle guard ............................................................................................................................ 35
6) Clearance between the looper and needle ...................................................................................................... 35
7) Adjusting amount of the looper-avoid .............................................................................................................. 37
8) Position of the feed dog ................................................................................................................................... 39
9) Spreader .......................................................................................................................................................... 41
10) Looper thread cam ........................................................................................................................................... 43
11) Looper thread wrap-up preventing cam (Old type) .......................................................................................... 43
12) Position of the presser bar ............................................................................................................................... 45
13) Position of the needle thread tension release (without thread trimmer) ........................................................... 45
14) Position and height of the presser foot ............................................................................................................ 47
15) Position of the thread guide ............................................................................................................................. 47
(4) Thread trimmer device (MFC) ............................................................................................................................. 51
1) Stroke adjustment (common to both elctromagnetic and pneumatic type) ...................................................... 51
2) Adjustment of the right position of movable knife (return) ................................................................................ 51
3) Adjustment of stationary knife and looper thread clamp spring ....................................................................... 53
4) Adjustment of the position of movable knife’s pointed end .............................................................................. 53
5) Adjustment of operating speed of thread trimmer (pneumatic type) ................................................................ 55
6) Confirmation of thread trimming ....................................................................................................................... 55
7) Adjustment of pneumatic lifter .......................................................................................................................... 57
8) Adjustment of tension release (equipped with thread trimmer) ........................................................................ 59
9) Adjustment of proximity switch ......................................................................................................................... 59
10) Adjustment of top covering thread trimmer ...................................................................................................... 61
5. ASSEMBLING AND ADJUSTMENT OF FIXED CAM THREAD TAKE-UP ............................. 63
(1) Parts used ............................................................................................................................................................. 63
(2) Needle bar cam plate and needle bar fork thread take-up ............................................................................... 65
(3) Needle thread guide and medium thread path base ......................................................................................... 65
(4) Spreader thread guide ......................................................................................................................................... 67
1) Parts used ........................................................................................................................................................ 67
2) Assembling and adjustment of spreader thread guide ..................................................................................... 67
6. OTHER PRECAUTIONS ........................................................................................................... 68
(1) Points to which Locktite is applied .................................................................................................................... 68
7. TROUBLES AND CORRECTIVE MEASURES ......................................................................... 69
8. DRAWING OF TABLE ............................................................................................................... 84
(1) Semi-submerged type for MF ............................................................................................................................. 84
(2) Desktop type for MF ............................................................................................................................................ 86
(3) Desktop type for MF with fabric under trimmer ................................................................................................ 87
(4) Desktop type for MFC .......................................................................................................................................... 88
(5) Semi-submerged type for MFC ........................................................................................................................... 89
(6) Semi-submerged down table for MFC ............................................................................................................... 90
(7) Table for MFC with tension roller ....................................................................................................................... 91
1. SPECIFICATIONS
MF-7000 Series
MFC-7000 Series
− 1−
2. MOTOR AND BELT
MF-7000 Series
50 Hz 60Hz
Sewing speed Motor pulley V belt (inch) Motor pulley V belt (inch)
(r.p.m.) Fully-submerged Semi-submerged Outer dia. (mm) Fully-submerged Semi-submerged
Outer dia. (mm)
type type type type
MFC-7000 Series
50 Hz 60Hz
Sewing speed Motor pulley V belt (inch) Motor pulley V belt (inch)
(r.p.m.) Top mount type Semi-submerged Top mount type Semi-submerged
Outer dia. (mm) Outer dia. (mm)
type type
− 2−
3. MODEL NUMBERING SYSTEM
MF-7000 Series
−
3−
Model No. code Stitch type Gauge used Sub-class Shape of the throat Needle gauge Devices and attachments
Flat bed (Conforms to USA standard) Without mark : For domestic market C02 H01 U03 plate stitch tongue 32 ....... 3.2 mm CC1 PL5 TC2
coverseam 406 : 2-needle bottom covering stitch U : For general export E12 L01 U06 A : Needle thread is 40 ....... 4.0 mm MD1 UT12 TC3
tightened. Suitable
407 : 3-needle bottom covering stitch T : For JE, JME, Turkey 48 ....... 4.8 mm MD2 UT13 TC4
for short stitch
602 : 2 - n e e d l e t o p a n d b o t t o m 56 ....... 5.6 mm MD6
B : Medium stitch
covering stitch 64 ....... 6.4 mm
between A and C
605 : 3-needle top and bottom coverig
C : Needle thread is
stitch
loosened. Suitable
for long stitch
Countermeasure
for bulge
D : For collarette and
elastic tape
applications
MFC-7000 Series
−
4−
Model No. code Stitch type Gauge used Sub-class Shape of the throat Needle gauge Devices and attachments
Cylinder bed (Conforms to USA standard) Without mark : For domestic market C02 H01 K02 plate stitch tongue 32 ....... 3.2 mm UT1 PL1
coverseam 406 : 2-needle bottom covering stitch U : For general export E11 H11 U03 A : Needle thread is 40 ....... 4.0 mm UT2 PL4
tightened. Suitable
407 : 3-needle bottom covering stitch T : For JE, JME, Turkey E61 H21 U06 48 ....... 4.8 mm UT3
for short stitch
602 : 2 - n e e d l e t o p a n d b o t t o m H31 56 ....... 5.6 mm UT4
B : Medium stitch
covering stitch 64 ....... 6.4 mm UT5
between A and C
605 : 3 - n e e d l e t o p a n d b o t t o m
C : Needle thread is
covering stitch
loosened. Suitable
for long stitch
Countermeasure
for bulge
D : For collarette and
elastic tape
applications
MF-7000 Series
MFC-7000 Series
− 5−
Under-bed thread trimming device
UT1 MFC7406,7407 ○ ○ ○
UT2 MFC7602,7605 ○ ○ ○
UT3 MFC7406,7407 ○ ○ ○
UT4 MFC7406,7407 ○ ○ ○
UT5 MFC7602,7605 ○ ○ ○
UT12 MF7406,7407 ○ ○
UT13 MF7602,7605 ○ ○ ○
MD1 Metering device (Upper side) Electric single stage MF 7406, 7407, 7602, 7605-E12
MD2 Metering device (Upper side) Electric two stage MF 7406, 7407, 7602, 7605-E12
MD6 Metering device (Upper side) Mechanical type MF 7406, 7407, 7602, 7605-E12
CC1 Pneumatic type chain-off thread cutter Horizontal type MF7602, MF7605
Cloth puller
− 6−
4. STANDARD ADJUSTMENT
(1) MF
Standard Adjustment
1
1
A A
2) Adjusting the timing relation between the needle bar and looper (synchronization) : Without
gauges
A=B
A B
Align
Left needle Left needle
When the blade point of the looper moves to the left in the rear of the needle and to the right in front
of the needle, align the upper end of the eyelet of the left needle with the lower face of the looper so
that the distance between A and B, the side of the left needle to the blade point of the looper, should
be equal.
− 7−
Adjustment Procedures Results of Improper Adjustment
™ Remove top cover, feed cover, gasket and cloth plate. ™ Needle breakage
™ Loosen screws B of sprocket 2. ™ Looper fails to catch needle
™ Rotate lower main shaft in operating direction counterclockwise, thread.
until the first screw A on double eccentric 1 is straight up.
™ Holding pulley to prevent it from turning, rotate handwheel of
upper main shaft until needles are at top of their stroke.
™ Adjust the torque of screws B to 5.2 to 5.4 Nm and tighten the
screws.
™ Replace top cover, feed cover, gasket and cloth plate.
™ Dimension A : Turn handwheel in operating direction until ™ If the timing is not correct, skip
bottom of looper is even with top of needle eye. stitching may occur.
™ Dimension B : Continue turning handwheel in operating
direction until bottom of looper is even with top of needle eye
when looper is in front of needle.
™ If dimension A is greater than dimension B
1) Loosen C on sprocket 3.
2) Fixing looper, turn pulley and tighten screws C so that
sprocket 3 can turn in operating direction.
Repeat above steps until dimension A = dimension B.
™ If dimension A less than dimension B
1) Loosen screws C on sprocket 3.
2) Fixing looper, turn pulley and tighten screws C so that
sprocket 3 can turn in reverse direction.
Repeat above steps until dimension A = dimension B.
− 8−
MF
Standard Adjustment
Right needle
Looper
4.4 ± 0.1 mm
C
0.7 to 1.0 mm
Looper
− 9−
Adjustment Procedures Results of Improper Adjustment
™ Loosen the looper base setscrew 4 and adjust the returning ™ If the returning amount is large,
amount of the looper. skipping stitch and tangling stitch
(Use a 5/32 inch hexagonal wrench.) may occur and the range of the
thickness of the cloth to be sewn
is reduced.
™ If the returning amount is small,
skipping stitch and tangling stitch
may occur.
™ Loosen the needle bar holder screw 5 and adjust the height ™ If the distance of C is large, skip
of the needle bar. stitching and tangling stitch may
occur.
(Caution) After the adjustment, check that the direction of
™ If the distance of C is small, skip
the needle clamp is correct and the respective
stitching and tangling stitch may
needles enter the center of the holes of the throat
occur.
plate.
™ If defective stitch occurs with the
wooly nylon thread, make the
distance C as small as possible.
− 10 −
MF
Standard Adjustment
Right needle
Looper
0 to 0.05 mm
0 to 0.05 mm
Needle
Needle descends
2/3
− 11 −
Adjustment Procedures Results of Improper Adjustment
™ Loosen the looper base setscrew 4 and adjust by moving the ™ If the clearance is too large, the
looper base back and forth. loop of the needle thread is not
scooped and the back of the
looper hits strongly the top point
of the needle which causes the
damage of the needle point.
™ If the clearance is too small,
skipping stitch will occur due to
the damage of the tip of the
looper, the needle breakage,
and the large clearance
between the back of the looper
and the needle.
4
− 12 −
MF
Standard Adjustment
0.8 mm
Rear needle
guard Slightly touch
0.05 to 0.13 mm
− 13 −
Adjustment Procedures Results of Improper Adjustment
(Caution) Check that the rear needle guard does not break
the loop of the needle thread by touching the
groove of the needle.
!0
!1
!2
− 14 −
MF
Standard Adjustment
A'
1.1 mm
B'
− 15 −
Adjustment Procedures Results of Improper Adjustment
Open the cover located at the rear side of the needle entry. ™ If the left/right positions of the
™ Adjust the longitudinal position of the main feed dog after feed dog are incorrect, the left/
loosening the nut !3 and rotating the eccentric nut !4. right sides and the throat plate
™ Adjust the longitudinal position of the differential feed dog after will wear out.
loosening the nut !5 and rotating the eccentric nut !6. ™ Heating and abnormal noise will
be produced.
™ The feed components will wear
out early. And, the looseness,
bending and abnormal noise will
be produced.
!7
!3 !4 !6 !5
™ Adjust the inclination of the feed dog after loosening the screw ™ If the inclination of the feed dog
!7 and rotating the eccentric shaft inside with a slit-screwdriver is raised toward you, starting of
through the hole !8. the workpiece will be affected.
™ If the inclination of the feed dog
!7 is lowered toward you, it may
cause the irregular stitching and
puckering.
!8
™ Loosen the screw !9 and adjust the height of the main feed ™ If the position of the feed dog is
dog @0. high, it causes the return feed,
™ Loosen the screw @1 and adjust the height of the differential skip stitching and defective
feed dog @2. chain-off.
@2 @0 ™ If the main feed dog, differential
feed dog and throat plate come
in contact each other, it will
cause the breakage.
™ If the position of the feed dog is
low, the stitch length becomes
short when the sewing is
finished.
@1 !9
− 16 −
MF
Standard Adjustment
9) Spreader
1 Timing 2 Stroke
Descend
Highest point
2.5 ± 0.1 mm Direction of cloth feeding
Return
Just when the needle descends 2.5 mm from the 19 ± 0.1 mm
highest point of the needle bar, the spreader
begins to return from its extreme left position.
3 Position of spreader
™ The height is 11.5 ± 0.5 mm. (4.8 mm or less
needle gauge)
(11.1 ± 0.5 mm for 5.6 mm and 6.4 mm 5.5 ± 0.1 mm
gauges)
™ When the spreader is in the extreme left 11.5 ± 0.5 mm (11.1 ± 0.5 mm throat
position, the distance between the center of plate for 5.6 mm or
more needle gauge)
the left needle and the top blade of the
Left needle
spreader is 5.5 ± 0.1 mm.
0.3 to
™ When the spreader returns to the right, the
0.5 mm
clearance between the spreader and the left Return
needle is 0.3 to 0.5 mm.
Spreader
4 Fixing spreader thread guide
™ When the spreader is in the extreme right
position, the top blade of the spreader should Extreme right
be between left side and middle of the
spreader thread guide groove.
Groove
™ The height is 0.8 to 1.2 mm from the surface 0.8 to
of the spreader. 1.2 mm
Top blade should be Show spreader at
between left side and extreme right position
middle of the groove. when setting height
4 ± 0.5
mm
− 17 −
Adjustment Procedures Results of Improper Adjustment
™ Adjust the timing by loosening screw #0 of the spreader ™ If the timing is too advanced, the
eccentric cam @9 and rotate the spreader eccentric cam @9. needle does not catch the covering
™ Adjust the stroke by loosening the nut #1 and move back and thread when it descends. This is
forth. If it is moved toward you, the stroke becomes small, and likely to cause the skipping stitch.
to the back it becomes large. On the contrary, if the timing is too
™ Adjust the height of the spreader by loosening the screw #3 retarded, the right needle is likely to
and moving the spreader #2 up and down. break as the resistance when the
™ Adjust the clearance between the spreader and left needle by covering thread is pulled from the
loosening the screw #3 and move the spreader #2 back and spreader becomes large.
forth. ™ If the movement amount of the
™ Adjust the extreme left position by loosening the screw #4 and spreader is not set right, it will cause
move the spreader #2 to the left and right. skip stitching of the top covering
thread.
™ If the height of the spreader is not
set right, it will cause skip stitching
#4 of the top covering thread.
™ If the clearance between the
#1 spreader and needle is small, it will
+ cause the needle breakage. If it is
#3
large, it will cause skip stitching of
– the top covering thread.
#0 #2
™ If the protruding amount of the
spreader is large, it will cause
uneven stitching of the top covering
@9 thread. If it is small, it will cause skip
stitching of the top covering thread.
Adjust the fixing spreader thread guide #5 by loosening the ™ If the height of the fixed spreader
screw #6. thread guide is set as high as 4 mm,
#6 the top covering performance by the
spun thread is improved. But,
defective looping may occur when
other threads are used.
#5
™ If the position of the fixed spreader
thread guide is not correct, it will
cause skip stitching of the top
covering thread.
™ Adjust the needle clamp spreader thread guide #7 by loosening ™ If the position of the needle clamp
the screw #8. spreader thread guide is not correct,
it will cause skip stitching of the top
covering thread.
#8
#7
− 18 −
MF
Standard Adjustment
Looper
thread
Needle
descends
#9
Back of
looper
2 Position of looper thread guide plate and looper thread cam pawl wire
™ The height of the looper thread guide plate is 1.6 mm from the lowest part of the looper cam to the
upper part of the looper thread guide plate.
™ The rear side of the looper thread cam pawl touches the wire, and its front side is 9.6 mm above
the upper face of the wire at the highest place of the inside.
™ The looper thread cam pawl and wire are to be positioned in the center of the looper thread cam
plate.
Looper thread cam
Wire
Touch
9.6 mm
1.6 mm
Looper thread
guide plate
Thread guide
Looper thread
guide plate
− 19 −
Adjustment Procedures Results of Improper Adjustment
™ Adjust the timing of the looper thread cam by loosening the ™ If the timing of the looper thread
two screws #9. cam is too advanced, the skip
™ Adjust the height of the looper thread guide plate by loosening stitching on the back of the
the screw $0 and move the looper thread guide plate $1 up and looper will occur. If it is too
down. retarded, the tightening of the
Adjust the looper thread cam pawl by loosening the screw $2 thread will be inferior.
and move the looper thread cam pawl $3 up and down. ™ If the clearance between the
Adjust the lateral relation of the looper thread guide plate by looper thread cam pawl and the
loosening the screw $4 and move the looper thread guide plate wire is large, the looper thread
$1 to the left and right. suddenly slackens and skip
stitching on the back side will
$0 occur.
$1 ™ If the looper thread cam is not in
$6 the center, the cam will be
$4 $5 damaged.
$3
$2
™ Adjust the position of the thread guide by loosening the two ™ If the thread guide is raised, the
screws $5 and move the thread guide $6 (2 pcs.) up and down. looper thread after sewing will be
slack.
™ If the thread guide is lowered, the
looper thread after sewing will be
tight.
− 20 −
MF
Standard Adjustment
Presser bar
bracket
0.8 mm
Presser bar
bushing
12) Position of the needle thread tension release (without thread trimmer)
When the presser foot is raised by 3 mm, the thread tension opening pawl C touches the thread
tension D and when the presser foot is in the highest position, the thread tension disc opens and
there is no tension on the thread.
3 mm
Throat plate
− 21 −
Adjustment Procedures Results of Improper Adjustment
™ Adjust by loosening the two screws %4 and move the presser ™ If the clearance between the
bar bracket %5 up and down. presser bar bracket and the
presser bar bushing is small, the
bottom face of the presser foot
can not contact tightly to the
throat plate.
™ If the clearance is large, the lifting
amount of the presser foot will
%5 be reduced.
%4
D C
%6
%7
− 22 −
MF
Standard Adjustment
Lower bushing
^1
0.2 mm
^0
Spreader
Needle
%8 Needles
%9
Max. 8.1 mm
Throat plate
R
Left needle Middle needle Right needle
thread thread thread
Spun thread 27 mm 25 mm 23 mm
Cotton thread 27 mm 25 mm 23 mm
Wooly nylon thread 27 mm 25 mm 23 mm
Tetoron thread 27 mm 25 mm 23 mm
^0
%8
%9 ( Fix at the extreme right position of the slot. )
− 23 −
Adjustment Procedures Results of Improper Adjustment
™ Adjust the position by loosening the screw %8 and move the ™ If the position of the presser foot
presser foot %9 to the left and right. is not correct, it will cause
™ Adjust the height by loosening the nut ^3 and rotate the screw defective and non-straight
^4 and hit it to the lever ^2 so that the needle top comes 0.3 sewing.
mm over from the lower part of the presser foot when the needle ™ If the height of the presser foot
is in its highest point. At this time, loosen the two screws ^1 is not correct, it will cause
and fix the collar ^0 so that the clearance between the collar breakage of the spreader, the
and the lower bushing is 0.2 mm. needle scratch on workpiece,
Adjust by loosening the nut ^5 and rotate the screw ^6 so that defective sewing and the lack
the clearance between the top end of the screw ^6 and the of feeding force.
lever ^2 becomes 0.5 mm on condition that the presser foot
descends and rests tightly on the throat plate.
^6
^5
0.5 mm
^2
^3
^4
™ Loosen the screw %8 and fix the thread guide attaching base ™ If it is raised, the needle thread
^0 to the extreme right. Loosen the screw %9 and adjust the is tightened.
respective heights R referring to the left table. Make the fine ™ If it is lowered, the needle thread
adjustment watching the actual stitching. slackens.
™ The tightened stitches of the
right needle and left needle can
be simply slackened if the thread
guide holder is moved to the left.
− 24 −
MF
Standard Adjustment
™ If the needle thread is a cotton thread, raise the right needle thread release so that the right needle
thread only touches at the time of the lowest point of the needle bar.
™ If the needle thread is a spun thread, lower the needle thread release so that the needle thread
does not touch it.
Lowest point of needle bar
Not slacken
Thread guide
For general thread and materials, Pass needle thread through nipper
perform sewing making thread when needle thread loop is not well
free without using nipper. shaped with stretchy thread or the
like.
− 25 −
Adjustment Procedures Results of Improper Adjustment
™ Loosen screw ^1 and adjust by moving the needle thread release ™ If it is raised, the loop of the
^2 up and down. needle thread becomes large.
™ Loosen screw ^3 and adjust by moving the right needle thread ™ If it is lowered, the loop of the
release ^4 up and down. needle thread becomes small.
™ If the loop is not formed (the loop
is too small) and skip stitching
occurs, raise the needle thread
release.
™ If the loop is excessively formed
^2 (the loop is too large) and the
skip stitching occurs, lower the
needle thread release.
^1
^3
^4
™ Loosen screw ^5 and adjust by moving the thread guide ^6 up ™ If it is raised, the thread
and down. slackens.
™ If it is lowered, the thread
tightens.
− 26 −
(2) Thread trimmer device (MF)
Standard Adjustment
2 3
6
7 5
3 mm
7.5 mm
!1
9
!0
!5
1.2 mm
0.5 mm
!4
!3
!2
0.05 to 0.1 mm
− 27 −
Adjustment Procedures Results of Improper Adjustment
(Caution) When the position of the air cylinder is not set right,
make sure that the top surface of bracket 1 is flush
with that of 5, and fix the cylinder with screw 6.
By so doing, the upper knife can be kept flush at
the time of thread trimming.
− 28 −
MF
Standard Adjustment
2
1
5
43
7
8
8
− 29 −
Adjustment Procedures Results of Improper Adjustment
− 30 −
(3) MFC
Standard Adjustment
1
A
2) Adjusting the timing of the needle bar and looper (Synchronization) : Without gauges
A=B
A B
When the blade point of the looper moves to the left in the rear of the needle and to the right in the
front of the needle, and the top end of the hole of the left needle aligns with the lower part of the
looper, the distance between the left side of the left needle and the blade point of the looper should be
equal to the distance A and B.
− 31 −
Adjustment Procedures Results of Improper Adjustment
™ Remove top cover, feed cover, gasket and cloth plate. ™ Needle breakage
™ Loosen screws B of sprocket 2. ™ Looper fails to catch needle
™ Rotate lower main shaft in operating direction clockwise, until thread.
the first screw A on double eccentric 1 is straight up.
™ Holding pulley to prevent it from turning, rotate handwheel of
upper main shaft until needles are at top of their stroke.
™ Adjust the torque of screws B to 5.2 to 5.4 Nm and tighten the
screws.
™ Replace top cover, feed cover, gasket and cloth plate.
™ Dimension A : Turn handwheel in operating direction until ™ If the timing is not set right, it is
bottom of looper is even with top of needle eye. likely to occur skipping and
™ Dimension B : Continue turning handwheel in operating tangling stitches.
direction until bottom of looper is even with top of needle eye
when looper is in front of needle.
™ If dimension A is greater than dimension B
1) Loosen C in connector 3.
2) Move connector 3 away from connector D.
Tighten C.
Repeat above steps until dimension A = dimension B.
™ If dimension A less than dimension B
1) Loosen screw C in connector 3.
2) Move connector 3 toward D.
Tighten C.
Repeat above steps until dimension A = dimension B.
A<B
c
d
A>B
3
C
− 32 −
MFC
Standard Adjustment
Right needle
Looper
4.8 ±0.1 mm
C
0.5 mm
Looper
− 33 −
Adjustment Procedures Results of Improper Adjustment
™ Adjust the returning amount by loosening the looper holder If the returning amount is large,
binder screw 4. skipping stitch and tangling stitch
will occur. And the thickness of the
material to be sewn will be reduced.
If the returning amount is small,
skipping stitch and tangling stitch
will occur.
4.8 ± 0.1 mm
™ Loosen the screw 5 of the needle bar binder bracket inside If the measurement of C is large,
the face cover and adjust the height of the needle bar. skip stitching and thread tangling
occur.
(Caution) After the adjustment, check that the direction of
If the measurement of C is small,
the needle clamp is right and that the respective
skip stitching and thread tangling
needles enter the center of the holes of the throat
occur.
plate.
− 34 −
MFC
Standard Adjustment
No contact
1/2
Contact surface of Pushing amount : Slightly push right needle and middle needle.
rear needle guard Make the left needle just come in contact with the
rear needle guard and do not push it.
2 The height of the front needle guard is 1.75 ±0.1 mm from the lower part of the looper.
The face of the guard position is parallel to all needles having a clearance of 0.25 ±0.1 mm.
Looper Needle
0.25 mm
1.75 mm Front needle
guard
Right needle
0 to 0.05 mm
Looper
0 to 0.05 mm
Needle
Top point of looper
− 35 −
Adjustment Procedures Results of Improper Adjustment
™ Adjust the height of the rear needle guard by loosening the ™ If the clearance between the rear
screw !2 and move the rear needle guard !1 up and down. needle guard and the needle is
Adjust the pushing amount by loosening the screw !3 and move large, it causes the skipping
the rear needle guard back and forth. stitch, the damage of the blade
™ Adjust the height of the front needle guard by loosening the point of the looper and needle
screw !5 and move the front needle guard !4 up and down. breakage.
Adjust the inclination at the same time. Adjust the clearance ™ If the rear needle guard and the
for the needle by loosening the screw !6 . needle hits strongly, it will cause
the damage of the needle top.
(Caution) Use a 3/32" hexagonal wrench for the screw !3.
™ If the clearance between the
Check that there is no looseness on the left/right
front needle guard and the
sides of the rear needle guard when tightening the
needle is large, the loop
screw !3.
becomes small and the skipping
!1 !5 !1
!2 stitch will occur.
!3 !4
™ If the front needle guard and the
!5
!3 needle hits strongly, the loop
becomes large and the skipping
stitch, the damage of the needle
point and the damage of the
!4 blade point of the looper will
!6 occur.
!2 !6
(Old type) (New type)
™ Adjust by loosening the looper base setscrew 4 and move ™ If the clearance is large, skipping
the looper holder back and forth. stitch of the needle thread
scooping occurs. And the
damage of the needle point will
occur due to the strong hit on the
back of the looper.
™ If the clearance is small, the
damage of the blade point of the
looper and the needle breakage
will occur. And, the skipping
stitch will occur as the clearance
between the back of the looper
and the needle becomes large.
4
− 36 −
MFC
Standard Adjustment
™ When there is only one adjustment line in the sewing machine, adjust so that the looper path
shifting cam is placed 8 mm from the adjustment eccentric line.
(Measurement of 8 mm should be performed on the top surface of the looper path shifting cam.)
New type
Adjustment line 8 mm
Looper path
Adjustment
shifting cam
eccentric line
™ When the looper moves to the right, the tip of the left needle contacts the back of the looper at the
position of 2/3 from the upper side of the looper.
Left needle
Looper
2/3
Needle tip 1/3
(Adjust when the needle is replaced with an excessively different sized needle. Check that the clearance
between the looper and the needle is correct and the needle tip contacts the back of the looper at the
position of 2/3 from the upper side of the looper.)
− 37 −
Adjustment Procedures Results of Improper Adjustment
− 38 −
MFC
Standard Adjustment
™ The clearance between the slot on the throat plate and the left/right sides of the feed dog should
be equal.
™ In the maximum stroke end of the main feed dog and differential feed dog, the clearance should be
equal to A = A’ and B = B’.
™ Height of the feed dog is 1.1 mm at the top of their stroke.
™ Tilt of the feed dog is parallel to the throat plate when the needle bar is in its highest position.
A’
1.1 mm
B’
™ Adjust so that the throat plate and the main feed dog do not contact each other even if the main
feed dog is in its maximum stroke end.
@6
@5
@4
™ Adjust so that the throat plate and the differential feed dog do not contact each other even if the
stroke is maximized.
@7
@8
− 39 −
Adjustment Procedures Results of Improper Adjustment
− 40 −
MFC
Standard Adjustment
9) Spreader
1 Timing 2 Stroke
Descend
Highest point
Direction of cloth feed
2.5 ±0.1 mm
Return
3 Position of spreader
™ Height of the presser foot is 10.5 ± 0.5 mm.
™ When the spreader is in the extreme left
position, the distance between the center of
5.5 ±0.1 mm
the left needle and the blade point of the
spreader is 5.5 mm ±0.1 mm.
10.5 ±0.5 mm ™ When the spreader returns to the right, the
Throat plate clearance between the spreader and the
left needle is 0.3 to 0.5 mm.
Left needle
0.3 to
0.5 mm
Return
4 Fixing spreader thread guide
Spreader ™ When the spreader is in the extreme right
position, the blade top should be between
the left end and the middle of the groove of
Extreme right the fixing spreader thread guide.
position ™ The height is 0.8 to 1.2 mm from the upper
face of the spreader.
Groove
0.8 to
Blade top should be Show spreader at 1.2 mm
between the left end and extreme right position
the middle of the groove. when setting height
− 41 −
Adjustment Procedures Results of Improper Adjustment
#7
− 42 −
MFC
Standard Adjustment
1/2
2
Timing of the looper thread tangling preventing
1.0 mm cam and position of the thread control finger.
When the looper thread is cast off out of the
highest point of the looper thread cam, the horn
of the looper thread tangling preventing cam
comes 1.0 mm toward you from the hole of the
thread guide of the thread control finger.
$4
− 43 −
Adjustment Procedures Results of Improper Adjustment
Looper thread ™ Timing of the looper thread ™ If the timing of the looper thread
$8
$7 cam is adjusted by cam is too advanced, skip
$9
loosening the screw $6 and stitching on the back of the
4.0 mm rotating the looper thread looper occurs.
cam $5 . If the timing of the looper is too
At this time, set so that the retarded, thread tightening is not
collar %0 contacts $5 . In case well.
of lateral adjustment, loosen ™ If the looper thread cam is not
the screw %1 of the collar %0 set in the center, the cam is
$6 and adjust on condition that scratched.
the looper thread cam $5 ™ If the clearance between the
$5 contacts the collar %0 . middle latch and the looper
™ Loosen the screw $8 for the thread guide base is more than
%1 parallel and the screw $9 for 4 mm, the looper thread
the clearance so that the suddenly slackens and skip
$5 middle latch $7 is parallel to stitching on the back of the
the looper thread guide looper occurs.
$1 base and the clearance is ™ If the thread guide is raised too
%0 $2 4.0 mm. high, the looper thread after the
%3
™ Loosen the screws %2 and sewing is finished becomes tight.
%2 $1 , and adjust by moving ™ If the thread guide is lowered too
the left needle thread much, the looper thread after the
guide %3 and the thread sewing is finished becomes
control finger $2 up and slack.
down.
(Caution) Use a 3/32" hexagonal wrench for the screws $6 ,
$8 and $9 .
$2
™ The looper thread anti-wrap
$1 cam $3 comes to the center
of the slit of the thread control
finger $2 and the horn part
of the periphery of the cam
aligns with the hole of the
thread guide.
Adjust the looper thread
tangling preventing cam $3
$3 by loosening the screw $4 .
− 44 −
MFC
Standard Adjustment
When the feed dog is under the lower part of the throat plate and the bottom face of the presser foot
contacts the upper face of the throat plate at the lowest point of the needle bar, the clearance between
the presser bar bracket and the upper end of the presser bar bushing is 0.8 mm.
0.8 mm
13) Position of the needle thread tension release (without thread trimmer)
When the presser foot is raised by 3.0 mm, the thread tension opening pawl C contacts the thread
tension disc D , and when the presser foot is raised at its highest point, the thread tension disc opens
and there is no tension on the thread.
3 mm
Throat plate
− 45 −
Adjustment Procedures Results of Improper Adjustment
™ Loosen the two screws %4 and adjust the position by moving ™ If the clearance between the
the presser bar bracket %5 up and down. presser bar bracket and the
presser bar bushing is too small,
the bottom face of the presser
foot is not closely fitted on the
throat plate.
If the clearance is too large, the
lifting amount of the presser foot
%5 becomes small.
%4
D C
%6
%7
− 46 −
Standard Adjustment
1 Adjust the position of the presser foot so that the needles are positioned to enter the centers of the
holes of the needle entry of the presser foot on condition that the presser foot is set right to the
presser bar.
2 Adjust the height of the presser foot so that the needle top does not come out from the bottom face
of the presser foot when the needle bar is in its highest point.
Lower bushing
^1
0.2 mm
^0
Needle Spreader
%8 Needles
Max. 7 mm
%9
Throat plate
R
Left needle Middle needle Right needle
thread thread thread
Spun thread 16 mm 14.5 mm 13 mm
Cotton thread 16 mm 21 mm 21 mm
Wooly nylon thread 16 mm 21 mm 21 mm
Tetoron thread 16 mm 21 mm 21 mm
^0
%8
%9 (Fix at the extreme
right point of the slot.)
− 47 −
Adjustment Procedures Results of Improper Adjustment
™ Adjust the position by loosening the screw %8 and move the ™ If the position of the presser foot
presser foot %9 to the left and right. is not correct, it will cause
™ Adjust the height by loosening the nut ^3 and rotate the screw defective and non-straight
^4 and hit it to the lever ^2 so that the needle top comes 0.3 sewing.
mm over from the lower part of the presser foot when the needle ™ If the height of the presser foot
is in its highest point. At this time, loosen the two screws ^1 is not correct, it will cause
and fix the collar ^0 so that the clearance between the collar breakage of the spreader, the
and the lower bushing is 0.2 mm. needle scratch on workpiece,
Adjust by loosening the nut ^5 and rotate the screw ^6 so that defective sewing and the lack
the clearance between the top end of the screw ^6 and the of feeding force.
lever ^2 becomes 0.5 mm on condition that the presser foot
descends and rests tightly on the throat plate.
^6
^5
0.5 mm
^2
^3
^4
™ Loosen the screw %8 and fix the thread guide attaching base ™ If it is raised, the needle thread
^0 to the extreme right. is tightened.
Loosen the screw %9 and adjust the respective heights “R” ™ If it is lowered, the needle thread
referring to the left table. Make the fine adjustment watching slackens.
the actual stitching. ™ The tightened stitches of the right
needle and left needle can be
simply slackened if the thread
guide attaching base is moved
to the left.
− 48 −
MFC
Standard Adjustment
Needle thread
release
Needle bar
balance
Needle thread
release
Thread guide
For general thread and materials, Pass needle thread through nipper
perform sewing making thread when needle thread loop is not well
free without using nipper. shaped with stretchy thread or the
like.
− 49 −
Adjustment Procedures Results of Improper Adjustment
™ Loosen screw ^1 and adjust by moving the needle thread ™ If it is raised, the loop of the
release ^2 up and down. needle thread becomes large.
™ Loosen screw ^3 and adjust by moving the right needle thread ™ If it is lowered, the loop of the
release ^4 up and down. needle thread becomes small.
™ If the loop is not formed (the loop
is too small) and the skip
stitching occurs, raise the needle
thread release.
™ If the loop is excessively formed,
^2
(the loop is too large) and the
skip stitching occurs, lower the
needle thread release.
^1
^3
^4
™ Loosen screw ^5 and adjust by moving the thread guide ^6 up ™ If it is raised, the thread slackens.
and down. ™ If it is lowered, the thread is
tightened.
− 50 −
(4) Thread trimmer device (MFC)
Standard Adjustment
Stroke A
17mm : Gauge 4.8mm or less
18mm : Gauge 5.6mm or more
0.4 mm
8
− 51 −
Adjustment Procedures Results of Improper Adjustment
Loosen the nut 1 , and make adjustment by moving the block 2 ™ Too short stroke disables thread
along the shaft 3 . cutting.
™ Too large stroke disables looper
thread from being clamped.
1 23
Shorter stroke
Longer stroke
Remove hinge screw 4 , remove driving lever 5 , and make ™ Too little clearance could
adjustment by turning round the connecting bar 6 . generate abnormal wear of
thread trimmer mechanism,
breakage and falling off of the
parts.
™ Too large clearance could
generate interference of knife
6
with looper.
− 52 −
MFC
Standard Adjustment
!0
9
!0
0.5 mm
!2 !1
!0
Movable knife’s
0.1 mm pointed end
Looper !0
− 53 −
Adjustment Procedures Results of Improper Adjustment
For the adjustment of stationary knife 9 and clamp spring !1 , ™ Too small overlapping amount of
loosen 2 screws 7 and a screw 8 . catching part in pointed end of
Be sure to retain the screw 8 which adjusts the clamping pressure movable knife with the stationary
after thread trimming and make adjustment of clamping pressure knife disables cutting of looper
so that looper thread comes off about 3 stitches after start of thread.
sewing. ™ Too much distance from the
Mount the clamp spring !1 and stationary knife 9 so that they pointed end of movable knife to
are parallel to the side of movable knife !0. the top end of clamp spring
disables clamping.
™ Too small distance from the
stationary knife to the top end of
flat spring could cause improper
7 8 7 clamping; too much distance
!1 could disturb smooth thread
threading.
9 !0
When looper moves forward all the way to its limit, push on the ™ Incorrect adjustment could
solenoid so that the pointed end of stationary knife is situated cause the failure of thread
12.5 mm ahead from the rear of looper. In this state : cutting and the thread cast-off at
the start of sewing.
™ Loosen the screw !9 so that the pointed end of stationary knife
comes to the ridgeline in the flat section of looper top face(Refer
to the left illustration), and make adjustment by turning the
eccentric @0 .
™ Adjust stopper plate !5 by loosening 2 screws !4, adjust stopper
plate so as clamp spring just clears rear of looper.
™ Loosen the 2 screws !8 , and move up and down the guide !6
so that the guide !6 is in contact with the underside of movable
knife !7 and the clearance between the movable knife !0 and
the upper face of lower looper !3 is to be 0.1mm.
!9
!0
@0 @1
!3 !7
!6
!8
!4 !5
− 54 −
MFC
Standard Adjustment
Forward travel of
movable knife
Backward travel of
movable knife
@4 @7
@6
@5
− 55 −
Adjustment Procedures Results of Improper Adjustment
™ The speed of the forward travel of movable knife is reduced by ™ Incorrect adjustment could
turning the screw of speed controller @2 clockwise and increased cause abnormal wear of
counter-clockwise. mechanism of thread trimmer or
™ The speed of the backward travel of movable knife is reduced failure of thread trimming by
by turning the screw of speed controller @3 clockwise and insufficient stroke.
increased counterclockwise.
@3
Old type
@2
New type
@3
@2
− 56 −
MFC
Standard Adjustment
Left needle
Spreader
Spreader
Max. 7.0 mm
At the time of bottom dead point of needle At the time of top dead point of needle bar
bar the presser foot should not contact the the left needle point should not go beyond
underside of spreader when lifted. the bottom of presser foot when presser is
lifted.
− 57 −
Adjustment Procedures Results of Improper Adjustment
™ Make adjustment by loosening the screw inside @9 so that @9 ™ Too short stroke could cause the
is mounted around the intermediate point between 2 holes for insufficient lifting amount.
the hook of lifter lever. ™ Too large stroke could cause the
™ Adjust the lifting amount of presser foot by turning the cylinder breakage of the spreader,
rod #2 loosening the rod end nut #1. (If the cylinder rod becomes needle clamp and thread guide.
too small to turn remove the collar #0.) ™ No clearance made between the
™ Make adjustment by loosening the nut #3 and turning the screw hinge screw and stopper screw
#4 so that the clearance between the hinge screw #5 and the could cause the presser foot
top end of screw is to be around 1 mm when the presser foot floating.
goes down.
Old type
@9
#4 Presser foot lifting lever
#3
1 mm #5
#1
#0
#2
− 58 −
MFC
Standard Adjustment
%0
0.5 to 0.8 mm
− 59 −
Adjustment Procedures Results of Improper Adjustment
Loosen the nut. Make the adjustment of clearance between the ™ Too large clearance disables the
contactless switch and plate %00 by moving the contactless switch running of motor.
$8 by loosening 2 nuts $9. ™ Too short clearance enables the
Confirm the LED’s OFF during operation and ON under the normal running of motor due to the
state by actually cutting the thread several times. defective return of thread
trimmer, which could be the
cause of the motor damage.
− 60 −
MFC
Standard Adjustment
Make adjustment such that the top covering thread cutting movable knife %1 comes to the center in V-
shaped slot of spreader when the sewing machine is at rest, and does not contact the spreader %2
and the top covering thread when the movable knife %1 is open.
(Old type)
%1
%3
%2
%4 %6
%8 %5
Movable
knife Movable
close knife
%7
open
%9 %1
Top covering
±0.5 mm thread
(New type)
^0
^2
1.5 to
2mm
&0 ^5
^4 ^9
^1 ^8
^7
^0
^3
− 61 −
Adjustment Procedures Results of Improper Adjustment
™ Loosen the 2 screws %3. Move the holder %4 so that the movable ™ Incorrect adjustment could
knife %1 can come to the center in V-shaped slot of spreader. cause breakage of spreader,
™ Loosen the nut %5 . Make adjustment by turning the rod %6 defect of top cover thread
such that the pointed end of movable knife coincides with the trimming or thread breakage of
pointed end of stationary knife ( ±0.5 mm) when the movable top cover thread during sewing.
knife is closed, and the movable knife catches and cuts the
top cover thread when opened. When the movable knife and
stationary knife is found not to be well engaged, loosen the 2
screws %8 and adjust the stationary knife %9 .
™ Adjust the retaining pressure by the screw %7 so that the top
cover thread is clamped after thread trimming. (An appropriate
pressure may be such that the clamp spring is 1/2 turned after
contacting the stationary knife.)
− 62 −
5. ASSEMBLING AND ADJUSTMENT OF FIXED CAM THREAD TAKE-UP
(1) Parts used
Standard Adjustment
<Existing state>
2
!1
!0
<Changed parts>
8 7
− 63 −
Adjustment Procedures Results of Improper Adjustment
(Caution) The parts 9 to !1 are not the deleted ones but those
to be removed for performing the work. So, be
careful.
− 64 −
(2) Needle bar cam plate and needle bar fork thread take-up
Standard Adjustment
Standard Adjustment
53 mm
C
B
A
!0
!1
− 65 −
Adjustment Procedures Results of Improper Adjustment
™ Adjust the vertical position of needle bar cam plate 4 and <When excessively hard-to-slip
longitudinal position of needle bar fork thread take-up 6 so thread is used>
that the hole for the right needle of needle bar fork thread take- Needle bar cam plate
up 6 is as shown in the figure on the left-hand side when the ... Set it higher by 1 to 1.5 mm.
needle bar is at its lower dead point. At this time, assemble so Needle bar fork thread take-up
that the clearance in the lateral direction between needle bar ... Adjust it to the front side.
fork thread take-up 6 and needle bar cam plate 4 should be
<When easy-to-slip thread is used>
equal.
Needle bar cam plate
(Caution) See the item (1) Parts used. ... Keep as it is.
Needle bar fork thread take-up
... Adjust it to the rear side.
™ Remove needle thread eyelet installing base !0 with the thread Horizontal direction : 53 mm from
guide !1 from silicone thread lubricator (asm.) 9. the right-hand side of “needle bar
™ Temporarily set needle thread eyelet installing base !0 to cam plate 4”
medium thread path base 7. Height direction : (From the top end
™ Tighten medium thread path base 7 by using the setscrew of needle thread eyelet installing
located at the upper side of the auxiliary thread take-up cover. base to the bottom end of the hold
™ Adjustment value of needle thread eyelet !1 is as described of the thread guide)
below.
<When desired to decrease the
MFC MF tension with light-weight materials>
A (left) 15 mm 22 mm Increase the whole adjustment
B (center) 19 mm 25 mm values by 1 to 2 mm.
C (right) 21 mm 29 mm <When thread breakage occurs
frequently with heavy-weight
materials>
(Caution) See the item (1) Parts used. Decrease the whole adjustment
values by 1 to 2 mm.
− 66 −
(4) Spreader thread guide
Standard Adjustment
1) Parts used
!2
To align height
of holes (At the
time of needle
bar upper dead
point)
!3
!4 !4
− 67 −
Adjustment Procedures Results of Improper Adjustment
™ Remove eyelet !2 and install spreader thread guide !3. The hole on the left-hand side of the
™ Adjust the vertical position of the spreader thread guide so spreader thread guide :
that the relation between the thread hole position of auxiliary
thread take-up thread guide !4 and the spreader thread guide <When general thread is used>
!3 is as shown in the figure at the time of the lowest point of Use the hole located on the lower
the needle bar. side.
6. OTHER PRECAUTIONS
(1) Points to which Locktite is applied
Locktite 222
− 68 −
7. TROUBLES AND CORRECTIVE MEASURES
Troubles Cause (1) Cause (2) Corrective measures
1. Thread breakage Threading Thread caught in thread guide, Incorrect Refer to threading diagram.
threading
Thread path Resistance produced by flaw, burr, rust Remove the flaw, burr etc. and process the thread guide
etc. around needle entry of throat plate, finish. However, replace such important parts as looper or
stitch tongue, looper, spreader, needle throat plate etc. with the new part because their shape is
thread take-up nipper, needle guide, changed by being processed.
thread tension disc etc.
Needle guard Strong contact of needle against needle In case needle exchanger, or looper needle guard is worn
guard produces a sharp edge in needle out, replace it with the new part.
guard resulting in thread breakage.
Needle Too thin needle for the thread used Replace it with an appropriate needle.
Needle heat Needle is heated depending on fabric type, Use thinner needle. Reduce the sewing speed. Use silicon
number of fabrics, sewing speed resulting oil lubricant device.
in thread breakage.
−
Thread Poor quality and weakness of thread Replace it with the thread of good quality.
69 −
Thread tension Too strong thread tension Reduce thread tension. Intermediate thread guide is
positioned too high making the thread tension too strong.
Interference Interference with feed dog, throat plate due Mount it in the correct position.
to the incorrect mounting height of looper
Chain-off thread defect Flaw produced in stitch tongue in throat Remove the flaw, burr etc.
plate, feed dog, tongue in presser foot,
underside in presser foot
2. Looper thread breakage Thread guide Resistance produced by flaw, burr, rust Remove the flaw, burr etc. and process the thread guide
etc. in stitch tongue in throat plate, looper, finish. However, replace such parts as looper with the new
looper thread cam, thread guide, thread part because its shape is changed by being processed.
tension disc
Looper thread cam adjustment Excessive tension applied due to the Refer to standard adjustment.
incorrect position of looper thread cam
timing, thread guide
Thread tension Too strong tension of looper thread Reduce the thread tension while checking to see the tension
balance against the needle thread, top covering thread.
To the next page
Troubles Cause (1) Cause (2) Corrective measures
Looper avoid Too strong contact of looper back with Adjust moving amount, front and rear of looper so that
needle resulting in thread breakage looper contacts the needle at 2/3 height of top of the back.
Needle heat In case needle heat is generated looper Refer to needle heat in needle breakage
thread’s contact with needle causes thread
breakage, specially at the time machine
is at rest.
3. Needle breakage Needle entry Needle hits the throat plate or presser foot Align the needle entry to the needle.
because the needle entry is not correctly
positioned for the plate or foot.
Spreader Too little clearance between spreader and Refer to standard adjustment
needle
Interference of looper with scooping Needle hits looper resulting in needle Make adjustment so that looper does not hit the looper. For
−
movement of needle breakage. the correction of the contact at looper’s back, adjust the
moving amount, front and rear.
70 −
Needle guard Too strong contact against needle guard Refer to standard adjustment
or needle point hits needle guard due to
incorrect position.
Needle thickness No. Too thin needle for fabric used Use thicker needle.
Thread tension Needle thread tension is too strong. Reduce the needle thread tension.
Feed height, Needle height Feed dog is too high or needle height is Refer to standard adjustment value.
too low resulting in needle breakage due
to needle swerve.
4. Worn out needle point Needle guard Incorrect height or incorrect position, front Check to see the height of needle guard and clearance
and rear between needle guard and needle.
Interference with looper Moving amount, front and rear is ill Adjust moving amount, front and rear and correct the
balanced. incorrect position of looper’s back and the contact when it
returns.
Troubles(1) Troubles(2) Cause (1) Cause (2) Corrective measures
Stitch skipping Looper does not scoop the Looper Incorrect shape of pointed end of Replace it with the genuine part.
right needle thread. looper disables scooping a loop.
Needle Needle bend, incorrect needle Replace the needle with new one, Correct the
mounting direction, wrong needle mounting direction, Use UY121GJS CS100, UY128
GBS FS300.
Intermediate thread guide Too high Correct the height to appropriate height.
Needle height Needle bar position is too high. Refer to standard adjustment.
Left Right Left Right Needle guard Not used. Use needle guard.
−
Needle heat Stitch skip occurs before thread Same described in page “ Thread breakage by
breakage produced by needle heat. needle heat”
71 −
Looper adjustment Incorrect clearance adjustment, Refer to standard adjustment.
incorrect returning amount adjustment
Needle guard, front and rear Incorrect contact amount, incorrect Refer to standard adjustment.
height
Looper does not scoop the Looper Incorrect shape of pointed end of Replace it with the genuine part.
middle needle thread. looper disables scooping a loop.
Needle Needle bend, incorrect needle Replace the needle with new one, Correct the
mounting direction, wrong needle mounting direction, Use UY121GJS CS100, UY128
GBS FS300
Intermediate thread guide Height is too low. Correct height position to appropriate height.
Needle height Needle bar height is too low. Refer to standard adjustment.
Left Right Left Right
Threading Incorrect threading Refer to threading diagram.
To the next page To the next page
Troubles(1) Troubles(2) Cause (1) Cause (2) Corrective measures
Needle heat Stitch skip occurs before thread Same described in page “Thread breakage by
breakage produced by needle heat. needle heat”
Needle guard, front and rear Incorrect contact amount, incorrect Refer to standard adjustment.
height
Looper does not scoop the left Looper Incorrect shape of pointed end of Replace it with the genuine part.
needle thread. looper disables scooping a loop.
Needle Needle bend, incorrect needle Replace the needle with new one, Correct the
mounting direction, wrong needle mounting direction, Use UY121GJS CS100, UY128
−
GBS FS300.
72 −
Nipper Being used. Do not use nipper.
Intermediate thread guide Height is too low. Correct height position to appropriate height.
Left Right Left Right Threading Incorrect threading Refer to threading diagram.
Needle heat Stitch skip occurs before thread Same described in page “Thread breakage by
breakage produced by needle heat. needle heat”
Needle guard, front and rear Incorrect contact amount, incorrect Refer to standard adjustment.
height
Needle Needle bend Replace the needle with the new one.
Needle height Needle bar position is too high. Refer to standard adjustment.
Stitch skip by middle needle Looper adjustment Incorrect clearance adjustment, Refer to standard adjustment.
incorrect returning amount
Looper thread cam timing Looper thread cam timing is too fast. Refer to standard adjustment.
Slack of looper thread
−
73 −
Stitch skip by left needle
Needle Needle bend, wrong needle Replace the needle with the new one, Use
UY121GJS CS100, UY128 GBS FS300.
Needle height Needle bar position is too low. Refer to standard adjustment.
Needle clamp spreader Incorrect height, position, front and Refer to standard adjustment.
thread guide rear
−
Spreader thread tension Spreader thread tension is too weak. Increase tension.
74 −
Spreader take-up thread Incorrect drawing-in amount of thread Refer to standard adjustment.
drawing-in amount
Skipping in top covering stitch by right needle
Right needle
Skipping in top covering stitch by right needle
Correct Simultaneous skip by left and middle needle
Correct
Right needle
Right needle does not stride over the top
covering thread. Spreader does not fetch the top covering thread.
Incorrect
Incorrect
Spreader thread tension Spreader thread tension is too weak. Increase tension.
Stationary spreader thread Incorrect height and position Refer to standard adjustment.
guide
−
Middle Middle
75 −
needle needle
Correct Incorrect
Middle Middle
needle needle
Correct Incorrect
Needle Needle bend, wrong needle Replace needle with new one, Use UY121GJS
CS100, UY128GBS FS300.
Stationary spreader thread Incorrect height and position Refer to standard adjustment.
guide
Needle height Needle bar position is too low. Refer to standard adjustment.
Spreader pull-off drawing-in Incorrect drawing-in amount of thread Refer to standard adjustment.
−
amount of thread
76 −
Left Left
needle needle
Skipping in top covering stitch by left needle
Correct Incorrect
Left needle does not scoop top covering thread.
Needle height Needle bar position is too high. Refer to standard adjustment.
Throat plate R of stitch tongue in throat plate is too Increase R. Polish correctly.
small.
R
Incorrect polishing
Looper R of looper’s ventral section is too Replace it with the genuine part.
large and ridgeline is not tense, for
which needle thread is likely to slip
from looper.
−
Looper adjustment Too little contact amount between Refer to standard adjustment.
looper’s back and needle
77 −
Thread tension Thread tension is too weak. Increase tension.
Intermediate thread guide Low position of thread guard results Lift thread guide position.
position in too large needle thread loop.
Thread guard position Thread guard position is too high. Refer to standard adjustment.
Looper thread cam thread Drawing-in amount of looper thread is Reduce drawing-in amount of thread.
guide position too much.
− 78 −
Troubles(1) Troubles(2) Cause (1) Cause (2) Corrective measures
Needle Worn out needle point, needle bend, Replace needle with new one, Use UY121GJS
wrong needle CS100, UY128GBS FS300.
Looper Flaw in looper’s ventral section, Replace the looper when modified or its shape is
Right needle enters middle incorrect polishing changed too much.
needle loop.
Needle height Needle bar position is too low. Refer to standard adjustment.
Intermediate thread guide Thread guide position is too low. Lift the thread.
−
position
79 −
Nipper Use of nipper is likely to generate this Do not use nipper.
trouble.
Looper Worn out looper’s pointed end and Replace the looper when modified or its shape is
incorrect polishing changed too much.
Top covering thread take-up Drawing-in amount of top covering Refer to standard adjustment.
thread is too much.
Needle thread tension Needle thread tension is too weak. Increase tension.
Top covering thread tension Thread tension is too weak. Increase tension.
Looper thread cam thread Drawing-in amount of looper thread is Reduce drawing-in amount of thread.
guide position too much.
−
Ill-tensed seam Throat plate Incorrect polishing, Too long stitch Correct or replace part.
80 −
tongue
Needle Worn out needle point, needle bend, Replace needle with new one, Use UY121GJS
wrong needle CS100, UY128GBS FS300.
Looper Worn out looper’s pointed end, Replace the looper when modified or its shape is
incorrect polishing changed too much.
Needle height Needle bar position is too low. Refer to standard adjustment.
Intermediate thread guide Thread guide position is too low. Lift the position
position
Looper thread cam thread Drawing-in amount of looper thread is Increase drawing-in amount of thread.
guide position too little.
Flaw
Thread guide Flaw, burr in slot Replace when modified or its shape is changed too
much.
Top covering thread take-up Drawing-in amount of top covering Refer to standard adjustment.
thread is too much or too little.
Needle thread tension Needle thread tension is too weak. Increase tension.
Top covering thread tension 1st thread tension is too weak. Increase tension.
−
Looper thread cam thread Drawing-in amount of looper thread is Reduce drawing-in amount of thread.
81 −
guide position too much.
Stitch tongue of presser foot Thread threading is not smooth due Replace when modified or its shape is changed too
to incorrect shape of stitch tongue. much.
Bulge Throat plate Stitch tongue is too short. Use throat plate provided with long stitch tongue.
Looper thread cam thread Drawing-in amount of upper thread is Increase drawing-in amount.
guide position too little.
Spreader adjustment Stitch skip in top covering stitch due Refer to standard adjustment.
to incorrect adjustment
Looper adjustment Stitch skip due to incorrect adjustment Refer to standard adjustment.
Top covering thread take-up Drawing-in amount of top covering Refer to standard adjustment.
thread is too much or too little.
Needle thread tension Needle thread tension is too weak. Increase tension.
Top covering thread tension 1st thread tension is too weak. Increase tension.
Stitch tongue of presser foot Thread threading is not smooth due Replace when its shape is modified or changed too
to incorrect shape of stitch tongue. much.
−
Needle Worn out needle point, needle bend, Replace needle with new one, Use UY121GJS
82 −
wrong needle CS100, UY128GBS FS300.
Stitch skip & stitch missing at Double cutting Remaining thread is too short by Refer to standard adjustment.
start of sewing after thread double cutting.
trimming (thread trimmer
sewing machine, bottom Looper thread clamp Clamping force is too weak. Increase clamping force.
covering stitch)
Pulling-in of thread Pulling-in amount of thread is too little Increase pulling-in amount.
at time of thread trimming.
Pneumatic wiper Needle is entangled with thread by Correct direction so that remaining thread flows to
incorrect direction of air blow outlet. presser bar side.
Presser foot Falling speed of presser is too slow in Increase falling speed. (to get rid of shaky
automatic lifter. movement etc.)
Pulling-in of covering thread Pulling-in amount of covering thread Increase pulling-in amount.
is too little at time of thread trimming.
Defective thread Unable to trim needle thread, Returning position of movable Insufficient returning amount of Refer to standard adjustment.
trimmer looper thread knife movable knife disables engagement
with stationary knife.
Stationary knife Worn out edge, nicked edge disables Sharpen or replace edge.
sharp cutting.
Timing of thread trimming Incorrect looper stopping position Refer to standard adjustment.
Clearance between movable Incorrect position, front and rear, of Refer to standard adjustment.
knife and looper movable knife against looper’s
backposition
−
Engaging pressure (Movable Engaging pressure is too weak. Refer to standard adjustment.
83 −
and stationary knife)
Unable to trim top covering Intermediate thread guide Thread guide position is too low. Lift the position.
thread position
Stationary knife Worn out edge, nicked edge disables Sharpen or replace edge.
sharp cutting.
Spreader stopping position Incorrect spreader stopping position Make adjustment so that sewing machine is brought
(Sewing machine is at rest) to rest at the top dead point of needle bar.
17 drill
60
100 Drawer stopper
installing position (back side)
Z Z Z Z Z Z
264
R R2
25 5
90
160
39.2
R1
6
0
305 ±1
305 ±1
R2
(360)
R2
81.5 45
5
R
5
30
570
120
Y Y 185
80
234
50.5
390
312.3
307
160
83
Z Z Z Z
R
30
mounting position
151
45°
120
110
93.5
70
10
60
24
15
R6
R2
40
30
10
R
18
R6
2
R2
JUKI logotype
40 125 30 20
21 50 305
2
445
780
(810) 130
4 7 5 8 1
Right side 15
2.5
R
2
2
R
14
40
2
R
R
3
2
3
Z-Z (5 places)
(ø26) 6
Y-Y
30°
30
(1)
15
(ø8.5) Table Part No.30148654
− 84 − − 84 −
2
738
4-
R (22) 346 ±1 346 ±1 24
159 ±1 125 ±1
30
54
25
3-ø8.5, ø26 Counterbore 5 deep
R
66.5 ±1
5-ø10
Z-Z Y-Y
264 ±1
R2
R2
3.5
3.
5 Y
2- Z
R2
5 R
ø4
ø4
0
0
305 ±1
305 ±1
R5
349
R2
5
417.5
379 ±1
359.5
173 ±1
337.5
208 ±1
2
ø3
3-
234.5
ø2
225
7
C
2-
ou
R2
nt
er
5
bo
183
re
5
R2
30
R
(ø27)
(ø27)
0
R3
105
90.5
76
23
R2
58
3.5
24.5
3.5
30˚
13
R2
32
Y
(82.5) 14 11
14 11
121
200
523
130 533
R
2
(E
nt
ire
ro
un
d)
40
d)
un
ro
ire
nt
(E
2
R
− 85 − − 85 −
(2) Desktop type for MF
1200
682
159±1 308
54 75
0
R3
4- R2
R2
ø17 drilled hole
60
3-ø8.5, ø26 Counterbore 1
deep with slot
66.5±1
Y Y
Z - Z (2 places)
Y Y
R2
R2
3.5
3
Z Y Y R1 Z (241.5)
.5
R1 3.5
3.5
25
R
3-
R2
37
R
ø4
5
10
0
ø40
(360)
R5
570
80 152.5
ø32
42
379±1
Drawer installing
173±1
208±1
position
420
191
390
390
7
ø2
2-
5
295
R2
243.5
5
Push button switch
R2
mounting position
3.5
.5
Z Z
R23
R2
136.5
118.5±1
120
264±1
15
10
R6
14 11
R2
10
40
R2
R2
R6
40 125 30 20
JUKI logotype
21 50 500 500
280
(810) 130
600
R2 Right side
R2
40
R2
R2
Detailed measurement (2 : 1) Extracted characters : Helvetica Reg. Condensed
11 Outline number
0.8 1 1 0.8 Y - Y (3 places)
1 Thickness : 1.5 (ø26)
0.5
5-R
30˚
7.5
7.5
11.5
(1)
7
120˚ 5x20=1000
Thickness : 0.8
(ø8.5)
Thickness : 0.5
Thickness : 1.5
− 86 − − 86 −
(3) Desktop type for MF with fabric under trimmer
1200
709
159±1 308
54 75
0
R3 R2
4-
2
R
ø17 drilled hole
60
3-ø8.5, ø26 Counterbore 1
deep with slot
25
Drawer stopper installing position
100
(back side)
R
66.5±1
Y Y
Y Y
Z - Z (2 places)
R (241.5)
R1
13 Z Y Y Z
3.
.5
5
3- 0
R1
0
R1
R1
R1 R1
37
0
27
ø4 0
0
(360)
ø40
R5
570
80 152.5
42
Drawer installing 379±1 ø32
position
173±1
208±1
420
191
398
390
7
ø2
295
2-
R1
0 Push button switch
118.5±1
mounting position
10 Z
136.5
R 9.5
120
10
Z
97.5
15
R2
R2
20
0
40
R
10
R2
R
R2
6
R6
125 30 20
40
JUKI logotype 264±1 280
21 50
60 489
(810) 130
R2 Right side R2
R2 R2
40
R2 R2
R2
R2
(ø26)
Y - Y (3 places)
30˚
(1)
(ø8.5)
− 87 − − 87 −
(4) Desktop type for MFC
1200
159 ±1 54 ±1 306
75
R2
R3
R2
0 0
R3
ø17
60
3-ø8.5, ø26 Counterbore
1 deep with slot
98 375
100 Drawer stopper
installing position (back side)
66.5 ±1
232
Z Z
R
3
ø5
220
(360)
30
0
ø2
570
5-ø26, 19 deep 5
R1 340
R1
3
5
Drawer installing
78.5
position 70 ±1
262 ±1 R1
416
20 5 2
ø3
390
R
8
R
R
8
242 ±1
164 ±1
552
305
80
60 Stand installing position
R
R
184.5
Push button switch
180
mounting position
120
84
15
10
R6
R6
R3
R2
40
10
0
R
2
R2
0
R3
20
40 125 30
500 500
21 50
600
JUKI logotype
(810) 130
Right side
R
2
R
2
40
2
R
R
2
Z-Z
(ø26)
˚
30
1
(ø8.5)
− 88 − − 88 −
(5) Semi-submerged type for MFC
1
1200
413 ±1 237
159 ±1 54 ±1 306
75
R2
R2
R3
0 30
R
ø17
60
7-ø8.5, ø26 Counterbore
1 deep with slot
66.5 ±1
Z Z
R
473
626
3
ø5 30
170
(360)
R1
0
R1
0
570
R4
197
R4
4
R
0
15
R1
10
R
185 ±1
Drawer installing
416
15
position
R
390
110 20
70
143 ±1
R
202
15
305
35 Stand installing position
R
10
R15
R15
R1
20 ±1
Push botton switch
35
5
mounting position
150
120
96
65
10
R6
R6
R30
R2
10
40
R
2
R2
15
0
R3
40 120 ±1 125 30 20
21 50
500 500
600
JUKI logotype
(810) 130
Right side
2
R
R
2
40
2
R
R
Detailed measurement (2:1)
2
11
Z-Z (7 places) Extracted characters:Helvetica Reg.
0.8 1 1 0.8 Outlined number
(ø26)
Thickness:1.5
˚
0.5
30 1
5-R
1
7.5
7.5
11.5
(ø8.5)
7
Thickness:0.5
− 89 − − 89 −
(6) Semi-submerged down table for MFC
2
413 ±1 40
15 64 125
5-ø26, 19 deep
116
ø2 46
0
143 35
78.5
185 ±1
R
4
30
2
ø3
258
70 ±1
143 ±1
164 ±1
214
262 ±1
80
136
242 ±1 143
123.5
60
20 ±1
32 ±1
4-ø10
60
10
R2
R2
25
23
80
20
120 ±1
(40) 471
R
2
(E
nt
ire
ro
un
d)
40
)
und
ro
e
ntir
(E
R2 Table Part No.30148308
− 90 − − 90 −
(7) Table for MFC with tension roller
1200
75
R2
R2
3-8.5, 26 Counterbore 1 0
R3
60
0
375
66.5±1
Drawer stopper installing position
(back side) 232
100
Z Z
R
98
R8
R8
ø5
3 R2
R2
220
30
0
ø2
5
5-ø26, 19 deep R1
340
(360)
570
R1
5
78.5
70±1
3
262±1 R1 2
Drawer installing 20 5 ø3
R
position 450
164±1
R8
390
380
45 552
80
339 R8
218.5
214
Push button switch
mounting position
154
120
118
10
R6
15
10
R2
40
0
R3
R6
R2
R6
R3
R6
0
R3
20
R3
0
125 30
40
21 50 290 625
(810) 130
JUKI logotype
Right side
R2 2
R2 R
R2
40
R2
R2
R
R2
2
Z-Z
(ø26)
30˚
1
(ø8.5)
− 91 − − 91 −
R